JP2008231599A - Cation-dyeable hollow cross section polyester fiber and its use - Google Patents
Cation-dyeable hollow cross section polyester fiber and its use Download PDFInfo
- Publication number
- JP2008231599A JP2008231599A JP2007070383A JP2007070383A JP2008231599A JP 2008231599 A JP2008231599 A JP 2008231599A JP 2007070383 A JP2007070383 A JP 2007070383A JP 2007070383 A JP2007070383 A JP 2007070383A JP 2008231599 A JP2008231599 A JP 2008231599A
- Authority
- JP
- Japan
- Prior art keywords
- polyester
- yarn
- hollow
- cross
- filaments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000728 polyester Polymers 0.000 title claims abstract description 91
- 239000000835 fiber Substances 0.000 title description 24
- 239000004744 fabric Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000009835 boiling Methods 0.000 claims abstract description 10
- 125000002091 cationic group Chemical group 0.000 claims description 45
- -1 sulfonic acid phosphonium salt Chemical class 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 2
- 150000001768 cations Chemical class 0.000 abstract description 7
- 239000002131 composite material Substances 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 abstract description 4
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 abstract description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract 1
- 150000004714 phosphonium salts Chemical group 0.000 description 23
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 18
- 238000004043 dyeing Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 14
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 12
- 239000000975 dye Substances 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 150000003839 salts Chemical class 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 238000005299 abrasion Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- CARJPEPCULYFFP-UHFFFAOYSA-N 5-Sulfo-1,3-benzenedicarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(S(O)(=O)=O)=C1 CARJPEPCULYFFP-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000012209 synthetic fiber Substances 0.000 description 5
- 229920002994 synthetic fiber Polymers 0.000 description 5
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 230000008961 swelling Effects 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- RKHXQBLJXBGEKF-UHFFFAOYSA-M tetrabutylphosphanium;bromide Chemical compound [Br-].CCCC[P+](CCCC)(CCCC)CCCC RKHXQBLJXBGEKF-UHFFFAOYSA-M 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- MMJOUBUIEZZWDJ-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC.COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 MMJOUBUIEZZWDJ-UHFFFAOYSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000007659 motor function Effects 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 description 2
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 2
- BJQWBACJIAKDTJ-UHFFFAOYSA-N tetrabutylphosphanium Chemical class CCCC[P+](CCCC)(CCCC)CCCC BJQWBACJIAKDTJ-UHFFFAOYSA-N 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- RXJKFRMDXUJTEX-UHFFFAOYSA-N triethylphosphine Chemical class CCP(CC)CC RXJKFRMDXUJTEX-UHFFFAOYSA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- WLPLZSMVVXVBNF-UHFFFAOYSA-M 3,5-bis(2-hydroxyethoxycarbonyl)benzenesulfonate;tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC.OCCOC(=O)C1=CC(C(=O)OCCO)=CC(S([O-])(=O)=O)=C1 WLPLZSMVVXVBNF-UHFFFAOYSA-M 0.000 description 1
- YRUPCSWZCGCUJC-UHFFFAOYSA-M 3,5-bis(2-hydroxyethoxycarbonyl)benzenesulfonate;tetraphenylphosphanium Chemical compound OCCOC(=O)C1=CC(C(=O)OCCO)=CC(S([O-])(=O)=O)=C1.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 YRUPCSWZCGCUJC-UHFFFAOYSA-M 0.000 description 1
- DSESLCMEGOXDGW-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate;tributyl(ethyl)phosphanium Chemical compound CCCC[P+](CC)(CCCC)CCCC.COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 DSESLCMEGOXDGW-UHFFFAOYSA-M 0.000 description 1
- KIINLFFTVAGQMM-UHFFFAOYSA-M 3-(2-hydroxyethoxycarbonyl)benzenesulfonate;tetraphenylphosphanium Chemical compound OCCOC(=O)C1=CC=CC(S([O-])(=O)=O)=C1.C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 KIINLFFTVAGQMM-UHFFFAOYSA-M 0.000 description 1
- KCTFVMYOPINVSK-UHFFFAOYSA-M 3-methoxycarbonylbenzenesulfonate;tetrabutylphosphanium Chemical compound COC(=O)C1=CC=CC(S([O-])(=O)=O)=C1.CCCC[P+](CCCC)(CCCC)CCCC KCTFVMYOPINVSK-UHFFFAOYSA-M 0.000 description 1
- JYQJLVPMTBJMTI-UHFFFAOYSA-M 4-(2-hydroxyethoxy)benzenesulfonate;tetrabutylphosphanium Chemical compound OCCOC1=CC=C(S([O-])(=O)=O)C=C1.CCCC[P+](CCCC)(CCCC)CCCC JYQJLVPMTBJMTI-UHFFFAOYSA-M 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical group C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- WGLLPLKFAISNLZ-UHFFFAOYSA-K 4-sulfonatonaphthalene-2,6-dicarboxylate tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC.CCCC[P+](CCCC)(CCCC)CCCC.CCCC[P+](CCCC)(CCCC)CCCC.[O-]C(=O)c1ccc2cc(cc(c2c1)S([O-])(=O)=O)C([O-])=O WGLLPLKFAISNLZ-UHFFFAOYSA-K 0.000 description 1
- BWLOPTUNEMCWSZ-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tetraphenylphosphanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.c1ccc(cc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1 BWLOPTUNEMCWSZ-UHFFFAOYSA-K 0.000 description 1
- DALNSBKXJGCIGM-UHFFFAOYSA-K 5-sulfonatobenzene-1,3-dicarboxylate tributyl(phenyl)phosphanium Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](CCCC)(CCCC)c1ccccc1.CCCC[P+](CCCC)(CCCC)c1ccccc1.CCCC[P+](CCCC)(CCCC)c1ccccc1 DALNSBKXJGCIGM-UHFFFAOYSA-K 0.000 description 1
- PIDTVICNRUCZHQ-UHFFFAOYSA-N C(C1=CC=CC=C1)[PH+](CC1=CC=CC=C1)CC1=CC=CC=C1.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C(C1=CC=CC=C1)[PH+](CC1=CC=CC=C1)CC1=CC=CC=C1.C(C1=CC=CC=C1)[PH+](CC1=CC=CC=C1)CC1=CC=CC=C1 Chemical compound C(C1=CC=CC=C1)[PH+](CC1=CC=CC=C1)CC1=CC=CC=C1.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C(C1=CC=CC=C1)[PH+](CC1=CC=CC=C1)CC1=CC=CC=C1.C(C1=CC=CC=C1)[PH+](CC1=CC=CC=C1)CC1=CC=CC=C1 PIDTVICNRUCZHQ-UHFFFAOYSA-N 0.000 description 1
- FKSNJFZIOIPTEG-UHFFFAOYSA-N C(CCCCC)[PH+](CCCCCC)CCCCCC.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C(CCCCC)[PH+](CCCCCC)CCCCCC.C(CCCCC)[PH+](CCCCCC)CCCCCC Chemical compound C(CCCCC)[PH+](CCCCCC)CCCCCC.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C(CCCCC)[PH+](CCCCCC)CCCCCC.C(CCCCC)[PH+](CCCCCC)CCCCCC FKSNJFZIOIPTEG-UHFFFAOYSA-N 0.000 description 1
- KTDJGVYNPOFEPI-UHFFFAOYSA-N C(CCCCCCC)[PH+](CCCCCCCC)CCCCCCCC.C(=O)([O-])C=1C(=C(C=CC1)S(=O)(=O)[O-])C(=O)[O-].C(CCCCCCC)[PH+](CCCCCCCC)CCCCCCCC.C(CCCCCCC)[PH+](CCCCCCCC)CCCCCCCC Chemical compound C(CCCCCCC)[PH+](CCCCCCCC)CCCCCCCC.C(=O)([O-])C=1C(=C(C=CC1)S(=O)(=O)[O-])C(=O)[O-].C(CCCCCCC)[PH+](CCCCCCCC)CCCCCCCC.C(CCCCCCC)[PH+](CCCCCCCC)CCCCCCCC KTDJGVYNPOFEPI-UHFFFAOYSA-N 0.000 description 1
- DSZLXKAYGAJKNL-UHFFFAOYSA-M C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1.COC1=C(C=CC=C1)S(=O)(=O)[O-] Chemical compound C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1.COC1=C(C=CC=C1)S(=O)(=O)[O-] DSZLXKAYGAJKNL-UHFFFAOYSA-M 0.000 description 1
- WJKKFKRDXYRMPB-UHFFFAOYSA-N C1(=CC=CC=C1)[PH+](C1=CC=CC=C1)C1=CC=CC=C1.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C1(=CC=CC=C1)[PH+](C1=CC=CC=C1)C1=CC=CC=C1.C1(=CC=CC=C1)[PH+](C1=CC=CC=C1)C1=CC=CC=C1 Chemical compound C1(=CC=CC=C1)[PH+](C1=CC=CC=C1)C1=CC=CC=C1.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C1(=CC=CC=C1)[PH+](C1=CC=CC=C1)C1=CC=CC=C1.C1(=CC=CC=C1)[PH+](C1=CC=CC=C1)C1=CC=CC=C1 WJKKFKRDXYRMPB-UHFFFAOYSA-N 0.000 description 1
- DZPWEKSJFMXISQ-UHFFFAOYSA-N C1(CCCCC1)[PH+](C1CCCCC1)C1CCCCC1.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C1(CCCCC1)[PH+](C1CCCCC1)C1CCCCC1.C1(CCCCC1)[PH+](C1CCCCC1)C1CCCCC1 Chemical compound C1(CCCCC1)[PH+](C1CCCCC1)C1CCCCC1.C(=O)([O-])C=1C=C(C=C(C1)C(=O)[O-])S(=O)(=O)[O-].C1(CCCCC1)[PH+](C1CCCCC1)C1CCCCC1.C1(CCCCC1)[PH+](C1CCCCC1)C1CCCCC1 DZPWEKSJFMXISQ-UHFFFAOYSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- OKIZCWYLBDKLSU-UHFFFAOYSA-M N,N,N-Trimethylmethanaminium chloride Chemical compound [Cl-].C[N+](C)(C)C OKIZCWYLBDKLSU-UHFFFAOYSA-M 0.000 description 1
- 241000500461 Podostemum ceratophyllum Species 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- VEGPYAOWYWDJKW-UHFFFAOYSA-M benzenesulfonate;tetrabutylphosphanium Chemical compound [O-]S(=O)(=O)C1=CC=CC=C1.CCCC[P+](CCCC)(CCCC)CCCC VEGPYAOWYWDJKW-UHFFFAOYSA-M 0.000 description 1
- IKNWWJMESJSJDP-UHFFFAOYSA-N benzyl(tributyl)phosphanium Chemical class CCCC[P+](CCCC)(CCCC)CC1=CC=CC=C1 IKNWWJMESJSJDP-UHFFFAOYSA-N 0.000 description 1
- YSABSOUZBCDJCR-UHFFFAOYSA-M benzyl(tributyl)phosphanium;3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1.CCCC[P+](CCCC)(CCCC)CC1=CC=CC=C1 YSABSOUZBCDJCR-UHFFFAOYSA-M 0.000 description 1
- BUDPGRUUAXTNRB-UHFFFAOYSA-K benzyl(triphenyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1.C(c1ccccc1)[P+](c1ccccc1)(c1ccccc1)c1ccccc1 BUDPGRUUAXTNRB-UHFFFAOYSA-K 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- JHPRWPIHJBDGSI-UHFFFAOYSA-K butyl(triphenyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CCCC[P+](c1ccccc1)(c1ccccc1)c1ccccc1 JHPRWPIHJBDGSI-UHFFFAOYSA-K 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ZBYYWKJVSFHYJL-UHFFFAOYSA-L cobalt(2+);diacetate;tetrahydrate Chemical compound O.O.O.O.[Co+2].CC([O-])=O.CC([O-])=O ZBYYWKJVSFHYJL-UHFFFAOYSA-L 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000004044 disperse dyeing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- GVBWZHALHMDKQL-UHFFFAOYSA-K ethyl(triphenyl)phosphanium 5-sulfonatobenzene-1,3-dicarboxylate Chemical compound [O-]C(=O)c1cc(cc(c1)S([O-])(=O)=O)C([O-])=O.CC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CC[P+](c1ccccc1)(c1ccccc1)c1ccccc1.CC[P+](c1ccccc1)(c1ccccc1)c1ccccc1 GVBWZHALHMDKQL-UHFFFAOYSA-K 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000009986 fabric formation Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 229940082328 manganese acetate tetrahydrate Drugs 0.000 description 1
- CESXSDZNZGSWSP-UHFFFAOYSA-L manganese(2+);diacetate;tetrahydrate Chemical compound O.O.O.O.[Mn+2].CC([O-])=O.CC([O-])=O CESXSDZNZGSWSP-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- NNOBHPBYUHDMQF-UHFFFAOYSA-N propylphosphine Chemical class CCCP NNOBHPBYUHDMQF-UHFFFAOYSA-N 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- LLHSEQCZSNZLRI-UHFFFAOYSA-M sodium;3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound [Na+].COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 LLHSEQCZSNZLRI-UHFFFAOYSA-M 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- WALNCKJQTNNUDQ-UHFFFAOYSA-M tetra(propan-2-yl)azanium;chloride Chemical compound [Cl-].CC(C)[N+](C(C)C)(C(C)C)C(C)C WALNCKJQTNNUDQ-UHFFFAOYSA-M 0.000 description 1
- CPOUUWYFNYIYLQ-UHFFFAOYSA-M tetra(propan-2-yl)azanium;hydroxide Chemical compound [OH-].CC(C)[N+](C(C)C)(C(C)C)C(C)C CPOUUWYFNYIYLQ-UHFFFAOYSA-M 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- YMBCJWGVCUEGHA-UHFFFAOYSA-M tetraethylammonium chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC YMBCJWGVCUEGHA-UHFFFAOYSA-M 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- UQFSVBXCNGCBBW-UHFFFAOYSA-M tetraethylammonium iodide Chemical compound [I-].CC[N+](CC)(CC)CC UQFSVBXCNGCBBW-UHFFFAOYSA-M 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- CZMILNXHOAKSBR-UHFFFAOYSA-N tetraphenylazanium Chemical compound C1=CC=CC=C1[N+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 CZMILNXHOAKSBR-UHFFFAOYSA-N 0.000 description 1
- BALCYVFFDOBQPW-UHFFFAOYSA-M tetraphenylazanium;chloride Chemical compound [Cl-].C1=CC=CC=C1[N+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 BALCYVFFDOBQPW-UHFFFAOYSA-M 0.000 description 1
- FBEVECUEMUUFKM-UHFFFAOYSA-M tetrapropylazanium;chloride Chemical compound [Cl-].CCC[N+](CCC)(CCC)CCC FBEVECUEMUUFKM-UHFFFAOYSA-M 0.000 description 1
- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- HOMONHWYLOPSLL-UHFFFAOYSA-N tributyl(ethyl)phosphanium Chemical class CCCC[P+](CC)(CCCC)CCCC HOMONHWYLOPSLL-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical class CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Abstract
Description
本発明は、カチオン染料により染色可能で優れた染色鮮明性をもち、かつ衣料用途での軽量感を改善することを可能とした新規なポリエステル中空断面糸並びにそれを用いた混繊糸及びそれらを用いた織編物に関するものである。 The present invention provides a novel polyester hollow cross-section yarn that can be dyed with a cationic dye, has excellent dyeing clarity, and that can improve the lightness in clothing applications, and a mixed yarn using the same It relates to the used woven or knitted fabric.
ポリエステル繊維は、効率的生産・加工に適した機械的強度や製品化後の発色性、製造特性の良さなどから広く生産され、今や合成繊維の代表的存在となるまでに発展した。しかしながら、しばしば合成繊維の目標とされた、絹、麻、羊毛、綿に代表される天然繊維やその他の合成繊維に比べ、ポリエステル繊維のもつ欠点ともいえる原料比重の重さに起因して、特に衣料用途では合成繊維の劣悪な代表的質感とされる重量感があり、その改良のために見掛け比重(嵩当たりの重さ)を小さくするため、種々の検討がなされてきた。 Polyester fibers have been widely produced due to their mechanical strength suitable for efficient production and processing, color development after commercialization, and good manufacturing characteristics, and they have evolved to become representative of synthetic fibers. However, compared to natural fibers such as silk, hemp, wool, and cotton, which are often targeted for synthetic fibers, and other synthetic fibers, polyester fiber has a specific gravity that can be said to be a drawback. In apparel, there is a feeling of weight that is considered to be a poor representative texture of synthetic fibers, and various studies have been made to reduce the apparent specific gravity (weight per bulk) for improvement.
ポリエステル繊維の見掛け比重を小さくする方法としては多くの方法が提案されているが、その代表的方法として単糸断面形状を中空化する方法がある。単糸断面形状の中空化の際に重要になるのは、ポリエステル原料特性、特に紡糸時に影響する溶融粘性と、布帛形成時の機械的強度と染色加工時の加熱による中空割れを低減可能な材料強度を有することであり、かかる特性はポリエステルポリマー製造時の固有粘度に代表される数値で表すことができる。 Many methods have been proposed as a method for reducing the apparent specific gravity of the polyester fiber. A typical method is a method of hollowing out the cross-sectional shape of a single yarn. What is important when hollowing out the cross-sectional shape of a single yarn is a material that can reduce the properties of polyester raw materials, especially melt viscosity that affects spinning, mechanical strength during fabric formation, and hollow cracking due to heating during dyeing It has strength, and such a characteristic can be expressed by a numerical value represented by an intrinsic viscosity at the time of producing a polyester polymer.
一方、繊維製品の質的向上を狙って、ポリエステル繊維の染色性の改善が従来から検討されてきた。ポリエステルは繊維単体での白度、透明性などに優れていることから、他の合成繊維に比べ染色時の発色性が比較的良いことは広く知られている。しかしながら、その染色工程においては、優れた繊維の機械特性と相反して常圧下での分散染色では十分な発色性が得難く、高圧染色することが平常化している。また、ポリエステル繊維製品の多用途化に伴い、テキスタイル及び/又は繊維製品段階で、先染め以外での多色化が求められ、これらの問題を解決する方法としてポリエステルポリマーのカチオン染料による可染化が提案されている(下記特許文献1及び2参照)。 On the other hand, with the aim of improving the quality of textile products, improvement of dyeing property of polyester fibers has been studied conventionally. Since polyester is excellent in whiteness and transparency of a single fiber, it is widely known that the coloring property at the time of dyeing is relatively better than other synthetic fibers. However, in the dyeing process, contrary to the excellent mechanical properties of the fiber, it is difficult to obtain sufficient colorability by disperse dyeing under normal pressure, and high-pressure dyeing has become normal. In addition, with the diversification of polyester fiber products, there is a need for multiple colors other than pre-dyeing at the textile and / or fiber product stage. As a method for solving these problems, polyester polymers can be dyed with cationic dyes. Has been proposed (see Patent Documents 1 and 2 below).
これらの方法によると、後の染色加工工程にてカチオン染料による染色が可能となり、分散染料による染色に比べ優れた発色性と鮮明性をもつ染色物を得ることができる。また染色性の異なる繊維を含む繊維製品をカチオン染料と分散染料と同浴に用いて異色に染め分けることも可能となる。 According to these methods, dyeing with a cationic dye is possible in a subsequent dyeing process, and a dyed product having excellent color development and sharpness compared to dyeing with a disperse dye can be obtained. It is also possible to dye different colors using fiber products containing fibers having different dyeing properties in the same bath with a cationic dye and a disperse dye.
しかしながら、カチオン染料で染色可能(本発明では「カチオン可染」という)なポリエステルは、ポリマーの重合段階でカチオン可染成分を共重合するために、その共重合物のイオン架橋により溶融粘性が高くなりやすく、ポリマー重合度を上げることが難しくなる。このため、増粘効果と設備的許容限界の問題で、汎用ポリエステルポリマーに対して重合度が低い状態で重合を終了し吐出する必要がある。そしてこれらのカチオン可染ポリマーから得られるポリエステルフィラメントは、その低い重合度により汎用ポリエステルフィラメント並みの強力を得ることが難しく、衣料用途のなかでも限られた範囲でしか使用できないという欠点があった。 However, polyesters that can be dyed with cationic dyes (referred to as “cationic dyes” in the present invention) have a high melt viscosity due to ionic crosslinking of the copolymer, because the cationic dyeable components are copolymerized in the polymerization stage of the polymer. It becomes difficult to increase the degree of polymer polymerization. For this reason, it is necessary to finish and discharge the polymerization in a state in which the degree of polymerization is lower than that of the general-purpose polyester polymer due to the problem of the thickening effect and the facility tolerance limit. Polyester filaments obtained from these cationic dyeable polymers have a drawback that it is difficult to obtain the same strength as general-purpose polyester filaments due to their low degree of polymerization, and they can only be used within a limited range in clothing applications.
一方、アパレル分野におけるファッションの多様化は、消費者の個性表現としての役割を増し、特に活動的な場面では消費者が個性の主張を求めるようになった。具体的にアウトドアやスポーツ衣料といった分野では、鮮明色による個性の表現がファッション性として重要視されるようになり、一般衣料とは違った鮮明色が要求されるようになった。 On the other hand, the diversification of fashion in the apparel field has increased its role as an expression of individuality of consumers, and consumers have been demanding assertions of individuality especially in active situations. Specifically, in the fields of outdoor and sports clothing, the expression of individuality by vivid colors has come to be regarded as important in fashion, and a clear color different from general clothing has been demanded.
以上のような背景のなかで、スポーツ用途などで運動の妨げにならない、優れた軽量感と風合いを兼ね備え、かつ機械的特性としても布帛や繊維製品での引張り強度や耐磨耗性に優れ、かつ防水、防汚やUVカット加工などの高温加熱を伴う厳しい加工条件の加工に耐え得るカチオン可染ポリエステル中空フィラメント糸の開発が望まれている。 In the background as described above, it has excellent lightness and texture that does not hinder movement in sports applications, etc., and has excellent mechanical strength and tensile strength and abrasion resistance in fabrics and textiles. In addition, it is desired to develop a cationic dyeable polyester hollow filament yarn that can withstand processing under severe processing conditions involving high temperature heating such as waterproofing, antifouling and UV cut processing.
本発明は、上記背景技術に鑑みなされたもので、その第1の目的は、汎用ポリエステルにはない染色鮮明性と、従来のカチオン可染ポリエステル繊維よりも強度、耐磨耗性に優れ、かつポリエステル繊維の欠点である軽量感も改善された新規なカチオン可染ポリエステル中空断面糸を提供することにある。また、本発明のさらなる目的は、かかるカチオン可染ポリエステル中空断面糸と高収縮ポリエステルフラメント糸とを組み合わせた、膨らみの良好な織編物となし得る混繊糸を提供することにある。 The present invention has been made in view of the above-mentioned background art, and the first object thereof is dyeing clarity not found in general-purpose polyester, strength and abrasion resistance superior to conventional cationic dyeable polyester fibers, and An object of the present invention is to provide a novel cationic dyeable polyester hollow cross-section yarn having improved lightness which is a drawback of polyester fibers. Another object of the present invention is to provide a blended yarn that can be formed into a woven or knitted fabric having a good swelling by combining such a cationic dyeable polyester hollow section yarn and a high shrinkage polyester fragment yarn.
本発明によれば、上記課題は、以下のカチオン可染ポリエステル中空断面糸及びそれを用いた混繊糸、並びにそれらを用いた織編物よって達成される。 According to the present invention, the above-mentioned problems are achieved by the following cationic dyeable polyester hollow cross-sectional yarn, a blended yarn using the same, and a woven or knitted fabric using them.
[1]下記一般式(I)によって表されるスルホン酸ホスホニウム塩を0.1〜0.6モル%共重合した極限粘度0.6以上の改質ポリエステルからなるカチオン可染ポリエステル糸であって、該繊維単糸横断面形状が中空形状でその単糸中空率が5%以上であることを特徴とするカチオン可染ポリエステル中空断面糸。
[3]上記[1]のカチオン可染ポリエステル中空断面糸及び/又は上記[2]のポリエステル混繊糸を構成糸として含むことを特徴とする織編物。
[1] A cationic dyeable polyester yarn comprising a modified polyester having an intrinsic viscosity of 0.6 or more obtained by copolymerizing 0.1 to 0.6 mol% of a sulfonic acid phosphonium salt represented by the following general formula (I): A cationic dyeable polyester hollow cross-sectional yarn, characterized in that the cross-sectional shape of the fiber single yarn is hollow and the hollow rate of the single yarn is 5% or more.
[3] A woven or knitted fabric comprising the cationic dyeable polyester hollow cross-sectional yarn of [1] and / or the polyester blended yarn of [2] as constituent yarns.
本発明のカチオン可染性を有する中空断面ポリエステルフィラメント糸によれば、優れた染色発色性と強度を併せ持ち、かつ単糸断面形状の中空化による布帛状態での軽量感を改善することができ、しかも引き裂き強度や耐磨耗性に優れた鮮明色を呈する布帛を提供することができる。また、本発明の混繊糸によれば、上記の効果に加え、膨らみに富んだ良好な風合いの織編物を得ることが出できる。 According to the hollow cross-section polyester filament yarn having cationic dyeability of the present invention, it has excellent dyeing colorability and strength, and can improve the feeling of lightness in the fabric state by hollowing out the single yarn cross-sectional shape, Moreover, it is possible to provide a fabric exhibiting a clear color excellent in tear strength and abrasion resistance. Moreover, according to the mixed yarn of the present invention, in addition to the above effects, a woven or knitted fabric with a good texture rich in swelling can be obtained.
本発明におけるポリエステルは、主たる繰返し単位がエチレンテレフタレートであるポリエステルを主たる対象とする。かかるポリエステルには、本発明の目的を阻害しない範囲内であれば、他の成分、例えばフタル酸、アジピン酸、セバチン酸、ブチレングリコール、トリメチレングリコール、ナフタレンジカルボン酸などを共重合してもよい。また、必要に応じて酸化防止剤、紫外線吸収剤、難燃剤、蛍光増泊剤、艶消剤、整色剤、消泡剤その他の添加剤を配合してもかまわない。 The polyester in the present invention is mainly a polyester whose main repeating unit is ethylene terephthalate. Such a polyester may be copolymerized with other components such as phthalic acid, adipic acid, sebacic acid, butylene glycol, trimethylene glycol, naphthalenedicarboxylic acid and the like as long as the object of the present invention is not impaired. . Moreover, you may mix | blend antioxidant, a ultraviolet absorber, a flame retardant, a fluorescent thickening agent, a matting agent, a color adjusting agent, an antifoamer, and other additives as needed.
本発明のカチオン可染中空断面ポリエステルフィラメント糸は、下記一般式(I)によって表されるスルホン酸4級ホスホニウム塩が共重合されたカチオン染料で染色可能な改質ポリエステルで構成される。 The cationic dyeable hollow cross-section polyester filament yarn of the present invention is composed of a modified polyester that can be dyed with a cationic dye copolymerized with a sulfonic acid quaternary phosphonium salt represented by the following general formula (I).
本発明における改質ポリエステルは、上記一般式(I)で表されるスルホン酸4級ホスホニウム塩が0.1〜6.0モル%、好ましくは0.5〜4.5モル%共重合されていることが必要である。 In the modified polyester in the present invention, the sulfonic acid quaternary phosphonium salt represented by the above general formula (I) is copolymerized in an amount of 0.1 to 6.0 mol%, preferably 0.5 to 4.5 mol%. It is necessary to be.
かかるスルホン酸4級ホスホニウム塩の好ましい具体例としては、3,5−ジカルボキシベンゼンスルホン酸テトラブチルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸エチルトリブチルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸ベンジルトリブチルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸フェニルトリブチルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸テトラフェニルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸エチルトリフェニルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸ブチルトリフェニルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸ベンジルトリフェニルホスホニウム塩、3,5−ジカルボメトキシベンゼンスルホン酸テトラブチルホスホニウム塩、3,5−ジカルボメトキシベンゼンスルホン酸エチルトリブチルホスホニウム塩、3,5−ジカルボメトキシベンゼンスルホン酸ベンジルトリブチルホスホニウム塩、3−カルボメトキシベンゼンスルホン酸テトラブチルホスホニウム塩、3−カルボメトキシベンゼンスルホン酸テトラフェニルホスホニウム塩、3,5−ジ(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸テトラブチルホスホニウム塩、3,5−ジ(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸テトラフェニルホスホニウム塩、3−(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸テトラブチルホスホニウム塩、3−(β−ヒドロキシエトキシカルボニル)ベンゼンスルホン酸テトラフェニルホスホニウム塩、4−ヒドロキシエトキシベンゼンスルホン酸テトラブチルホスホニウム塩、2,6−ジカルボキシナフタレン−4−スルホン酸テトラブチルホスホニウム塩、α−テトラブチルホスホニウムスルホコハク酸などをあげることができる。上記スルホン酸ホスホニウム塩は1種のみを単独で用いてもよく、2種以上併用してもよい。 Preferred specific examples of the sulfonic acid quaternary phosphonium salt include tetrabutylphosphonium salt of 3,5-dicarboxybenzenesulfonic acid, ethyltributylphosphonium salt of 3,5-dicarboxybenzenesulfonic acid, and 3,5-dicarboxybenzenesulfone. Acid benzyltributylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid phenyltributylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid tetraphenylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid ethyltriphenylphosphonium salt, 3 , 5-Dicarboxybenzenesulfonic acid butyl triphenylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid benzyltriphenylphosphonium salt, 3,5-dicarbomethoxybenzenesulfone Tetrabutylphosphonium salt, 3,5-dicarbomethoxybenzenesulfonic acid ethyl tributylphosphonium salt, 3,5-dicarbomethoxybenzenesulfonic acid benzyltributylphosphonium salt, 3-carbomethoxybenzenesulfonic acid tetrabutylphosphonium salt, 3-carbohydrate Methoxybenzenesulfonic acid tetraphenylphosphonium salt, 3,5-di (β-hydroxyethoxycarbonyl) benzenesulfonic acid tetrabutylphosphonium salt, 3,5-di (β-hydroxyethoxycarbonyl) benzenesulfonic acid tetraphenylphosphonium salt, 3 -(Β-hydroxyethoxycarbonyl) benzenesulfonic acid tetrabutylphosphonium salt, 3- (β-hydroxyethoxycarbonyl) benzenesulfonic acid tetraphenylphosphonium salt, Examples thereof include 4-hydroxyethoxybenzenesulfonic acid tetrabutylphosphonium salt, 2,6-dicarboxynaphthalene-4-sulfonic acid tetrabutylphosphonium salt, and α-tetrabutylphosphonium sulfosuccinic acid. The sulfonic acid phosphonium salts may be used alone or in combination of two or more.
上記スルホン酸4級ホスホニウム塩をポリエステルに共重合するには、既に述べたポリエステルの合成が完了する以前の任意の段階で、好ましくは第1段の反応が終了する以前の任意の段階で添加すればよい。 In order to copolymerize the sulfonic acid quaternary phosphonium salt with the polyester, it is added at any stage before the completion of the synthesis of the polyester described above, preferably at any stage before the completion of the first stage reaction. That's fine.
スルホン酸4級ホスホニウム塩をポリエステルに共重合させる割合は、ポリエステルを構成する二官能性カルボン酸成分(スルホン酸塩を除く)に対して0.1〜6.0モル%の範囲が適当であり、特に0.5〜4.5モル%の範囲が好ましい。共重合割合が0.1モル%より少いと、得られる共重合ポリエステルのカチオン染料に対する染色性が不充分になる傾向があり、6.0モル%より多くなるとカチオン染料による染色性はもはや著しい向上を示さず、かえってポリエステル繊維の物性が低下するため、良好な中空断面糸の製造が困難で、本発明の目的を達成し難くなる。 The proportion of the sulfonic acid quaternary phosphonium salt copolymerized with the polyester is suitably in the range of 0.1 to 6.0 mol% with respect to the bifunctional carboxylic acid component (excluding the sulfonate) constituting the polyester. In particular, the range of 0.5 to 4.5 mol% is preferable. When the copolymerization ratio is less than 0.1 mol%, the dyeability of the resulting copolymerized polyester with respect to the cationic dye tends to be insufficient, and when it exceeds 6.0 mol%, the dyeability with the cationic dye is no longer significantly improved. On the contrary, the physical properties of the polyester fiber are lowered, so that it is difficult to produce a good hollow cross-section yarn, and it is difficult to achieve the object of the present invention.
本発明では、上記改質ポリエステルを製造する際に、上記一般式(I)で表わされるスルホン酸4級ホスホニウム塩と共に少量の下記一般式(II)で表わされるスルホン酸3級ホスホニウム塩を併用すると、その重合過程における分解反応が抑制され、得られる改質ポリエステル及びそれよりなる繊維の色調が極めて良好になるので、好ましい。 In the present invention, when the modified polyester is produced, a small amount of the sulfonic acid tertiary phosphonium salt represented by the following general formula (II) is used together with the sulfonic acid quaternary phosphonium salt represented by the general formula (I). The decomposition reaction in the polymerization process is suppressed, and the resulting modified polyester and the color tone of the resulting polyester are extremely preferable.
上記一般式(II)式中、Bは上記一般式(I)におけるAと同様に定義され、3価の芳香族基又は脂肪族基を示し、なかでも芳香族基が好ましい。X3は上記一般式(I)におけるX1と同様に、エステル形成性官能基を示し、その具体例としてカルボキシル基又はその誘導体などをあげることができる。X4は上記一般式(I)におけるX2と同様に、X3と同一もしくは異なるエステル形成性官能基又は水素原子を示し、なかでもエステル形成性官能基であることが好ましい。また、R5、R6及びR7は、上記一般式(I)におけるR1、R2及びR3と同様に、それぞれアルキル基及びアリール基よりなる群から選ばれた同一もしくは異なる基を示す。そして、nは正の整数である。 In the general formula (II), B is defined in the same manner as A in the general formula (I) and represents a trivalent aromatic group or an aliphatic group, and among them, an aromatic group is preferable. X3 represents an ester-forming functional group in the same manner as X1 in the general formula (I), and specific examples thereof include a carboxyl group or a derivative thereof. X4 represents an ester-forming functional group or a hydrogen atom that is the same as or different from X3, similarly to X2 in the general formula (I), and is preferably an ester-forming functional group. R5, R6 and R7 represent the same or different groups selected from the group consisting of an alkyl group and an aryl group, respectively, similarly to R1, R2 and R3 in the general formula (I). N is a positive integer.
かかるスルホン酸3級ホスホニウム塩の好ましい具体例としては、3,5−ジカルボキシベンゼンスルホン酸トリブチルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸トリエチルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸トリプロピルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸トリフェニルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸トリベンジルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸トリヘキシルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸トリオクチルホスホニウム塩、3,5−ジカルボキシベンゼンスルホン酸トリシクロヘキシルホスホニウム塩などをあげることができる。 Preferable specific examples of the sulfonic acid tertiary phosphonium salt include tributylphosphonium salt of 3,5-dicarboxybenzenesulfonic acid, triethylphosphonium salt of 3,5-dicarboxybenzenesulfonic acid, triethylphosphonium salt of 3,5-dicarboxybenzenesulfonic acid. Propylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid triphenylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid tribenzylphosphonium salt, 3,5-dicarboxybenzenesulfonic acid trihexylphosphonium salt, 3,5- Examples thereof include dicarboxybenzenesulfonic acid trioctylphosphonium salt and 3,5-dicarboxybenzenesulfonic acid tricyclohexylphosphonium salt.
上記スルホン酸3級ホスホニウム塩の使用量は、あまりに少ないと改質ポリエステルが黄褐色に着色することを防止する効果が不十分になり、あまりに多くても、着色防止効果は飽和し、かえって物性特に耐熱性を悪化させることがあるので、上記スルホン酸4級ホスホニウム塩に対して0.5〜10モル%の範囲が適当であり、特に1〜4モル%の範囲が好ましい。このスルホン酸3級ホスホニウム塩の添加時期はスルホン酸4級ホスホニウム塩と同様に、ポリエステルの合成が完了する以前の任意の段階で添加すればよく、スルホン酸4級ホスホニウム塩と同時に添加しても、別々に添加してもよい。また、上記スルホン酸4級ホスホニウム塩の製造段階において、スルホン酸3級ホスホニウム塩が副生して、生成スルホン酸4級ホスホニウム塩の中に一部残存することがある。この場合精製条件を制御して残存するスルホン酸3級ホスホニウム塩の量を上記範囲にすれば、別に添加しなくてもよい。 If the amount of the sulfonic acid tertiary phosphonium salt is too small, the effect of preventing the modified polyester from being colored yellow-brown is insufficient. Since the heat resistance may be deteriorated, the range of 0.5 to 10 mol% is suitable with respect to the sulfonic acid quaternary phosphonium salt, and the range of 1 to 4 mol% is particularly preferable. The sulfonic acid tertiary phosphonium salt may be added at any stage before the synthesis of the polyester is completed in the same manner as the sulfonic acid quaternary phosphonium salt. May be added separately. In the production stage of the sulfonic acid quaternary phosphonium salt, a sulfonic acid tertiary phosphonium salt may be by-produced and partially remain in the produced sulfonic acid quaternary phosphonium salt. In this case, if the amount of the remaining sulfonic acid tertiary phosphonium salt is controlled within the above range by controlling the purification conditions, it may not be added separately.
本発明では、さらに上記改質ポリエステルを製造するに当って、第4級オニウム塩を添加するのが好ましい。かかる第4級オニウム塩としては第4級アンモニウム塩、第4級ホスホニウム塩などがあり、具体的には第4級アンモニウム塩としては、水酸化テトラメチルアンモニウム、塩化テトラメチルアンモニウム、水酸化テトラエチルアンモニウム、塩化テトラエチルアンモニウム、臭化テトラエチルアンモニウム、沃化テトラエチルアンモニウム、水酸化テトラプロピルアンモニウム、塩化テトラプロピルアンモニウム、水酸化テトライソプロピルアンモニウム、塩化テトライソプロピルアンモニウム、水酸化テトラブチルアンモニウム、塩化テトラブチルアンモニウム、水酸化テトラフェニルアンモニウム、塩化テトラフェニルアンモニウムなどが例示される。また、第4級ホスホニウム塩としては、テトラ−n−ブチルホスホニウムブロマイドなどが例示される。 In the present invention, it is preferable to add a quaternary onium salt in producing the modified polyester. Examples of such quaternary onium salts include quaternary ammonium salts and quaternary phosphonium salts. Specifically, quaternary ammonium salts include tetramethylammonium hydroxide, tetramethylammonium chloride, and tetraethylammonium hydroxide. , Tetraethylammonium chloride, tetraethylammonium bromide, tetraethylammonium iodide, tetrapropylammonium hydroxide, tetrapropylammonium chloride, tetraisopropylammonium hydroxide, tetraisopropylammonium chloride, tetrabutylammonium hydroxide, tetrabutylammonium chloride, hydroxylated Examples include tetraphenylammonium and tetraphenylammonium chloride. Examples of the quaternary phosphonium salt include tetra-n-butylphosphonium bromide.
上記第4級オニウム塩の使用量はあまりに少ないと耐熱性を改善する効果が不十分になり、逆にあまりに多くなると、かえって耐熱性が悪化するようになり、その上生成ポリエステルや成形物が黄褐色に着色する傾向がある。このため第4級オニウム塩の使用量は、上記スルホン酸ホスホニウム塩の合計量に対して0.1〜20モル%の範囲が好ましく、なかでも1〜10モル%の範囲が特に好ましい。 If the amount of the quaternary onium salt used is too small, the effect of improving the heat resistance becomes insufficient. On the other hand, if the amount is too large, the heat resistance deteriorates. There is a tendency to color brown. Therefore, the amount of the quaternary onium salt used is preferably in the range of 0.1 to 20 mol%, particularly preferably in the range of 1 to 10 mol%, based on the total amount of the sulfonic acid phosphonium salt.
かかる第4級オニウム塩の添加時期は上記ポリエステルの合成が完了するまでの任意の段階でよく、例えばポリエステルの原料中に添加しても、第1段階の反応中に添加しても、第1段階の反応終了後から第2段階の反応開始までの間に添加しても、第2段階の反応中に添加してもよい。 The quaternary onium salt may be added at any stage until the synthesis of the polyester is completed. For example, the quaternary onium salt may be added to the polyester raw material or during the first stage reaction. It may be added after the end of the stage reaction until the start of the second stage reaction or during the second stage reaction.
第4級オニウム塩と上記スルホン酸ホスホニウム塩との添加順序は任意でよく、両者を予め混合した後に添加することもできる。また、スルホン酸ホスホニウム塩の製造に際して、第4級ホスホニウムハライドなどの第4級ホスホニウム塩とスルホン酸金属塩との反応による合成方法を採用することがあり、その場合原料の第4級ホスホニウム塩が反応生成物であるスルホン酸ホスホニウム塩の中に残存することがある。かかる場合にはあらためて第4級ホスホニウム塩を添加することを要さず、この残存第4級ホスホニウム塩を利用することもできる。 The addition order of the quaternary onium salt and the sulfonic acid phosphonium salt may be arbitrary, and may be added after mixing both in advance. Further, in the production of the phosphonium sulfonate, a synthesis method by reaction of a quaternary phosphonium salt such as a quaternary phosphonium halide and a sulfonic acid metal salt may be employed, in which case the quaternary phosphonium salt of the raw material is used. It may remain in the phosphonium salt of sulfonic acid that is a reaction product. In such a case, it is not necessary to newly add a quaternary phosphonium salt, and this remaining quaternary phosphonium salt can be used.
また、本発明では、上記改質ポリエステルの極限粘度(25℃オルソクロロフェノール溶液で測定)は0.60以上、好ましくは0.64〜0.80であることが望まれる。特に極限粘度は、中空断面フィラメント糸の強度に影響し、0.60未満では、十分な糸強度を得ることができない。スポーツ衣料用を含めた汎用用途として十分な耐磨耗性や、引き裂き強力を発現するレベルのフィラメント強度を得るためには、製糸原料のポリマー段階で極限粘度が0.64以上である必要がある。特に、極限粘度が0.64以上であれば、製糸、製織後の加工工程において、染色により優れた鮮明性と染色による中空割れなどのない加工安定性を発現し、同時に耐磨耗性と引き裂き強力に優れた布帛を得ることができる。 In the present invention, the intrinsic viscosity of the modified polyester (measured with a 25 ° C. orthochlorophenol solution) is 0.60 or more, preferably 0.64 to 0.80. In particular, the intrinsic viscosity affects the strength of the hollow cross-section filament yarn, and if it is less than 0.60, sufficient yarn strength cannot be obtained. In order to obtain sufficient abrasion resistance for general-purpose use including sports clothing and filament strength at a level that expresses tearing strength, the intrinsic viscosity needs to be 0.64 or more at the polymer stage of the raw material for yarn production. . In particular, if the intrinsic viscosity is 0.64 or more, in the processing step after yarn production and weaving, it exhibits excellent sharpness by dyeing and processing stability without hollow cracks by dyeing, and at the same time wear resistance and tearing A fabric excellent in strength can be obtained.
本発明のカチオン可染ポリエステル中空断面糸の、中空断面については単糸横断面が中空形状でその単糸中空率が5%以上であることを満足すればよい。なかでも単糸中空率は20〜45%程度の範囲が好ましいが、原糸の強度、軽量性又は布帛での耐磨耗性、引き裂き強力を損なわない範囲であれば、5%以上の範囲内で適宜選択可能である。 Regarding the hollow cross-section of the cationic dyeable polyester hollow cross-section yarn of the present invention, it is sufficient to satisfy that the single yarn cross-section is hollow and the single yarn hollow ratio is 5% or more. In particular, the hollow ratio of the single yarn is preferably in the range of about 20 to 45%, but within the range of 5% or more as long as the strength, lightness, abrasion resistance and tear strength of the fabric are not impaired. Can be selected as appropriate.
本発明のカチオン可染ポリエステル中空断面糸は、それ単独で使用することもできるが、特に、該中空断面糸と沸水収縮率の異なる高収縮ポリエステル糸と引き揃えて混繊糸を製造するのに有用である。 The cationic dyeable polyester hollow cross-section yarn of the present invention can be used alone, but is particularly suitable for producing a mixed yarn by aligning the hollow cross-section yarn with a high shrinkage polyester yarn having a different boiling water shrinkage rate. Useful.
本発明のカチオン可染ポリエステル中空断面糸と沸水収縮率が異なる高収縮糸と引き揃えて混繊糸を製造する場合、高収縮糸と本発明のカチオン可染中空断面ポリエステルフィラメントとの沸水収縮率差は4〜45%、好ましくは8〜35%であることが好ましい。該沸水収縮率差が4%未満では、目的とする風合い、特に膨らみ感を十分に発現することが難しく、特に本発明のカチオン可染ポリエステル中空断面糸の曲げ剛性の高さにより、布帛形成後に十分な糸足差を発現することができない。一方、沸水収縮率差45%を超えると、高収縮糸の加工途中の急激な収縮により布帛表面に収縮斑を発現し、著しく布帛品位を低下させることがある。これは後の生機形成後の後加工工程での条件調整を含めての技術的課題となる。 When producing a blended yarn by aligning with a high shrinkage yarn having a different boiling water shrinkage from the cationic dyeable polyester hollow cross-section yarn of the present invention, the boiling water shrinkage of the high shrinkage yarn and the cationic dyeable hollow cross-section polyester filament of the present invention The difference is 4 to 45%, preferably 8 to 35%. If the difference in boiling water shrinkage is less than 4%, it is difficult to fully express the desired texture, particularly the feeling of swelling, and particularly after the formation of the fabric due to the high bending rigidity of the cationic dyeable polyester hollow cross-sectional yarn of the present invention. It is not possible to develop a sufficient difference in the thread foot. On the other hand, when the boiling water shrinkage difference exceeds 45%, shrinkage spots appear on the fabric surface due to abrupt shrinkage during the processing of the high shrinkage yarn, and the fabric quality may be significantly lowered. This becomes a technical problem including condition adjustment in a post-processing step after the formation of a later production machine.
本発明では混繊比は特に制限されず、カチオン可染中空断面糸/高収縮ポリエステル糸の総繊度比は混繊複合糸の用途に応じて適宜選定される。
上記条件を満たしさえすれば、混繊糸の製造方法は特に限定されず、従来公知の方法が任意に採用できる。例えば、図1に示される一般的な混繊装置を用い、引き揃えられた両糸条を、空気交絡処理装置を用いてそれらの構成フィラメント同士を混繊交絡させればよい。
In the present invention, the blend ratio is not particularly limited, and the total fineness ratio of the cationic dyeable hollow cross-section yarn / high-shrinkage polyester yarn is appropriately selected according to the use of the blended composite yarn.
As long as the above conditions are satisfied, the method for producing the blended yarn is not particularly limited, and a conventionally known method can be arbitrarily adopted. For example, what is necessary is just to carry out the mixed fiber entanglement of those filaments which used the general fiber mixing apparatus shown by FIG. 1 using the air entanglement processing apparatus.
すなわち、図1は、本発明のカチオン可染中空断面糸を用いた混繊糸の製造方法の例を説明する図であり、図中のAは混繊糸で鞘糸となるカチオン可染中空断面糸であり、Bは芯糸となる高収縮ポリエステル糸である。これらの糸はともに原糸供給ローラー1及び予熱ローラー2を経て圧縮空気交絡装置3により繊維間の交絡が付与された後、セットヒーター5で熱セットされ、引き取りローラー4によって引き取られ、製品の混繊糸パッケージ6となる。
That is, FIG. 1 is a diagram for explaining an example of a method for producing a blended yarn using the cationic dyeable hollow cross-section yarn of the present invention, in which A is a cationic dyeable hollow that becomes a sheath yarn by the blended yarn. It is a cross-sectional yarn, and B is a highly shrinkable polyester yarn that becomes a core yarn. These yarns are both entangled between the fibers by the compressed air entanglement device 3 after passing through the raw yarn supply roller 1 and the preheating roller 2, and then heat set by the
このように製造された混繊糸は織編物として例えば染色などで熱が加えられると、適度な軽量感を有しながら、耐磨耗性と引き裂き強力に優れ、しかも膨らみ感のある、かつ鮮明色を呈する軽量な織編物となる。この織編物は、特に運動機能を妨げないという利点もあるので、アウトドアやスポーツ衣料に適したものとなる。 When heat is applied as a woven or knitted fabric, for example, by dyeing, the mixed fiber produced in this way has an appropriate lightweight feeling, excellent abrasion resistance and tearing strength, and also has a bulging feeling and a sharpness. It becomes a lightweight woven or knitted fabric with color. This knitted or knitted fabric also has the advantage of not hindering the motor function, and is suitable for outdoor and sports clothing.
以下、実施例及び比較例をあげて本発明をさらに具体的に説明する。ただし、本発明はこれらによって限定されるものではない。なお、各例における各評価項目は下記の方法で測定した。 Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. However, the present invention is not limited by these. In addition, each evaluation item in each example was measured by the following method.
<沸水収縮率>
JIS L1013「化学繊維フィラメント試験方法」収縮率測の熱水収縮率A法にしたがった。
<軽量感>
カチオン可染ポリエステルフィラメントを用いて、経糸、緯糸共に同じ原糸を用いて平織り組織の織物を作製し、90℃、30分間リラックス後の生地について、50cm四方の正方形に布帛を切り取り、膨らみ感を含めてその重量感について、5名のパネラーによる官能検査の平均的評価を、優、可、不可の3段階で表した。
<中空率>
製糸後のカチオン可染ポリエステルフィラメントについて、原糸横切断面の顕微鏡観察を行い、その際の単糸外接円面積に占める中空部分の面積割合を百分率で表した。なお、測定に際しては、同一条件の原糸10本について各5回原糸横断面顕微鏡観察を行い、1回の観察で任意に単糸10本を選択抽出して中空率を求め、合計500点の平均値を中空率とした。
<Boiling water shrinkage>
According to the JIS L1013 "Testing method for chemical fiber filaments" shrinkage rate, the hot water shrinkage rate A method was used.
<Lightweight feeling>
Fabricate a plain weave fabric using the same yarn for both warp and weft using a cationic dyeable polyester filament, and cut the fabric into a 50cm square square after relaxing for 30 minutes at 90 ° C. In addition, regarding the weight feeling, the average evaluation of the sensory test by five panelists was expressed in three levels: excellent, acceptable, and impossible.
<Hollow rate>
The cationic dyeable polyester filament after yarn production was observed with a microscope on the cross-sectional surface of the raw yarn, and the area ratio of the hollow portion in the single yarn circumscribed circle area was expressed as a percentage. In the measurement, 10 yarns under the same conditions were each observed 5 times with a yarn cross-sectional microscope, and 10 single yarns were selected and extracted arbitrarily in one observation to obtain the hollowness, totaling 500 points. The average value was taken as the hollow ratio.
[実施例1〜6]
テレフタル酸ジメチル100部、エチレングリコール60部、酢酸マンガン4水塩0.03部(テレフタル酸ジメチルに対して0.024モル%)、整色剤として酢酸コバルト4水塩0.009部(テレフタル酸ジメチルに対して0.007モル%)、テレフタル酸ジメチルに対して2.0モル%の量の3,5−ジカルボメトキシベンゼンスルホン酸テトラ−n−ブチルホスホニウム塩及びテレフタル酸ジメチルに対して0.050モル%の量のテトラ−n−ブチルホスホニウムブロマイドをエステル交換缶に仕込み、窒素ガス雰囲気下3時間かけて140℃から220℃まで昇温して生成するメタノールを系外に留去しながらエステル交換反応させた。続いて得られた生成物に安定剤として正リン酸の56%水溶液0.03部(テレフタル酸ジメチルに対して0.003モル%)を添加し、同時に過剰のエチレングリコールの昇温追出しを開始した。10分後重縮合触媒として三酸化アンチモン0.04部(テレフタル酸ジメチルに対して0.027モル%)を添加した。内温が240℃に達した時点でエチレングリコールの追出しを終了し、反応生成物を重合缶に移した。
[Examples 1 to 6]
100 parts of dimethyl terephthalate, 60 parts of ethylene glycol, 0.03 part of manganese acetate tetrahydrate (0.024 mol% with respect to dimethyl terephthalate), 0.009 part of cobalt acetate tetrahydrate as a color adjuster (terephthalic acid 0.007 mol% relative to dimethyl), 2.0 mol% relative to dimethyl terephthalate in amounts of 3,5-dicarbomethoxybenzenesulfonic acid tetra-n-butylphosphonium salt and 0 relative to dimethyl terephthalate. While adding 0.050 mol% of tetra-n-butylphosphonium bromide to a transesterification vessel and raising the temperature from 140 ° C. to 220 ° C. over 3 hours in a nitrogen gas atmosphere, the methanol produced was distilled out of the system. Transesterification was performed. Subsequently, 0.03 part of a 56% aqueous solution of normal phosphoric acid (0.003 mol% with respect to dimethyl terephthalate) was added to the obtained product as a stabilizer, and at the same time, excessive temperature rise of ethylene glycol was started. did. Ten minutes later, 0.04 part of antimony trioxide (0.027 mol% based on dimethyl terephthalate) was added as a polycondensation catalyst. When the internal temperature reached 240 ° C., the ethylene glycol purge was terminated, and the reaction product was transferred to a polymerization can.
次いで、昇温しながら内温が260℃に達するまで常圧反応させた後、1時間かけて760mmHgから1mmHgまで減圧し、同時に1時間4.5分かけて内温を280℃まで昇温した。1mmHg以下の減圧下、重合温度280℃でさらに2時間重合した時点で窒素ガスで真空を破って重合反応を終了し、窒素ガス加圧下に280℃のポリマー吐出を行った。
得られたポリマーの軟化点(SP)は253.5℃、ジエチレングリコール含有量(DEG含量)は1.68、吐出10分後の極限粘度([η]10)は0.672、吐出60分後([η]60)は0.648であった。
Next, the reaction was carried out at normal pressure until the internal temperature reached 260 ° C. while raising the temperature, then the pressure was reduced from 760 mmHg to 1 mmHg over 1 hour, and at the same time the internal temperature was raised to 280 ° C. over 1 hour 4.5 minutes. . Under the reduced pressure of 1 mmHg or less, when the polymerization was further carried out at a polymerization temperature of 280 ° C. for 2 hours, the vacuum was broken with nitrogen gas to complete the polymerization reaction, and the polymer was discharged at 280 ° C. under nitrogen gas pressurization.
The resulting polymer has a softening point (SP) of 253.5 ° C., a diethylene glycol content (DEG content) of 1.68, an intrinsic viscosity after 10 minutes of discharge ([η] 10 ) of 0.672, and after 60 minutes of discharge. ([Η] 60 ) was 0.648.
実施例1〜4では、このポリマーを常法に従ってチップ化し、乾燥後、中空単糸断面形状になるように口金の形状を変更して、引取り速度1200m/minで紡糸して、約210dtex(デシテックス)/24fil(フィラメント)の未延伸糸を得た。該未延伸糸を最適な延伸倍率過熱延伸し、熱セットして固定化して目的とするカチオン可染性を有する中空断面ポリエステルフィラメント糸を得た。
得られたカチオン可染中空断面ポリエステルフィラメント糸の製糸性、物性などは後掲の表1に示す通りであった。
In Examples 1 to 4, this polymer was made into chips according to a conventional method, and after drying, the shape of the die was changed so as to have a hollow single yarn cross-sectional shape, and spinning was performed at a take-up speed of 1200 m / min. An undrawn yarn of (decitex) / 24 fil (filament) was obtained. The undrawn yarn was stretched by heating at an optimum draw ratio and fixed by heat setting to obtain a hollow cross-section polyester filament yarn having the desired cationic dyeability.
The yarn forming properties and physical properties of the obtained cationic dyeable hollow cross-section polyester filament yarn were as shown in Table 1 below.
また、実施例5〜6では、実施例1及び実施例2の中空断面ポリエステルフィラメント糸を沸水収縮率が33%の33dtex/12filのポリエチレンテレフタレート糸と引き揃え、図1に示す方法で空気交絡装置を用いて混繊を行った。得られた混繊複合糸の結果は表1に示す通りであった。なお、表1に示す実施例5〜6の中空率は、混繊複合糸中のカチオン可染中空断面ポリエステルフィラメント糸の中空率である。 In Examples 5 to 6, the hollow cross-section polyester filament yarns of Examples 1 and 2 were aligned with 33 dtex / 12 fil polyethylene terephthalate yarns having a boiling water shrinkage of 33%, and the air entanglement apparatus was applied by the method shown in FIG. Fiber mixing was performed using The results of the obtained mixed fiber composite yarn were as shown in Table 1. In addition, the hollow ratio of Examples 5-6 shown in Table 1 is a hollow ratio of the cationic dyeable hollow cross-section polyester filament yarn in the mixed fiber composite yarn.
これらカチオン可染中空断面ポリエステルフィラメント糸又は混繊糸よりなる布帛(平織物)を、カチオン染料 Catilon CD-FRLH/Catilon Blue CD-FBLH=1/1(保土谷化学(株)製)を2%owf含む染浴(助剤として芒硝3g/L、酢酸0.3g/Lを含む)で120℃にて60分間染色した。
得られた染色布帛の鮮明性、軽量感、風合いなどを評価した。その結果は後掲の表1に示す通りであった。
2% of the cationic dye Catilon CD-FRLH / Catilon Blue CD-FBLH = 1/1 (made by Hodogaya Chemical Co., Ltd.) is a fabric made of these cationic dyeable hollow cross-section polyester filament yarns or mixed yarns (plain fabric). It dye | stained for 60 minutes at 120 degreeC with the dyeing bath containing owf (it contains 3 g / L of sodium sulfate as an auxiliary agent, and 0.3 g / L of acetic acid).
The dyed fabric thus obtained was evaluated for sharpness, lightness and texture. The results were as shown in Table 1 below.
[比較例1〜2]
実施例1の方法において、比較例1では、紡糸する際に単糸断面形状を丸断面となし、比較例2では、重合工程で3,5−ジカルボメトキシベンゼンスルホン酸テトラ−n−ブチルホスホニウム塩及びテトラ−n−ブチルホスホニウムブロマイドの代わりに、3,5−ジカルボメトキシベンゼンスルホン酸ナトリウム塩及びナトリウムブロマイドを用いる以外は、実施例1と同様の方法を実施した。
[Comparative Examples 1-2]
In the method of Example 1, in Comparative Example 1, the single yarn cross-sectional shape was a round cross-section when spinning, and in Comparative Example 2, 3,5-dicarbomethoxybenzenesulfonic acid tetra-n-butylphosphonium was used in the polymerization step. The same method as in Example 1 was performed except that 3,5-dicarbomethoxybenzenesulfonic acid sodium salt and sodium bromide were used instead of the salt and tetra-n-butylphosphonium bromide.
その結果を表1に併記する。比較例1では問題なく目的とするカチオン可染糸及び布帛を得たが、その風合いは人工的で重さがあり、軽量感の全く感じられないものとなった。一方、比較例2では他の実施例と同様に布帛形成することはできたが、原糸強度が旧来からあるカチオン可染中空断面糸と同じものとなり、布帛の耐磨耗性、引き裂き強力は実施例に比べると著しく劣ったものとなった。また、軽量感も不十分であった。 The results are also shown in Table 1. In Comparative Example 1, the desired cationic dyeable yarn and fabric were obtained without problems, but the texture was artificial and heavy, and the feeling of lightness was not felt at all. On the other hand, in Comparative Example 2, the fabric could be formed in the same manner as in the other examples, but the original yarn strength was the same as that of the conventional cationic dyeable hollow cross-section yarn, and the abrasion resistance and tear strength of the fabric were It was significantly inferior to the examples. Moreover, the lightness was also insufficient.
本発明のカチオン可染ポリエステル中空断面糸は、単独であるいは高収縮ポリエステル糸と混繊することにより、適度な軽量感を有しながら、耐磨耗性と引き裂き強力に優れた、アウトドアやスポーツ衣料に適した運動機能を妨げず、かつ鮮明色を呈する軽量な織編物を安定して提供することができる。 The cationic dyeable polyester hollow cross-section yarn of the present invention is an outdoor or sports apparel that is excellent in wear resistance and tear strength while having a moderate lightness by being mixed with a single yarn or a high-shrinkage polyester yarn. It is possible to stably provide a light-weight knitted or knitted fabric that does not impede the motor function suitable for the above and exhibits a clear color.
1:原糸供給ローラー
2:予熱ローラー
3:圧縮空気交絡装置
4:引き取りローラー
5:セットヒーター
6:製品
A:鞘糸(カチオン可染中空断面糸)
B:芯糸(高収縮糸)
1: Raw yarn supply roller 2: Preheating roller 3: Compressed air entanglement device 4: Take-off roller 5: Set heater 6: Product A: Scabbard yarn (cation dyeable hollow section yarn)
B: Core yarn (high shrinkage yarn)
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007070383A JP2008231599A (en) | 2007-03-19 | 2007-03-19 | Cation-dyeable hollow cross section polyester fiber and its use |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007070383A JP2008231599A (en) | 2007-03-19 | 2007-03-19 | Cation-dyeable hollow cross section polyester fiber and its use |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2008231599A true JP2008231599A (en) | 2008-10-02 |
JP2008231599A5 JP2008231599A5 (en) | 2010-03-18 |
Family
ID=39904744
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007070383A Pending JP2008231599A (en) | 2007-03-19 | 2007-03-19 | Cation-dyeable hollow cross section polyester fiber and its use |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2008231599A (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04289219A (en) * | 1991-03-18 | 1992-10-14 | Teijin Ltd | Light-weight and vividly dyeable polyester multifilament yarn |
JPH0598566A (en) * | 1991-10-04 | 1993-04-20 | Teijin Ltd | Polyester cloth |
JPH08176935A (en) * | 1994-12-27 | 1996-07-09 | Toray Ind Inc | Polyester-based stretchable knitted or woven fabric having moire pattern and bulkiness and its production |
JPH09143827A (en) * | 1995-11-22 | 1997-06-03 | Toyobo Co Ltd | Polyester-based multifilament composite yarn and woven or knitted fabric using the same |
JP2000328359A (en) * | 1999-05-10 | 2000-11-28 | Toray Ind Inc | Production of polyester blended yarn |
JP2003342851A (en) * | 2002-05-28 | 2003-12-03 | Teijin Ltd | Polyester yarn of blended filaments with different shrinkage |
-
2007
- 2007-03-19 JP JP2007070383A patent/JP2008231599A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04289219A (en) * | 1991-03-18 | 1992-10-14 | Teijin Ltd | Light-weight and vividly dyeable polyester multifilament yarn |
JPH0598566A (en) * | 1991-10-04 | 1993-04-20 | Teijin Ltd | Polyester cloth |
JPH08176935A (en) * | 1994-12-27 | 1996-07-09 | Toray Ind Inc | Polyester-based stretchable knitted or woven fabric having moire pattern and bulkiness and its production |
JPH09143827A (en) * | 1995-11-22 | 1997-06-03 | Toyobo Co Ltd | Polyester-based multifilament composite yarn and woven or knitted fabric using the same |
JP2000328359A (en) * | 1999-05-10 | 2000-11-28 | Toray Ind Inc | Production of polyester blended yarn |
JP2003342851A (en) * | 2002-05-28 | 2003-12-03 | Teijin Ltd | Polyester yarn of blended filaments with different shrinkage |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN1322182C (en) | Modified polytrimethylene terephthalate | |
KR20010101553A (en) | Flame-retardant polyester fiber, woven or knitted flame-retardant polyester fiber fabric, nonwoven flame-retardant polyester fiber fabric, and woven or knitted suede fabric | |
JP5912669B2 (en) | Cationic dye-dyeable flame retardant polyester fiber and its fiber products | |
US20180273680A1 (en) | Dyeable synthetic fiber | |
KR102073484B1 (en) | Polyester complexfiber with highly elasticity and method for manufacturing thereof | |
JP2008231598A (en) | Cation-dyeable polyester modified cross section fiber and its use | |
JP2008174871A (en) | Cation-dyeable ultrafine combined filament yarn | |
JPH08269850A (en) | Net and mesh for building material | |
JP2008231599A (en) | Cation-dyeable hollow cross section polyester fiber and its use | |
JP6379643B2 (en) | Modified polyester fiber and its mixed goods | |
JP7278923B2 (en) | Normal pressure cationic dyeable polyester flat fiber and fabric using the same | |
JP2569182B2 (en) | Manufacturing method of high elasticity fabric | |
JP2008174861A (en) | Cation-dyeable ultrafine polyester combined filament yarn | |
JP2008240169A (en) | Method for producing cation-dyeable ultrafine false-twisted textured yarn | |
KR20120002375A (en) | Polyester mixed yarn exhibiting brightness, fiber product using same, and method of preparing same | |
JP6884019B2 (en) | Highly shrinkable atmospheric pressure cation dyeable polyester fiber, mixed fiber yarn using it, and fabric using them | |
JPH03241024A (en) | Production of cation-dyeable superfine false twist yarn | |
JP2008231625A (en) | Cation-dyeable polyester moire fancy yarn | |
JP6858686B2 (en) | Highly shrinkable atmospheric pressure cation dyeable polyester fiber, mixed yarn using it, and fabric using them | |
JP6056104B2 (en) | Polyester fiber | |
KR20180108248A (en) | Polyester twisted composite yarn having excellent color development property and shrinkage, fabric comprising thereof, and manufacturing method thereof | |
JP7244319B2 (en) | Fabric, its manufacturing method, and textile products | |
JP7315366B2 (en) | Fabric, its manufacturing method, and textile products | |
JP7081965B2 (en) | Fabric | |
KR100989935B1 (en) | Polyester fiber |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20100202 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20100202 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20110624 |
|
RD02 | Notification of acceptance of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7422 Effective date: 20110707 |
|
RD04 | Notification of resignation of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7424 Effective date: 20110707 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20110802 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20120110 |