JPH04288196A - Washing control for washing machine - Google Patents

Abstract

PURPOSE:To control washing process based on output of a sensor by a method wherein a washing water state detecting sensor comprises of a conductivity sensor which senses a washing water state in terms of an impedance change between electrodes. CONSTITUTION:An electrode part 10b of a conductivity sensor is installed in an outer tank 4. Dissolving degree of washing material is discriminated based on an operation result of outputs which the sensor gives about washing water both just after and few minutes after washing start in a washing process to carry out a control of a washing time period and strength of washing waterstream during the washing process. This detection of the dissolving degree of the washing material serves to determine an optimum washing time period and an optimum washing waterstream. Further, it serves to prevent irregularities of washing unevenness due to different methods of throwing the washing material, and to prevent the washing material from remaining. In addition, a delicate washing can be obtained, damage to the cloth can be minimized and a cleansing force can be increased.

Description

[Detailed description of the invention]

0001

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for controlling a washing process using a sensor output for detecting the state of washing liquid in a washing machine that washes clothes with detergent such as liquid or powder.

0002

[Prior technology] Conventional sensors for detecting the concentration and dirtiness of washing liquid are optical sensors used by washing machine and other manufacturers to detect the turbidity of the washing liquid and the condition of the washing liquid. The method is generally known.

[0003] The structure of the optical sensor is that a light emitting part and a light receiving part are arranged on the outside of a transparent or translucent case, and the state of the washing liquid is detected based on the level of light transmittance due to the turbidity of the washing liquid inside the case. It is something.

0004

[Problems to be Solved by the Invention] In the above-mentioned prior art, differences in the state of the washing liquid are detected by the turbidity of the liquid and detected by the light transmittance. If dirt, soap scum, etc. adhere to the inside surface of the case that comes into contact with the washing liquid, the light transmittance will change significantly, making it impossible to obtain accurate measurements.

2. Just adding detergent can make the washing solution cloudy, making it difficult to determine the amount of dirt.

3. No matter how many times you rinse clothes and detergent, a small amount of surfactant remains, and as this liquid is stirred with a stirring blade, foaming occurs, and this foam reduces light transmittance and is considered cloudy. There are problems such as

[0007] The purpose of the present invention is to determine the type of detergent, detergent concentration,
We provide a washing liquid condition detection sensor that can accurately detect the amount of dirt and water content, and is less susceptible to errors in detection accuracy due to aging. It also detects changes in sensor output during the washing process and optimizes washing, rinsing, and spin-drying. It executes control.

[0008]

[Means for solving the problem] In order to achieve the above object, we have developed a conductivity sensor that brings electrodes into direct contact with the washing liquid and detects the state of the washing liquid as a change in impedance between the electrodes, and when considered as a washing machine. , it is possible to obtain a highly accurate sensor for detecting the state of the washing liquid with small variations in the detergent liquid from the used water (tap water or well water), which is the liquid to be measured, and to detect the liquid immediately after the start of washing during the washing process and the washing liquid immediately after the start of washing. By calculating the sensor output of the washing liquid after several minutes,
This is to determine the degree of dissolution of the detergent.

[0009]

[Operation] The washing liquid condition detection sensor is a conductivity sensor that detects the condition of the washing liquid as a change in impedance between electrodes, and uses the above method to determine the degree of detergent dissolution, so it is suitable for various commercial detergent injection methods. It becomes possible to control the washing time or the strength of the washing water flow.

0010

Embodiments Examples of the present invention will be explained based on the drawings.

As shown in FIG. 1, a washing machine employing the present invention has an outer tub 4 suspended within an outer frame 1 made of a steel plate using a hanging rod 2 and vibration isolators 3 and 4.

A washing and dewatering tank 5 is rotatably provided in the outer tank 4 for storing water during washing. The washing and dehydration tank is provided with a large number of dehydration holes 5a. A pulsator 6 for stirring the washing is arranged in the center of the washing and dehydrating tank. A drive motor 7, a clutch 8 for dehydration and washing switching, and a drain valve motor 9 for clutch operation and drain valve opening/closing are installed on the bottom of the outer tank 4, and a high-frequency conductor for measuring the conductivity of the washing liquid is installed on the side wall of the bottom. An electrode part of a conductivity sensor 10 (hereinafter referred to as a conductivity sensor) is installed so as to penetrate through the bottom surface of the outer tank 4 and be immersed in water.

As shown in FIG. 2, the conductive sensor 10 is made of stainless steel or brass with carbon printing applied to the surface, and an electrode part and an external connection terminal part 10c are insert-molded into a synthetic resin sensor case 10a, and this is inserted into the bottom of the outer tank 4. The structure is such that it is fixed by adhesion with an adhesive 11. At this time, the electrode 10b and the sensor case 10a are substantially on the same plane.

In addition, the height H from the bottom of the outer tank 4 to the electrode is the residual water level of the residual water activation method in which water is dehydrated from a state in which some water is stored in the outer tank in order to reduce the relative unbalance during dehydration. The height is the same as or less than.

Furthermore, the structure is such that the dewatering hole 5a of the washing and dehydrating tub is not provided at a position lower than the height H.

[0016] At the rear of the top cover 12 is an operation panel section 1.
3, and a water supply solenoid valve 14 for supplying water from a tap into the tank is provided in the operation panel section 13. The outlet of the water supply solenoid valve 14 directly supplies water to the washing and dewatering tank 5.
It is branched into an inner tank water supply port 15a and a sensor water supply port 15b that supplies water between the outer tank 4 and the washing/dehydration tank provided on the tank cover 16. (Water supply solenoid valve 14 and sensor water supply port 1
5b is connected with a flexible hose. ) The conductivity sensor 10 is located almost directly below the sensor water supply port 15b. A water level sensor (not shown) for detecting the water level in the outer tub 4 and a control board 17 for controlling the washing machine are further disposed within the operation panel 13. The control board is shown in Figure 3.
As shown in the figure, the power is transmitted through the power switch 18 from the microcomputer that controls the control, the power supply circuit, the LED display circuit, the external operation switch circuit, the solenoid output circuit, the output circuit, the high frequency oscillation circuit for controlling the conductivity sensor 10, the sensor reading circuit, etc. It is configured.

The conductivity sensor 10 is an insulation transformer 17a.
Through the sensor reading circuit, changes in impedance that change depending on the state between the electrodes 10b of the conductivity sensor 10 (water only, detergent concentration, amount of dirt, etc.) are detected by changes in the primary side voltage of the isolation transformer 17a, and the microcomputer Input,
The type and condition of the washing liquid in the outer tub 4 and the type of clothing are detected by comparison with data stored in advance.

Next, the operation of the washing machine and the control method using the conductivity sensor 10 will be explained. Add detergent and laundry, turn on the power switch, set the "standard" fully automatic course using the operation switch, and press the "start" button to start fully automatic operation.

First, the water supply solenoid valve 14 opens and water supply starts. Next, when the water supply reaches a specified cloth amount sensing water level, the water supply is temporarily stopped, and in order to detect the quantity and quality of clothes and determine the set water level, a cloth amount sensing process is executed in which the clothes are stirred for about 30 seconds.

Next, water is supplied to the water level automatically set by sensing the amount of cloth and the quality of the cloth, and washing begins. At this time, the conductivity value VWS after the water supply is finished is measured. Next 2-5
After stirring for a minute, the conductivity VW2 is measured and stored in the microcomputer. Furthermore, the conductivity Vwf immediately before the end of washing and stirring is measured.

[0021] When the washing is completed, the first rinsing and draining and dehydrating steps are executed, and the draining at this time is carried out until the water is completely drained.

Next, water supply for rinsing is started, and the electrical conductivity VRS1 is measured when the supply of water to a specified water level is completed, and agitation for rinsing is executed. Then, the electrical conductivity VRf1 of the first rinse immediately before the end of the rinse stirring is measured and stored in the microcomputer.

Next, a second draining, dewatering, and rinsing process is performed. For the second rinsing, almost the same process as the first rinsing is performed, and the conductivity is measured after the water supply is completed and immediately before the rinsing and stirring is completed, and the respective values are set as VRS2 and VRf2 and stored in the microcomputer. Also, in the process described above, 1
At either the second drainage or the two intermediate dehydration steps,
Measure the air value VDf and store it in the microcomputer.

[0024] When the rinsing is completed, the final dehydration process is started. During spin-drying, the water contained in the laundry is removed by centrifugal force.
It is ejected into the outer tank 4, descends along the wall of the outer tank 4, and reaches between the electrodes of the conductive sensor 10, changing the sensor output. As the spin-drying time elapses, the amount of water coming out of the laundry gradually decreases, and the value of the conductivity output during spin-drying becomes almost the same as that of air. Here, a certain threshold value VS is set between the electrical conductivity VRf2 immediately before the final rinsing stirring and the electrical conductivity VDf of the air measured at the time of the first drainage or at the pause in the intermediate dehydration during the rinsing process, and from the start of the dehydration to the Measure the time T until it falls below the threshold value.

[0025] As described above, the electrical conductivity in each washing process of water supply, washing, rinsing, and spin-drying is measured, each value is stored in the microcomputer, and by comparison with pre-programmed data and calculation, the following results are obtained. The execution time and process of each process can be controlled to execute the optimal washing course.

When the standard course is set and the water level is set by sensing the amount of cloth, the standard course is determined according to the preprogrammed amount of cloth. For example, the amount of cloth is 4.0Kg
When the high water level is set, "9 minutes of washing, 2 minutes of stirring for 2 minutes of dehydration for the first rinse, 2.5 minutes of stirring for the second time of rinsing and 2.5 minutes of dehydration.
5 minutes and spin-drying for 5 minutes'', and the time and number of washing, rinsing, and spin-drying steps are corrected as follows.

(1) Detection of "detergent dissolution degree" by detergent injection method Current detergents (especially synthetic detergents and powdered soaps) are:
The degree of melting varies depending on the method of addition. For example, detergent that has been dissolved in water in advance or added to the bottom of the washing tub for washing is easily soluble, whereas detergent that is added after the clothes have been added or after the amount of cloth has been detected is less soluble. , there may be variations in the amount of washing, or washing may be completed with detergent still attached to the clothes. This tendency is especially true as the washing capacity increases.

Therefore, in order to solve the above problem, the degree of dissolution of the detergent is detected by calculating the above-mentioned conductivity values VWS and VW2, and the washing time and the strength of the water flow are corrected.

(2) Detection of "washing degree" depending on the amount of dirt Since the conductivity during the washing process changes depending on the amount of dirt, the washing By detecting the degree of dirt in the liquid, it is possible to detect the type of dirt such as mud and oil stains, and by correcting the washing time and strength of the water flow,
It becomes a washing machine with excellent washing performance.

(3) Detection of "detergent type" Detergents are broadly classified into liquid and powder detergents (synthetic detergents and powdered soaps). The amount of change in conductivity tends to be large, so the type of detergent is determined by calculating the conductivity value VWf and VRS1, and the rinsing time, number of times, and rinsing method (reservoir or water pouring rinsing, etc.) that match the detergent are corrected. By doing this, liquid detergent in particular rinses quickly, preventing wasted water due to over-rinsing, and by rinsing powdered soap thoroughly, prevents problems such as yellowing of clothes due to insufficient rinsing. .

(4) Changing the "rinsing level" depending on the detergent concentration and the type of clothing When the same rinsing method is performed, the final rinsing solution concentration differs depending on the initial detergent concentration and the type of clothing to be washed. That is, when the clothes are the same, if the detergent concentration is high, rinsing may not be sufficient, and if the detergent concentration is thin, rinsing may be too much (wasting water). In addition, when the detergent solution is the same, in the case of cotton clothing, the detergent does not easily remove the detergent, so it is necessary to rinse thoroughly, whereas in the case of synthetic fibers, the detergent has good removability, and a light rinse is enough to rinse the clothes.

Therefore, the degree of rinsing is detected using the conductivity values VRS1 and VRf1 and VRS2 and VRf2.
The electrical conductivity of the rinsing agitated liquid is detected by the calculation, and rinsing is performed until the conductivity of the rinsing agitated liquid is below a predetermined concentration, and the rinsing method is adapted to the concentration of the washing liquid and the type of clothing. A rinse is what you get.

In particular, when the rinsing condition detection result of the final rinse determines that rinsing is insufficient and a set time for water pouring rinsing is added, the conductivity is measured again after the end of the water pouring rinsing set time and it is determined that rinsing is insufficient. If this happens, adding a water rinse can make the rinse even more satisfactory. When the two water injection rinses are completed, regardless of the degree of rinsing, the process will proceed to the final dehydration,
This prevents a large amount of waste water from being used due to failure or malfunction of the conductivity sensor 10.

(5) “Type of clothing (cotton, synthetic fiber, etc.)”
Detection Considering the rinsing method and spin-drying time depending on the quality of the clothes to be washed, it is possible to improve the rinsing condition and spin-drying rate by changing the rinsing method and lengthening the spin-drying time for cotton materials that are difficult to remove water (including detergent). can be improved. In addition, for synthetic fibers and blended fabrics that have good removability, the above-mentioned performance is sufficient with a short period of rinsing and dehydration.

Therefore, the type of clothing is detected using the conductivity value V.
By calculating Wf and VRf1, it is possible to determine the quality of clothing more accurately, and based on this data, the rinsing method and spin-drying time are determined. Cotton has an improved water removal rate, and synthetic fibers and blended fabrics have less wrinkles. It automatically sets the optimal rinsing and dehydration times to obtain the highest dehydration rate.

(6) Correcting the spin-drying time by detecting the "moisture content" according to the amount and type of laundry Although the spin-drying time is determined depending on the type of clothes in item (5), in reality, the amount of clothes and mechanical loss Since the time required to reach constant speed rotation differs due to factors such as this, and the actual dehydration time differs, it is necessary to correct the required dehydration time. As a correction method, the jump of water during dehydration is detected by the conductivity sensor 10 using the method described above, and the conductivity values VRf2 and VDf are
A certain threshold value VS is set between the two, and the time T from when the conductivity output falls below the threshold value from the start of dehydration is measured. By correcting the dehydration time based on the length of this time T, the optimal dehydration time that matches the amount and quality of the fabric is determined.

[0037] The threshold value VS is the electrical conductivity V of the rinsing liquid (that is, the dehydrated liquid) immediately before the final rinsing agitation is completed.
Since Rf2 varies depending on the hardness and temperature of the water used, this is corrected to enable highly accurate water content detection.The threshold value VS is calculated using the following formula, and N
The optimal threshold value is determined by the value of .

Threshold value VS={(VRf2−VDf)/N}+VDf The N value of the threshold value is preferably 6 to 10 in relation to the experimental results and the arithmetic processing of the microcomputer, and it is preferable to set it to an even value. is good.

The various detection methods using the conductivity sensor 10 described above enable detailed control by tabulating correction values in the microcomputer for each optimum water level that matches the amount and quality of the cloth.

[0040]

[Effects of the Invention] According to the present invention, it is possible to automatically control the optimal washing process, and (1) "How well the detergent dissolves" and "How well the clothes get dirty"
Through detection, it determines the optimal washing time and washing water flow,
To provide a washing machine which enables fine washing, causes less fabric damage, and has excellent cleaning power.

(2) By detecting "type of detergent", "detergent concentration during rinsing", and "quality of clothes", rinsing method corresponding to various detergents and quality of clothes can be determined. It is possible to prevent clothing from yellowing and to perform good rinsing, and also to avoid wasting water due to rinsing thin synthetic fibers, thereby saving resources such as water.

(3) By detecting the "moisture content of laundry",
It is possible to solve the problem of insufficient dehydration power in thick cotton materials and prevent wrinkles caused by excessive dehydration in thin synthetic fiber materials.

[Brief explanation of the drawing]

FIG. 1 is a sectional view of a washing machine equipped with an embodiment.

FIG. 2 is a sectional view taken along line AA of the laundry liquid state detection sensor.

FIG. 3 is a block diagram of a controller.

[Explanation of symbols]

4...Outer tank, 5...Washing/dehydration tank, 6...Pulsator, 7...Motor, 10...Conductivity sensor.

Claims (4)

[Claims] Claim 1: A sensor for detecting the state of washing liquid during the washing process of a washing machine is installed in a water tank, characterized in that the degree of dissolution of the detergent is determined based on the calculation result of the sensor output during the washing process. Washing machine washing control method. 2. A washing control method for a washing machine according to claim 1, wherein the degree of dissolution of the detergent is determined based on calculation results of sensor outputs of the washing liquid at the start of washing and in the first half of the washing process. 3. A washing control method for a washing machine according to claim 1, further comprising controlling the washing time or the strength of the washing water flow during the washing process after determining the degree of dissolution of the detergent. 4. A washing control method for a washing machine according to claim 1, wherein the washing liquid state detection sensor is a conductivity sensor that detects the state of the washing liquid as a change in impedance between electrodes.