JPH04288187A - Doll and manufacture of the same - Google Patents

Abstract

PURPOSE:To manufacture a doll of a good touch with a reduced cost by making manufacture easy and reducing days required for making the doll. CONSTITUTION:A head part 6 is formed by blow molding, a lower arm part (arm part) 11 is by slush molding, and an upper thigh part (leg part) 14a and a lower thigh part (leg part) 14b are by injection molding respectively. A body part 2 including an upper arm part 4 and a connection member 13 mounted on a front and lower part of the body 2 are formed of vinyl chloride sheet material. The body part 2, upper arm part 4 and connection member 13 are filled inside with cotton (filling substance) 3. Then, the head part 6 is mounted on the top of the body part 2, the lower arm part 11 is on the upper arm part 4, and the upper thigh part 14a on which the lower thigh part 14b is mounted through a pivot is on the connection member 13 respectively, whereby a doll 1 is made.

Description

[Detailed description of the invention]

0001

FIELD OF INDUSTRIAL APPLICATION This invention relates to a doll and a method for manufacturing the same.

0002

[Prior art and its problems] Recently, there has been a demand for dolls that feel good when held in the hand. Therefore,
BACKGROUND ART In place of synthetic resin dolls having bodies formed by rotation molding, slush molding, etc., dolls whose bodies are made of fabric and whose interior is filled with stuffing have become known. However, with conventional dolls, sewing the torso is troublesome and takes many days, and there are disadvantages in terms of cost that cannot be helped, and a solution to these problems has been desired.

0003

SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned viewpoints, and provides a doll that has a particularly good feel, is easy to manufacture, can shorten the number of days required for manufacturing, and can keep costs low. The purpose is to propose a method for producing the same.

0004

[Means for Solving the Problems] As a means for solving the above problems, a doll according to the present invention is characterized by having the following requirements. (a) The torso is hollow and made of vinyl chloride sheet material, and the inside is filled with stuffing such as a sponge or a mask. and legs are attached.Furthermore, the method for manufacturing the doll is characterized in that the doll is manufactured by the following steps. (B) Process of injecting resin molding material into a mold and molding the doll's head, arms, and legs using an appropriate molding method such as slush molding or rotation molding (B) Vinyl chloride sheet material A step of cutting the material to form a front member and a back member of a predetermined shape, and then welding the front member and the back member to form a hollow body of the doll (c) inserting a sponge into the body. , after filling with stuffing such as cotton, attaching the head, arms, and legs to predetermined positions of the torso using appropriate adhesive means;

[0005]

[Operations and Effects of the Invention] As described above, according to the doll according to the present invention, the body is formed hollow from a vinyl chloride sheet material, and the body is filled with stuffing such as sponge or cotton. Because it is a material, it is highly flexible and has a good feel. Further, since the arms and legs attached to the torso have flexibility, the range of movement thereof is wide, and clothing and the like can be easily put on.

[0006] Further, according to the above doll manufacturing method, a front member and a back member are formed by cutting a vinyl chloride sheet material,
After welding these members together to form a hollow body, the body is filled with stuffing such as sponge or cotton. Since it is manufactured by attaching the head, arms, and legs molded by an appropriate molding method to the body,
This eliminates the tedious work of sewing the torso, which is required in the past, reducing production time and keeping costs low.

[0007]

Embodiments Hereinafter, embodiments of the present invention will be explained with reference to the drawings.

In FIG. 1, reference numeral 1 indicates a doll according to the present invention, and the doll 1 has a hollow body 2 made of vinyl chloride sheet material, and the inside thereof is filled with cotton (stuffing) 3. ing. In addition, the upper arm portion 4 is attached to the torso portion 2.
, 4 are continuously formed integrally, and the shoulder portion 5,
5 is welded to form a bag shape. The upper arm parts 4, 4 are filled with cotton (stuffing) 3.

The head 6 is made of synthetic resin, and a pipe member 8 is fixed to the lower end of the neck 7 integrally with the head 6 using an adhesive. The neck portion 7 is adhesively fixed to an opening 9 provided in the upper portion of the body portion 2 using a welding agent. In this case, the pipe member 8 is inserted into the body 2.

Openings 10, 1 at the tips of the upper arm parts 4, 4
0 includes a lower arm part 1 including a hand part made of synthetic resin.
The tips of the arms 1 and 11 are adhesively fixed with an adhesive, thereby forming the arm parts 12 and 12, and the arm parts 12 and 12 can be moved in all directions.

[0011] A connecting member 13 is provided at the front lower part of the body 2.
13 is attached, and the connecting members 13, 13 are formed hollow from vinyl chloride sheet material. The inside thereof is filled with cotton (stuffing) 3.

The legs 14, 14 consist of upper leg parts 14a, 14a and lower leg parts 14b, 14b formed of synthetic resin, and the upper leg parts 14a, 14a and lower leg parts 14b, 1.
4b through support shafts 15, 15. Thereby, the lower leg parts 14b, 14b can be moved using the support shafts 15, 15 as fulcrums. In addition, the upper thigh portion 14a
, 14a are adhesively fixed to the openings 16, 16 at the tips of the connecting members 13, 13 with an adhesive.

As described above, according to the doll 1, the upper arm 4,
The body part 2 including the upper arms 4 is formed hollow from a vinyl chloride sheet material, and the body part 2 including the upper arms 4, 4 is filled with cotton (stuffing) 3, so it is highly flexible and has a good feel. . Further, since the legs 14, 14 are attached to the trunk 2 via the connecting members 13, 13 filled with cotton (stuffing) 3, the range of movement thereof can be increased. Furthermore, since the arms 12, 12 and the legs 14, 14 move in all directions, it is possible to easily put on clothes.

Next, a method for manufacturing the doll 1 will be explained with reference to process diagrams shown in FIGS. 2 to 5.

First, as shown in FIG. 2, an ABS resin molding material is put into a molding die 20 and a doll head 6 is molded by blow molding, and then the head 6 is taken out from the molding die 20. good.

Next, as shown in FIG. 3, a PVC resin molding material is put into the molding die 21, and the lower arm part (arm part) 11 of the doll is molded by the slush molding method.
All you have to do is take it out of the mold 21.

Furthermore, as shown in FIG. 4(a), an ABS resin molding material is put into the molding die 22, and the upper thighs (legs) 14a of the doll are molded by the injection molding method. The portion 14a may be taken out from the molding die 22. In addition, as shown in FIG. 2(b), A
After putting the BS resin molding material and molding the lower leg portions 14b of the doll by a molding method similar to that shown in FIG.

Furthermore, as shown in FIG. 5, the vinyl chloride sheet material is cut to form the front body part 2a and the back body part 2b, and predetermined portions of the front body part 2a and the back body part 2b are welded. The hollow body part 2 is formed by welding. in this case,
The body part 2 is formed with continuous hollow upper arm parts 4, 4. Further, a vinyl chloride sheet material is cut to form a substantially rectangular front member 13a and a back member 13b, and predetermined portions of the front member 13a and back member 13b are welded to form a hollow connecting member 13. do. Then, the connecting members 13, 13 are attached to the lower surface of the body part 2 by welding, and cotton (stuffing) 3 is filled inside the body part 2, the upper arm parts 4, 4, and the connecting members 13, 13. Bye. Further, the shoulder portions 5, 5 of the body portion 2 are welded and sealed.

In the above, after the pipe member 8 is inserted into the neck 7 of the head 6, it is fixed with an adhesive. and,
After inserting the pipe member 8 into the body part 2 through the opening 9 provided at the upper part of the body part 2, the neck part 7 is fixed to the body part 2 with adhesive, so that the head part is attached to the body part 2. 6 can be installed. In addition, the opening 1 at the tip of the upper arm portions 4, 4
By inserting the ends of the lower arm parts 11, 11 into the upper arm parts 4, 10 and fixing them with adhesive, the lower arm part 11 is attached to the upper arm parts 4, 4.
, 11 can be installed. Furthermore, the lower leg portion 14b
, 14b are connected to the upper thighs 14a, 14 by supporting shafts 15, 15.
a, and by inserting the tips of the upper thighs 14a, 14a into the openings 16, 16 at the tips of the connecting members 13, 13 and fixing them with adhesive, the lower legs 14
The upper thigh parts 14a, 14a to which b, 14b are connected can be attached to the connecting members 13, 13. by this,
The doll 1 shown in FIG. 1 can be manufactured.

Note that welding processing may be performed using each portion fixed with adhesive as a presser.

According to the method for manufacturing the doll 1 as described above,
Unlike conventional dolls in which the torso is made of cloth, the doll does not require troublesome sewing work, is easy to manufacture, and can be manufactured in a short period of time, thereby keeping costs low.

[Brief explanation of the drawing]

FIG. 1 is a partially exploded perspective view of a doll manufactured by a doll manufacturing method according to the present invention.

FIG. 2 is an explanatory diagram showing a method for molding a head.

FIG. 3 is an explanatory diagram showing a method of forming a lower arm portion.

FIG. 4 shows a method of molding a leg part, FIG. 4(a) is an explanatory diagram showing a method of molding an upper leg part, and FIG. 4(b) is an explanatory diagram showing a method of molding a lower leg part.

FIG. 5 is an explanatory diagram showing a forming process of forming a body portion and a connecting member.

[Explanation of symbols]

1. Doll 2 Torso 3 Cotton (stuffing) 6 Head 12 Arm part 14 Legs 20 Molding mold 21 Molding mold 22 Molding mold

Claims (2)

[Claims] [Claim 1] A doll characterized by having the following requirements. (a) The torso is hollow and made of vinyl chloride sheet material, and the inside is filled with stuffing such as a sponge or a mask. and the legs are attached. 2. A method for manufacturing a doll, characterized in that the doll is manufactured by the following steps. (B) Step of injecting resin molding material into the mold and molding the doll's head, arms, and legs using an appropriate molding method such as slush molding or rotation molding (B)
Step (c) of cutting the vinyl chloride sheet material to form a front member and a back member of a predetermined shape, and then welding the front member and the back member with a welder to form a hollow body of the doll (c)
After filling the body with stuffing such as sponge or cotton,
A step of attaching the head, arms, and legs to predetermined positions of the torso using appropriate adhesive means.