JPH04266952A - Thermoplastic resin composition - Google Patents
Thermoplastic resin compositionInfo
- Publication number
- JPH04266952A JPH04266952A JP2734591A JP2734591A JPH04266952A JP H04266952 A JPH04266952 A JP H04266952A JP 2734591 A JP2734591 A JP 2734591A JP 2734591 A JP2734591 A JP 2734591A JP H04266952 A JPH04266952 A JP H04266952A
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- thermoplastic resin
- vinyl
- olefin
- resin composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 67
- 239000011342 resin composition Substances 0.000 title claims abstract description 16
- 229920001577 copolymer Polymers 0.000 claims abstract description 54
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims abstract description 48
- 239000004711 α-olefin Substances 0.000 claims abstract description 40
- 229920000642 polymer Polymers 0.000 claims abstract description 28
- 125000003118 aryl group Chemical group 0.000 claims abstract description 23
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 19
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 16
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 16
- 239000002245 particle Substances 0.000 claims abstract description 15
- 229920000573 polyethylene Polymers 0.000 claims abstract description 11
- 229920006163 vinyl copolymer Polymers 0.000 claims abstract description 11
- 239000000178 monomer Substances 0.000 claims description 54
- 229920002554 vinyl polymer Polymers 0.000 claims description 43
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 42
- 239000000203 mixture Substances 0.000 claims description 22
- 229920001225 polyester resin Polymers 0.000 claims description 13
- 239000004645 polyester resin Substances 0.000 claims description 13
- 229920001155 polypropylene Polymers 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 8
- 229920001567 vinyl ester resin Polymers 0.000 claims description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 2
- -1 polybutylene terephthalate Polymers 0.000 abstract description 36
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 abstract description 14
- 239000005977 Ethylene Substances 0.000 abstract description 14
- 229920001707 polybutylene terephthalate Polymers 0.000 abstract description 11
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 abstract description 9
- 229920000728 polyester Polymers 0.000 abstract description 8
- 239000004698 Polyethylene Substances 0.000 abstract description 7
- 229920000578 graft copolymer Polymers 0.000 abstract 4
- 238000000034 method Methods 0.000 description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 11
- 229920001971 elastomer Polymers 0.000 description 11
- 239000012778 molding material Substances 0.000 description 9
- 150000001451 organic peroxides Chemical class 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000007870 radical polymerization initiator Substances 0.000 description 8
- 150000001336 alkenes Chemical class 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 6
- 239000002243 precursor Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 229920001903 high density polyethylene Polymers 0.000 description 5
- 239000004700 high-density polyethylene Substances 0.000 description 5
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 229920001684 low density polyethylene Polymers 0.000 description 4
- 239000004702 low-density polyethylene Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- BMPPHGZRHQWRFX-UHFFFAOYSA-N (1-tert-butylperoxy-2-carboxyoxyethyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(COC(O)=O)OOC(C)(C)C BMPPHGZRHQWRFX-UHFFFAOYSA-N 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 229920001179 medium density polyethylene Polymers 0.000 description 3
- 239000004701 medium-density polyethylene Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 239000004734 Polyphenylene sulfide Substances 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- CGPRUXZTHGTMKW-UHFFFAOYSA-N ethene;ethyl prop-2-enoate Chemical compound C=C.CCOC(=O)C=C CGPRUXZTHGTMKW-UHFFFAOYSA-N 0.000 description 2
- 239000012765 fibrous filler Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920001748 polybutylene Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920000069 polyphenylene sulfide Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000000375 suspending agent Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N terephthalic acid group Chemical group C(C1=CC=C(C(=O)O)C=C1)(=O)O KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- PRBHEGAFLDMLAL-GQCTYLIASA-N (4e)-hexa-1,4-diene Chemical compound C\C=C\CC=C PRBHEGAFLDMLAL-GQCTYLIASA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- ZOJIBRUWYLWNRB-UHFFFAOYSA-N 2-(2-ethenoxyethoxymethyl)oxirane Chemical compound C=COCCOCC1CO1 ZOJIBRUWYLWNRB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- JJRUAPNVLBABCN-UHFFFAOYSA-N 2-(ethenoxymethyl)oxirane Chemical compound C=COCC1CO1 JJRUAPNVLBABCN-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- NMSZFQAFWHFSPE-UHFFFAOYSA-N 3-(oxiran-2-ylmethoxycarbonyl)but-3-enoic acid Chemical compound OC(=O)CC(=C)C(=O)OCC1CO1 NMSZFQAFWHFSPE-UHFFFAOYSA-N 0.000 description 1
- CEBRPXLXYCFYGU-UHFFFAOYSA-N 3-methylbut-1-enylbenzene Chemical compound CC(C)C=CC1=CC=CC=C1 CEBRPXLXYCFYGU-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical class NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- 239000004604 Blowing Agent Substances 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- FNGGVJIEWDRLFV-UHFFFAOYSA-N anthracene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=CC3=C(C(O)=O)C(C(=O)O)=CC=C3C=C21 FNGGVJIEWDRLFV-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- SQHOHKQMTHROSF-UHFFFAOYSA-N but-1-en-2-ylbenzene Chemical compound CCC(=C)C1=CC=CC=C1 SQHOHKQMTHROSF-UHFFFAOYSA-N 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 229940117927 ethylene oxide Drugs 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 125000005487 naphthalate group Chemical group 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920006113 non-polar polymer Polymers 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 239000012934 organic peroxide initiator Substances 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【0001】0001
【産業上の利用分野】本発明は、耐衝撃性、強度に優れ
た成形用の熱可塑性樹脂組成物に関するものであり、電
気および電子部品、自動車部品などの広い分野で使用さ
れ得るものである。[Industrial Application Field] The present invention relates to a thermoplastic resin composition for molding that has excellent impact resistance and strength, and can be used in a wide range of fields such as electrical and electronic parts and automobile parts. .
【0002】0002
【従来の技術】ポリブチレンテレフタレート(PBT)
やポリエチレンテレフタレート(PET)に代表される
熱可塑性芳香族ポリエステル樹脂は、耐熱性、機械的特
性、耐薬品性に優れているが、耐衝撃性に劣る傾向があ
るためその改良が試みられてきた。そのための改良手段
としては、例えば、無水マレイン酸やα,βー不飽和酸
グリシジルエステルを反応させた変性オレフィンラバー
の如き各種軟質エラストマ−成分をPBTに組み合わせ
る方法が主流であるが、この場合はPBTの特徴である
剛性、耐熱性、耐薬品性が著しく低下する傾向にある。[Prior art] Polybutylene terephthalate (PBT)
Thermoplastic aromatic polyester resins such as PET and polyethylene terephthalate (PET) have excellent heat resistance, mechanical properties, and chemical resistance, but they tend to have poor impact resistance, so attempts have been made to improve them. . The mainstream method for improving this is to combine PBT with various soft elastomer components such as modified olefin rubber made by reacting maleic anhydride or α,β-unsaturated acid glycidyl ester. The characteristics of PBT, such as rigidity, heat resistance, and chemical resistance, tend to deteriorate significantly.
【0003】一方、ポリエチレン、ポリプロピレンに代
表される非極性α−オレフィン(共)重合体は上記軟質
エラストマ−に比べると剛性、耐薬品性は良好であるの
でこれら非極性α−オレフィン(共)重合体を使用する
ことが望ましいが、熱可塑性芳香族ポリエステル樹脂と
非極性α−オレフィン(共)重合体はその化学的構造が
異なるため相溶性が極めて悪く、熱可塑性芳香族ポリエ
ステル樹脂と組み合わせた組成物では強度、耐衝撃性が
低下し、両者の優れた特性を有する組成物を得るという
目的を達成することは困難であった。On the other hand, non-polar α-olefin (co)polymers such as polyethylene and polypropylene have better rigidity and chemical resistance than the above-mentioned soft elastomers. Although it is desirable to use a combination of thermoplastic aromatic polyester resins and non-polar α-olefin (co)polymers, their compatibility is extremely poor due to their different chemical structures. However, it has been difficult to achieve the objective of obtaining a composition having excellent properties in both properties.
【0004】0004
【発明が解決しようとする課題】本発明の目的は、相溶
性が極めて悪いために実現出来なかった熱可塑性芳香族
ポリエステル樹脂と非極性α−オレフィン(共)重合体
とを組み合わせ、その相溶性を改善し、特に耐衝撃性、
強度などで従来より優れた効果を発揮する熱可塑性樹脂
組成物を提供することにある。[Problems to be Solved by the Invention] The object of the present invention is to combine a thermoplastic aromatic polyester resin and a non-polar α-olefin (co)polymer, which could not be realized due to extremely poor compatibility, and to Improves especially impact resistance,
The object of the present invention is to provide a thermoplastic resin composition that exhibits superior effects in terms of strength and the like.
【0005】[0005]
【課題を解決するための手段】本発明者らは、相溶性を
改善すると言う課題を解決すべく鋭意検討した結果、熱
可塑性芳香族ポリエステル樹脂と非極性α−オレフィン
(共)重合体に複数の特定熱可塑性樹脂を相溶化剤とし
て配合することにより相溶性が改善でき、これによって
強度、耐衝撃性に優れた熱可塑性樹脂組成物が得られる
ことを見出し、本発明を完成するに至った。[Means for Solving the Problem] As a result of intensive studies to solve the problem of improving compatibility, the present inventors have developed a method for combining a thermoplastic aromatic polyester resin and a non-polar α-olefin (co)polymer with multiple The inventors have discovered that compatibility can be improved by blending a specific thermoplastic resin as a compatibilizer, and that a thermoplastic resin composition with excellent strength and impact resistance can thereby be obtained, leading to the completion of the present invention. .
【0006】すなわち、本発明は熱可塑性芳香族ポリエ
ステル樹脂(1)、非極性α−オレフィン(共)重合体
(2)、前記した非極性α−オレフィン(共)重合体と
実質的に同構造の重合体と少なくとも1種のビニル単量
体から得られるビニル系(共)重合体とから成り、ー方
の(共)重合体粒子が分散相を形成している熱可塑性樹
脂(3)、及びエポキシ基含有オレフィン共重合体と少
なくとも1種のビニル単量体から得られるビニル系(共
)重合体とから成り、ー方の(共)重合体粒子が分散相
を形成している熱可塑性樹脂(4)を含んでなる熱可塑
性樹脂組成物に関する。That is, the present invention provides a thermoplastic aromatic polyester resin (1), a non-polar α-olefin (co)polymer (2), and a polymer having substantially the same structure as the above-mentioned non-polar α-olefin (co)polymer. A thermoplastic resin (3) consisting of a vinyl-based (co)polymer obtained from a polymer of and a vinyl-based (co)polymer obtained from an olefin copolymer containing an epoxy group and at least one vinyl monomer, and the (co)polymer particles on the other side form a dispersed phase. The present invention relates to a thermoplastic resin composition comprising resin (4).
【0007】本発明で用いる熱可塑性芳香族ポリエステ
ル樹脂(1)とは、芳香環を重合体の連続単位に有する
ポリエステルで、芳香族ジカルボン酸(あるいはそのエ
ステル形成性誘導体)とジオール(あるいはそのエステ
ル形成性誘導体)とを主成分とする縮合反応により得ら
れる重合体ないしは共重合体である。The thermoplastic aromatic polyester resin (1) used in the present invention is a polyester having an aromatic ring as a continuous unit of the polymer, and is composed of an aromatic dicarboxylic acid (or its ester-forming derivative) and a diol (or its ester). It is a polymer or copolymer obtained by a condensation reaction containing as a main component (formable derivative).
【0008】ここでいう芳香族ジカルボン酸としては、
テレフタル酸、イソフタル酸、フタル酸、2.6ーナフ
タレンジカルボン酸、1.5ーナフタレンジカルボン酸
、ビス(Pーカルボキシフェニル)メタン、アントラセ
ンジカルボン酸、4.4’ージフェニルエーテルジカル
ボン酸、1.2ービス(フェノキシ)エタン4.4’ー
ジカルボン酸あるいはそれらのエステル形成誘導体など
が挙げられる。[0008] The aromatic dicarboxylic acid mentioned here is
Terephthalic acid, isophthalic acid, phthalic acid, 2.6 naphthalene dicarboxylic acid, 1.5 naphthalene dicarboxylic acid, bis(P-carboxyphenyl)methane, anthracene dicarboxylic acid, 4.4'-diphenyl ether dicarboxylic acid, 1.2 -bis(phenoxy)ethane 4,4'-dicarboxylic acid or ester-forming derivatives thereof.
【0009】またジオール成分としては、炭素数2〜1
0の脂肪族ジオールすなわちエチレングリコール、プロ
ピレングリコール、1.4ーブタンジオール、ネオペン
チルグリコール、1.5ーペンタジオール、1.6ーヘ
キサンジオール、デカメチレンジグリコール、シクロヘ
キサンジオールなど、分子量400〜6000の長鎖グ
リコール、すなわちポリエチレングリコール、ポリー1
.3ープロピレングリコール、ポリテトラメチレングリ
コールなど及びそれらの混合物が挙げられる。[0009] The diol component has 2 to 1 carbon atoms.
0 aliphatic diols, such as ethylene glycol, propylene glycol, 1.4-butanediol, neopentyl glycol, 1.5-pentadiol, 1.6-hexanediol, decamethylene diglycol, cyclohexanediol, etc., long chain glycols with a molecular weight of 400 to 6000. , i.e. polyethylene glycol, poly1
.. Examples include 3-propylene glycol, polytetramethylene glycol, and mixtures thereof.
【0010】本発明で使用される好ましい熱可塑性芳香
族ポリエステル樹脂(1)としては、具体的にはポリエ
チレンテレフタレート、ポリブチレンテレフタレート、
ポリプロピレンテレフタレート、ポリヘキサメチレンテ
レフタレート、ポリエチレンー2.6ーナフタレート、
ポリシクロヘキサンテレフタレートなどが挙げられる。
更に好ましくはポリエチレンテレフタレート、ポリブチ
レンテレフタレートなどが挙げられる。これら熱可塑性
芳香族ポリエステルの固有粘度は、テトラクロルエタン
(40)/フェノ−ル(60)10ml中、100±1
mgの濃度として、30±0.1℃下に測定される。好
ましくは、固有粘度が0.4〜4.0dl/gである。Preferred thermoplastic aromatic polyester resins (1) used in the present invention include polyethylene terephthalate, polybutylene terephthalate,
Polypropylene terephthalate, polyhexamethylene terephthalate, polyethylene-2.6 naphthalate,
Examples include polycyclohexane terephthalate. More preferable examples include polyethylene terephthalate and polybutylene terephthalate. The intrinsic viscosity of these thermoplastic aromatic polyesters is 100±1 in 10 ml of tetrachloroethane (40)/phenol (60).
Measured as a concentration in mg at 30±0.1°C. Preferably, the intrinsic viscosity is 0.4 to 4.0 dl/g.
【0011】本発明で用いる非極性α−オレフィン(共
)重合体(2)とは1種または2種以上のα−オレフィ
ン単量体および非共役ジエン系単量体を(共)重合せし
めた重合体である。ここでいうα−オレフィン単量体と
しては、エチレン、プロピレン、ブテン−1、4−メチ
ルペンテン−1、ヘキセン−1、デセン−1、オクテン
−1等が挙げられる。また非共役ジエン系単量体として
は1,4−ヘキサジエン、ジシクロペンタジエン等を挙
げることができる。The nonpolar α-olefin (co)polymer (2) used in the present invention is a polymer obtained by (co)polymerizing one or more α-olefin monomers and a nonconjugated diene monomer. It is a polymer. Examples of the α-olefin monomer here include ethylene, propylene, butene-1, 4-methylpentene-1, hexene-1, decene-1, octene-1, and the like. Examples of non-conjugated diene monomers include 1,4-hexadiene and dicyclopentadiene.
【0012】上記非極性α−オレフィン(共)重合体の
具体例としては高、中、低密度ポリエチレン樹脂、ポリ
プロピレン、ポリブテン−1、ポリ4−メチルペンテン
−1などの単独重合体、エチレン−プロピレン共重合体
、エチレン−ブテン−1共重合体、エチレン−ヘキセン
−1共重合体、エチレン−オクテン−1共重合体などの
エチレンと炭素数3〜12のα−オレフィンとの共重合
体、エチレン−プロピレン共重合体ゴム、エチレン−プ
ロピレン−エチリデンノルボルネン共重合体ゴム、エチ
レン−プロピレン−1,4−ヘキサジエン共重合体ゴム
、エチレン−プロピレン−1,4−ジシクロペンタジエ
ン共重合体ゴム等を挙げることができる。好ましくは高
、中、低密度ポリエチレン樹脂、ポリプロピレン、ポリ
4−メチルペンテン−1などの単独重合体、エチレン−
プロピレン共重合体、エチレン−プロピレン共重合体ゴ
ムであり、特にエチレン系重合体、プロピレン系重合体
の使用が好ましい。また、これら非極性α−オレフィン
(共)重合体の2種以上をブレンドして用いても差し支
えない。Specific examples of the non-polar α-olefin (co)polymers include high, medium, and low density polyethylene resins, homopolymers such as polypropylene, polybutene-1, poly-4-methylpentene-1, and ethylene-propylene. copolymers, copolymers of ethylene and α-olefins having 3 to 12 carbon atoms, such as ethylene-butene-1 copolymers, ethylene-hexene-1 copolymers, and ethylene-octene-1 copolymers; ethylene; - Propylene copolymer rubber, ethylene-propylene-ethylidene norbornene copolymer rubber, ethylene-propylene-1,4-hexadiene copolymer rubber, ethylene-propylene-1,4-dicyclopentadiene copolymer rubber, etc. be able to. Preferably high, medium and low density polyethylene resins, polypropylene, homopolymers such as poly4-methylpentene-1, ethylene-
These include propylene copolymer and ethylene-propylene copolymer rubber, and particularly preferred are ethylene polymers and propylene polymers. Furthermore, two or more of these nonpolar α-olefin (co)polymers may be used in a blend.
【0013】一方、本発明で言う熱可塑性樹脂(3)は
、電子顕微鏡等で観察すると、非極性α−オレフィン(
共)重合体(2)と実質的に同構造の重合体またはビニ
ル系(共)重合体マトリックス中に、それとは異なる成
分であるビニル系(共)重合体または該非極性α−オレ
フィン(共)重合体が球状に均一に分散している状態に
みえる、所謂、多相構造の熱可塑性樹脂である。分散し
ている重合体の粒子径は0.001〜10μm、好まし
くは0.01〜5μmである。分散粒子径がかかる範囲
にある場合、非極性α−オレフィン(共)重合体と芳香
族ポリエステルの相溶性が十分となり組成物の耐衝撃性
や引張伸びに改良がみられる。なお、ここにおいて非極
性α−オレフィン(共)重合体と実質的に同構造を有す
る重合体とは、非極性α−オレフィン(共)重合体(2
)で用いた単量体と比べると40重量%までは別の構造
を有する単量体を使用した重合体のことを意味している
。On the other hand, when the thermoplastic resin (3) referred to in the present invention is observed with an electron microscope etc., it is found that the thermoplastic resin (3) is a non-polar α-olefin (
In a polymer having substantially the same structure as co)polymer (2) or a vinyl-based (co)polymer matrix, a vinyl-based (co)polymer or the non-polar α-olefin (co)polymer, which is a different component from it, is added. It is a thermoplastic resin with a so-called multi-phase structure in which the polymer appears to be uniformly dispersed in a spherical shape. The particle diameter of the dispersed polymer is 0.001 to 10 μm, preferably 0.01 to 5 μm. When the dispersed particle size is within this range, the nonpolar α-olefin (co)polymer and the aromatic polyester have sufficient compatibility, and the impact resistance and tensile elongation of the composition are improved. Note that the polymer having substantially the same structure as the nonpolar α-olefin (co)polymer herein refers to the nonpolar α-olefin (co)polymer (2
) refers to a polymer in which up to 40% by weight of a monomer having a different structure is used compared to the monomer used in (2).
【0014】熱可塑性樹脂(3)中の非極性α−オレフ
ィン(共)重合体としては、前記した如きエチレン系重
合体、プロピレン系重合体などが特に好ましい。As the nonpolar α-olefin (co)polymer in the thermoplastic resin (3), the above-mentioned ethylene polymers, propylene polymers, and the like are particularly preferred.
【0015】また熱可塑性樹脂(3)中、および後記す
る熱可塑性樹脂(4)中のビニル系(共)重合体とは、
少なくとも1種のビニル単量体から得られるビニル系(
共)重合体であり、具体的には、スチレン、核置換スチ
レン例えばメチルスチレン、ジメチルスチレン、エチル
スチレン、イソプロピルスチレン、クロルスチレン、α
ー置換スチレン例えばαーメチルスチレン、αーエチル
スチレンなどのビニル芳香族単量体:(メタ)アクリル
酸のメチル、エチル、プロピル、ブチルエステルナドノ
(メタ)アクリル酸エステル単量体:(メタ)アクリロ
ニトリル単量体:酢酸ビニル、プロピオン酸ビニルナド
ノビニルエステル単量体などの1種または2種以上を重
合して得られたビニル系(共)重合体である。出来れば
、熱可塑性樹脂(3)製造の際に使用するビニル単量体
と熱可塑性樹脂(4)製造の際に使用するビニル単量体
とは同じビニル単量体で構成されることが本発明では好
ましい。[0015] The vinyl (co)polymer in the thermoplastic resin (3) and in the thermoplastic resin (4) to be described later are:
Vinyl systems obtained from at least one vinyl monomer (
co)polymers, specifically styrene, nuclear substituted styrenes such as methylstyrene, dimethylstyrene, ethylstyrene, isopropylstyrene, chlorstyrene, α
-Substituted styrene Vinyl aromatic monomers such as α-methylstyrene and α-ethylstyrene: (meth)acrylic acid methyl, ethyl, propyl, butyl esters Nadono(meth)acrylic acid ester monomers: (meth)acrylonitrile monomers : A vinyl-based (co)polymer obtained by polymerizing one or more types of vinyl acetate, vinyl propionate vinyl nadonovinyl ester monomers, etc. If possible, the vinyl monomer used in the production of thermoplastic resin (3) and the vinyl monomer used in the production of thermoplastic resin (4) should be composed of the same vinyl monomer. Preferred in the invention.
【0016】このようなビニル系(共)重合体の数平均
重合度は5〜10000、好ましくは10〜5000の
範囲である。The number average degree of polymerization of such a vinyl (co)polymer is in the range of 5 to 10,000, preferably 10 to 5,000.
【0017】この熱可塑性樹脂(3)は、非極性α−オ
レフィン(共)重合体と実質的に同構造の重合体が5〜
95重量%、好ましくは20〜90重量%とビニル系(
共)重合体95〜5重量%、好ましくは80〜10重量
%から成るものである。かかる範囲であると耐熱性、分
散性、耐衝撃性改良効果が特に優れる。This thermoplastic resin (3) contains 5 to 5 polymers having substantially the same structure as the nonpolar α-olefin (co)polymer.
95% by weight, preferably 20-90% by weight and vinyl (
It consists of 95-5% by weight, preferably 80-10% by weight of co)polymer. Within this range, the effects of improving heat resistance, dispersibility, and impact resistance are particularly excellent.
【0018】一方、本発明で言う熱可塑性樹脂(4)は
、電子顕微鏡等で観察すると、エポキシ基含有オレフィ
ン共重合体またはビニル系(共)重合体マトリックス中
に、それとは異なる成分であるビニル系(共)重合体ま
たはエポキシ基含有オレフィン共重合体が球状に均一に
分散している状態にある、所謂、多相構造の熱可塑性樹
脂である。分散している重合体の粒子系は0.001〜
10μm、好ましくは0.01〜5μmである。分散粒
子径がかかる範囲にある場合、非極性α−オレフィン(
共)重合体と芳香族ポリエステルの相溶性が十分となり
組成物の耐衝撃性や引張伸びに優れた改良効果がみられ
る。On the other hand, when the thermoplastic resin (4) referred to in the present invention is observed under an electron microscope, it is found that vinyl, which is a different component, is present in the epoxy group-containing olefin copolymer or vinyl (co)polymer matrix. It is a thermoplastic resin with a so-called multiphase structure in which a system (co)polymer or an epoxy group-containing olefin copolymer is uniformly dispersed in a spherical shape. The particle system of the dispersed polymer is 0.001~
It is 10 μm, preferably 0.01 to 5 μm. When the dispersed particle size is within this range, non-polar α-olefin (
The compatibility between the co)polymer and the aromatic polyester is sufficient, and the impact resistance and tensile elongation of the composition are improved.
【0019】このような熱可塑性樹脂(4)はエポキシ
基含有オレフィン共重合体が5〜95重量%、好ましく
は20〜90重量%とビニル系(共)重合体95〜5重
量%、好ましくは80〜10重量%から成るものである
。かかる範囲では、耐衝撃改良効果、耐熱性及び分散性
が特に優れる。Such a thermoplastic resin (4) contains 5 to 95% by weight, preferably 20 to 90% by weight of an epoxy group-containing olefin copolymer and 95 to 5% by weight, preferably 95 to 5% by weight of a vinyl (co)polymer. It consists of 80 to 10% by weight. Within this range, the effect of improving impact resistance, heat resistance, and dispersibility are particularly excellent.
【0020】熱可塑性樹脂(4)中のビニル系(共)重
合体で用いる単量体は前記した通りであり、その数平均
重合度も5〜10000、好ましくは10〜5000の
範囲である。The monomers used in the vinyl (co)polymer in the thermoplastic resin (4) are as described above, and their number average degree of polymerization is also in the range of 5 to 10,000, preferably 10 to 5,000.
【0021】熱可塑性樹脂(4)中のエポキシ基含有オ
レフィン共重合体は、ーつには高圧ラジカル重合法によ
るオレフィンと不飽和グリシジル基含有単量体との2元
共重合体またはオレフィンと不飽和グリシジル基含有単
量体および他の不飽和単量体との3元または多元の共重
合体であり、オレフィン、特にエチレンを用いたオレフ
ィン(エチレン)60〜99.5重量%、グリシジル基
含有単量体0.5〜40重量%、他の不飽和単量体0〜
39.5重量%からなる共重合体が好ましい。The epoxy group-containing olefin copolymer in the thermoplastic resin (4) is a binary copolymer of an olefin and an unsaturated glycidyl group-containing monomer, or an olefin and an unsaturated monomer formed by high-pressure radical polymerization. It is a ternary or multi-component copolymer of a saturated glycidyl group-containing monomer and other unsaturated monomers, and contains an olefin, especially an olefin (ethylene) of 60 to 99.5% by weight, containing a glycidyl group. Monomer 0.5-40% by weight, other unsaturated monomers 0-40% by weight
A copolymer comprising 39.5% by weight is preferred.
【0022】上記不飽和グリシジル基含有単量体として
は、アクリル酸グリシジル、メタクリル酸グリシジル、
イタコン酸モノグリシジルエステル、ブテントリカルボ
ン酸モノグリシジリエステル、およびαークロロアリル
、マレイン酸、クロトン酸、フマル酸などのグリシジル
エステル類またはビニルグリシジルエーテル、アリルグ
リシジルエーテル、グリシジルオキシエチルビニルエー
テル、スチレンーP−グリシジルエーテルなどのグリシ
ジルエーテル類、P−グリシジルスチレンなどが挙げら
れるが、特に好ましいものとして(メタ)アクリル酸グ
リシジル、アクリルグリシジルエーテルを挙げることが
出来る。[0022] Examples of the unsaturated glycidyl group-containing monomer include glycidyl acrylate, glycidyl methacrylate,
Itaconic acid monoglycidyl ester, butenetricarboxylic acid monoglycidyl ester, and glycidyl esters such as α-chloroallyl, maleic acid, crotonic acid, and fumaric acid, or vinyl glycidyl ether, allyl glycidyl ether, glycidyloxyethyl vinyl ether, styrene-P-glycidyl ether Examples include glycidyl ethers such as P-glycidyl styrene, and particularly preferred are glycidyl (meth)acrylate and acrylic glycidyl ether.
【0023】他の不飽和単量体としては、オレフィン類
、ビニルエステル類、α、βーエチレン性不飽和カルボ
ン酸などから選択された少なくとも1種の単量体で、具
体的にはプロピレン、ブテンー1、ヘキセンー1、デセ
ンー1、オクテンー1、スチレンなどのオレフィン類、
プロピオン酸ビニル、酢酸ビニル、ビニルベンゾエート
などのビニルエステル類、アクリル酸、メタクリル酸、
アクリル酸またはメタクリル酸のメチル、エチル、プロ
ピル、ブチル、2ーエチルヘキシル、シクロヘキシル、
ドデシル、オクタデシルなどのエステル類、マレイン酸
、マレイン酸無水物、イタコン酸、フマル酸、マレイン
酸モノエステル、およびジエステル、塩化ビニル、ビニ
ルメチルエーテルなどのビニルエーテル類およびアクリ
ル酸アミド系化合物が挙げられる。特にアクリル酸エス
テル類が好ましい。The other unsaturated monomer is at least one monomer selected from olefins, vinyl esters, α, β-ethylenically unsaturated carboxylic acids, etc., and specifically, propylene, butene, etc. 1.Olefins such as hexene-1, decene-1, octene-1, styrene,
Vinyl esters such as vinyl propionate, vinyl acetate, vinyl benzoate, acrylic acid, methacrylic acid,
Methyl, ethyl, propyl, butyl, 2-ethylhexyl, cyclohexyl of acrylic acid or methacrylic acid,
Examples include esters such as dodecyl and octadecyl, maleic acid, maleic anhydride, itaconic acid, fumaric acid, maleic acid monoesters, and diesters, vinyl ethers such as vinyl chloride and vinyl methyl ether, and acrylic acid amide compounds. Acrylic acid esters are particularly preferred.
【0024】上記エポキシ基含有オレフィン共重合体の
具体例としては、エチレン/メタクリル酸グリシジル共
重合体、エチレン/酢酸ビニル/メタクリル酸グリシジ
ル共重合体、エチレン/アクリル酸エチル/メタクリル
酸グリシジル共重合体、エチレン/一酸化炭素/メタク
リル酸グリシジル共重合体、エチレン/アクリル酸グリ
シジル共重合体、エチレン/酢酸ビニル/アクリル酸グ
リシジル共重合体などが挙げられる。中でも好ましいの
はエチレン/メタクリル酸グリシジル共重合体、エチレ
ン/アクリル酸エチル/メタクリル酸グリシジル共重合
体、もしくはエチレン/酢酸ビニル/メタクリル酸グリ
シジル共重合体である。これらエポキシ基含有オレフィ
ン共重合体は混合しても使用できる。Specific examples of the epoxy group-containing olefin copolymers include ethylene/glycidyl methacrylate copolymer, ethylene/vinyl acetate/glycidyl methacrylate copolymer, and ethylene/ethyl acrylate/glycidyl methacrylate copolymer. , ethylene/carbon monoxide/glycidyl methacrylate copolymer, ethylene/glycidyl acrylate copolymer, ethylene/vinyl acetate/glycidyl acrylate copolymer, and the like. Among these, preferred are ethylene/glycidyl methacrylate copolymer, ethylene/ethyl acrylate/glycidyl methacrylate copolymer, or ethylene/vinyl acetate/glycidyl methacrylate copolymer. These epoxy group-containing olefin copolymers can be used as a mixture.
【0025】また本発明のエポキシ基含有オレフィン共
重合体には、低密度、中密度、高密度ポリエチレン、ポ
リプロピレン、ポリブテンー1、ポリー4ーメチルペン
テンー1などの単独重合体、エチレンープロピレン共重
合体、エチレンーブテンー1共重合体、エチレンーヘキ
センー1共重合体、エチレンー4ーメチルペンテンー1
共重合体、エチレンーオクテンー1共重合体、などのエ
チレンを主成分とする他のαーオレフィンとの共重合体
、プロピレンーエチレンブロック共重合体などのプロピ
レンを主成分とする他のαーオレフィンとの共重合体、
エチレンー酢酸ビニル共重合体、エチレンーメタクリル
酸共重合体、エチレンとアクリル酸もしくはメタアクリ
ル酸のメチル、エチル、プロピル、イソプロピル、ブチ
ルなどのエステルとの共重合体、エチレンーマレイン酸
共重合体、エチレンープロピレン共重合体ゴム、エチレ
ンープロピレンージエン共重合体ゴム、エチレンー酢酸
ビニルー塩化ビニル共重合体及びそれらの混合物、ある
いはこれらとゴムとの混合物に対して前記エポキシ基含
有単量体を付加させたものも本発明に包合される。The epoxy group-containing olefin copolymers of the present invention include homopolymers such as low density, medium density, and high density polyethylene, polypropylene, polybutene-1, poly-4-methylpentene-1, and ethylene-propylene copolymers. Coalescence, ethylene-butene-1 copolymer, ethylene-hexene-1 copolymer, ethylene-4-methylpentene-1
Copolymers, copolymers with other α-olefins mainly composed of ethylene such as ethylene-octene-1 copolymers, and other α-olefins mainly composed of propylene such as propylene-ethylene block copolymers copolymer with
Ethylene-vinyl acetate copolymer, ethylene-methacrylic acid copolymer, copolymer of ethylene and ester of acrylic acid or methacrylic acid such as methyl, ethyl, propyl, isopropyl, butyl, ethylene-maleic acid copolymer, Addition of the epoxy group-containing monomer to ethylene-propylene copolymer rubber, ethylene-propylene-diene copolymer rubber, ethylene-vinyl acetate-vinyl chloride copolymer, and mixtures thereof, or mixtures of these and rubber. The present invention also encompasses the following.
【0026】前記の如き熱可塑性樹脂(3)又は熱可塑
性樹脂(4)を製造する方法としては、例えば非極性α
−オレフィン(共)重合体(又はエポキシ基含有オレフ
ィン共重合体)を水に懸濁し、これにビニル系(共)単
量体、ラジカル重合開始剤等を含む溶液を添加、含浸さ
せてから共重合させる方法、或いは前記方法に準じてグ
ラフト化せしめる方法等、公知の方法を用いることが出
来る。本発明ではグラフト化法によって得られる熱可塑
性樹脂(3)または(4)の使用が特に好ましい。[0026] As a method for producing the thermoplastic resin (3) or thermoplastic resin (4) as described above, for example, non-polar α
- Suspend an olefin (co)polymer (or olefin copolymer containing an epoxy group) in water, add a solution containing a vinyl (co)monomer, a radical polymerization initiator, etc. to the suspension, impregnate it, and then Known methods such as a polymerization method or a grafting method similar to the above method can be used. In the present invention, the use of thermoplastic resins (3) or (4) obtained by a grafting method is particularly preferred.
【0027】グラフト化法としては、例えば、非極性α
−オレフィン(共)重合体(又はエポキシ基含有オレフ
ィン共重合体)を水に懸濁させ、別にt−ブチルペルオ
キシメタクリロイロキシエチルカーボナートの如きラジ
カル(共)重合性有機過酸化物とベンゾイルペルオキシ
ドの如きラジカル重合開始剤を少なくとも1種のビニル
単量体に溶解させる。この溶液を前記懸濁液に添加、重
合開始剤に分解が起こらない条件で加熱し、ビニル単量
体、ラジカル重合性(共)有機過酸化物及びラジカル重
合開始剤を非極性α−オレフィン(共)重合体(又はエ
ポキシ基含有オレフィン共重合体)に含浸させ、次いで
この水性懸濁液の温度を上昇させて、ビニル単量体とラ
ジカル(共)重合性有機過酸化物とを非極性α−(共)
重合体(又はエポキシ基含有オレフィン共重合体)中で
共重合させ、次いで押出機等で溶融混練してグラフト化
物を得る方法(特開昭63ー312313、特開平1ー
98663号参照)、あるいは一般に良く知られている
連鎖移動法、放射線照射法等の公知のグラフト化法によ
る。[0027] As a grafting method, for example, nonpolar α
- An olefin (co)polymer (or an epoxy group-containing olefin copolymer) is suspended in water, and separately a radical (co)polymerizable organic peroxide such as t-butylperoxymethacryloyloxyethyl carbonate and benzoyl peroxide are suspended in water. A radical polymerization initiator such as is dissolved in at least one vinyl monomer. This solution was added to the above suspension and heated under conditions that did not cause decomposition of the polymerization initiator to convert the vinyl monomer, radically polymerizable (co)organic peroxide, and radical polymerization initiator into non-polar α-olefin ( The vinyl monomer and the radically (co)polymerizable organic peroxide are impregnated into a co)polymer (or an epoxy group-containing olefin copolymer) and then the temperature of this aqueous suspension is increased to form a nonpolar polymer. α- (co)
A method of copolymerizing in a polymer (or an olefin copolymer containing an epoxy group) and then melt-kneading it with an extruder etc. to obtain a grafted product (see JP-A-63-312313 and JP-A-1-98663), or Generally known grafting methods such as chain transfer method and radiation irradiation method are used.
【0028】グラフト化法を用いて得た熱可塑性樹脂(
3)および熱可塑性樹脂(4)は、非極性α−オレフィ
ン(共)重合体(又はエポキシ基含有オレフィン共重合
体)とビニル(共)重合体からなるグラフト化物、また
はその他の成分としてビニル単量体の付加重合体等を含
む混合物である。Thermoplastic resin obtained using the grafting method (
3) and the thermoplastic resin (4) are a grafted product consisting of a nonpolar α-olefin (co)polymer (or an olefin copolymer containing an epoxy group) and a vinyl (co)polymer, or a vinyl monomer as other components. It is a mixture containing addition polymers of polymers and the like.
【0029】本発明組成物においては、熱可塑性芳香族
ポリエステル樹脂(1)と非極性α−オレフィン(共)
重合体(2)との組成比率は、(1)30〜95重量%
に対して(2)70〜5重量%の割合がよい。In the composition of the present invention, the thermoplastic aromatic polyester resin (1) and the nonpolar α-olefin (co-)
The composition ratio with polymer (2) is (1) 30 to 95% by weight
(2) is preferably 70 to 5% by weight.
【0030】また本発明組成物中での熱可塑性樹脂(3
)の使用量は、熱可塑性芳香族ポリエステル樹脂(1)
と非極性α−オレフィン(共)重合体(2)の合計、即
ち(1)+(2)100重量部に対して0.1〜100
重量部であり、好ましくは1〜50重量部である。かか
る範囲では、熱可塑性芳香族ポリエステル樹脂と非極性
α−オレフィン(共)重合体との相溶性がよくて耐衝撃
性などの機械的物性に優れ、また耐熱性、耐薬品性も良
好である。[0030] Furthermore, the thermoplastic resin (3) in the composition of the present invention
) usage amount is thermoplastic aromatic polyester resin (1)
and non-polar α-olefin (co)polymer (2), i.e., 0.1 to 100 parts per 100 parts by weight of (1) + (2).
Parts by weight, preferably 1 to 50 parts by weight. Within this range, the thermoplastic aromatic polyester resin and the non-polar α-olefin (co)polymer have good compatibility and have excellent mechanical properties such as impact resistance, as well as good heat resistance and chemical resistance. .
【0031】さらに熱可塑性樹脂(4)の使用量は、熱
可塑性芳香族ポリエステル樹脂(1)と非極性α−オレ
フィン(共)重合体(2)の合計100重量部に対して
0.1〜100重量部であり、好ましくは1〜50重量
部である。かかる範囲では、熱可塑性芳香族ポリエステ
ル樹脂と非極性α−オレフィン(共)重合体との相溶性
も良く、また耐熱性、耐薬品性も良好である。Furthermore, the amount of the thermoplastic resin (4) used is 0.1 to 100 parts by weight in total of the thermoplastic aromatic polyester resin (1) and the nonpolar α-olefin (co)polymer (2). The amount is 100 parts by weight, preferably 1 to 50 parts by weight. Within this range, the thermoplastic aromatic polyester resin and the nonpolar α-olefin (co)polymer have good compatibility, and also have good heat resistance and chemical resistance.
【0032】本発明に於ては、前記した構成成分(1)
+(2)+(3)+(4)100重量部に対して150
重量部までの無機、及び有機充填材(5)配合すること
が出来る。 上記充填材としては、粉粒状、平板状、
鱗片状、針状、球状または中空状および繊維状が挙げら
れ、具体的には硫酸カルシウム、珪酸カルシウム、クレ
ー、タルク、アルミナ、珪砂、ガラス粉、金属粉、グラ
ファイト、炭化珪素、チッ化珪素、シリカ、チッ化ホウ
素、チッ化アルミニウム、カーボンブラックなどの粉粒
状充填材、雲母、ガラス板、セリサイト、アルミフレー
クなどの金属箔、黒鉛などの平板状もしくは鱗片状充填
材、シラスバルーン、金属バルーン、ガラスバルーンな
どの中空状充填材、ガラス繊維、炭素繊維、グラファイ
ト繊維、ウィスカー、金属繊維、アスベスト、ウォスナ
イト、繊維状充填材、芳香族ポリアミド繊維、ポリフェ
ニレンサルファイド繊維等の有機繊維状充填材を挙げる
ことが出来る。In the present invention, the above-mentioned component (1)
+ (2) + (3) + (4) 150 per 100 parts by weight
Up to parts by weight of inorganic and organic fillers (5) can be included. The above-mentioned filler may be powder-like, flat-like,
Examples include scale-like, acicular, spherical or hollow, and fibrous, and specific examples include calcium sulfate, calcium silicate, clay, talc, alumina, silica sand, glass powder, metal powder, graphite, silicon carbide, silicon nitride, Powder-like fillers such as silica, boron nitride, aluminum nitride, carbon black, mica, glass plates, sericite, metal foils such as aluminum flakes, flat or scaly fillers such as graphite, glass balloons, metal balloons , hollow fillers such as glass balloons, organic fibrous fillers such as glass fibers, carbon fibers, graphite fibers, whiskers, metal fibers, asbestos, wasnite, fibrous fillers, aromatic polyamide fibers, and polyphenylene sulfide fibers. I can do it.
【0033】更にまた本発明では、更に本発明の要旨を
逸脱しない範囲に於て水酸化マグネシウム、水酸化アル
ミニウム、等の無機難燃剤、ハロゲン系、リン系等の有
機難燃剤、酸化防止剤、紫外線防止剤、滑剤、分散剤、
カップリング剤、発泡剤、架橋剤、着色剤、等の添加剤
、及び他のポリオレフィン系樹脂、ポリアミド、ポリカ
ーボネート、ABS樹脂、ポリフェニレンエーテル、ポ
リフェニレンサルファイド等の熱可塑性樹脂等を添加し
ても差し支えない。Furthermore, in the present invention, inorganic flame retardants such as magnesium hydroxide and aluminum hydroxide, organic flame retardants such as halogen-based and phosphorus-based flame retardants, antioxidants, UV inhibitor, lubricant, dispersant,
Additives such as coupling agents, blowing agents, crosslinking agents, coloring agents, and other polyolefin resins, thermoplastic resins such as polyamide, polycarbonate, ABS resin, polyphenylene ether, and polyphenylene sulfide may be added. .
【0034】本発明組成物の製造方法としては一般的な
方法が用いられる。最も一般的な方法は前記した本発明
配合物を適当な混合機例えばタンブラー、ヘンシェルミ
キサー、タンブラー等で均一に混合し、押出機に供給し
て溶融混練し、ストランド状に押し出したものを冷却し
、切断して成形材料として供給する。更に簡単には押出
工程を省略して、本発明の配合物を直接成形機内で溶融
、混練りして成形する方法もとることが出来るが、特に
これを規定するものではない。[0034] Conventional methods can be used to produce the composition of the present invention. The most common method is to uniformly mix the above-mentioned composition of the present invention in a suitable mixer such as a tumbler, Henschel mixer, tumbler, etc., feed it to an extruder, melt and knead it, and extrude it into a strand, which is then cooled. , cut and supply as molding material. Even more simply, it is possible to omit the extrusion step and directly melt and knead the compound of the present invention in a molding machine to mold it, but this is not particularly limited.
【0035】[0035]
【実施例】更に実施例により本発明を説明する。
参考例1(熱可塑性樹脂(3A)の製造)5000cc
のステンレス製オートクレーブに、純水2500gをい
れ、さらに懸濁剤としてポリビニルアルコール2.5g
を溶解させた。この中に非極性α−オレフィン(共)重
合体として低密度ポリエチレン(商品名「三井日石ポリ
エチレン LDF41」700gを入れ、攪伴、分散
した。別にラジカル重合開始剤としてのベンゾイルペル
オキシド「商品名ナイパーB」1.5g、ラジカル(共
)重合性有機過酸化物としてt−ブチルペルオキシメタ
クリロイロキシエチルカーボナート6g、ビニル単量体
としてのメタクリル酸メチル300gに溶解させ、この
溶液を前記オートクレーブ中に投入、攪伴した。次いで
オートクレーブを60〜65℃の昇温し、2時間攪伴す
ることにより、ラジカル重合開始剤およびラジカル(共
)重合性有機過酸化物を含むビニル単量体を低密度ポリ
エチレン中に含浸させた。ついで含浸させたビニル単量
体、ラジカル重合開始剤およびラジカル(共)重合性有
機過酸化物の合計量がはじめの50重量%未満になって
いることを確認した後、温度を80〜85℃に上げ、そ
の温度で7時間維持して重合を完成させ、水洗及び乾燥
してグラフト化前駆体を得た。このグラフト化前駆体中
のメタクリル酸メチル重合体を酢酸エチルで抽出し、G
PCにより数平均重合度を測定したところ、700であ
った。ついでこのグラフト化前駆体をラボプラストミル
ー軸押出機「東洋精機製作所製」で200℃にて押出、
グラフト化反応させることにより、熱可塑性樹脂(3A
)を得た。EXAMPLES The present invention will be further explained by examples. Reference example 1 (manufacture of thermoplastic resin (3A)) 5000cc
Put 2,500 g of pure water into a stainless steel autoclave, and add 2.5 g of polyvinyl alcohol as a suspending agent.
was dissolved. Into this, 700 g of low density polyethylene (trade name "Mitsui Nisseki Polyethylene LDF41") as a non-polar α-olefin (co)polymer was added, stirred and dispersed. 1.5 g of "B", 6 g of t-butylperoxymethacryloyloxyethyl carbonate as a radical (co)polymerizable organic peroxide, and 300 g of methyl methacrylate as a vinyl monomer, and this solution was placed in the autoclave. Then, the autoclave was heated to 60-65°C and stirred for 2 hours to reduce the density of the vinyl monomer containing the radical polymerization initiator and the radical (co)polymerizable organic peroxide. It was impregnated into polyethylene.Then, after confirming that the total amount of the impregnated vinyl monomer, radical polymerization initiator, and radical (co)polymerizable organic peroxide was less than 50% by weight of the initial amount. , the temperature was raised to 80-85°C and maintained at that temperature for 7 hours to complete the polymerization, washed with water and dried to obtain a grafted precursor.The methyl methacrylate polymer in this grafted precursor was dissolved in acetic acid. Extract with ethyl, G
The number average degree of polymerization was measured by PC and found to be 700. Next, this grafted precursor was extruded at 200°C using a Labo Plast Mill screw extruder "manufactured by Toyo Seiki Seisakusho".
By carrying out a grafting reaction, thermoplastic resin (3A
) was obtained.
【0036】この熱可塑性樹脂を走査形電子顕微鏡によ
り観察したところ、粒子径0.1〜0.2μm真球状樹
脂が均一に分散した熱可塑性樹脂であった。なおこのと
き、メタクリル酸メチル重合体のグラフト化効率は53
重量%であった。When this thermoplastic resin was observed using a scanning electron microscope, it was found to be a thermoplastic resin in which perfectly spherical resin particles having a particle size of 0.1 to 0.2 μm were uniformly dispersed. At this time, the grafting efficiency of the methyl methacrylate polymer was 53
% by weight.
【0037】参考例2(熱可塑性樹脂(4A)の製造)
5000ccのステンレス製オートクレーブに、純水2
500gをいれ、さらに懸濁剤としてポリビニルアルコ
ール2.5gを溶解させた。この中にエポキシ基含有オ
レフィン共重合体として、エチレン/メタクリル酸グリ
シジル共重合体(メタクリル酸グリシジル含有15重量
%)「商品名:レクスパールJ3700」700gを入
れ、攪伴、分散した。別にラジカル重合開始剤としての
ベンゾイルペルオキシド「商品名ナイパーB」1.5g
、ラジカル(共)重合性有機過酸化物としてt−ブチル
ペルオキシメタクリロイロキシエチルカーボナート6g
および分子量調整剤としてnードデシルメルカプタン0
.6gをビニル単量体としてのメタクリル酸メチル30
0gに溶解させ、この溶液を前記オートクレーブ中に投
入、攪伴した。Reference Example 2 (Production of thermoplastic resin (4A))
Pure water 2 in a 5000cc stainless steel autoclave
In addition, 2.5 g of polyvinyl alcohol was added as a suspending agent. 700 g of an ethylene/glycidyl methacrylate copolymer (containing 15% by weight of glycidyl methacrylate) "trade name: Rexpar J3700" as an epoxy group-containing olefin copolymer was placed in this, and the mixture was stirred and dispersed. Separately, 1.5 g of benzoyl peroxide "trade name Niper B" as a radical polymerization initiator
, 6 g of t-butylperoxymethacryloyloxyethyl carbonate as a radical (co)polymerizable organic peroxide
and n-dodecyl mercaptan 0 as a molecular weight regulator.
.. 6g as vinyl monomer methyl methacrylate 30
This solution was poured into the autoclave and stirred.
【0038】ついでオートクレーブを60〜65℃の昇
温し、2時間攪伴することにより、ラジカル重合開始剤
およびラジカル(共)重合性有機過酸化物を含むビニル
単量体をエポキシ基含有エチレン共重合体中に含浸させ
た。ついで含浸させたビニル単量体、ラジカル重合開始
剤およびラジカル(共)重合性有機過酸化物の合計量が
はじめの50重量%以上になっていることを確認した後
、温度を80〜85℃に上げ、その温度で7時間維持し
て重合を完成させ、水洗及び乾燥してグラフト化前駆体
を得た。このグラフト化前駆体中のメタクリル酸メチル
重合体を酢酸エチルで抽出し、GPCにより数平均重合
度を測定したところ、700であった。ついでこのグラ
フト化前駆体をラボプラストミルー軸押出機「東洋精機
製作所製」で200℃にて押出、グラフト化反応させる
ことにより、熱可塑性樹脂(4A)を得た。Next, the autoclave was heated to 60 to 65°C and stirred for 2 hours to convert the vinyl monomer containing the radical polymerization initiator and the radical (co)polymerizable organic peroxide into an epoxy group-containing ethylene copolymer. Impregnated into polymer. Next, after confirming that the total amount of the impregnated vinyl monomer, radical polymerization initiator, and radical (co)polymerizable organic peroxide is at least 50% by weight, the temperature is increased to 80 to 85°C. The polymerization was completed by raising the temperature to 7 hours, washing with water, and drying to obtain a grafted precursor. The methyl methacrylate polymer in this grafted precursor was extracted with ethyl acetate, and the number average degree of polymerization was measured by GPC and found to be 700. Next, this grafting precursor was extruded at 200° C. using a Labo Plast Mil-axial extruder “manufactured by Toyo Seiki Seisakusho” to cause a grafting reaction, thereby obtaining a thermoplastic resin (4A).
【0039】この熱可塑性樹脂を走査形電子顕微鏡によ
り観察したところ、粒子径0.1〜0.2μm真球状樹
脂が均一に分散した熱可塑性樹脂であった。なおこのと
き、メタクリル酸メチル重合体のグラフト化効率は63
.3重量%であった。When this thermoplastic resin was observed using a scanning electron microscope, it was found to be a thermoplastic resin in which perfectly spherical resin particles having a particle size of 0.1 to 0.2 μm were uniformly dispersed. At this time, the grafting efficiency of the methyl methacrylate polymer was 63
.. It was 3% by weight.
【0040】実施例1〜5、比較例1〜3芳香族ポリエ
ステルとして、固有粘度0.95dl/gのポリブチレ
ンテレフタレート(以下PBTとする)および非極性α
−オレフィン(共)重合体として高密度ポリエチレン(
商品名「ショウレックス5050」:昭和電工製)を用
い、参考例1〜2で得た熱可塑性樹脂(3A)もしくは
(4A)を表1に示す配合量でドライブレンドし、40
φmmの一軸押出機を用いて、250℃で混練りし、ス
トランド上に押し出し、水冷冷却したものを長さ3mm
に切断し、成形材料を得た。 得られた成形材料を1
20℃で3時間乾燥したのち、射出成形機で引張試験用
ダンベル(ASTM IV号試験片)およびアイゾッ
ト衝撃値測定用試験片(厚1/4インチ、成形ノッチ)
を成形し、引張特性、アイゾット衝撃値を測定し、結果
を表1に示した。Examples 1 to 5, Comparative Examples 1 to 3 As aromatic polyesters, polybutylene terephthalate (hereinafter referred to as PBT) with an intrinsic viscosity of 0.95 dl/g and nonpolar α
- High-density polyethylene (as an olefin (co)polymer)
The thermoplastic resins (3A) or (4A) obtained in Reference Examples 1 and 2 were dry-blended in the amounts shown in Table 1 using a product manufactured by Showa Denko (trade name "Shorex 5050").
Using a φ mm single screw extruder, the mixture was kneaded at 250°C, extruded into a strand, and cooled with water to a length of 3 mm.
A molding material was obtained. 1 of the obtained molding material
After drying at 20°C for 3 hours, a dumbbell for tensile test (ASTM No. IV test piece) and a test piece for Izod impact value measurement (1/4 inch thick, molded notch) were molded using an injection molding machine.
was molded and the tensile properties and Izod impact value were measured, and the results are shown in Table 1.
【0041】本発明例は良好な物性が得られるのに対し
、比較例ではPBTとポリエチレンの相溶性が悪く、良
好なストランドが得られず、成形材料が得られなかった
。[0041] In contrast to the inventive examples, in which good physical properties were obtained, in the comparative examples, the compatibility between PBT and polyethylene was poor, and good strands and molding materials could not be obtained.
【0042】[0042]
【表1】[Table 1]
【0043】参考例3(熱可塑性樹脂(3B)の製造)
参考例1において、非極性α−オレフィン(共)重合体
としてポリプロピレン(商品名「ショウアロマ− M
A510」)、ビニル単量体としてのメタクリル酸メチ
ル単量体300gをスチレン単量体300gに変更した
以外は参考例1を繰り返して熱可塑性樹脂(3B)を得
た。このときのスチレン重合体の数平均重合度は900
、また熱可塑性樹脂中に分散している樹脂の平均粒子径
は0.3〜0.4μmであった。Reference Example 3 (Production of thermoplastic resin (3B))
In Reference Example 1, polypropylene (trade name "Showaromer M") was used as the nonpolar α-olefin (co)polymer.
A510''), a thermoplastic resin (3B) was obtained by repeating Reference Example 1, except that 300 g of methyl methacrylate monomer as the vinyl monomer was changed to 300 g of styrene monomer. The number average degree of polymerization of the styrene polymer at this time was 900.
Moreover, the average particle diameter of the resin dispersed in the thermoplastic resin was 0.3 to 0.4 μm.
【0044】参考例4(熱可塑性樹脂(4B)の製造)
参考例2において、ビニル単量体としてのメタクリル酸
メチル単量体300gをスチレン単量体300gに変更
した以外は参考例2を繰り返して熱可塑性樹脂(4B)
を得た。このときのスチレン重合体の数平均重合度は8
00、また熱可塑性樹脂中に分散している樹脂の平均粒
子径は0.2〜0.3μmであった。Reference Example 4 (Production of thermoplastic resin (4B))
Thermoplastic resin (4B) was prepared by repeating Reference Example 2 except that 300 g of methyl methacrylate monomer as the vinyl monomer was changed to 300 g of styrene monomer.
I got it. The number average degree of polymerization of the styrene polymer at this time is 8
00, and the average particle diameter of the resin dispersed in the thermoplastic resin was 0.2 to 0.3 μm.
【0045】実施例6〜10、比較例4〜6芳香族ポリ
エステルとして固有粘度0.52dl/gのポリエチレ
ンテレフタレート(以下PETとする)、非極性α−オ
レフィン(共)重合体としてポロプロピレン(商品名「
ショウアロマ− MA510」:昭和電工製)を使用
し、参考例3〜4で得た熱可塑性樹脂(3B)、(4B
)を表2に示す配合でドライブレンドし、35φmmの
二軸押出機を用いて、2800℃で混練りし、ストラン
ド上に押し出し、水冷冷却したものを長さ3mmに切断
し、成形材料を得た。得られた成形材料を120℃で3
時間乾燥したのち、射出成形機で引張試験用ダンベル(
ASTM IV号試験片)およびアイゾット衝撃値測
定用試験片(厚1/4インチ、成形ノッチ)を成形し、
引張特性、アイゾット衝撃値を測定し、結果を表2に示
した。Examples 6 to 10, Comparative Examples 4 to 6 Polyethylene terephthalate (hereinafter referred to as PET) with an intrinsic viscosity of 0.52 dl/g was used as the aromatic polyester, and polypropylene (commercial product) was used as the nonpolar α-olefin (co)polymer. given name"
The thermoplastic resins (3B) and (4B) obtained in Reference Examples 3 and 4 were
) were dry-blended with the formulation shown in Table 2, kneaded at 2800°C using a 35φmm twin-screw extruder, extruded into strands, cooled with water, and cut into 3mm lengths to obtain a molding material. Ta. The obtained molding material was heated at 120℃ for 3
After drying for a while, the dumbbell for tensile test (
ASTM No. IV test piece) and Izod impact value measurement test piece (1/4 inch thick, molded notch) were molded,
The tensile properties and Izod impact value were measured and the results are shown in Table 2.
【0046】本発明例は良好な引張特性、耐衝撃性を示
すのに対し、比較例ではストランド状に押出ができ、成
形材料は得られたものの、成形品の物性は低く、脆性破
壊を起こした。The inventive example showed good tensile properties and impact resistance, whereas the comparative example could be extruded in the form of a strand, and although a molding material was obtained, the physical properties of the molded product were poor and brittle fracture occurred. Ta.
【0047】[0047]
【表2】[Table 2]
【0048】実施例11〜13、比較例7〜9実施例1
〜5、比較例1〜3で用いたPBT、高密度ポリエチレ
ン、熱可塑性樹脂(3A)、熱可塑性樹脂(4A)にガ
ラス繊維(商品名:「マイクログラスRES03ーTP
70」日本板硝子製)を表3に示す配合量でドライブレ
ンドし、35mm二軸押出機を用いてストランド上に押
し出し、冷却固化後、長さ3mmに切断し、成形材料と
した。この成形材料を実施例1〜5、比較例1〜3と同
様に成形し、物性を測定した。結果を表3に示す。本発
明例では機械的特性に優れていることが解る。Examples 11-13, Comparative Examples 7-9 Example 1
~5, PBT, high-density polyethylene, thermoplastic resin (3A), and glass fiber (product name: "Microglass RES03-TP") used in Comparative Examples 1 to 3.
70'' manufactured by Nippon Sheet Glass Co., Ltd.) were dry blended in the amounts shown in Table 3, extruded onto a strand using a 35 mm twin screw extruder, cooled and solidified, and then cut into 3 mm lengths to obtain a molding material. This molding material was molded in the same manner as Examples 1 to 5 and Comparative Examples 1 to 3, and its physical properties were measured. The results are shown in Table 3. It can be seen that the examples of the present invention have excellent mechanical properties.
【0049】[0049]
【表3】[Table 3]
【0050】[0050]
【発明の効果】本発明の熱可塑性樹脂組成物は機械的特
性特に引張特性、耐衝撃性に優れ、かつ低コストであり
、家電部品、電気、電子部品、機械部品として有用であ
る。Effects of the Invention The thermoplastic resin composition of the present invention has excellent mechanical properties, particularly tensile properties and impact resistance, and is low in cost, making it useful as home appliance parts, electrical and electronic parts, and mechanical parts.
Claims (9)
非極性α−オレフィン(共)重合体(2)、前記した非
極性α−オレフィン(共)重合体と実質的に同構造の重
合体と少なくとも1種のビニル単量体から得られるビニ
ル系(共)重合体とから成り、ー方の(共)重合体粒子
が分散相を形成している熱可塑性樹脂(3)、及びエポ
キシ基含有オレフィン共重合体と少なくとも1種のビニ
ル単量体から得られるビニル系(共)重合体とから成り
、ー方の(共)重合体粒子が分散相を形成している熱可
塑性樹脂(4)を含んでなる熱可塑性樹脂組成物。Claim 1: Thermoplastic aromatic polyester resin (1),
Non-polar α-olefin (co)polymer (2), a vinyl-based polymer obtained from a polymer having substantially the same structure as the above-mentioned non-polar α-olefin (co)polymer and at least one vinyl monomer ( a thermoplastic resin (3) consisting of a co)polymer and in which particles of the (co)polymer form a dispersed phase; and an olefin copolymer containing an epoxy group and at least one vinyl monomer. A thermoplastic resin composition comprising a thermoplastic resin (4) consisting of a vinyl-based (co)polymer obtained, and a thermoplastic resin (4) in which particles of the first (co)polymer form a dispersed phase.
がエチレン系重合体である請求項1記載の熱可塑性樹脂
組成物。[Claim 2] Nonpolar α-olefin (co)polymer (2)
The thermoplastic resin composition according to claim 1, wherein is an ethylene polymer.
がプロピレン系重合体である請求項1記載の熱可塑性樹
脂組成物。[Claim 3] Nonpolar α-olefin (co)polymer (2)
The thermoplastic resin composition according to claim 1, wherein is a propylene polymer.
ィン(共)重合体(2)と実質的に同構造の重合体と少
なくとも1種のビニル単量体から得られるビニル系(共
)重合体からなるグラフト化物又はそれを含む混合物で
ある請求項1、2又は3項記載の熱可塑性樹脂組成物。4. The thermoplastic resin (3) is a vinyl-based resin (3) obtained from a polymer having substantially the same structure as the non-polar α-olefin (co)polymer (2) and at least one vinyl monomer. 4. The thermoplastic resin composition according to claim 1, which is a grafted product comprising a co)polymer or a mixture containing the same.
と少なくとも1種のビニル単量体から得られるビニル系
(共)重合体からなるグラフト化物又はそれを含む混合
物である請求項1、2又は3項記載の熱可塑性樹脂組成
物。5. Claim 1, wherein the thermoplastic resin (3) is a grafted product consisting of a vinyl (co)polymer obtained from an ethylene polymer and at least one vinyl monomer, or a mixture containing the same. , 2 or 3. The thermoplastic resin composition according to item 2 or 3.
体と少なくとも1種のビニル単量体から得られるビニル
系(共)重合体からなるグラフト化物又はそれを含む混
合物である請求項1、2又は3項記載の熱可塑性樹脂組
成物。6. Claim 1, wherein the thermoplastic resin (3) is a grafted product consisting of a propylene polymer and a vinyl (co)polymer obtained from at least one vinyl monomer, or a mixture containing the same. , 2 or 3. The thermoplastic resin composition according to item 2 or 3.
レフィン共重合体と少なくとも1種のビニル単量体から
得られるビニル系(共)重合体からなるグラフト化物又
はそれを含む混合物である請求項1〜6項記載の熱可塑
性樹脂組成物。7. The thermoplastic resin (4) is a grafted product consisting of a vinyl (co)polymer obtained from an epoxy group-containing olefin copolymer and at least one vinyl monomer, or a mixture containing the same. The thermoplastic resin composition according to claims 1 to 6.
量体と、熱可塑性樹脂(4)で使用されるビニル単量体
が同じビニル単量体で構成されることを特徴とする請求
項1〜7項記載の熱可塑性樹脂組成物。8. The vinyl monomer used in the thermoplastic resin (3) and the vinyl monomer used in the thermoplastic resin (4) are composed of the same vinyl monomer. The thermoplastic resin composition according to claims 1 to 7.
メタ)アクリル酸エステル単量体、及びビニルエステル
単量体、(メタ)アクリロニトリル単量体から成る群か
ら選択された1種または2種以上のビニル単量体である
請求項1〜8項記載の熱可塑性樹脂組成物。9. The vinyl monomer is a vinyl aromatic monomer, (
Claims 1 to 8 are one or more vinyl monomers selected from the group consisting of meth)acrylic acid ester monomers, vinyl ester monomers, and (meth)acrylonitrile monomers. thermoplastic resin composition.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2734591A JPH04266952A (en) | 1991-02-21 | 1991-02-21 | Thermoplastic resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2734591A JPH04266952A (en) | 1991-02-21 | 1991-02-21 | Thermoplastic resin composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04266952A true JPH04266952A (en) | 1992-09-22 |
Family
ID=12218459
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2734591A Pending JPH04266952A (en) | 1991-02-21 | 1991-02-21 | Thermoplastic resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04266952A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030096571A (en) * | 2002-06-14 | 2003-12-31 | 전영식 | The Profile gasket and Thermoplastics compound for Profile gasket |
WO2004033974A1 (en) * | 2002-10-10 | 2004-04-22 | Young Sig Jun | Profile gasket and composition thereof |
-
1991
- 1991-02-21 JP JP2734591A patent/JPH04266952A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030096571A (en) * | 2002-06-14 | 2003-12-31 | 전영식 | The Profile gasket and Thermoplastics compound for Profile gasket |
WO2004033974A1 (en) * | 2002-10-10 | 2004-04-22 | Young Sig Jun | Profile gasket and composition thereof |
US7687131B2 (en) | 2002-10-10 | 2010-03-30 | Young Sig Jun | Profile gasket and composition thereof |
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