JPH0422505A - Automatic thickness controller for shapes - Google Patents
Automatic thickness controller for shapesInfo
- Publication number
- JPH0422505A JPH0422505A JP2126620A JP12662090A JPH0422505A JP H0422505 A JPH0422505 A JP H0422505A JP 2126620 A JP2126620 A JP 2126620A JP 12662090 A JP12662090 A JP 12662090A JP H0422505 A JPH0422505 A JP H0422505A
- Authority
- JP
- Japan
- Prior art keywords
- thickness
- web
- flange
- steel material
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 27
- 239000010959 steel Substances 0.000 claims abstract description 27
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 abstract description 16
- 238000010586 diagram Methods 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/16—Control of thickness, width, diameter or other transverse dimensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/088—H- or I-sections
Abstract
Description
【発明の詳細な説明】
〔発明の目的〕
(産業上の利用分野)
本発明はH形、■形、溝形鋼などの型鋼を圧延するユニ
バーサル圧延機のロールギャップ量を圧延中に調整して
型鋼の板厚を制御する特にサーマルダウンによる圧延材
の温度降下を考慮した型鋼の自動板厚制御装置に関する
ものである。[Detailed Description of the Invention] [Objective of the Invention] (Industrial Application Field) The present invention is a universal rolling mill that rolls steel shapes such as H-shaped, ■-shaped, and channel steel, and adjusts the roll gap amount during rolling. The present invention relates to an automatic plate thickness control device for shaped steel that takes into account the temperature drop of rolled material due to thermal down, which controls the thickness of shaped steel.
(従来の技術)
型鋼を圧延するユニバーサル圧延機では、加熱炉から抽
出された鋼材が連続配置された粗圧延機、中間圧延機、
仕上圧延機で連続的に圧延され、所定の寸法を持った型
鋼が製造される。(Prior art) A universal rolling mill for rolling shaped steel includes a rough rolling mill, intermediate rolling mill, and
It is continuously rolled in a finishing mill to produce a shaped steel with predetermined dimensions.
この場合、仕上圧延機で圧延された鋼材の長さは100
a+以上になることがあり、先端と後端とでは圧延時間
に起因して数10℃の温度降下(サーマルランダウン)
を生ずる。In this case, the length of the steel material rolled by the finishing mill is 100
Temperature drop of several tens of degrees Celsius (thermal rundown) occurs at the tip and rear ends due to rolling time.
will occur.
この温度降下により鋼材の変形抵抗が同一バー内でも後
端に行くにしたがって増加し、製品仕上厚みが先端から
後端にかけて大きくなり、同一寸法にならないという問
題がある。Due to this temperature drop, the deformation resistance of the steel material increases toward the rear end even within the same bar, and the finished thickness of the product increases from the front end to the rear end, resulting in a problem that the dimensions are not the same.
第4図(a)、 (b)は鋼材温度とウェブ厚さ、およ
びフランジ厚さとの関係を示したものである。FIGS. 4(a) and 4(b) show the relationship between steel material temperature, web thickness, and flange thickness.
(発明が解決しようとする課題)
従来はこの温度降下による板厚変動する板厚制御はなさ
れておらず、単に初期のプリセットギャップ量でのみ板
厚を決めている。このため鋼材の変形抵抗の変化によっ
て同一バー内でも先端と尾端とで製品寸法が異なってい
た。(Problems to be Solved by the Invention) Conventionally, the plate thickness has not been controlled to vary due to the temperature drop, and the plate thickness has been determined only by the initial preset gap amount. Therefore, due to changes in the deformation resistance of the steel material, the product dimensions differ between the tip and tail ends of the same bar.
近年型鋼の歩留り向上の要求が厳しくなり、型鋼製品の
先端から後端にかけてのウェブ厚み、およびフランジ厚
み変動を無くし、均一な板厚とする制御が必要となって
きた。In recent years, demands for improving the yield of shaped steel have become stricter, and it has become necessary to control the web thickness and flange thickness from the leading edge to the trailing edge of shaped steel products to eliminate fluctuations and maintain a uniform plate thickness.
本発明は上記問題を考慮してなされたもので、ウェブと
フランジの板厚変化に対応して圧下量を鋼材走間中に変
更することによって鋼材の温度降下にかかわらず一定の
板厚寸法を得る型鋼の自動板厚制御装置を提供すること
を目的としている。The present invention has been made in consideration of the above problem, and by changing the reduction amount during steel material running in response to changes in the thickness of the web and flange, a constant plate thickness can be maintained regardless of the temperature drop of the steel material. The purpose of the present invention is to provide an automatic plate thickness control device for shaped steel.
(課題を解決するための手段および作用)上記目的を達
成するために、本発明は圧延スケジュールに基づいて水
平ロールと堅ロールの初期ギャップ量を設定するスケジ
ュール設定器と、ウェブおよびフランジの温度と厚みの
パターンをメモリした厚みパターン入力装置と、ウェブ
およびフランジの温度を測定する温度計と、上記初期ロ
ールギャップと厚みパターンとから厚み偏差を演算する
演算器と、この厚み偏差に基づいてユニバーサル圧延機
の水平ロールおよび堅ロール圧下装置を駆動して水平ロ
ールおよび堅ロールのギャップ量を制御する圧下制御系
とを備えた型鋼の自動板厚制御装置を構成し、これによ
って圧延材のサーマルランダウンによる温度変化にかか
わらず。(Means and effects for solving the problems) In order to achieve the above object, the present invention provides a schedule setting device that sets the initial gap amount between the horizontal roll and the rigid roll based on the rolling schedule, and a schedule setting device that sets the initial gap amount between the horizontal roll and the rigid roll based on the rolling schedule, and A thickness pattern input device that stores the thickness pattern in memory, a thermometer that measures the temperature of the web and the flange, a calculator that calculates the thickness deviation from the initial roll gap and the thickness pattern, and a universal rolling process based on this thickness deviation. An automatic plate thickness control system for shaped steel includes a rolling down control system that drives the horizontal roll and hard roll rolling down devices of the machine to control the amount of gap between the horizontal roll and hard roll. regardless of temperature changes.
圧延材の全長にわたって同じ製品寸法が得られるように
している。This ensures that the same product dimensions are obtained over the entire length of the rolled material.
(実施例) 本発明の一実施例を第1図に示す。(Example) An embodiment of the present invention is shown in FIG.
先ず、圧延開始前にスケジュール設定器20でウェブお
よびフランジの初期ロールギャップ量をそれぞれSvi
。r SFi。に設定する。記号中の小文字iはパス数
を表わす。First, before the start of rolling, the schedule setting device 20 sets the initial roll gap amounts of the web and the flange to Svi.
. rSFi. Set to . The lowercase i in the symbol represents the number of passes.
この設定値に基づいてウェブおよびフランジのロールギ
ャップがそれぞれ水平ロール圧下制御系12および堅ロ
ール圧下制御系13によって設定されると共に、この設
定値は厚み補正量演算装置22へメモリされる。Based on this setting value, the roll gaps of the web and the flange are set by the horizontal roll reduction control system 12 and the rigid roll reduction control system 13, respectively, and this setting value is stored in the thickness correction amount calculating device 22.
一方、鋼材温度に対応するウェブ厚およびフランジ厚の
相関パターンを厚みパターン入力装置21にメモリして
おく。On the other hand, a correlation pattern of web thickness and flange thickness corresponding to the steel material temperature is stored in the thickness pattern input device 21.
圧延開始と同時に、ミル直近に設置されたウェブ温度計
23およびフランジ温度計24で鋼材温度を測定し、厚
みパターン入力装置21に入力する。Simultaneously with the start of rolling, the temperature of the steel material is measured using a web thermometer 23 and a flange thermometer 24 installed in the immediate vicinity of the mill, and input into the thickness pattern input device 21 .
厚みパターン入力装置21は上記温度測定値から厚みパ
ターンに基づいた厚みデータSF*SWを求めて厚み補
正量演算装置22に入力し、さらに初期ロールギャップ
量SVi。tsFL。とから板厚偏差分ΔFVitΔF
Fiを演算し、レート25を介して初期ロールギャップ
設定値5Vio* SFi。に加算し、これに基づいて
走間板厚制御を行う。The thickness pattern input device 21 calculates thickness data SF*SW based on the thickness pattern from the temperature measurement value, inputs it to the thickness correction amount calculation device 22, and further calculates the initial roll gap amount SVi. tsFL. and plate thickness deviation ΔFVitΔF
Calculate Fi and set the initial roll gap setting value 5Vio*SFi via rate 25. The plate thickness during running is controlled based on this value.
この場合、厚み補正量演算装置22内では次の演算が行
われる。In this case, the following calculation is performed within the thickness correction amount calculation device 22.
すなわち、厚み偏差データΔFwitΔF+rtが初期
ロールギャップ5Viot s、rLoと厚みパターン
から求めた厚みデータSV+ SFとから下式によって
算出される。That is, the thickness deviation data ΔFwitΔF+rt is calculated by the following formula from the initial roll gap 5Viots, rLo and the thickness data SV+SF obtained from the thickness pattern.
ΔFvt=kv(Swto Sv) −■Δ
FFよ= kr(Sirto SF) ・・
・■ここでkV+ kFはそれぞれウェブおよびフラン
ジに対する係数である。ΔFvt=kv(Swto Sv) −■Δ
FFyo = kr (Sirto SF)...
・■Here kV+kF are the coefficients for the web and flange, respectively.
また5WtSFとしてはコントローラのスキャンタイム
ごとにサンプリングしたデータが用いられる。Further, as the 5WtSF, data sampled at each scan time of the controller is used.
本発明の他の実施例を第2図に示す。Another embodiment of the invention is shown in FIG.
第2図は第1図における温度計23.24の代りにミル
の直近にウェブ厚み計27およびフランジ厚み計28を
設置し、鋼材の温度変化による厚みの変化を厚み計から
直接検出して走間板厚制御を行っている。Fig. 2 shows a web thickness gage 27 and a flange thickness gage 28 installed in the vicinity of the mill in place of the thermometers 23 and 24 in Fig. 1. Interval thickness control is performed.
また第3図は本発明のさらに他の実施例を示すもので、
この場合は厚みパターン入力装置f21に鋼材長さと板
厚データの相関パターンを入力しておき、ミルおよびテ
ーブルのパルス発信器31からのパルス信号を用いて鋼
材全長をトラッキング装置29でトランキングし、圧延
開始後トラッキング部位がミル直前に到着した時の板厚
データを厚みパターン入力装置!21から取り出し、こ
のデータを厚み補正量演算装置22に入力することによ
り、フィードフォワード制御によって自動板厚制御を行
っている。Further, FIG. 3 shows still another embodiment of the present invention,
In this case, a correlation pattern between the length of the steel material and plate thickness data is input into the thickness pattern input device f21, and the total length of the steel material is trunked by the tracking device 29 using pulse signals from the pulse transmitter 31 of the mill and table. Thickness pattern input device that inputs plate thickness data when the tracking part arrives just before the mill after rolling starts! 21 and inputting this data to the thickness correction amount calculating device 22, automatic plate thickness control is performed by feedforward control.
以上説明したように本発明によれば、従来考慮されてい
なかったサーマルランダムの要因を圧下制御系にダイナ
ミックにフィードバックすることによって、同一バー内
における製品寸法精度を向上させ、歩留りの向上をはか
ることができる。As explained above, according to the present invention, by dynamically feeding back thermal random factors, which have not been considered in the past, to the reduction control system, it is possible to improve product dimensional accuracy within the same bar and improve yield. I can do it.
第1図〜第3図はそれぞれ本発明の各実施例を示す構成
図、第4図は鋼材温度と板厚との関係を示す特性図であ
る。
1・・・水平ロール 2・・・堅ロール3・
・・型鋼 10・・・水平ロール圧下
電動機11・・・堅ロール圧下電動機 12・・・水
平ロール圧下制御系13・・・堅ロール圧下制御系
20・・・スケジュール設定器21・・・厚みパターン
入力装置 22・・・厚み補正量演算装置23・・・ウ
ェブ温度計
25・・・設定レート
27・・・ウェブ厚み計
29・・・トラッキング装置
31・・・パルス発信器
33・・・トラッキング部位
24・・フランジ温度計
26・・・加算器
28・・・フランジ厚み計
30・・・テーブルローラ
32・・・熱塊検出器1 to 3 are configuration diagrams showing each embodiment of the present invention, and FIG. 4 is a characteristic diagram showing the relationship between steel material temperature and plate thickness. 1...Horizontal roll 2...Hard roll 3.
...Shape steel 10...Horizontal roll reduction motor 11...Hard roll reduction motor 12...Horizontal roll reduction control system 13...Hard roll reduction control system
20... Schedule setting device 21... Thickness pattern input device 22... Thickness correction amount calculation device 23... Web thermometer 25... Setting rate 27... Web thickness meter 29... Tracking device 31... Pulse transmitter 33... Tracking part 24... Flange thermometer 26... Adder 28... Flange thickness gauge 30... Table roller 32... Hot mass detector
Claims (1)
フランジのギャップ量を調整する堅ロール圧下制御系を
備えた型鋼の自動板厚制御装置において、圧延スケジュ
ールに基づいて水平ロールと堅ロールの初期ギャップ量
を設定するスケジュール設定器と、ウェブおよびフラン
ジの温度と厚み変化のパターンをメモリした厚みパター
ン入力装置と、ウェブおよびフランジの温度を測定する
それぞれの温度計と、上記初期ギャップ量と厚みパター
ンとから厚み補正量を演算して上記水平ロール圧下制御
系および堅ロール圧下制御系へ入力する厚み補正量演算
装置を備えたことを特徴とする型鋼の自動板厚制御装置
。In automatic plate thickness control equipment for shaped steel, which is equipped with a horizontal roll reduction control system that adjusts the web gap amount and a rigid roll reduction control system that adjusts the flange gap amount, the initial gap between the horizontal roll and the rigid roll is determined based on the rolling schedule. a schedule setting device for setting the amount, a thickness pattern input device that stores the temperature and thickness change patterns of the web and flange, thermometers that measure the temperatures of the web and the flange, and the initial gap amount and thickness pattern. 1. An automatic plate thickness control device for shaped steel, comprising a thickness correction amount calculation device for calculating a thickness correction amount from the horizontal roll reduction control system and the rigid roll reduction control system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2126620A JPH0422505A (en) | 1990-05-18 | 1990-05-18 | Automatic thickness controller for shapes |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2126620A JPH0422505A (en) | 1990-05-18 | 1990-05-18 | Automatic thickness controller for shapes |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0422505A true JPH0422505A (en) | 1992-01-27 |
Family
ID=14939708
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2126620A Pending JPH0422505A (en) | 1990-05-18 | 1990-05-18 | Automatic thickness controller for shapes |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0422505A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5794473A (en) * | 1995-11-23 | 1998-08-18 | Sms Schloemann-Siemag Aktiengesellschaft | Method of regulating the cross-section of rolling stock |
DE4391396C2 (en) * | 1992-03-27 | 2000-10-26 | Kawasaki Steel Co | Process for rolling H-section steel |
-
1990
- 1990-05-18 JP JP2126620A patent/JPH0422505A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4391396C2 (en) * | 1992-03-27 | 2000-10-26 | Kawasaki Steel Co | Process for rolling H-section steel |
US5794473A (en) * | 1995-11-23 | 1998-08-18 | Sms Schloemann-Siemag Aktiengesellschaft | Method of regulating the cross-section of rolling stock |
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