JPH0422451A - Rotary atomizing type coating apparatus - Google Patents
Rotary atomizing type coating apparatusInfo
- Publication number
- JPH0422451A JPH0422451A JP2126020A JP12602090A JPH0422451A JP H0422451 A JPH0422451 A JP H0422451A JP 2126020 A JP2126020 A JP 2126020A JP 12602090 A JP12602090 A JP 12602090A JP H0422451 A JPH0422451 A JP H0422451A
- Authority
- JP
- Japan
- Prior art keywords
- atomizing head
- rotary
- pattern air
- atomizing
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 22
- 238000000576 coating method Methods 0.000 title claims abstract description 22
- 239000003973 paint Substances 0.000 claims abstract description 22
- 238000000889 atomisation Methods 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 8
- 238000002347 injection Methods 0.000 abstract 3
- 239000007924 injection Substances 0.000 abstract 3
- 238000000034 method Methods 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 238000010422 painting Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
- B05B3/1064—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces the liquid or other fluent material to be sprayed being axially supplied to the rotating member through a hollow rotating shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
- B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
- B05B3/1014—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
- B05B3/1092—Means for supplying shaping gas
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は塗装パターンをコントロールするパターンエア
噴出部を備えた回転霧化式塗装装置に関する。DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a rotary atomization type coating device equipped with a pattern air jetting section for controlling a coating pattern.
(従来の技術)
自動車のボディ等の塗装に用いる塗装装置として、エア
霧化式やエアレス式のガンタイプの他に塗着効率の良い
回転霧化式塗装装置が使用されている。(Prior Art) In addition to air atomization type and airless gun type painting equipment, rotary atomization type painting equipment with high coating efficiency is used as painting equipment for painting automobile bodies and the like.
この回転霧化式塗装装置は直径5cm程度の霧化頭を常
用回転数10.OOOrpm (周速40/ s )以
上で回転させながら、この霧化頭内に塗料を供給するこ
とにより、霧化頭の周囲から塗粒を霧状に飛散させるも
のである。そして、霧粒の飛散方向をシェーピングエア
と呼ばれるパターンエアにてコントロールし所望の塗装
パターンを得るようにした先行例として特開昭63−5
9364号に開示されるものが知られている。特にこの
先行例にあっては第7図に示すように、霧化頭100の
上下に離間して一対のパターンエア噴出口101.10
1を配置し、このパターンエア噴出口101,101か
ら噴出するエアの方向を霧化頭100の径方向を基準と
して霧化頭の回転方向と逆方向とすることで、左右均一
な扁平塗装パターンを得るようにしている。This rotary atomizing coating device has an atomizing head with a diameter of about 5 cm and a normal rotation speed of 10. By supplying paint into this atomizing head while rotating at OOOrpm (circumferential speed 40/s) or higher, paint particles are scattered in the form of mist from around the atomizing head. JP-A-63-5 is a precedent example in which the scattering direction of mist particles is controlled using pattern air called shaping air to obtain a desired coating pattern.
The one disclosed in No. 9364 is known. In particular, in this prior example, as shown in FIG. 7, a pair of pattern air outlets 101.
1, and the direction of the air ejected from the pattern air outlets 101, 101 is set in the opposite direction to the rotating direction of the atomizing head with the radial direction of the atomizing head 100 as a reference, thereby creating a flat coating pattern that is uniform on the left and right sides. I'm trying to get it.
(発明が解決しようとする課題)
上述した従来の回転霧化式塗装装置において、塗膜の平
滑度を高めるには塗粒の微細化を図ることが必要となる
。塗粒の微細化を図るには塗料の粘度を低くするか霧化
頭の回転数を上げればよい。(Problems to be Solved by the Invention) In the conventional rotary atomization coating apparatus described above, it is necessary to make the coating particles finer in order to increase the smoothness of the coating film. In order to make the paint particles finer, the viscosity of the paint can be lowered or the rotational speed of the atomizing head can be increased.
しかしながら前者にあっては被塗装物に付着した塗料が
垂れやすくなるので塗膜を薄くしなければならず、この
ため高い防錆効果が要求される自動車ボディの塗装には
適用することができない。However, in the former case, the paint adhering to the object to be painted tends to drip, so the paint film must be made thin, and for this reason it cannot be applied to the painting of automobile bodies, which requires a high rust prevention effect.
また、後者にあっては霧化頭の回転数を高めていき所定
の周速域(約80 m / s以上)に達すると、塗料
中の樹脂と顔料が比重差に原因する分離を起こし始め、
均一な塗装ができなくなり、またあまり霧化頭の回転数
を上げると装置自体の耐久性にも悪影響を及ぼす。In addition, in the case of the latter, when the rotational speed of the atomizing head is increased and reaches a predetermined circumferential speed range (approximately 80 m/s or more), the resin and pigment in the paint begin to separate due to the difference in specific gravity. ,
Uniform coating will not be possible, and if the rotation speed of the atomizing head is increased too much, the durability of the device itself will be adversely affected.
(課題を解決するための手段)
上記課題を解決すべく本発明は、回転霧化式塗装装置の
霧化頭の外周全域に沿ってパターンエアの噴出部を設け
、この噴出部内にパターンエアの噴出方向を規制するガ
イド通路を設け、更にこのガイド通路の方向を霧化頭の
回転軸方向を基準として霧化頭の回転方向と逆方向に傾
けた。(Means for Solving the Problems) In order to solve the above problems, the present invention provides a pattern air jetting part along the entire outer periphery of the atomizing head of a rotary atomizing coating device, and a pattern air jetting part is provided in the jetting part. A guide passage was provided to regulate the jetting direction, and the direction of the guide passage was tilted in a direction opposite to the rotational direction of the atomization head with respect to the rotational axis direction of the atomization head.
(作用)
パターンエアを霧化頭の回転方向と逆方向に噴出せしめ
ると、霧化頭から飛散する塗料とパターンエアとが強く
衝突し、塗粒の微細化が促進される。(Function) When the pattern air is ejected in the opposite direction to the rotational direction of the atomizing head, the pattern air strongly collides with the paint scattered from the atomizing head, promoting finer coating particles.
(実施例) 以下に本発明の実施例を添付図面に基いて説明する。(Example) Embodiments of the present invention will be described below with reference to the accompanying drawings.
第1図は本発明に係る回転霧化式塗装装置の断面図、第
2図は同回転霧化式塗装装置の一部切欠側面図、第3図
は第1図のA方向矢視図である。FIG. 1 is a sectional view of a rotary atomizing coating device according to the present invention, FIG. 2 is a partially cutaway side view of the rotary atomizing coating device, and FIG. 3 is a view taken in the direction of arrow A in FIG. be.
回転霧化式塗装装置は内筒1内に軸受け2を介して駆動
装置によって回転せしめられる回転軸3を支承し、この
回転軸3の先端に前方に向って広がるカップ状霧化頭4
0基部を取付け、この霧化頭4内に回転軸3内を貫通す
る塗料供給ノズル5の先端を臨ませている。The rotary atomizing coating device has a rotating shaft 3 which is rotated by a drive device supported in an inner cylinder 1 through a bearing 2, and a cup-shaped atomizing head 4 that extends forward at the tip of the rotating shaft 3.
0 base is attached, and the tip of a paint supply nozzle 5 passing through the rotating shaft 3 is exposed inside the atomizing head 4.
また、内筒1の外側には外筒6を設け、この外筒6と内
筒1との間をパターンエアの供給通路7としている。こ
こで、外筒6は先端に向って段階的に小径になり、先端
において内筒lとの間にパターンエアの噴出部8を形成
している。このパターンエアの噴出部8内にはガイド板
9・・・によって複数のガイド通路10・・・を仕切り
、且つ各ガイド通路10・・・の方向を霧化頭4の回転
軸I、の方向を基準として霧化頭4の回転方向と逆方向
に00傾けている。この傾斜角は100〜60°が適当
である。Further, an outer cylinder 6 is provided outside the inner cylinder 1, and a pattern air supply passage 7 is formed between the outer cylinder 6 and the inner cylinder 1. Here, the diameter of the outer cylinder 6 gradually decreases toward the tip, and a pattern air jetting part 8 is formed between the outer cylinder 6 and the inner cylinder 1 at the tip. A plurality of guide passages 10 are partitioned into a plurality of guide passages 10 by guide plates 9 in the pattern air jetting part 8, and the direction of each guide passage 10 is set in the direction of the rotation axis I of the atomizing head 4. The atomizing head 4 is tilted by 00 in the direction opposite to the rotating direction of the atomizing head 4 based on the reference. This angle of inclination is suitably 100 to 60 degrees.
第4図は別実施例の断面図、第5図は別実施例の一部切
欠側面図であり、この実施例にあってはガイド板9によ
ってガイド通路10を形成せずに、噴出部8にブロック
エ1を設け、このブロック11内に霧化頭4の回転軸り
の方向を基準として霧化頭4の回転方向と逆方向にθ0
傾いたガイド通路10を穿設している。FIG. 4 is a sectional view of another embodiment, and FIG. 5 is a partially cutaway side view of another embodiment. In this embodiment, the guide passage 10 is not formed by the guide plate 9, A block 1 is provided in the block 11, and in this block 11 there is a θ0 in the direction opposite to the rotational direction of the atomization head 4 with reference to the direction of the rotation axis of the atomization head 4.
An inclined guide passage 10 is bored.
いずれの実施例にあっても、霧化頭4が高速回転すると
、霧化頭4内に供給された塗料Pは霧化頭4内面を伝っ
て外周方向に移動し、霧化頭4の外周縁から放出される
。放出された塗料Pは表面張力により球状になろうとす
るが、エアとの衝突による抵抗で塗料Pが切断され微粒
P°となる。In any of the embodiments, when the atomizing head 4 rotates at high speed, the paint P supplied into the atomizing head 4 moves along the inner surface of the atomizing head 4 toward the outer periphery, and moves outside the atomizing head 4. Released from the periphery. The ejected paint P tries to become spherical due to surface tension, but due to resistance due to collision with air, the paint P is cut and becomes fine particles P°.
特にパターンエアの噴出方向を霧化頭4の回転方向と反
対方向に傾斜させているので、塗料とエアとの抵抗が増
加し塗粒の微細化か更に向上する。In particular, since the pattern air is ejected in a direction opposite to the direction of rotation of the atomizing head 4, the resistance between the paint and the air increases, further improving the fineness of the paint particles.
上述した作用は静電塗装においても何ら変化するもので
はない。The above-mentioned effect does not change at all in electrostatic coating.
(効果)
以上に説明したように本発明によれば、回転霧化式塗装
装置の霧化頭の外周全域に沿ってパターンエアの噴出部
を設け、この噴出部内にパターンエアの噴出方向を規制
するガイド通路を設け、このガイド通路の方向を霧化頭
の回転軸方向を基準として霧化頭の回転方向と逆方向に
傾けたので、霧化頭から飛散する塗料とパターンエアと
が強く衝突し、塗料とエアとの相対的な抵抗が増加し塗
粒の微細化が促進され、塗膜の平滑度を高めることがで
きる。(Effects) As explained above, according to the present invention, a pattern air jetting part is provided along the entire outer periphery of the atomizing head of the rotary atomizing coating device, and the jetting direction of the pattern air is regulated within this jetting part. A guide passage was provided to prevent the pattern air from strongly colliding with the paint scattered from the atomizing head because the direction of this guide passage was tilted in the direction opposite to the rotational direction of the atomizing head with respect to the rotational axis direction of the atomizing head. However, the relative resistance between the paint and air increases, the finer particles of the paint are promoted, and the smoothness of the paint film can be improved.
更に霧化頭の回転数を低く抑えても十分な微細化を達成
でき、装置の耐久性も向上する。Furthermore, sufficient atomization can be achieved even if the rotational speed of the atomizing head is kept low, and the durability of the device is also improved.
第1図は本発明に係る回転霧化式塗装装置の断面図、第
2図は同回転霧化式塗装装置の一部切欠側面図、第3図
は第1図のA方向矢視図、第4図は別実施例の断面図、
第5図は別実施例の一部切欠側面図、第6図は作用を説
明した図、第7図は従来例を示す図である。
尚、図面中1は内筒、3は回転軸、4は霧化頭、5は塗
料供給ノズル、6は外筒、8はパターンエア噴出部、9
はガイド板、10はガイド通路、11はブロックである
。FIG. 1 is a sectional view of a rotary atomizing coating device according to the present invention, FIG. 2 is a partially cutaway side view of the rotary atomizing coating device, and FIG. 3 is a view taken in the direction of arrow A in FIG. 1. FIG. 4 is a sectional view of another embodiment,
FIG. 5 is a partially cutaway side view of another embodiment, FIG. 6 is a diagram explaining the operation, and FIG. 7 is a diagram showing a conventional example. In the drawing, 1 is an inner cylinder, 3 is a rotating shaft, 4 is an atomizing head, 5 is a paint supply nozzle, 6 is an outer cylinder, 8 is a pattern air jetting part, 9
1 is a guide plate, 10 is a guide passage, and 11 is a block.
Claims (1)
せた回転霧化式塗装装置において、前記霧化頭の外周全
域に沿ってパターンエアの噴出部を設け、この噴出部内
にパターンエアの噴出方向を規制するガイド通路を設け
、このガイド通路の方向を霧化頭の回転軸方向を基準と
して霧化頭の回転方向と逆方向に傾けたことを特徴とす
る回転霧化式塗装装置。In a rotary atomizing coating device in which a paint supply nozzle faces a cup-shaped atomizing head that rotates at high speed, a pattern air jetting part is provided along the entire outer periphery of the atomizing head, and a pattern air jetting part is provided within this jetting part. A rotary atomizing coating device characterized in that a guide passage is provided for regulating the direction of ejection, and the direction of the guide passage is tilted in a direction opposite to the rotational direction of the atomization head with reference to the rotational axis direction of the atomization head.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2126020A JPH0753252B2 (en) | 1990-05-15 | 1990-05-15 | Rotary atomizing coating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2126020A JPH0753252B2 (en) | 1990-05-15 | 1990-05-15 | Rotary atomizing coating device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0422451A true JPH0422451A (en) | 1992-01-27 |
JPH0753252B2 JPH0753252B2 (en) | 1995-06-07 |
Family
ID=14924728
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2126020A Expired - Lifetime JPH0753252B2 (en) | 1990-05-15 | 1990-05-15 | Rotary atomizing coating device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0753252B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0884941A (en) * | 1994-07-22 | 1996-04-02 | Nissan Motor Co Ltd | Rotary atomization electrostatic coating and device thereof |
EP1688185A1 (en) * | 2003-10-31 | 2006-08-09 | Nippon Paint Co., Ltd. | Device and method for spray coating |
WO2015029763A1 (en) * | 2013-08-26 | 2015-03-05 | Abb株式会社 | Coating machine having rotary atomizing head |
CN110976120A (en) * | 2019-12-10 | 2020-04-10 | 航天特种材料及工艺技术研究所 | Centrifugal paint nozzle for accelerating atomization by reverse airflow |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5892475A (en) * | 1981-11-27 | 1983-06-01 | Asahi Okuma Ind Co Ltd | Electrostatic coater |
JPS5982564A (en) * | 1982-10-30 | 1984-05-12 | Isuzu Motors Ltd | Intake heater and its temp. control device |
JPS5982564U (en) * | 1982-11-25 | 1984-06-04 | 日本ランズバ−グ株式会社 | paint spraying equipment |
JPS6140157U (en) * | 1984-08-13 | 1986-03-13 | 株式会社 電装機械製作所 | Rotating cup of electrostatic sprayer |
JPS61153169A (en) * | 1984-12-24 | 1986-07-11 | ゼネラル モーターズ コーポレーシヨン | Method and device for spraying coating material |
-
1990
- 1990-05-15 JP JP2126020A patent/JPH0753252B2/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5892475A (en) * | 1981-11-27 | 1983-06-01 | Asahi Okuma Ind Co Ltd | Electrostatic coater |
JPS5982564A (en) * | 1982-10-30 | 1984-05-12 | Isuzu Motors Ltd | Intake heater and its temp. control device |
JPS5982564U (en) * | 1982-11-25 | 1984-06-04 | 日本ランズバ−グ株式会社 | paint spraying equipment |
JPS6140157U (en) * | 1984-08-13 | 1986-03-13 | 株式会社 電装機械製作所 | Rotating cup of electrostatic sprayer |
JPS61153169A (en) * | 1984-12-24 | 1986-07-11 | ゼネラル モーターズ コーポレーシヨン | Method and device for spraying coating material |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0884941A (en) * | 1994-07-22 | 1996-04-02 | Nissan Motor Co Ltd | Rotary atomization electrostatic coating and device thereof |
EP1688185A1 (en) * | 2003-10-31 | 2006-08-09 | Nippon Paint Co., Ltd. | Device and method for spray coating |
EP1688185A4 (en) * | 2003-10-31 | 2008-11-05 | Nippon Paint Co Ltd | Device and method for spray coating |
WO2015029763A1 (en) * | 2013-08-26 | 2015-03-05 | Abb株式会社 | Coating machine having rotary atomizing head |
CN105188950A (en) * | 2013-08-26 | 2015-12-23 | Abb株式会社 | Coating machine having rotary atomizing head |
JP5973078B2 (en) * | 2013-08-26 | 2016-08-23 | Abb株式会社 | Rotary atomizing head type coating machine |
US9604233B2 (en) | 2013-08-26 | 2017-03-28 | Abb K.K. | Rotary atomizing head type coating machine |
CN110976120A (en) * | 2019-12-10 | 2020-04-10 | 航天特种材料及工艺技术研究所 | Centrifugal paint nozzle for accelerating atomization by reverse airflow |
Also Published As
Publication number | Publication date |
---|---|
JPH0753252B2 (en) | 1995-06-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CA1236346A (en) | Method and apparatus for spraying coating material | |
JP5865406B2 (en) | Rotating sprayer for spraying coating material and apparatus comprising the sprayer | |
US7806074B2 (en) | Coating machine and rotary atomizing head thereof | |
EP2905082B1 (en) | Bell cup for rotary atomizing type electrostatic coating device | |
JP3473718B2 (en) | Rotary atomization electrostatic coating method and apparatus | |
JPH0899052A (en) | Rotary atomizing head-type coating apparatus | |
JP4385151B2 (en) | Coating method and coating machine | |
JP7028593B2 (en) | Painting equipment | |
JPH0422451A (en) | Rotary atomizing type coating apparatus | |
JP4621085B2 (en) | Painting machine | |
CA2202671C (en) | Rotary atomizing electrostatic coating apparatus | |
JP6973356B2 (en) | Bell type painting device | |
JPH03146151A (en) | Bell type rotary coating device | |
JPS5839581B2 (en) | electrostatic painting equipment | |
JP5812967B2 (en) | Painting gun and painting method | |
JP2567072B2 (en) | Rotary atomizing coating device | |
JPH08294647A (en) | Revolving atomization coating device | |
JP4823709B2 (en) | Painting equipment | |
JPH0410919Y2 (en) | ||
JP5350132B2 (en) | Rotary atomizing coating equipment | |
JPS6314917Y2 (en) | ||
JPS61185354A (en) | Rotary atomizing type painting apparatus | |
JP2021171749A (en) | Bell cup for coating and rotary atomization coating device | |
JPH09239296A (en) | Rotary atomizing type coating apparatus | |
JPS6212420Y2 (en) |