JPH0421556A - Fiber-reinforced cement mortar and concrete composition - Google Patents

Fiber-reinforced cement mortar and concrete composition

Info

Publication number
JPH0421556A
JPH0421556A JP12777890A JP12777890A JPH0421556A JP H0421556 A JPH0421556 A JP H0421556A JP 12777890 A JP12777890 A JP 12777890A JP 12777890 A JP12777890 A JP 12777890A JP H0421556 A JPH0421556 A JP H0421556A
Authority
JP
Japan
Prior art keywords
fiber
organic synthetic
cement mortar
fibers
cement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12777890A
Other languages
Japanese (ja)
Inventor
Fujio Yamato
富士桜 倭
Masanori Iizuka
正則 飯塚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP12777890A priority Critical patent/JPH0421556A/en
Publication of JPH0421556A publication Critical patent/JPH0421556A/en
Pending legal-status Critical Current

Links

Landscapes

  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

PURPOSE:To improve adhesion to cement matrix and bending strength, etc., of hardened products by previously carrying out surface treatment of organic synthetic fiber for reinforcing cement mortar, concrete, etc., with an aqueous solution of a surfactant having a specific value or below of surface tension. CONSTITUTION:The surface of organic synthetic fiber (e.g. polypropylene fiber) is treated with an aqueous solution of a surfactant having <=45 dyne/cm surface tension. Potassium oleate, sodium dodecylbenzenesulfonate, sodium polyoxyethylene nonyl phenol ether sulfate, etc., are cited as specific examples of the surfactant. Methods for spraying treatment, dipping, etc., are used as a method for treating the surface. The surface-treated organic synthetic fiber is then mixed with cement, fly ash, blast furnace slag, etc., to produce a fiber- reinforced cement mortar and a concrete composition. The strength of various concrete products can be increased and thickness thereof can be reduced by using the aforementioned composition.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は有機合成繊維とセメントマトリックスとの接着
が極めて優れた繊維補強セメントモルタル及びコンクリ
ート組成物に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a fiber-reinforced cement mortar and concrete composition that exhibits extremely excellent adhesion between organic synthetic fibers and a cement matrix.

〔従来の技術及び発明が解決しようとする課題〕従来、
セメントモルタルやコンクリートを補強するために有機
合成繊維が用いられている。
[Problems to be solved by conventional techniques and inventions] Conventionally,
Organic synthetic fibers are used to reinforce cement mortar and concrete.

一般に有機合成繊維表面は疎水性であることから親水性
のセメントマトリックスとの接着性が極めて悪い。従っ
て、破断時に繊維がマトリックスから引き抜けるために
充分な補強効果が発揮されない。
In general, the surface of organic synthetic fibers is hydrophobic and therefore has extremely poor adhesion to the hydrophilic cement matrix. Therefore, the fibers are pulled out of the matrix upon breakage, and a sufficient reinforcing effect cannot be achieved.

繊維の引き抜きを防止するために繊維の断面を異形化し
たり長さ方向に突起や節をつけて摺り抜けない工夫がと
られているが根本的にマトリックスとの接着性が悪いこ
とから満足すべき結果は得られていない。
In order to prevent the fibers from being pulled out, measures have been taken to make the cross section of the fibers irregular and to add protrusions and knots in the length direction so that they do not slip through, but this should be satisfied since the adhesiveness with the matrix is fundamentally poor. No results have been obtained.

〔課題を解決するための手段〕[Means to solve the problem]

本発明者らは上記問題点を解決すべく鋭意検討の結果、
界面活性剤の基本的な性質である吸着、配向性を利用し
て有機合成繊維の疎水性表面を親水性にすることにより
セメントマトリックスとの接着性が極めて高まることを
見出し本発明を完成するに至った。
As a result of intensive studies to solve the above problems, the present inventors found that
The inventors discovered that by making the hydrophobic surface of organic synthetic fibers hydrophilic by utilizing the basic properties of surfactants, such as adsorption and orientation, the adhesion to the cement matrix could be greatly improved, and the present invention was completed. It's arrived.

即ち、本発明は表面張力が45dyne/cm以下の界
面活性剤水溶液で表面処理した有機合成繊維を含むこと
を特徴とする繊維補強セメントモルタル及びコンクリー
ト組成物を提供するものである。
That is, the present invention provides fiber-reinforced cement mortar and concrete compositions characterized by containing organic synthetic fibers surface-treated with an aqueous surfactant solution having a surface tension of 45 dyne/cm or less.

以下、本発明について説明する。The present invention will be explained below.

従来からコンクリート製品及び構造物の耐折性や耐引張
性の改善策として鋼繊維や耐アルカリガラス繊維を用い
た繊維補強セメントモルタル及びコンクリート組成物が
知られている。これらの繊維のうち鋼繊維はセメントと
の親和性が良いことからマトリックスとの接着性が良い
という特徴はあるものの、鋼繊維の発錆に起因する膨張
から接着性低下と強度低下を招来するという欠点を有す
る。
BACKGROUND ART Fiber-reinforced cement mortars and concrete compositions using steel fibers or alkali-resistant glass fibers have been known for improving the bending durability and tensile strength of concrete products and structures. Among these fibers, steel fibers have a good affinity with cement and therefore have good adhesion to the matrix, but the expansion caused by rusting of the steel fibers causes a decrease in adhesion and strength. It has its drawbacks.

またガラス繊維は耐アルカリガラス繊維と言えども、そ
のアルカリ耐久性に問題が残り、未だ耐力構造部材とし
て発展するに至っていない。
Further, although glass fiber is said to be alkali-resistant glass fiber, problems remain in its alkali durability, and it has not yet been developed as a load-bearing structural member.

更に基本的なこととしてガラス繊維を配合してミキサー
で撹拌することにより繊維が折損され、繊維長は短くな
り表面が損傷をうけ充分な補強効果を発揮することがで
きない。
Furthermore, basically, when glass fibers are blended and stirred in a mixer, the fibers are broken, the fiber length is shortened, and the surface is damaged, making it impossible to exert a sufficient reinforcing effect.

近年これらの問題を解決できる有機合成繊維を用いた繊
維補強セメントモルタル及びコンクリート組成物の検討
が行われている。しかし、これらの繊維は疎水性である
ことからセメントマトリックスとの接着は悪く、破断時
に繊維がマトリックスから引き抜けるために充分な補強
効果が発揮できない。
In recent years, studies have been conducted on fiber-reinforced cement mortar and concrete compositions using organic synthetic fibers that can solve these problems. However, since these fibers are hydrophobic, they have poor adhesion to the cement matrix, and when broken, the fibers can be pulled out of the matrix, making it impossible to achieve a sufficient reinforcing effect.

本発明は両親媒性を有するという界面活性剤の基本的な
作用に着目したもので、有機合成繊維を界面活性剤の水
溶液で表面処理することにより界面活性剤の疎水基が繊
維に吸着して親水基を表面に配向する。この処理により
セメントマトリックスとの接着性が高まり、有機合成繊
維の欠点が改善されるものである。
The present invention focuses on the basic action of surfactants, which have amphiphilic properties.By surface-treating organic synthetic fibers with an aqueous solution of surfactants, the hydrophobic groups of the surfactants are adsorbed onto the fibers. Orient hydrophilic groups on the surface. This treatment increases the adhesion to the cement matrix and improves the drawbacks of organic synthetic fibers.

本発明の対象となる有機合成繊維とは、例えばポリオレ
フィン系のポリエチレン、ポリプロピレン、ビニル系の
ポリ塩化ビニル、ポリビニルアルコール、ポリアクリル
ニトリル、ポリアミド系の6及び6,6ナイロン、その
他のナイロン、アラミド系のケブラー、ポリエステル系
、ポリカーボネート系等種々の有機合成繊維が挙げられ
る。
The organic synthetic fibers to which the present invention is applied include, for example, polyolefin-based polyethylene, polypropylene, vinyl-based polyvinyl chloride, polyvinyl alcohol, polyacrylonitrile, polyamide-based 6 and 6,6 nylon, other nylons, and aramid-based fibers. Examples include various organic synthetic fibers such as Kevlar, polyester, and polycarbonate.

本発明に用いる界面活性剤はイオン性や構造を限定する
ものではなく、使用濃度についても表面張力が45dy
ne/c−以下に低下した水溶液であればよい。表面張
力が45dyne/c+mを越える界面活性剤水溶液で
は目的とする接着性増強効果が達成されない。
The surfactant used in the present invention is not limited in ionicity or structure, and the surface tension at the concentration used is 45 dy.
Any aqueous solution that is lower than ne/c- may be used. An aqueous surfactant solution with a surface tension exceeding 45 dyne/c+m will not achieve the desired adhesion enhancing effect.

界面活性剤の一例を挙げれば、アルキル脂肪酸塩、アル
キル硫酸エステル塩、アルキルベンゼンスルホン酸塩、
ジアルキルスルホコハク酸塩、アルキルリン酸塩、ポリ
オキシエチレンアルキルエーテル硫酸塩、ポリオキシエ
チレンアルキルエーテル、ポリオキシエチレンアルキル
フェニルエーテル、ポリオキシエチレンソルビタン脂肪
酸エステル、ポリエチレングリコール脂肪酸エステル、
アルキルアミン塩、第四級アミン塩、アルキルベタイン
等でこれらの一種又は二種以上を単独又は併用が可能で
ある。
Examples of surfactants include alkyl fatty acid salts, alkyl sulfate salts, alkylbenzene sulfonates,
Dialkyl sulfosuccinate, alkyl phosphate, polyoxyethylene alkyl ether sulfate, polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene sorbitan fatty acid ester, polyethylene glycol fatty acid ester,
Alkyl amine salts, quaternary amine salts, alkyl betaines, etc. can be used alone or in combination of one or more of these.

なお、界面活性剤水溶液の表面張力の測定は一般周知の
方法を用いる。
Incidentally, the surface tension of the surfactant aqueous solution is measured using a generally known method.

有機合成繊維の界面活性剤水溶液による処理方法は有機
合成繊維への界面活性剤水溶液のスプレーによる吹きつ
け処理、界面活性剤水溶液を泡末として適用する処理、
繊維の界面活性剤水溶液への浸漬等があり、いかなる方
法でもよい。また処理温度、処理後の乾燥温度、乾燥の
有無についても限定するものではない。
Methods for treating organic synthetic fibers with an aqueous surfactant solution include spraying an aqueous surfactant solution onto the organic synthetic fibers, applying an aqueous surfactant solution as a foam powder,
Any method may be used, such as dipping the fibers in an aqueous surfactant solution. Furthermore, the processing temperature, the drying temperature after processing, and the presence or absence of drying are not limited.

本発明の繊維補強セメントモルタル及びコンクリート組
成物は有機合成繊維の他に水硬性組成物としては、普通
ポルトランドセメント、高炉セメント、シリカセメント
、フライアッシュセメント、白色セメント、石膏等を硬
化材とし、砂、珪石、フライアッシュ、高炉スラグ、シ
リカヒユーム等からなり、これらの配合割合は限定され
るものではない。又、本発明の繊維補強セメントモルタ
ル及びコンクリート組成物は他の添加材、例えば減水側
、AE剤、起泡剤、早強剤、増粘剤、防水剤、高分子エ
マルジョン等との混合も可能である。
In addition to organic synthetic fibers, the fiber-reinforced cement mortar and concrete composition of the present invention uses ordinary Portland cement, blast furnace cement, silica cement, fly ash cement, white cement, gypsum, etc. as a curing agent as a hydraulic composition, and uses sand as a curing agent. , silica stone, fly ash, blast furnace slag, silica hume, etc., and the blending ratio of these is not limited. Furthermore, the fiber-reinforced cement mortar and concrete composition of the present invention can be mixed with other additives, such as water reducing agents, AE agents, foaming agents, early strengthening agents, thickeners, waterproofing agents, polymer emulsions, etc. It is.

本発明の繊維補強セメントモルタル及びコンクリート組
成物は予め成型体とする方法、又は現場施工のいずれの
方法も可能である。
The fiber-reinforced cement mortar and concrete composition of the present invention can be formed into pre-molded bodies or can be applied on-site.

〔実施例] 以下、実施例により本発明を説明するが、本発明はこれ
らの実施例に限定されるものではない。
[Examples] The present invention will be explained below with reference to Examples, but the present invention is not limited to these Examples.

使用した繊維と表面処理法について以下に示す。繊維補
強モルタル組成物の配合条件を第1表に示すが、表中の
繊維は界面活性剤で表面処理した後の繊維である。第2
表に表面処理に使用した界面活性剤と曲げ強度の結果を
示す。
The fibers used and the surface treatment method are shown below. The blending conditions of the fiber-reinforced mortar composition are shown in Table 1, and the fibers in the table are those after surface treatment with a surfactant. Second
The table shows the surfactant used for surface treatment and the results of bending strength.

蓋−! ・ポリプロピレン繊維;長さ15+m++、比重0.7
7断面積0.82 X 1O−ZCIII・ポリエチレ
ン繊維 1長さ15−1比重0.80断面積0.80X
10−”C111 表皿処且悲 所定濃度の界面活性剤水溶液に繊維を3時間浸漬する。
Lid!・Polypropylene fiber; length 15+m++, specific gravity 0.7
7 Cross-sectional area 0.82 X 1 O-ZCIII polyethylene fiber 1 Length 15-1 Specific gravity 0.80 Cross-sectional area 0.80
10-''C111 Surface treatment: The fibers are immersed in an aqueous surfactant solution of a predetermined concentration for 3 hours.

その後濾過して繊維を50°Cで1時間乾燥させて表面
処理繊維とする。
Thereafter, it is filtered and the fibers are dried at 50° C. for 1 hour to obtain surface-treated fibers.

セメントモルタルの記入 *繊維量は全重量の1%配合とした。Filling of cement mortar *The amount of fiber was 1% of the total weight.

ミキサーに第1表に示す配合で各材料を3分間混練し、
4 cn+X 4 cmX16cmの型枠に充填して2
日間室内放置後、水中に浸漬し28日後に曲げ強度を測
定した。
Knead each material in a mixer for 3 minutes according to the composition shown in Table 1,
4 cn+X Fill a 4 cm x 16 cm formwork and
After being left indoors for a day, it was immersed in water and the bending strength was measured 28 days later.

繊維は、実施例1〜7及び比較例2はポリプロピレン繊
維、実施例8〜12及び比較例1はポリエチレン繊維を
用いた。第2表に繊維処理に用いた界面活性剤の種類と
ディヌユイの表面張力計により測定した表面張力及びセ
メントモルタルの曲げ強度の結果を示す。
As for the fibers, Examples 1 to 7 and Comparative Example 2 used polypropylene fibers, and Examples 8 to 12 and Comparative Example 1 used polyethylene fibers. Table 2 shows the types of surfactants used in the fiber treatment, the surface tension measured by a Dinuyui surface tension meter, and the results of the bending strength of the cement mortar.

〔発明の効果〕〔Effect of the invention〕

第2表の結果から明らかなように表面張力が45dyn
e/cn+以下の界面活性剤水溶液で有機合成繊維を処
理することにより、繊維とセメントマトリックスとの接
着性が改善され、セメントモルタルの曲げ強度が著しく
向上することは明白である。
As is clear from the results in Table 2, the surface tension is 45 dyn.
It is clear that by treating organic synthetic fibers with an aqueous surfactant solution below e/cn+, the adhesion between the fibers and the cement matrix is improved and the bending strength of the cement mortar is significantly increased.

本発明により構造体や建築部材及び各種のセメントコン
クリート製品の高強度化と薄型が可能となり幅広い用途
に利用できる。
The present invention enables structures, building components, and various cement-concrete products to be made higher in strength and thinner, and can be used for a wide range of applications.

Claims (1)

【特許請求の範囲】[Claims] 表面張力が45dyne/cm以下の界面活性剤水溶液
で表面処理した有機合成繊維を含むことを特徴とする繊
維補強セメントモルタル及びコンクリート組成物。
A fiber-reinforced cement mortar and concrete composition comprising organic synthetic fibers surface-treated with an aqueous surfactant solution having a surface tension of 45 dyne/cm or less.
JP12777890A 1990-05-16 1990-05-16 Fiber-reinforced cement mortar and concrete composition Pending JPH0421556A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12777890A JPH0421556A (en) 1990-05-16 1990-05-16 Fiber-reinforced cement mortar and concrete composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12777890A JPH0421556A (en) 1990-05-16 1990-05-16 Fiber-reinforced cement mortar and concrete composition

Publications (1)

Publication Number Publication Date
JPH0421556A true JPH0421556A (en) 1992-01-24

Family

ID=14968454

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12777890A Pending JPH0421556A (en) 1990-05-16 1990-05-16 Fiber-reinforced cement mortar and concrete composition

Country Status (1)

Country Link
JP (1) JPH0421556A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6500252B1 (en) * 2000-10-24 2002-12-31 Halliburton Energy Services, Inc. High strength foamed well cement compositions and methods
KR20030047069A (en) * 2001-12-07 2003-06-18 한천구 Method of producing for spalling resistance of high performance concrete and high performance concrete using that method
JP2004175574A (en) * 2002-09-30 2004-06-24 Hagihara Industries Inc Polypropylene fiber for reinforcing cement
WO2005042431A1 (en) * 2003-11-03 2005-05-12 Pine Tex Co., Ltd Frc comprising fiber coated with thermoset resin
CN103058605A (en) * 2012-12-26 2013-04-24 上海天补建筑科技有限公司 Lightweight surface mortar used for foamed cement boards and preparation method thereof
JP2016124724A (en) * 2014-12-26 2016-07-11 株式会社クラレ Reinforcement fiber for hydraulic molded body and hydraulic material containing the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6500252B1 (en) * 2000-10-24 2002-12-31 Halliburton Energy Services, Inc. High strength foamed well cement compositions and methods
KR20030047069A (en) * 2001-12-07 2003-06-18 한천구 Method of producing for spalling resistance of high performance concrete and high performance concrete using that method
JP2004175574A (en) * 2002-09-30 2004-06-24 Hagihara Industries Inc Polypropylene fiber for reinforcing cement
WO2005042431A1 (en) * 2003-11-03 2005-05-12 Pine Tex Co., Ltd Frc comprising fiber coated with thermoset resin
CN103058605A (en) * 2012-12-26 2013-04-24 上海天补建筑科技有限公司 Lightweight surface mortar used for foamed cement boards and preparation method thereof
JP2016124724A (en) * 2014-12-26 2016-07-11 株式会社クラレ Reinforcement fiber for hydraulic molded body and hydraulic material containing the same

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