JPH04204893A - Low-frequency sound absorbing panel - Google Patents

Low-frequency sound absorbing panel

Info

Publication number
JPH04204893A
JPH04204893A JP2337848A JP33784890A JPH04204893A JP H04204893 A JPH04204893 A JP H04204893A JP 2337848 A JP2337848 A JP 2337848A JP 33784890 A JP33784890 A JP 33784890A JP H04204893 A JPH04204893 A JP H04204893A
Authority
JP
Japan
Prior art keywords
low
frequency sound
sound absorbing
nonwoven fabric
absorbing panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2337848A
Other languages
Japanese (ja)
Other versions
JP3038005B2 (en
Inventor
Yoshimasa Kondo
義正 近藤
Yukihiko Inoue
之彦 井上
Sumihiko Kurita
澄彦 栗田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koransha Co Ltd
Aoki Corp
Allm Inc
Original Assignee
Koransha Co Ltd
Aoki Corp
Allm Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koransha Co Ltd, Aoki Corp, Allm Inc filed Critical Koransha Co Ltd
Priority to JP2337848A priority Critical patent/JP3038005B2/en
Publication of JPH04204893A publication Critical patent/JPH04204893A/en
Application granted granted Critical
Publication of JP3038005B2 publication Critical patent/JP3038005B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

PURPOSE:To improve low-frequency sound absorbing property by fixing a hardened porous plate contg. dispersed hollow and/or porous ceramic granules on a nonwoven fabric of metal fibers in one body. CONSTITUTION:When a hardened porous plate contg. dispersed hollow and/or porous ceramic granules is fixed on a nonwoven fabric of metal fibers in one body to obtain a low-frequency sound absorbing panel, hollow and/or porous ceramic granules are mixed with an org. binder such as epoxy resin or PMMA in a certain weight ratio and the mixture is molded on or under the nonwoven fabric in accordance with performance required and use. They are then integrated by solidifying the mixture. A sound absorbing panel having a high rate of absorption of low-frequency sound can be obtd.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、低周波音吸音パネルに関するものである。[Detailed description of the invention] (Industrial application field) The present invention relates to a low frequency sound absorption panel.

さらに詳しくは、低周波音(125〜1000Hz)に
対して、顕著な吸音効果を有し、かつ、軽量でもある新
規な吸音パネルに関するものである。
More specifically, the present invention relates to a novel sound-absorbing panel that has a remarkable sound-absorbing effect on low-frequency sounds (125 to 1000 Hz) and is also lightweight.

(従来技術とその課題) 従来より、各種の吸音パネルが開発され、すでに実用化
されているものも少くない。たとえば各種の素材からな
る多孔質板が、あるいは弾性材等からなるパネルが使用
されてきてもいる。
(Prior art and its problems) Various sound absorbing panels have been developed in the past, and many of them have already been put into practical use. For example, porous plates made of various materials or panels made of elastic materials have been used.

そして、この発明者らによりすでに特許出願済みの発明
において、従来のグラスウール、アルミニウム発砲体等
の吸音材では難かしかった、低周波音の吸音に優れた吸
音パネルが提案されている。
In an invention for which a patent application has already been filed by the inventors, a sound-absorbing panel has been proposed that is excellent in absorbing low-frequency sounds, which is difficult to do with conventional sound-absorbing materials such as glass wool and aluminum foam.

この吸音パネルは、セラミック粒子を基材として成形し
た多孔質板を金属繊維不織布に積層一体化してなること
を特徴としており、その低周波における吸音効果には特
筆すべきものがあった。
This sound-absorbing panel is characterized by being made by laminating a porous plate formed from ceramic particles as a base material onto a metal fiber non-woven fabric, and its sound-absorbing effect at low frequencies is noteworthy.

しかしながら、これらの提案にもかかわらず、さらに高
性能の低周波音の吸音板に対するニーズは強く、この低
周波音の吸音性に優れたパネルの実現が強く望まれてい
た。
However, despite these proposals, there is still a strong need for a low-frequency sound absorbing board with even higher performance, and it has been strongly desired to realize a panel with excellent low-frequency sound absorption properties.

このため、この発明は、このような要請に答えるものと
してなされたものであり、従来提案の吸音パネルの緒特
性を低下させることなく、さらに低周波音の吸音性に優
れ、かつ、軽量で、施工性も良好な新しい吸音パネルを
提供することを目的としている。
Therefore, the present invention has been made in response to these demands, and provides a sound absorbing panel that is lightweight, has excellent low-frequency sound absorption properties, and has excellent low-frequency sound absorption properties without deteriorating the characteristics of the conventionally proposed sound absorbing panels. The aim is to provide a new sound-absorbing panel that is easy to install.

(課題を解決するための手段) この発明は、上記の課題を解決するものとして、中空お
よび/または多孔質セラミック粒子を分散硬化させた多
孔質板を金属繊維不織布に積層一体化してなることを特
徴とする低周波音吸音パネルを提供する。
(Means for Solving the Problems) In order to solve the above-mentioned problems, the present invention provides a structure in which a porous plate in which hollow and/or porous ceramic particles are dispersed and hardened is laminated and integrated with a metal fiber nonwoven fabric. Provides a low-frequency sound absorption panel with special characteristics.

この場合のセラミック粒子としては、着色あるいは無着
色のいずれのものであってもよい。多孔質のセラミック
粒子としては、一般的なセラミックス原料としての粘土
類や顔料と発泡性骨材(シラス、抗火石等)、または、
有機樹脂(PE、ポリスチレン等)チップ等と混練し、
焼成して得られたものを用いることができる。
The ceramic particles in this case may be colored or uncolored. Porous ceramic particles include clays and pigments as general ceramic raw materials and foaming aggregates (whitebait, anti-firestone, etc.), or
Knead with organic resin (PE, polystyrene, etc.) chips, etc.
Those obtained by firing can be used.

また、中空のセラミック粒子としては、公知の方法とし
て、芯材溶融法や溶融吹付法等によって製造したものを
用いることができる。
Further, as the hollow ceramic particles, those manufactured by a known method such as a core melting method or a melt spraying method can be used.

溶融吹付法は、中空微小球体の原料素材を融解し、その
粘性と表面張力を利用して、空気ジェットによって空気
泡を内包させて球殻体を形成する方法である。また、芯
材溶融法は、小直径の球体または固体の芯材の周囲に、
中空小球体の材質を壁膜状に形成させ、融解または加熱
分解によって芯材を除いて中空小球体を形成する方法で
ある。
The melt-spraying method is a method in which a raw material for hollow microspheres is melted, and using its viscosity and surface tension, air bubbles are encapsulated by an air jet to form a spherical shell. In addition, the core melting method uses a small-diameter sphere or a solid core material.
This is a method in which the material of the hollow spherules is formed into a wall film shape, and the core material is removed by melting or thermal decomposition to form the hollow spherules.

このいずれの方法によって製造した中空セラミック粒子
も、この発明において有効に使用することができる。
Hollow ceramic particles produced by any of these methods can be effectively used in the present invention.

このような中空および/または多孔質な着色/無着色の
セラミック粒子の形状については、球状、板状、柱状、
その他不定形、あるいは表面凹凸を有するもの等任意と
することができる。粒径については、一般的には0.3
〜4.On+mの範囲のものを好ましく使用することが
できる。また、この範囲程度のものを全体の70%以上
含む場合には特に優れた吸音効果が得られる。
The shapes of such hollow and/or porous colored/uncolored ceramic particles include spherical, plate-like, columnar,
It can also be of any other shape, such as an amorphous shape or one with surface irregularities. Regarding particle size, generally 0.3
~4. Those in the range of On+m can be preferably used. In addition, particularly excellent sound absorbing effects can be obtained when 70% or more of the total content is within this range.

この中空および/または多孔質のセラミック粒子は、要
求性能、用途に応じて、厚さ3mmから30mm程度の
板状多孔質板に成形して、金属繊維不織布と一体化させ
るが、この板状多孔質板への成形方法としては、エポキ
シ樹脂、PMMA、アクリル樹脂、ウレタン樹脂、不飽
和ポリエステル樹脂等の有機バインダーおよび/または
アルカリシリケート、アルキルシリケート等の無機バイ
ンダーと重量比で、セラミック/バインダー=3/1−
12/lの割合で混合し、金属繊維不織布の上または下
で成形、個化させ、そのまま一体化させて多孔質板とす
ることができる。この場合、あらかじめ、中空および/
または多孔質なセラミック粒子をバインダーとともに板
状に成形し、個化させたものを接着剤にて金属繊維不織
布と接合してもよい。
These hollow and/or porous ceramic particles are formed into a plate-like porous plate with a thickness of about 3 mm to 30 mm, depending on the required performance and application, and are integrated with the metal fiber nonwoven fabric. The method for forming a quality plate is to use an organic binder such as epoxy resin, PMMA, acrylic resin, urethane resin, or unsaturated polyester resin, and/or an inorganic binder such as alkali silicate or alkyl silicate in a weight ratio of ceramic/binder = 3. /1-
They can be mixed at a ratio of 12/l, molded and individualized on or under the metal fiber nonwoven fabric, and then integrated as they are to form a porous plate. In this case, the hollow and/or
Alternatively, porous ceramic particles may be formed into a plate shape together with a binder, and the individual particles may be bonded to a metal fiber nonwoven fabric using an adhesive.

他の方法としては、セラミック粒子を、生の状態(焼成
前)で加圧して、または有機、無機のバインダーにより
所定の形状に成形した後に、焼成し、セラミック粒子を
相互融着させ、セラミックの多孔質板を作成し、接着剤
にて金属繊維不織布と一体化させることもできる。
Another method is to press the ceramic particles in their raw state (before firing) or to mold them into a predetermined shape using an organic or inorganic binder and then fire them to fuse the ceramic particles together. It is also possible to create a porous plate and integrate it with the metal fiber nonwoven fabric using an adhesive.

いずれの方法を採用するかについては、その用途によっ
て適時法めることができる。また、上記セラミックス粒
子を基材とする多孔質板の気孔率は、30〜70%程度
とするのが好ましい。この場合、気孔率の中には、粒子
内の気孔も当然含まれる。中空および/または多孔質の
セラミック粒子を使用した場合、特に気孔率が35〜5
5%になるように成形された多孔質板の吸音効果は著し
く向上する。
Which method to adopt can be determined at any time depending on the intended use. Further, the porosity of the porous plate using the ceramic particles as a base material is preferably about 30 to 70%. In this case, the porosity naturally includes pores within the particles. If hollow and/or porous ceramic particles are used, the porosity may be between 35 and 5.
The sound absorption effect of a porous plate formed to have a porous thickness of 5% is significantly improved.

また、金属繊維不織布としては、アルミニウム、アルミ
ニウム合金、銅、チタン、ニッケル、コバルト、鉄等の
金属またはその合金による繊維不織布とすることができ
る。なかでも、その軽量性等の点からアルミニウムまた
はアルミニウム合金が特に好ましいものでもある。
Further, the metal fiber nonwoven fabric may be a fiber nonwoven fabric made of metal such as aluminum, aluminum alloy, copper, titanium, nickel, cobalt, iron, or an alloy thereof. Among these, aluminum or aluminum alloy is particularly preferred from the viewpoint of its light weight.

以下、実施例を示し、さらに詳しくこの発明の低周波音
吸音パネルについて説明する。
Hereinafter, examples will be shown and the low frequency sound absorbing panel of the present invention will be explained in more detail.

実施例 芯材溶融法で作成した粒径0.5〜3.0mm、見かけ
(絶乾時)比重1.3の中空セラミック粒子8重量部に
対して、ケイ酸ソーダ(水ガラス)に硬化剤を加えたも
のを1重量部の割合で混合し、型枠に投入して、厚さ7
 +nmの板状多孔質板に成形して硬化させた。硬化後
、エポキシ系接着剤にて、アルミニウム繊維不織布(厚
さ3 mrn、 3000g/ rr?)と接着、一体
化させた。
Example: For 8 parts by weight of hollow ceramic particles with a particle size of 0.5 to 3.0 mm and an apparent (absolutely dry) specific gravity of 1.3, prepared by a core melting method, a hardening agent was added to sodium silicate (water glass). Mix 1 part by weight of 1 part by weight, put it into a mold, and form it to a thickness of 7.
It was molded into a +nm plate-like porous plate and cured. After curing, it was bonded and integrated with an aluminum fiber nonwoven fabric (thickness: 3 mrn, 3000 g/rr?) using an epoxy adhesive.

この吸音パネルの気孔率は、55%であった。The porosity of this sound-absorbing panel was 55%.

この低周波音パネルについて残響家法吸音率を測定した
結果を示したものが第1図のEである。
E in FIG. 1 shows the results of measuring the reverberant sound absorption coefficient of this low-frequency sound panel.

また比較例としてこの発明の発明者らがすでに提案した
吸音板(粒径0.5〜3.0咽セラミック粒子の層(厚
さt = 7 mm) )とアルミニウム繊維不織布(
厚さt = 3 mm、3000 g /ポ)とを積層
一体化したもの(A)、アルミニウム繊維不織布(1〜
3mm、3000 g /ポ)のみのパネル(B)、吸
音タイル(C)、およびガラスファイバー吸音材(D)
の場合についてもその吸音率を第1図に示した。
In addition, as a comparative example, a sound absorbing plate (a layer of ceramic particles with a particle size of 0.5 to 3.0 mm (thickness t = 7 mm)) and an aluminum fiber nonwoven fabric (
Thickness t = 3 mm, 3000 g/po) (A), aluminum fiber nonwoven fabric (1~
3 mm, 3000 g/po) only panel (B), acoustic tiles (C), and glass fiber acoustic material (D)
Figure 1 also shows the sound absorption coefficient in the case of .

第1図からも明らかな通り、この発明の低周波音吸音パ
ネルは従来のものに比較して、低周波音について顕著な
吸音性能を示している。
As is clear from FIG. 1, the low-frequency sound absorbing panel of the present invention exhibits remarkable sound-absorbing performance for low-frequency sounds compared to conventional panels.

(発明の効果) 以上、詳しく説明したように、この発明により低周波音
の吸音率が著しく高い吸音パネルを得ることができる。
(Effects of the Invention) As described above in detail, the present invention makes it possible to obtain a sound absorbing panel with a significantly high sound absorption coefficient for low frequency sounds.

また、耐熱性、耐候性、意匠性に加え、吸音パネルを軽
量化することができ、施工性をも著しく向上させること
が可能となる。
Furthermore, in addition to heat resistance, weather resistance, and design, the sound-absorbing panel can be made lighter and its workability can be significantly improved.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、この発明の吸音パネルの吸音性能を、比較例
とともに示した波長−吸音係数の相関図である。
FIG. 1 is a wavelength-sound absorption coefficient correlation diagram showing the sound absorption performance of the sound absorption panel of the present invention together with a comparative example.

Claims (3)

【特許請求の範囲】[Claims] (1)中空および/または多孔質セラミック粒子を分散
硬化させた多孔質板を金属繊維不織布に積層一体化して
なることを特徴とする低周波音吸音パネル。
(1) A low-frequency sound absorbing panel comprising a porous plate in which hollow and/or porous ceramic particles are dispersed and hardened, and a metal fiber nonwoven fabric is laminated and integrated with the porous plate.
(2)セラミック粒子の粒径が0.3〜4.0mmであ
るものが少なくとも70%多孔質板中に含まれているこ
とを特徴とする請求項(1)記載の低周波音吸音パネル
(2) The low-frequency sound absorbing panel according to claim (1), wherein the porous plate contains at least 70% of ceramic particles having a particle size of 0.3 to 4.0 mm.
(3)多孔質板の気孔率が30〜70%であることを特
徴とする請求項(1)記載の低周波音吸音パネル。
(3) The low-frequency sound absorption panel according to claim (1), wherein the porous plate has a porosity of 30 to 70%.
JP2337848A 1990-11-30 1990-11-30 Low frequency sound absorbing panel Expired - Fee Related JP3038005B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2337848A JP3038005B2 (en) 1990-11-30 1990-11-30 Low frequency sound absorbing panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2337848A JP3038005B2 (en) 1990-11-30 1990-11-30 Low frequency sound absorbing panel

Publications (2)

Publication Number Publication Date
JPH04204893A true JPH04204893A (en) 1992-07-27
JP3038005B2 JP3038005B2 (en) 2000-05-08

Family

ID=18312547

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2337848A Expired - Fee Related JP3038005B2 (en) 1990-11-30 1990-11-30 Low frequency sound absorbing panel

Country Status (1)

Country Link
JP (1) JP3038005B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0911361A (en) * 1995-07-03 1997-01-14 Mitsubishi Heavy Ind Ltd Curved surface ceramic sound-absorbing material and its manufacture
EP0851402A2 (en) * 1996-12-26 1998-07-01 Ishikawajima-Harima Heavy Industries Co., Ltd. Light-weight ceramic acoustic absorber and method of manufacturing the same
JP2007186410A (en) * 2005-12-16 2007-07-26 Mino Ceramic Co Ltd Air permeable porous body and gas purifying column

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0911361A (en) * 1995-07-03 1997-01-14 Mitsubishi Heavy Ind Ltd Curved surface ceramic sound-absorbing material and its manufacture
EP0851402A2 (en) * 1996-12-26 1998-07-01 Ishikawajima-Harima Heavy Industries Co., Ltd. Light-weight ceramic acoustic absorber and method of manufacturing the same
EP0851402A3 (en) * 1996-12-26 2000-12-20 Ishikawajima-Harima Heavy Industries Co., Ltd. Light-weight ceramic acoustic absorber and method of manufacturing the same
JP2007186410A (en) * 2005-12-16 2007-07-26 Mino Ceramic Co Ltd Air permeable porous body and gas purifying column

Also Published As

Publication number Publication date
JP3038005B2 (en) 2000-05-08

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