JPH04199124A - Production of liquid crystal display element - Google Patents
Production of liquid crystal display elementInfo
- Publication number
- JPH04199124A JPH04199124A JP33311090A JP33311090A JPH04199124A JP H04199124 A JPH04199124 A JP H04199124A JP 33311090 A JP33311090 A JP 33311090A JP 33311090 A JP33311090 A JP 33311090A JP H04199124 A JPH04199124 A JP H04199124A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- dummy
- printing
- insulating film
- printed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000000758 substrate Substances 0.000 claims abstract description 157
- 238000007639 printing Methods 0.000 claims abstract description 89
- 239000003566 sealing material Substances 0.000 claims abstract description 83
- 230000002093 peripheral effect Effects 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims description 19
- 238000007644 letterpress printing Methods 0.000 claims description 15
- 239000011810 insulating material Substances 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 description 15
- 239000000463 material Substances 0.000 description 10
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 238000000059 patterning Methods 0.000 description 4
- 239000004642 Polyimide Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000007650 screen-printing Methods 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Landscapes
- Liquid Crystal (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は薄型液晶表示素子の製造方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for manufacturing a thin liquid crystal display element.
液晶表示素子は、一般にマルチ製法と呼ばれる製法で製
造されている。このマルチ製法は、複数個の液晶表示素
子を採取できる面積をもつ一対の基板の各素子領域にそ
れぞれ表示用電極および配向膜等の絶縁膜を形成し、こ
の両基板を、各素子領域に形成した前記絶縁膜をそれぞ
れ囲む枠状シール材を介して接着して、複数個の液晶表
示素子を同時に組立てる方法であり、このようにして組
立てられた各素子は、上記両基板を各素子領域ごとに分
断することによって個々の液晶表示素子に分離され、こ
の後、前記シール材の一部にあうがじめ設けておいた液
晶注入口から液晶を注入し、この液晶注入口を封止して
完成されている。このマルチ製法によれば、複数個の液
晶表示素子を一括して同時に製造することができる。Liquid crystal display elements are generally manufactured by a manufacturing method called a multi-manufacturing method. This multi-manufacturing method involves forming display electrodes and insulating films such as alignment films on each element area of a pair of substrates that have an area that can accommodate multiple liquid crystal display elements. This is a method of simultaneously assembling a plurality of liquid crystal display elements by adhering them via a frame-shaped sealing material that surrounds each of the insulating films. The liquid crystal display element is separated into individual liquid crystal display elements by dividing the liquid crystal into individual liquid crystal display elements, and then liquid crystal is injected through a liquid crystal injection port previously provided to fit a part of the sealing material, and this liquid crystal injection port is sealed. It has been completed. According to this multi-manufacturing method, a plurality of liquid crystal display elements can be manufactured simultaneously.
このマルチ製法によって液晶表示素子を製造する場合、
従来は、上記一対の基板の各素子領域にそれぞれ表示用
電極を形成し、この両基板の前記各素子領域にそれぞれ
配向膜等の絶縁膜を凸版印刷法で印刷した後、一方の基
板の各素子領域と基板外周縁部とに、前記各素子領域に
印刷された前記絶縁膜の外周をそれぞれ囲む枠状シール
材と基板外周縁部に沿うダミーシール材とを同一厚さに
印刷して、この後前記両基板を重ね合わせてこの両基板
をその間のギャップが所定の値になるように加圧し、こ
の状態で枠状シール材とダミーシール材とを硬化させて
両基板を接着している。When manufacturing liquid crystal display elements using this multi-manufacturing method,
Conventionally, a display electrode is formed in each element region of the pair of substrates, and after printing an insulating film such as an alignment film on each element region of both substrates by letterpress printing, each Printing a frame-shaped sealing material surrounding the outer periphery of the insulating film printed in each element region and a dummy sealing material along the substrate outer periphery to the same thickness on the element region and the outer periphery of the substrate, Thereafter, the two substrates are placed on top of each other, and pressure is applied to the two substrates so that the gap between them becomes a predetermined value, and in this state, the frame-shaped sealing material and the dummy sealing material are cured to bond the two substrates together. .
第5図および第6図は枠状シール材とダミーシール材と
を印刷した基板を示しており、図中1はガラス等からな
る透明基板、2はこの基板1面の各素子領域にそれぞれ
形成された表示用の透明電極であり、この電極2は、基
板1面にITO等からなる透明導電膜を成膜し、この透
明導電膜をパターニングして形成されている。3はこの
基板1面の各素子領域にそれぞれ印刷された透明な絶縁
膜である。この絶縁膜3は例えばポリイミド等の有機高
分子材料からなる配向膜であり、この絶縁膜3は、弾性
を有するローラ本体の外周面に基板1の各素子領域にそ
れぞれ対応させて凸版を形成した印刷ローラ(図示せず
)を用いる凸版印刷法で印刷されている。また、4は基
板1面の各素子領域に前記絶縁膜3の外周をそれぞれ囲
んで印刷されたエポキシ系樹脂等の樹脂接着剤からなる
枠状シール材、4aは基板1面の外周縁部に印刷された
、前記枠状シール材4と同じ樹脂接着剤からなるダミー
シール材であり、この枠状シール材4とダミーシール材
4aは、スクリーン印刷法によって同じ厚さに印刷され
ている。なお、枠状シール材4は、その一部に液晶注入
口5となる切離し部をもつパターンに印刷され、またダ
ミーシール材4aは、枠状シール材4の一部分の形状と
ほぼ同じパターンに印刷されている。5 and 6 show a substrate on which a frame-shaped sealing material and a dummy sealing material are printed, in which 1 is a transparent substrate made of glass or the like, and 2 is a transparent substrate formed on each element area on one side of this substrate. This electrode 2 is formed by forming a transparent conductive film made of ITO or the like on one surface of a substrate and patterning this transparent conductive film. Reference numeral 3 denotes a transparent insulating film printed on each element region on one surface of this substrate. This insulating film 3 is, for example, an alignment film made of an organic polymer material such as polyimide, and this insulating film 3 is formed in relief on the outer peripheral surface of the elastic roller body in correspondence with each element region of the substrate 1. It is printed by letterpress printing using a printing roller (not shown). Reference numeral 4 denotes a frame-shaped sealing material made of a resin adhesive such as epoxy resin, which is printed on each element area of the substrate 1 to surround the outer periphery of the insulating film 3, and 4a is printed on the outer periphery of the substrate 1. This is a printed dummy sealing material made of the same resin adhesive as the frame-shaped sealing material 4, and the frame-shaped sealing material 4 and the dummy sealing material 4a are printed to the same thickness by screen printing. Note that the frame-shaped sealing material 4 is printed in a pattern having a cutaway part that becomes the liquid crystal injection port 5 on a part thereof, and the dummy sealing material 4a is printed in a pattern that is almost the same as the shape of a part of the frame-shaped sealing material 4. has been done.
このように基板1面の外周縁部にダミーシール材4aを
印刷しているのは、この基板1と、これと対をなすもう
1枚の基板(図示しないが、各素子領域に表示用電極を
形成するとともにこの各素子領域に配向膜等の絶縁膜を
凸版印刷法で印刷した基板)とを接着して組立てられる
全ての液晶表示素子の基板間ギャップを均一にするため
である。The dummy sealing material 4a is printed on the outer peripheral edge of the substrate 1 in this way, and the dummy seal material 4a is printed on the outer peripheral edge of the substrate 1. This is to make the gap between the substrates uniform for all the liquid crystal display elements assembled by forming a substrate (on which an insulating film such as an alignment film is printed by letterpress printing method) on each element region.
すなわち、液晶表示素子は、上記基板1ともう1枚の基
板とを重ね合わせてこの両基板をその間のギャップが所
定の値になるように加圧し、この状態で枠状シール材4
を硬化させて両基板を接着する方法で組立てられるが、
この場合、両基板を重ね合わせて加圧したときに、各素
子領域の枠状シール材4に基板の加圧による荷重がかか
って、この各枠状シール材4の各辺部が厚さ方向に押し
潰される。そして、この場合、縦横に並んでいる素子領
域群のうち、その外周部の素子領域を除く全ての素子領
域の枠状シール材4の各辺部にかかる荷重は、この辺部
と、これに隣接する他の枠状シール材4の辺部とに分散
して作用するため、これら枠状シール材4の各辺部の漬
れ量は均一である。しかし、外周部の枠状シール材4に
おいては、その各辺部a、b、c、dのうち基板中央側
の辺部a、bにかかる荷重はこれに隣接する他の枠状シ
ール材4の辺部とに分散して作用するが、基板外周側の
辺部c、dに対しては、この辺部c、 dたけに荷重
が集中して作用するため、この外周側辺部c、dが中央
側辺部a、bより大きく潰される。このため、この部分
の両基板間のギャップが小さくなり、その結果、外周部
の素子領域で構成される液晶表示素子の基板間ギャップ
が不均一になる。That is, the liquid crystal display element is manufactured by overlapping the substrate 1 and another substrate, pressing the two substrates so that the gap between them becomes a predetermined value, and in this state, applying the frame-shaped sealing material 4.
It can be assembled by curing and gluing both substrates together.
In this case, when the two substrates are overlapped and pressurized, a load due to the pressure of the substrate is applied to the frame-shaped sealing material 4 in each element region, and each side of each frame-shaped sealing material 4 is crushed by In this case, the load applied to each side of the frame-shaped sealing material 4 of all the element areas excluding the element area on the outer periphery of the element area group arranged vertically and horizontally is applied to this side and the adjacent side. Since it acts in a distributed manner on the sides of other frame-shaped sealing materials 4, the amount of soaking on each side of these frame-shaped sealing materials 4 is uniform. However, in the frame-shaped sealing material 4 on the outer periphery, the load applied to the sides a, b on the center side of the board among the sides a, b, c, and d is the same as the load applied to the other frame-shaped sealing material 4 adjacent thereto. However, since the load is concentrated and acts only on the sides c and d on the outer peripheral side of the board, the load acts on the outer peripheral sides c and d. is crushed more than the central sides a and b. Therefore, the gap between the two substrates in this portion becomes smaller, and as a result, the gap between the substrates of the liquid crystal display element constituted by the element region at the outer periphery becomes non-uniform.
これに対し、上記のように基板1の外周縁部にも各素子
領域の枠状シール材4と同じ厚さにダミーシール材4a
を印刷しておけば、外周部の素子領域の枠状シール材4
の外周側辺部c、dにかかる荷重も、この辺部c、dと
ダミーシール材4aとに分散して作用するため、枠状シ
ール材4の各辺部a、b、c、dの潰れ量が等しくなる
から、側基板間のギャップを基板全域において均一にし
て、組立てられた全ての液晶表示素子の基板間ギャップ
を均一にすることができる。On the other hand, as described above, the dummy sealing material 4a is also applied to the outer peripheral edge of the substrate 1 to the same thickness as the frame-shaped sealing material 4 of each element region.
If you print the frame-shaped sealing material 4 of the element area on the outer periphery,
Since the load applied to the outer peripheral sides c and d of the frame-shaped sealing material 4 acts in a distributed manner on these sides c and d and the dummy sealing material 4a, the respective sides a, b, c, and d of the frame-shaped sealing material 4 may collapse. Since the amounts are equal, the gap between the side substrates can be made uniform over the entire substrate area, and the gap between the substrates of all the assembled liquid crystal display elements can be made uniform.
しかしながら、上記従来の製造方法では、透明基板1上
に形成される絶縁膜2の膜厚が不均一となり、また、組
立てられた全ての液晶表示素子の基板間ギャップが均一
で4あっても液晶表示素子の実際のセルギャップは必ず
しも均一にはならないという問題をもっていた。However, in the conventional manufacturing method described above, the thickness of the insulating film 2 formed on the transparent substrate 1 becomes non-uniform, and even if the gaps between the substrates of all the assembled liquid crystal display elements are uniform, the liquid crystal There has been a problem in that the actual cell gap of the display element is not necessarily uniform.
すなわち、透明基板1上に形成される絶縁膜3は、前述
したように、弾性を有するローラ本体の外周面に基板1
の各素子領域にそれぞれ対応させて凸版を形成した印刷
ローラを用いる凸版印刷法で印刷されており、印刷ロー
ラは、その各凸版面に液状の絶縁材を付着させた状態で
基板1面に接触され、この基板1上を回転移動しながら
各凸版面の絶縁材を基板1面に転写して、基板1面に絶
縁膜3を印刷して行く。そして、基板1面に印刷される
絶縁膜3の厚さは、基板1面に対する凸版の接触圧によ
って決まり、印刷ローラの全ての凸版の基板接触圧が均
一であれば、基板1面の各素子領域に印刷される絶縁膜
3の厚さも均一になる。That is, as described above, the insulating film 3 formed on the transparent substrate 1 is formed on the outer peripheral surface of the elastic roller body.
Printing is carried out using a letterpress printing method that uses a printing roller that has a letterpress formed corresponding to each element area, and the printing roller contacts one surface of the substrate with a liquid insulating material adhered to each letterpress surface. The insulating film 3 is printed on the substrate 1 by transferring the insulating material on each letterpress surface onto the substrate 1 while rotating on the substrate 1. The thickness of the insulating film 3 printed on the first surface of the substrate is determined by the contact pressure of the relief plate against the first surface of the substrate. The thickness of the insulating film 3 printed on the area also becomes uniform.
しかし、印刷ローラは、その両端の軸受部を押圧されて
基板1面に接触されるため、ローラ中央部の各凸版(ロ
ーラ軸方向に並んでいる凸版)はそれぞれその全域にわ
たって均一な接触圧で基板1面に接触するが、ローラ両
端部の凸版は、ローラ端部側はど強く基板1面に接触す
るため、この側の印刷膜厚か薄くなり、したかって、外
周部の素子領域に印刷された絶縁膜3が、第6図に示す
ような厚さの不均一な膜となる。However, since the printing roller is pressed against the bearings at both ends and comes into contact with the surface of the substrate, each letterpress in the center of the roller (letterplates lined up in the axial direction of the roller) has uniform contact pressure over its entire area. The letterpress on both ends of the roller makes contact with the substrate 1 surface more strongly on the roller end side, so the printing film thickness on this side becomes thinner, resulting in printing on the outer peripheral element area. The resulting insulating film 3 becomes a film with non-uniform thickness as shown in FIG.
そして、このように絶縁膜3の膜厚が不均一になると、
対向する電極間の透電率か部分的に異なるために電気光
学特性が部分的に変化し、また、枠状シール材4の各辺
部の厚さが等しくても、液晶表示素子のセルギャップが
不均一になる。When the thickness of the insulating film 3 becomes uneven in this way,
The electro-optical characteristics partially change due to the difference in the electrical transmittance between the opposing electrodes, and even if the thickness of each side of the frame-shaped sealing material 4 is equal, the cell gap of the liquid crystal display element becomes uneven.
このため、従来の製造方法では、外周部の素子領域で構
成される液晶表示素子に絶縁膜の膜厚およびセルギャッ
プの不均一による“表示むら”が発生してこの液晶表示
素子が不良品となり、したがって液晶表示素子の製造歩
留が低下する。For this reason, in conventional manufacturing methods, "display unevenness" occurs in the liquid crystal display element consisting of the outer peripheral element area due to non-uniformity in the thickness of the insulating film and the cell gap, resulting in the liquid crystal display element being defective. Therefore, the manufacturing yield of liquid crystal display elements decreases.
本発明の目的は、同時に組立てられる全ての液晶表示素
子を、側基板面に凸版印刷法で印刷された絶縁膜の厚さ
が均一でかつ枠状シール材の各辺部の厚さも等しいセル
ギャップの均一な素子とすることができる、液晶表示素
子の製造方法を提供することにある。It is an object of the present invention to ensure that all liquid crystal display elements assembled at the same time have a cell gap in which the thickness of the insulating film printed by letterpress printing on the side substrate surface is uniform and the thickness of each side of the frame-shaped sealing material is also equal. An object of the present invention is to provide a method for manufacturing a liquid crystal display element, which can produce a uniform element.
〔課題を解決するための手段〕
本発明は、複数個の液晶表示素子を採取できる面積をも
つ一対の基板の各素子領域にそれぞれ表示用電極を形成
し、この側基板の前記各素子領域にそれぞれ絶縁膜を凸
版印刷法で印刷した後、−方の基板の各素子領域と基板
外周縁部とに、前記各素子領域に印刷された前記絶縁膜
の外周をそれぞれ囲む枠状シール材と基板外周縁部に沿
うダミーシール材とを同一厚さに印刷し、この後前記側
基板を前記枠状シール材とダミーシール材とを介して接
着して複数個の液晶表示素子を同時に組立てる液晶表示
素子の製造方法において、前記絶縁膜の凸版印刷法によ
る印刷時に、基板外周縁部にも前記絶縁膜と同じ絶縁材
からなるダミー絶縁膜を、前記絶縁膜の印刷用凸版と前
記ダミー絶縁膜の印刷用凸版とを形成した印刷ローラを
用いて同時に印刷し、かつこのダミー絶縁膜は基板外周
縁に沿って複数に分割して印刷するとともに、前記一方
の基板に印刷する前記ダミーシール材を、前記ダミー絶
縁膜を避けて印刷することを特徴とするものである。[Means for Solving the Problems] In the present invention, a display electrode is formed in each element region of a pair of substrates having an area capable of collecting a plurality of liquid crystal display elements, and a display electrode is formed in each element region of this side substrate. After each insulating film is printed by letterpress printing, a frame-shaped sealing material and a substrate are applied to each element area and the outer peripheral edge of the substrate on the - side of the substrate, respectively, surrounding the outer periphery of the insulating film printed on each element area. A liquid crystal display in which a plurality of liquid crystal display elements are simultaneously assembled by printing a dummy sealing material along the outer peripheral edge to the same thickness, and then bonding the side substrate through the frame-shaped sealing material and the dummy sealing material. In the device manufacturing method, when printing the insulating film by letterpress printing, a dummy insulating film made of the same insulating material as the insulating film is also placed on the outer peripheral edge of the substrate, and a printing plate for printing the insulating film and a dummy insulating film printing at the same time using a printing roller formed with a printing relief plate, and printing the dummy insulating film divided into a plurality of parts along the outer periphery of the substrate, and printing the dummy sealing material on the one substrate, The present invention is characterized in that printing is performed while avoiding the dummy insulating film.
このように、基板面の各素子領域への絶縁膜の印刷時に
、この絶縁膜の印刷用凸版とダミー絶縁膜の印刷用凸版
とを形成した印刷ローラを用いて、基板外周縁部にも前
記絶縁膜と同じ絶縁材からなるダミー絶縁膜を印刷すれ
ば、印刷ローラの両端部がダミー絶縁膜印刷用凸版を介
して基板面に接触するため、ローラ両端側の絶縁膜印刷
用凸版のローラ端部側が強く基板面に接触するのを上記
ダミー絶縁膜印刷用凸版によって防ぐことができ、した
がって印刷ローラの全ての絶縁膜印刷用凸版を、それぞ
れその全域にわたって均一な接触圧で基板面に接触させ
て、全ての素子領域に均一な厚さに絶縁膜を印刷するこ
とかできる。また、本発明では、前記ダミー絶縁膜を基
板外周縁に沿って複数に分割して印刷し、一方の基板面
の各素子領域に枠状シール材を印刷する際にこの基板面
の外周部に印刷するダミーシール材を、前記ダミー絶縁
膜を避けて印刷しているため、このダミーシール材が前
記ダミー絶縁膜の上に重なることはなく、したがって、
印刷されたダミーシール材の上面のレベルは枠状シール
材の上面レベルと同じであるから、一対の基板を重ね合
わせて加圧する際に、縦横に並んでいる素子領域群のう
ち外周部に素子領域の枠状シール材の各辺部の潰れ量も
均一にして、側基板間のギャップを基板全域において均
一にし、組立てられた全ての液晶表示素子の基板間ギャ
ップを均一にすることができる。In this way, when printing an insulating film on each element region on the substrate surface, the printing roller on which the insulating film printing relief plate and the dummy insulating film printing relief plate are formed is used to print the insulating film also on the outer peripheral edge of the substrate. If you print a dummy insulating film made of the same insulating material as the insulating film, both ends of the printing roller will come into contact with the substrate surface via the dummy insulating film printing letterpress, so the roller ends of the insulating film printing letterpress on both ends of the roller will The letterpress for printing the dummy insulating film can prevent the part side from strongly contacting the substrate surface. Therefore, all the letterpress plates for printing the insulating film of the printing roller can be brought into contact with the substrate surface with uniform contact pressure over the entire area. Therefore, it is possible to print an insulating film with a uniform thickness on all device regions. Further, in the present invention, the dummy insulating film is divided into a plurality of parts and printed along the outer periphery of the substrate, and when printing the frame-shaped sealing material on each element area on one substrate surface, the dummy insulating film is printed on the outer periphery of this substrate surface. Since the dummy seal material to be printed is printed avoiding the dummy insulating film, this dummy seal material does not overlap the dummy insulating film, and therefore,
Since the level of the top surface of the printed dummy seal material is the same as the top surface level of the frame-shaped seal material, when a pair of substrates are overlapped and pressurized, the elements are By making the amount of collapse of each side of the frame-shaped sealing material in the region uniform, the gap between the side substrates can be made uniform over the entire substrate area, and the gap between the substrates of all the assembled liquid crystal display elements can be made uniform.
以下、本発明の第1の実施例を図面を第1図および第2
図を参照して説明する。第1図は液晶表示素子の製造工
程図であり、第2図は絶縁膜とシール材を印刷した基板
の平面図である。The first embodiment of the present invention will be described below with reference to FIGS. 1 and 2.
This will be explained with reference to the figures. FIG. 1 is a manufacturing process diagram of a liquid crystal display element, and FIG. 2 is a plan view of a substrate on which an insulating film and a sealing material are printed.
第1図および第2図において、1.1.21はガラス等
からなる一対の透明基板である。この両基板11.21
はそれぞれ、複数個の液晶表示素子を採取できる面積を
もつ大型基板であり、その各素子領域にはそれぞれ表示
用の透明電極12゜22が形成されている。なお、この
電極12゜22は、基板11.21面にITO等からな
る透明導電膜を成膜し、この透明導電膜をパターニング
して形成されている。また、両基板11.21の各素子
領域にはそれぞれ透明な絶縁膜13゜23が印刷されて
おり、さらに両基板11.21の外周縁部にも、前記絶
縁膜13.23と同じ絶縁材からなるダミー絶縁膜13
a、23aが印刷されている。なお、この実施例では、
上記絶縁膜13.23およびダミー絶縁膜1.3a、2
3aはポリイミド等からなる配向膜用絶縁膜である。以
下、上記絶縁膜13.23を配向膜といい、ダミー絶縁
膜13a、23aをダミー配向膜という。In FIGS. 1 and 2, reference numerals 1, 1 and 21 indicate a pair of transparent substrates made of glass or the like. Both boards 11.21
Each of the substrates is a large substrate having an area large enough to accommodate a plurality of liquid crystal display elements, and transparent electrodes 12 and 22 for display are formed in each element area. The electrodes 12.degree. 22 are formed by forming a transparent conductive film made of ITO or the like on the substrate 11.21 and patterning this transparent conductive film. Further, transparent insulating films 13.23 are printed on each element area of both substrates 11.21, and the same insulating material as the insulating films 13.23 is also printed on the outer periphery of both substrates 11.21. A dummy insulating film 13 consisting of
a, 23a are printed. In addition, in this example,
The above insulating film 13.23 and dummy insulating films 1.3a, 2
3a is an insulating film for alignment film made of polyimide or the like. Hereinafter, the insulating films 13 and 23 will be referred to as alignment films, and the dummy insulating films 13a and 23a will be referred to as dummy alignment films.
この配向膜1B、23とダミー配向膜13a。These alignment films 1B and 23 and the dummy alignment film 13a.
23aは、凸版印刷法により同時に印刷されたもので、
この製造方法では、配向膜13,23とダミー配向膜1
3a、23aとを次のようにして印刷している。23a was printed at the same time by letterpress printing method,
In this manufacturing method, the alignment films 13 and 23 and the dummy alignment film 1 are
3a and 23a are printed in the following manner.
第1図(a)は一方の基板11面に配向膜13とダミー
配向膜13aを印刷する方法を示しており、図中40は
印刷ローうである。この印刷ローラ40は、弾性を有す
るローラ本体(例えばゴムローラ)41の外周面に基板
11の各素子領域にそれぞれ対応させて配向膜印刷用凸
版42を形成するとともに、このローラ本体41の両端
部の外周に、上記配向膜印刷用凸版42と同じ突出高さ
のダミー配向膜印刷用凸版42aを形成したもので、こ
のダミー配向膜印刷用凸版42aは、ローラ本体41の
周方向に複数に分割して形成されている。なお、この実
施例では、ダミー配向膜印刷用凸版42gの形状を配向
膜印刷用凸版42の一端部と同じ形状とし、このダミー
配向膜印刷用凸版42aを配向膜印刷用凸版42の配列
ピッチ(ローラ周方向の配列ピッチ)と同じピッチで形
成している。FIG. 1(a) shows a method of printing an alignment film 13 and a dummy alignment film 13a on one surface of a substrate 11, and 40 in the figure is a printing row. This printing roller 40 has alignment film printing relief plates 42 formed on the outer circumferential surface of an elastic roller body (for example, a rubber roller) 41 in correspondence with each element area of the substrate 11. A dummy alignment film printing relief plate 42a having the same protrusion height as the alignment film printing relief plate 42 is formed on the outer periphery, and this dummy alignment film printing relief plate 42a is divided into a plurality of parts in the circumferential direction of the roller body 41. It is formed by In this example, the shape of the dummy alignment film printing relief plate 42g is the same as that of one end of the alignment film printing relief plate 42, and the dummy alignment film printing relief plate 42a is arranged at the arrangement pitch of the alignment film printing relief plate 42 ( The rollers are formed at the same pitch as the arrangement pitch in the circumferential direction of the rollers.
そして、基板11面への配向膜13とダミー配向膜13
aの印刷は、上記印刷ローラ40の各凸版42.42a
面に液状の配向材を付着させ、この印刷ローラ40を基
板11面に接触させて基板11上を回転移動させる方法
で行なう。Then, an alignment film 13 and a dummy alignment film 13 are applied to the surface of the substrate 11.
The printing of a is carried out by each relief plate 42.42a of the printing roller 40.
A liquid alignment material is applied to the surface, and the printing roller 40 is brought into contact with the surface of the substrate 11 and rotated over the substrate 11.
この場合、印刷ローラ30は、その両端の軸受部(図示
せず)を押圧されて基板1面に接触されるため、印刷ロ
ーラ30の両端部にダミー配向膜印刷用凸版32がない
と、ローラ中央部の各配向膜印刷用凸版(ローラ軸方向
に並んでいる凸版)32はそれぞれその全域にわたって
均一な接触圧で基板11面に接触するのに対し、ローラ
両端部の配向膜印刷用凸版32は、ローラ端部側はど強
く基板11面に接触するが、上記のように、配向印刷用
凸版32とダミー配向膜印刷用凸版32aとを形成した
印刷ローラ30を用いて、基板11面の外周縁部にも配
向膜13と同じ配向材からなるダミー配向膜13aを印
刷すれば、印刷口−ラ30の両端部がダミー配向膜印刷
用凸版32aを介して基板11面に接触するため、ロー
ラ両端側の配向膜印刷用凸版32のローラ端部側が強く
基板11面に接触するのをダミー配向膜印刷用凸版32
aによって防ぐことができ、したがって、印刷ローラ3
0の全ての配向膜印刷用凸版32を、それぞれその全域
にわたって均一な接触圧で基板11面に接触させて、全
ての素子領域に均一な厚さに配向膜13を印刷すること
ができる。なお、この場合、ローラ両端部のダミー配向
膜印刷用凸版32aは、そのローラ端部側が強く基板1
1面に接触するため、この側の印刷膜厚がある程度薄く
なるが、このダミー配向膜印刷用凸版32aによって印
刷されるダミー配向膜13aは、液晶表示素子には使用
されない配向膜であるから、その膜厚が不均一になって
も同等問題はない。In this case, the printing roller 30 is pressed against the bearings (not shown) at both ends and comes into contact with the surface of the substrate. Each letterpress plate for printing an alignment film (letterplates arranged in the axial direction of the roller) 32 in the center contacts the surface of the substrate 11 with uniform contact pressure over the entire area, whereas letterpress plates 32 for printing a alignment film at both ends of the roller contact the surface of the substrate 11 with uniform contact pressure over the entire area. Although the roller end side strongly contacts the surface of the substrate 11, as described above, the printing roller 30 on which the relief plate 32 for alignment printing and the letterpress plate 32a for printing the dummy alignment film are formed is used to print the surface of the substrate 11. If a dummy alignment film 13a made of the same alignment material as the alignment film 13 is printed on the outer peripheral edge, both ends of the printing hole 30 will come into contact with the surface of the substrate 11 via the dummy alignment film printing relief plate 32a. The dummy alignment film printing relief plate 32 makes sure that the roller end sides of the alignment film printing relief plate 32 on both ends of the roller strongly contact the surface of the substrate 11.
can be prevented by a, therefore the printing roller 3
By bringing all of the alignment film printing relief plates 32 of 0 into contact with the surface of the substrate 11 with uniform contact pressure over the entire area, it is possible to print the alignment film 13 to have a uniform thickness in all element regions. In this case, the dummy alignment film printing relief plate 32a at both ends of the roller has its roller end side strongly pressed against the substrate 1.
Since the dummy alignment film 13a is printed by this dummy alignment film printing relief plate 32a, it is an alignment film that is not used for liquid crystal display elements. Even if the film thickness becomes non-uniform, there is no problem.
なお、ここでは一方の基板11に対する配向膜13の印
刷について説明したが他方の基板21面にも、上記と同
様にして配向膜23とダミー配向膜23aとを同じパタ
ーンに印刷する。また、基板11.21面に配向膜13
,2Bおよびダミー配向膜13a、23aを印刷した後
は、これを乾燥または焼成し、この後、配向膜13,2
3の表面にラビング等による配向処理を施す。Although the printing of the alignment film 13 on one substrate 11 has been described here, the alignment film 23 and the dummy alignment film 23a are printed in the same pattern on the other substrate 21 in the same manner as described above. In addition, an alignment film 13 is provided on the substrate 11 and 21 surfaces.
, 2B and the dummy alignment films 13a, 23a are dried or baked, and then the alignment films 13, 2B are printed.
The surface of No. 3 is subjected to orientation treatment by rubbing or the like.
このようにして一対の基板11.21の各素子領域と外
周縁部とにそれぞれ配向膜13,23とダミー配向膜1
3a、23aを印刷した後は、この一対の基板11.2
1のうちの一方の基板11面に、その各素子領域の配向
膜13の外周を囲む枠状シール材30と、基板外周縁部
に沿うダミーシール材30aとを、第1図(b)および
第2図に示すように印刷する。なお、第2図において、
3]は、枠状シール材30の一部を切離して形成された
液晶注入口である。この枠状シール材30とダミーシー
ル材30aには、エポキシ系樹脂等の樹脂接着剤を用い
、スクリーン印刷法により同一厚さに印刷する。In this way, the alignment films 13 and 23 and the dummy alignment film 1 are formed on each element region and the outer peripheral edge of the pair of substrates 11 and 21, respectively.
After printing 3a and 23a, this pair of substrates 11.2
A frame-shaped sealing material 30 surrounding the outer periphery of the alignment film 13 in each element region and a dummy sealing material 30a along the outer periphery of the substrate are placed on one surface of the substrate 11 in FIG. Print as shown in FIG. In addition, in Figure 2,
3] is a liquid crystal injection port formed by cutting off a part of the frame-shaped sealing material 30. The frame-shaped sealing material 30 and the dummy sealing material 30a are printed to the same thickness by screen printing using a resin adhesive such as epoxy resin.
この場合、前記ダミーシール材30aは、第1図(a)
の工程において基板外周縁部に印刷した前記ダミー配向
膜13aを避けて印刷する。なお、この実施例では、ダ
ミーシール材30aを、枠状シール材30の一部分の形
状とほぼ同じパターン(側基板1.1.21の外周縁部
に印刷したダミー配向膜13a、、23aの外側を囲む
パターン)に、かつ枠状シール材30の配列ピッチと同
じピッチで印刷している。In this case, the dummy seal material 30a is as shown in FIG. 1(a).
In the process, printing is performed while avoiding the dummy alignment film 13a printed on the outer peripheral edge of the substrate. In this embodiment, the dummy sealing material 30a is formed in a pattern that is almost the same as the shape of a part of the frame-shaped sealing material 30 (outside of the dummy alignment films 13a, 23a printed on the outer peripheral edge of the side substrate 1.1.21). (a pattern surrounding the frame-shaped sealing material 30) and at the same pitch as the arrangement pitch of the frame-shaped sealing material 30.
この後は、上記一方の基板11と、これと対をなすもう
1枚の基板21とを、第1図(c)に示すように重ね合
わせて加圧し、この側基板11゜21を各素子領域の枠
状シール材30を介して接着して、複数個の液晶表示素
子を同時に組立てる。After this, the above-mentioned one substrate 11 and the other substrate 21 forming a pair therewith are overlapped and pressurized as shown in FIG. A plurality of liquid crystal display elements are assembled at the same time by bonding via the frame-shaped sealing material 30 in the area.
この場合、この製造方法では、側基板11゜21の外周
縁部に印刷するダミー配向膜13a。In this case, in this manufacturing method, the dummy alignment film 13a is printed on the outer peripheral edge of the side substrate 11°21.
23aを基板外周縁に沿って複数に分割して印刷し、一
方の基板11面の各素子領域に枠状シール材30を印刷
する際にこの基板11面の外周部に印刷するダミーシー
ル材30aを、前記ダミー配向膜13a、23aを避け
て印刷しているため、このダミーシール材30aがダミ
ー配向膜13a。23a is divided into a plurality of parts and printed along the outer periphery of the substrate, and a dummy sealing material 30a is printed on the outer periphery of this substrate 11 when printing the frame-shaped sealing material 30 on each element area on one substrate 11. is printed avoiding the dummy alignment films 13a and 23a, so this dummy sealing material 30a is the dummy alignment film 13a.
23aに重なることはなく、シたがって、印刷されたダ
ミーシール材30aの上面のレベルは枠状シール材30
の上面レベルと同じであるから、−対の基板11.21
を重ね合わせて加圧する際に、縦横に並んでいる素子領
域群のうち外周部に素子領域の枠状シール材30の各辺
部の潰れ量も均一にして、側基板11.21間のギャッ
プを基板全域において均一にし、組立てられた全ての液
晶表示素子の基板間ギャップを均一にすることができる
。23a, and therefore the upper surface of the printed dummy sealing material 30a is at the level of the frame-shaped sealing material 30a.
Since it is the same as the top surface level of -pair board 11.21
When overlapping and applying pressure, the amount of collapse on each side of the frame-shaped sealing material 30 of the element area is made uniform on the outer periphery of the element area group arranged vertically and horizontally, and the gap between the side substrates 11 and 21 is made uniform. can be made uniform over the entire substrate area, and the inter-substrate gaps of all assembled liquid crystal display elements can be made uniform.
なお、この後は、側基板11.21を第1図(C)に鎖
線で示した分断位置において分断して各液晶表示素子を
個々の素子に分離し、この後、各液晶表示素子に液晶注
入口31から液晶を注入するとともに、この液晶注入口
31を封止して液晶表示素子を完成する。After this, each liquid crystal display element is separated into individual elements by dividing the side substrate 11.21 at the dividing position shown by the chain line in FIG. 1(C). Liquid crystal is injected through the injection port 31, and the liquid crystal injection port 31 is sealed to complete the liquid crystal display element.
すなわち、上記製造方法は、側基板11.21面への配
向膜13,23の凸版印刷法による印刷時に、基板外周
縁部にも前記配向膜13.23と同じ配向材からなるダ
ミー配向膜13a、23aを、配向膜13,23の印刷
用凸版42とダミー配向膜13a、23aの印刷用凸版
42aとを形成した印刷ローラ40を用いて同時に印刷
し、かつこのダミー配向膜は13a、23a基板外周縁
に沿って複数に分割して印刷するとともに、一方の基板
11に印刷するダミーシール材30aを、前記ダミー配
向膜13a、23aを避けて印刷するものであり、この
製造方法によれば、同時に組立てられる全ての液晶表示
素子を、側基板11゜21面に凸版印刷法で印刷された
配向膜13゜23の厚さが均一でかつ枠状シール材30
の各辺部の厚さも等しい、セルギャップの均一な素子と
することができるから、液晶表示素子の製造歩留を大幅
に向上させることができる。That is, in the above manufacturing method, when printing the alignment films 13, 23 on the side substrate 11.21 surface by letterpress printing, a dummy alignment film 13a made of the same alignment material as the alignment film 13.23 is also formed on the outer peripheral edge of the substrate. , 23a are simultaneously printed using a printing roller 40 formed with a printing relief plate 42 for the alignment films 13, 23 and a printing relief plate 42a for the dummy alignment films 13a, 23a, and the dummy alignment films are printed on the substrates 13a, 23a. According to this manufacturing method, the dummy sealing material 30a is printed in a plurality of parts along the outer periphery, and the dummy sealing material 30a is printed on one substrate 11 while avoiding the dummy alignment films 13a and 23a. All the liquid crystal display elements to be assembled at the same time are arranged so that the thickness of the alignment film 13゜23 printed by the letterpress printing method on the side substrate 11゜21 side is uniform and the frame-shaped sealing material 30
Since the device can have a uniform cell gap and have the same thickness on each side, it is possible to significantly improve the manufacturing yield of the liquid crystal display device.
なお、上記実施例では、側基板11.21の電極形成面
上に直接配向膜1B、2Bを印刷した液晶表示素子の製
造方法について説明したが、本発明は、電極形成面上に
透明な電極被覆絶縁膜を印刷してその上に配向膜を印刷
した液晶表示素子の製造にも適用することができる。In the above embodiment, a method for manufacturing a liquid crystal display element was described in which alignment films 1B and 2B were printed directly on the electrode formation surface of the side substrate 11.21. It can also be applied to the manufacture of a liquid crystal display element in which a covering insulating film is printed and an alignment film is printed thereon.
すなわち、第3図は本発明の第2の実施例を示している
。この実施例は、各素子領域に表示用電極12を形成し
た基板11面の各素子領域と基板外周縁部とに、電極被
覆絶縁膜(以下、単に絶縁膜という)14とダミー絶縁
膜14aとを、前記絶縁膜14の印刷用凸版とダミー絶
縁膜14aの印刷用凸版とを形成した印刷ローラを用い
て同時に印刷し、この絶縁膜14とダミー絶縁膜14a
の上に上記第1の実施例と同様にして配向膜13とダミ
ー配向膜13aを印刷するとともに、この後上記基板1
1面の各素子領域と基板外周縁部とに枠状シール材30
とダミーシール材30aをスクリーン印刷法で印刷する
方法であり、この実施例においても、ダミー絶縁膜14
aおよびダミー配向膜13aは基板外周縁に沿って複数
に分割して印刷し、ダミーシール材30aはダミー絶縁
膜14 aおよびダミー配向膜13aを避けて印刷して
いる。なお、上記絶縁膜14とダミー絶縁膜14aは、
例えばシラン系有機化合物の溶液を印刷し、これを乾燥
または焼成してシラン系無機化合物(SiO2)とした
ものである。That is, FIG. 3 shows a second embodiment of the present invention. In this embodiment, an electrode covering insulating film (hereinafter simply referred to as an insulating film) 14 and a dummy insulating film 14a are provided on each element area and the outer peripheral edge of the substrate 11 on which display electrodes 12 are formed in each element area. are simultaneously printed using a printing roller on which a printing plate for the insulating film 14 and a printing plate for the dummy insulating film 14a are formed, and the insulating film 14 and the dummy insulating film 14a are printed at the same time.
An alignment film 13 and a dummy alignment film 13a are printed on the substrate 1 in the same manner as in the first embodiment, and then the substrate 1 is printed.
A frame-shaped sealing material 30 is applied to each element area on one side and the outer peripheral edge of the substrate.
This is a method of printing the dummy sealing material 30a using a screen printing method. Also in this embodiment, the dummy insulating film 14
a and the dummy alignment film 13a are printed in plural parts along the outer periphery of the substrate, and the dummy sealing material 30a is printed avoiding the dummy insulating film 14a and the dummy alignment film 13a. Note that the insulating film 14 and the dummy insulating film 14a are
For example, a solution of a silane-based organic compound is printed and dried or fired to obtain a silane-based inorganic compound (SiO2).
この実施例においても、各素子領域に印刷する前記絶縁
膜14と配向膜13の膜厚をそれぞれ均一にすることが
できるし、また各素子領域の枠状シール材30の潰れ量
も等しくして側基板間のギャップも基板全域において均
一にすることができるから、組立てられた全ての液晶表
示素子の基板間ギャップを均一にすることができる。In this embodiment as well, the thicknesses of the insulating film 14 and alignment film 13 printed in each element region can be made uniform, and the amount of collapse of the frame-shaped sealing material 30 in each element region can also be made equal. Since the gap between the side substrates can also be made uniform over the entire substrate area, the gap between the substrates of all the assembled liquid crystal display elements can be made uniform.
また、第4図は本発明の第3の実施例を示している。こ
の実施例は、基板11面の各素子領域にそれぞれ赤、緑
、青のカラーフィルタ15R115G、15Bを形成し
、この基板11面の各素子領域と基板外周縁部とに、カ
ラーフィルタ15R,1,5G、15Bを保護する透明
な保護絶縁膜16と、この保護絶縁膜16と膜表面が面
一なダミー保護絶縁膜16aとを形成するとともに、各
素子領域の保護絶縁膜16の上に表示用電極12を形成
し、さらに、上記保護絶縁膜16とダミー保護絶縁膜1
6aの上に、上記第2の実施例と同様に絶縁膜14とダ
ミー絶縁膜14aおよび配向膜13とダミー配向膜13
aを印刷したものであり、この実施例では、上記保護絶
縁816とダミー保護絶縁膜16aを、ポリイミド等を
スピンコード法で塗布して基板11面全体に表面が平坦
な絶縁膜を形成し、この絶縁膜をバターニングする方法
で形成している。また、上記ダミー保護絶縁膜16aは
、基板外周縁に沿って複数に分割して、ダミー絶縁膜1
.4 aおよびダミー配向膜13aの印刷パターンと同
じパターンに形成されており、基板外周縁部に印刷され
るダミーシール材30aは、ダミー保護絶縁膜16aと
ダミー絶縁膜14aおよびダミー配向膜13aを避けて
印刷されている。Further, FIG. 4 shows a third embodiment of the present invention. In this embodiment, red, green, and blue color filters 15R, 115G, and 15B are respectively formed in each element region on the substrate 11 surface, and color filters 15R, 115G, and 15B are formed in each element region on the substrate 11 surface and at the outer peripheral edge of the substrate. , 5G, and 15B, and a dummy protective insulating film 16a whose film surface is flush with this protective insulating film 16 are formed. In addition, the protective insulating film 16 and the dummy protective insulating film 1 are formed.
6a, an insulating film 14, a dummy insulating film 14a, an alignment film 13, and a dummy alignment film 13 are formed on the same as in the second embodiment.
In this embodiment, the protective insulating film 816 and the dummy protective insulating film 16a are coated with polyimide or the like using a spin code method to form an insulating film with a flat surface over the entire surface of the substrate 11. This insulating film is formed by a patterning method. The dummy protective insulating film 16a is divided into a plurality of parts along the outer periphery of the substrate.
.. 4a and the dummy alignment film 13a, and the dummy sealing material 30a printed on the outer peripheral edge of the substrate avoids the dummy protective insulating film 16a, the dummy insulating film 14a, and the dummy alignment film 13a. is printed.
この実施例によれば、カラーフィルタ15R115G、
15Bを保護する透明な保護絶縁膜16と膜表面が面一
なダミー保護絶縁膜16aを基板外周縁部に形成し、そ
の上にダミー絶縁膜14aとダミー配向膜13aを印刷
しているため、基板11面にカラーフィルタ15R,1
5G、15Bがあっても、各素子領域に印刷する絶縁膜
14と配向膜13の膜厚をそれぞれ均一にすることがで
きる。According to this embodiment, color filter 15R115G,
A dummy protective insulating film 16a whose film surface is flush with the transparent protective insulating film 16 that protects 15B is formed on the outer peripheral edge of the substrate, and a dummy insulating film 14a and a dummy alignment film 13a are printed on it. Color filter 15R, 1 on the board 11 side
Even with 5G and 15B, the thicknesses of the insulating film 14 and alignment film 13 printed in each element region can be made uniform.
なお、この実施例では、上記保護絶縁膜16とダミー保
護絶縁膜16aを、スピンコード法で絶縁膜を塗布して
これをバターニングする方法で形成したが、この保護絶
縁膜16とダミー保護絶縁膜16aは、絶縁膜14とダ
ミー絶縁膜14aおよび配向膜13とダミー配向膜13
aの印刷と同様に凸版印刷法で印刷してもよく、その場
合は、基板外周縁部のダミー保護絶縁膜印刷部分にもカ
ラーフィルタ15R,1,5G、15Bと同じ厚さのダ
ミーフィルタを形成しておけばよい。In this embodiment, the protective insulating film 16 and the dummy protective insulating film 16a were formed by applying an insulating film using a spin code method and patterning it. The film 16a includes the insulating film 14, the dummy insulating film 14a, the alignment film 13, and the dummy alignment film 13.
Printing may be done using the letterpress printing method in the same way as printing in a. In that case, a dummy filter with the same thickness as the color filters 15R, 1, 5G, and 15B is also placed on the dummy protective insulating film printed portion on the outer periphery of the substrate. All you have to do is form it.
本発明の液晶表示素子の製造方法は、絶縁膜の凸版印刷
法による印刷時に、基板外周縁部にも前記絶縁膜と同じ
絶縁材からなるダミー絶縁膜を、前記絶縁膜の印刷用凸
版と前記ダミー絶縁膜の印刷用凸版とを形成した印刷ロ
ーラを用いて同時に印刷し、かつこのダミー絶縁膜は基
板外周縁に沿って複数に分割して印刷するとともに、前
記一方の基板に印刷する前記ダミーシール材を、前記ダ
ミー絶縁膜を避けて印刷するものであるがら、同時に組
立てられる全ての液晶表示素子を、側基板面に凸版印刷
法で印刷された絶縁膜の厚さが均一でかつ枠状シール材
の各辺部の厚さも等しいセルギャップの均一な素子とす
ることができ、したがって、液晶表示素子の製造歩留を
向上させることができる。In the method for manufacturing a liquid crystal display element of the present invention, when printing an insulating film by letterpress printing, a dummy insulating film made of the same insulating material as the insulating film is also placed on the outer peripheral edge of the substrate, and the letterpress plate for printing the insulating film and the dummy insulating film are The dummy insulating film is printed simultaneously using a printing roller formed with a printing relief plate, and the dummy insulating film is divided into a plurality of parts along the outer periphery of the substrate, and the dummy insulating film is printed on one of the substrates. Although the sealing material is printed avoiding the dummy insulating film, all the liquid crystal display elements to be assembled at the same time are printed on the side substrate surface by letterpress printing so that the insulating film has a uniform thickness and a frame shape. It is possible to obtain an element with a uniform cell gap in which each side of the sealing material has the same thickness, and therefore the manufacturing yield of the liquid crystal display element can be improved.
第1図および第2図は本発明の第1の実施例を示す液晶
表示素子の製造工程図および配向用絶縁膜とシール材を
印刷した基板の平面図、第3図は本発明の第2の実施例
を示す絶縁膜とシール材を印刷した基板の断面図、第4
図は本発明の第3の実施例を示す絶縁膜とシール材を印
刷した基板の断面図、第5図および第6図は従来の製造
方法を示す枠状シール材とダミーシール材とを印刷した
基板の平面図および断面図である。
11.21・・・基板、12.22・・・電極、13゜
23・・・配向膜(配向用絶縁膜)、13g、23a・
・°ダミー配向膜、14・・・電極被覆絶縁膜、14a
・・・ダミー絶縁膜、15R,15G、1.5B・・・
カラーフィルタ、16・・・保護絶縁膜、16a・・・
ダミー保護絶縁膜、3o・・・枠状シール材、3oa・
・・ダミーシール材、4o・・・印刷ローラ、41・・
・ローラ本体、42・・・配向膜印刷用凸版、42a・
・・ダミー配向膜印刷用凸版。
出願人代理人 弁理士 鈴江武彦
第2図
第4図
第5図
第6図1 and 2 are a manufacturing process diagram of a liquid crystal display element and a plan view of a substrate on which an alignment insulating film and a sealing material are printed, showing a first embodiment of the present invention, and FIG. 3 is a diagram showing a second embodiment of the present invention. A cross-sectional view of a substrate on which an insulating film and a sealing material are printed, showing an example of
The figure is a cross-sectional view of a substrate printed with an insulating film and sealant according to the third embodiment of the present invention, and FIGS. 5 and 6 are printed frame-shaped sealants and dummy sealants showing a conventional manufacturing method. FIG. 3 is a plan view and a cross-sectional view of the substrate. 11.21... Substrate, 12.22... Electrode, 13°23... Alignment film (orientation insulating film), 13g, 23a.
・°Dummy alignment film, 14... Electrode covering insulating film, 14a
...Dummy insulating film, 15R, 15G, 1.5B...
Color filter, 16... protective insulating film, 16a...
Dummy protective insulating film, 3o... frame sealing material, 3oa.
...Dummy seal material, 4o...Printing roller, 41...
・Roller body, 42... Letterpress plate for printing alignment film, 42a・
...Letterpress for printing dummy alignment film. Applicant's representative Patent attorney Takehiko Suzue Figure 2 Figure 4 Figure 5 Figure 6
Claims (1)
板の各素子領域にそれぞれ表示用電極を形成し、この両
基板の前記各素子領域にそれぞれ絶縁膜を凸版印刷法で
印刷した後、一方の基板の各素子領域と基板外周縁部と
に、前記各素子領域に印刷された前記絶縁膜の外周をそ
れぞれ囲む枠状シール材と基板外周縁部に沿うダミーシ
ール材とを同一厚さに印刷し、この後前記両基板を前記
枠状シール材とダミーシール材とを介して接着して複数
個の液晶表示素子を同時に組立てる液晶表示素子の製造
方法において、 前記絶縁膜の凸版印刷法による印刷時に、基板外周縁部
にも前記絶縁膜と同じ絶縁材からなるダミー絶縁膜を、
前記絶縁膜の印刷用凸版と前記ダミー絶縁膜の印刷用凸
版とを形成した印刷ローラを用いて同時に印刷し、かつ
このダミー絶縁膜は基板外周縁に沿って複数に分割して
印刷するとともに、前記一方の基板に印刷する前記ダミ
ーシール材を、前記ダミー絶縁膜を避けて印刷すること
を特徴とする液晶表示素子の製造方法。[Claims] A display electrode is formed in each element region of a pair of substrates having an area capable of collecting a plurality of liquid crystal display elements, and an insulating film is formed in each element region of both substrates using a letterpress printing method. After printing, a frame-shaped sealing material surrounding the outer periphery of the insulating film printed on each element region and a dummy sealing material along the outer periphery of the substrate are applied to each element area and the outer periphery of the substrate on one substrate. In the method for manufacturing a liquid crystal display element, in which a plurality of liquid crystal display elements are assembled at the same time by printing both substrates to the same thickness and then bonding the two substrates through the frame-shaped sealing material and the dummy sealing material, When printing the film by letterpress printing, a dummy insulating film made of the same insulating material as the insulating film is also placed on the outer peripheral edge of the substrate.
Simultaneously printing using a printing roller formed with the insulating film printing relief plate and the dummy insulating film printing relief plate, and printing the dummy insulating film by dividing it into a plurality of parts along the outer periphery of the substrate, A method of manufacturing a liquid crystal display element, characterized in that the dummy sealing material printed on the one substrate is printed while avoiding the dummy insulating film.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33311090A JPH04199124A (en) | 1990-11-29 | 1990-11-29 | Production of liquid crystal display element |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33311090A JPH04199124A (en) | 1990-11-29 | 1990-11-29 | Production of liquid crystal display element |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04199124A true JPH04199124A (en) | 1992-07-20 |
Family
ID=18262397
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33311090A Pending JPH04199124A (en) | 1990-11-29 | 1990-11-29 | Production of liquid crystal display element |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04199124A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100430801B1 (en) * | 1997-06-03 | 2004-07-30 | 삼성전자주식회사 | Resin plate for orientation film printing in tft lcd for restraining impurity introduction |
KR100720082B1 (en) * | 1998-03-13 | 2007-11-12 | 삼성전자주식회사 | Manufacturing method of liquid crystal display device |
-
1990
- 1990-11-29 JP JP33311090A patent/JPH04199124A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100430801B1 (en) * | 1997-06-03 | 2004-07-30 | 삼성전자주식회사 | Resin plate for orientation film printing in tft lcd for restraining impurity introduction |
KR100720082B1 (en) * | 1998-03-13 | 2007-11-12 | 삼성전자주식회사 | Manufacturing method of liquid crystal display device |
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