JPH04190503A - Semiconductive composition and power cable - Google Patents
Semiconductive composition and power cableInfo
- Publication number
- JPH04190503A JPH04190503A JP31865290A JP31865290A JPH04190503A JP H04190503 A JPH04190503 A JP H04190503A JP 31865290 A JP31865290 A JP 31865290A JP 31865290 A JP31865290 A JP 31865290A JP H04190503 A JPH04190503 A JP H04190503A
- Authority
- JP
- Japan
- Prior art keywords
- eva
- composition
- parts
- weight
- semiconductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 45
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 12
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 12
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 9
- 229920000642 polymer Polymers 0.000 claims abstract description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims abstract 2
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 8
- 229960001545 hydrotalcite Drugs 0.000 claims description 8
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 8
- 239000004065 semiconductor Substances 0.000 claims 1
- 230000001568 sexual effect Effects 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000006185 dispersion Substances 0.000 abstract 2
- JTXMVXSTHSMVQF-UHFFFAOYSA-N 2-acetyloxyethyl acetate Chemical compound CC(=O)OCCOC(C)=O JTXMVXSTHSMVQF-UHFFFAOYSA-N 0.000 abstract 1
- 229920001577 copolymer Polymers 0.000 abstract 1
- 229920006163 vinyl copolymer Polymers 0.000 abstract 1
- 238000001125 extrusion Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 229920003020 cross-linked polyethylene Polymers 0.000 description 3
- 239000004703 cross-linked polyethylene Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
Landscapes
- Conductive Materials (AREA)
Abstract
Description
本発明は、特性的に優れた、特に耐熱性に優れた半導電
性組成物およびこれを半導電層に用いた電カケープルに
関するものである。The present invention relates to a semiconductive composition with excellent properties, particularly excellent heat resistance, and an electrical cable using the same in a semiconductive layer.
架橋ポリエチレン絶縁ケーブル(C■ケーブル)などの
電カケープルにあっては、ケーブル間の接続時などに行
われる端末処理作業を容易にするために、架橋ポリエチ
レンや架橋エチレンプロピレンゴムなどからなる絶縁層
から半導電層を剥ぎ取り易くする必要がある。また、同
時に電カケープルに曲げなどの外力が加わった際に、絶
縁層と半導電層とが界面で剥離を起こさないことも必要
である。
このため、半導電層の組成物としては、絶縁層に対して
適度の剥離性と適度の密着性を併せ持つことが必要とさ
れる。
このような特性を満足する半導電性組成物、特に外部半
導電性組成物の一つとして、従来、エチレン酢酸ビニル
共重合体に塩化ビニルをグラフト化させたポリマー(E
VA−PVC)とエチレン酢酸ビニル共重合体(EVA
)とを、ブレンド比90/10〜20/80の範囲で配
合し、これにカーボンブランクなどの導電性付与剤を添
加した組成物が提案されている。For power cables such as cross-linked polyethylene insulated cables (C cables), insulating layers made of cross-linked polyethylene or cross-linked ethylene propylene rubber, etc. are It is necessary to make the semiconductive layer easy to peel off. At the same time, it is also necessary that the insulating layer and the semiconducting layer do not peel off at the interface when an external force such as bending is applied to the power cable. Therefore, the composition of the semiconducting layer is required to have both appropriate releasability and appropriate adhesion to the insulating layer. Conventionally, a polymer (E
VA-PVC) and ethylene vinyl acetate copolymer (EVA-PVC) and ethylene vinyl acetate copolymer (EVA-PVC)
) in a blend ratio of 90/10 to 20/80, and a composition in which a conductivity imparting agent such as carbon blank is added thereto has been proposed.
ところが、この半導電性組成物の場合、特性的に改善す
べき余地があった。
つまり、特に耐熱性が劣る他、その他の特性、例えば押
出加工性、分散性などにおいても劣っていた。また、こ
の組成物では、安定剤としてMgOやPbOの添加が必
要とされるが、これらの物質には毒性があって環境衛生
上好ましくなく、さらに分散性を悪化させるという問題
もあった。
そこで、本発明者等が鋭意研究したところ、上記ブレン
ド比が90/10〜20/80のEVA−pvcとEV
Aとのブレンド物に適量の導電性付与剤を混合した組成
物に、さらにハイドロタルサイトを添加すると、上記欠
点が解消されることを見出した。
本発明は、このような観点に立ってなされたものである
。However, in the case of this semiconductive composition, there was room for improvement in terms of characteristics. That is, in addition to being particularly poor in heat resistance, it was also poor in other properties such as extrusion processability and dispersibility. In addition, this composition requires the addition of MgO or PbO as a stabilizer, but these substances are toxic and undesirable in terms of environmental hygiene, and there is also the problem of worsening dispersibility. Therefore, the present inventors conducted intensive research and found that EVA-pvc and EV with the above blend ratio of 90/10 to 20/80.
It has been found that the above-mentioned drawbacks can be overcome by further adding hydrotalcite to a composition in which a suitable amount of conductivity imparting agent is mixed with the blend with A. The present invention has been made from this viewpoint.
【課題を解決するための手段およびその作用】か\る本
発明の一つは、EVA−PVCとEVAとを、ブレンド
比90/10〜20/80で配合し、これに適量の導電
性付与剤を添加したブレンド組成物の100重量部に、
ハイドロタルサイトを0. 5〜20重量部重量部子な
る半導電性組成物にあり、本発明のもう一つば、この半
導電性組成物を少なくとも外部半導電層に用いた電カケ
ープルにある。
本発明において、上記EVA−PVCとEVAとのブレ
ンド比を、90/10〜20/80の範囲にしたのは、
この範囲とすることにより、半導電層としたとき、絶縁
層に対して適度の剥離性と適度の密着性が保持されるか
らである。
また、本発明で添加されるカーボンブラックなどの導電
性付与剤の配合量としては、EVA−PVCとEVAと
のブレンド組成物100重量部に対して、30〜100
重量部が好ましい。つまり、30重量部未満でば所望の
半導電性が得られず、また100重量部を越えると導電
性が高(なり過ぎると同時に押出加工性や機械的強度か
低下するようになるからである。
また、本発明で用いられるハイドロタルサイトは、その
組成式がM g 4 、5 A 122 (OH)
+ 3・3.5H20などで示される白色の結晶体であ
り、この添加により、耐熱性、分散性、押出加工性が改
善される。また、このものを添加すると、それ自体が無
毒性のため、従来添加していたMgOやPbOなとの安
定剤は不要となり、毒性の問題は解消される。
このようなハイドロタルサイトの種類としては、特に限
定されないが、ケーブル絶縁体の吸水劣化を防止するた
めには膜結晶水型のハイドロタルサイトが好ま゛しい。
そして、その配合量を、EVA−PVCとEVAおよび
導電性付与剤とのブレンド組成物100重量部に対して
、0.5〜20重量部としたのは、0.5重量部未満で
は耐熱性の改善効果が小さく、また20重量部を越える
と押出加工性や分散性が悪化するからである。
なお、本発明の半導電性組成物には、必要に応して、通
常添加される他の添加剤、例えば老化防止剤、加工助剤
、架橋剤などを添加することができる。
次に、か\る本発明の半導電性組成物を半導電層に用い
た電カケープルの一例を図示すると、第1回の如くであ
る。この図において、1は導体で、この導体1の外周に
は内部半導電層2が被覆されている。この内部半導電層
2は、ボンドタイプの半導電層であり、本発明での半導
電性組成物とはタイプが異なるものである。この内部半
導電層2上には、絶縁層3が被覆される。この絶縁層3
は、架橋ポリエチレンや架橋エチレンプロピレンゴムな
どのポリレフイン樹脂を押出被覆した後、加熱して架橋
させた樹脂組成物から構成されている。この絶縁層3上
には、本発明に係る半導電性組成物からなる外部半導電
層4が被覆され、さらにこの上には、遮蔽層5およびシ
ース6が順次被覆されている。
この本発明になる外部半導電層4は、絶縁層3に対して
適度の剥離性と適度の密着性を併せ持つため、端末処理
作業の際、絶縁層3から外部半導電層4を剥ぎ取ること
が比較的容易にできる一方、電カケープルに曲げなど外
力が加わっても、絶縁層3と外部半導電N4との間で簡
単に界面剥離が起ることはない。
さらに、この外部半導電層4の組成物には、上記ハイド
ロタルサイトが含まれているため、大幅な耐熱性の向上
が図られる他、当該物質の分散性もよく、また押出加工
も良好で、表面を平滑にして押し出すことができる。[Means for Solving the Problems and Their Effects] One of the aspects of the present invention is to blend EVA-PVC and EVA at a blend ratio of 90/10 to 20/80, and impart an appropriate amount of conductivity to this. 100 parts by weight of the blend composition to which the agent was added,
Hydrotalcite 0. Another aspect of the present invention is an electrical cable using this semiconductive composition in at least the outer semiconductive layer. In the present invention, the blend ratio of EVA-PVC and EVA is in the range of 90/10 to 20/80 because
This is because by setting the amount within this range, when a semiconducting layer is formed, appropriate releasability and adhesion to the insulating layer are maintained. Further, the amount of the conductivity imparting agent such as carbon black added in the present invention is 30 to 100 parts by weight per 100 parts by weight of the blend composition of EVA-PVC and EVA.
Parts by weight are preferred. In other words, if it is less than 30 parts by weight, the desired semiconductivity cannot be obtained, and if it exceeds 100 parts by weight, the conductivity is high (too much, and at the same time, extrudability and mechanical strength begin to deteriorate). Furthermore, the hydrotalcite used in the present invention has a composition formula of M g 4 , 5 A 122 (OH).
+3.5H20, etc., and its addition improves heat resistance, dispersibility, and extrusion processability. Moreover, when this substance is added, it is itself non-toxic, so the conventionally added stabilizers such as MgO and PbO are no longer necessary, and the problem of toxicity is solved. The type of hydrotalcite is not particularly limited, but membrane crystalline water type hydrotalcite is preferred in order to prevent water absorption and deterioration of the cable insulator. The blending amount was set at 0.5 to 20 parts by weight with respect to 100 parts by weight of the blend composition of EVA-PVC, EVA, and conductivity imparting agent, because if it is less than 0.5 parts by weight, the heat resistance This is because the improvement effect is small, and if it exceeds 20 parts by weight, extrusion processability and dispersibility deteriorate. In addition, other commonly added additives such as anti-aging agents, processing aids, crosslinking agents, etc. can be added to the semiconductive composition of the present invention, if necessary. Next, an example of an electric caple using the semiconductive composition of the present invention as a semiconductive layer is shown in the first illustration. In this figure, 1 is a conductor, and the outer periphery of this conductor 1 is coated with an internal semiconducting layer 2. This internal semiconductive layer 2 is a bond type semiconductive layer, and is of a different type from the semiconductive composition of the present invention. This internal semiconducting layer 2 is coated with an insulating layer 3 . This insulating layer 3
is composed of a resin composition obtained by extrusion coating a polyrefin resin such as crosslinked polyethylene or crosslinked ethylene propylene rubber, and then crosslinking it by heating. This insulating layer 3 is coated with an outer semiconducting layer 4 made of a semiconductive composition according to the present invention, and a shielding layer 5 and a sheath 6 are further coated in this order. The outer semiconducting layer 4 of the present invention has both appropriate releasability and adhesion to the insulating layer 3, so it is not necessary to peel off the outer semiconducting layer 4 from the insulating layer 3 during terminal processing. Although this can be done relatively easily, interfacial peeling does not easily occur between the insulating layer 3 and the external semiconducting layer N4 even if an external force such as bending is applied to the power cable. Furthermore, since the composition of the outer semiconducting layer 4 contains the above-mentioned hydrotalcite, the heat resistance is greatly improved, the dispersibility of the substance is good, and extrusion processing is also good. , the surface can be smoothed and extruded.
第1表に示した配合により、種々の半導電性組成物を作
り(実施例1〜5、比較例1〜2)、この組成物の特性
試験を行い、その試験結果も、当該第1表に併記した。
なお、組成物の特性試験は、次のようにして行った。先
ず、上記第1表の配合による混和物を常法に従って混練
した後、厚さ約1mmのシートに成型した。そして、こ
の半導電性シーI・を、表面の不純物を充分に除去し清
澄にした銅板の両面にプレスにより圧着しつつ、180
°C×30分加熱した後、室温で冷却して試料片を作り
、この試料片をR,8100%、室温のデシケータ中に
それぞれの時間放置後取り出し、この半導電性シーI・
を取り除き、銅板表面の変色状態を観察した。
また、その他の物性として、熱安定性、表面平滑性、剥
離力を調べた。
なお、ここで、表面平滑性は、18mm押出機によりテ
ープ状に押し出し、その表面の突起を数えた。この際の
評価は、良−100cm2当たり0.1mm以上の突起
が20未満、やや良−100cm2当たり0.1.mm
以上の突起が20〜100未満、不良−100cm2当
たり0.1mm以上の突起が100以上を場合を示す。
また、剥離力は、DCPを2部、ツクラック3000を
0.2部を含むポリエチレンの2mmmm−トと、上記
1mmmm−トとを重ねて、200°c×30分の加圧
プレスを行った後、0.5インチ巾で剥離試験を行った
結果を示しである。
上記第1表から、本発明に係る半導電性組成物(実施例
1〜5)は、ハイドロタルサイトが添加されなかった従
来品(比較例1〜2)に比較して、優れた耐熱性、耐腐
食性が得られ、また剥離性や表面平滑性に関しては、従
来品と同等程度であることが判る。Various semiconductive compositions were prepared according to the formulations shown in Table 1 (Examples 1 to 5, Comparative Examples 1 to 2), and characteristic tests were conducted on these compositions, and the test results are also shown in Table 1. Also listed. In addition, the property test of the composition was conducted as follows. First, a mixture having the formulation shown in Table 1 above was kneaded according to a conventional method, and then molded into a sheet having a thickness of about 1 mm. Then, this semiconductive sheet I was pressed onto both sides of the copper plate, which had been thoroughly removed from surface impurities and clarified.
After heating for 30 min at
was removed and the state of discoloration on the surface of the copper plate was observed. In addition, thermal stability, surface smoothness, and peeling force were investigated as other physical properties. Here, the surface smoothness was measured by extruding a tape using an 18 mm extruder and counting the protrusions on the surface. The evaluation at this time was: Good - less than 20 protrusions of 0.1 mm or more per 100 cm2, Fair - 0.1 per 100 cm2. mm
The number of protrusions above is 20 to less than 100, and the number of protrusions of 0.1 mm or more per 100 cm2 of defects is 100 or more. In addition, the peeling force was measured after stacking a 2mmmm sheet of polyethylene containing 2 parts of DCP and 0.2 parts of Tsukrac 3000 and the above 1mmmm sheet and pressing at 200°C for 30 minutes. , shows the results of a peel test conducted on a 0.5 inch width. From Table 1 above, the semiconductive compositions according to the present invention (Examples 1 to 5) have superior heat resistance compared to conventional products (Comparative Examples 1 to 2) in which hydrotalcite was not added. It can be seen that corrosion resistance is obtained, and the releasability and surface smoothness are on the same level as conventional products.
以上の説明から明らかなように本発明によれば、特性の
改善された、特に耐熱性、押出加工性、分散性、安全性
などの改善された優れた半導電性組成物およびこれを半
導電層に用いた優れた、CVケーブルなどの電カケープ
ルを得ることができる。As is clear from the above description, the present invention provides an excellent semiconducting composition with improved properties, particularly heat resistance, extrusion processability, dispersibility, safety, etc. Excellent electrical cables such as CV cables can be obtained using this method.
第1図は本発明に係る半導電性組成物を外部半導電層に
用いた電カケープルの一例を示した縦断面図である。
図中、
■・・・・導体、
2・・・・内部半導電層、
3・・・・絶縁層、
4・・・・外部半導電層、
5・・・・遮蔽層、
6・ ・ ・ ・シース、FIG. 1 is a longitudinal cross-sectional view showing an example of an electrical cable in which the semiconductive composition according to the present invention is used as an outer semiconductive layer. In the figure, ■...conductor, 2...inner semiconducting layer, 3...insulating layer, 4...outer semiconducting layer, 5...shielding layer, 6... ·sheath,
Claims (2)
フト化したポリマー(EVA−PVC)とエチレン酢酸
ビニル共重合体(EVA)とを、ブレンド比90/10
〜20/80で配合し、これに適量の導電性付与剤を添
加したブレンド組成物の100重量部に、ハイドロタル
サイトを0.5〜20重量部配合してなることを特徴と
する半導電性組成物。(1) A polymer obtained by grafting vinyl chloride onto an ethylene vinyl acetate copolymer (EVA-PVC) and an ethylene vinyl acetate copolymer (EVA) at a blend ratio of 90/10.
A semi-conductor characterized in that 0.5 to 20 parts by weight of hydrotalcite is blended to 100 parts by weight of a blend composition in which a suitable amount of conductivity imparting agent is added to the blended composition at a ratio of ~20/80. sexual composition.
外部半導電層に用いたことを特徴とする電力ケーブル。(2) A power cable characterized in that the semiconductive composition according to claim 1 is used for at least an outer semiconductive layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31865290A JPH04190503A (en) | 1990-11-24 | 1990-11-24 | Semiconductive composition and power cable |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31865290A JPH04190503A (en) | 1990-11-24 | 1990-11-24 | Semiconductive composition and power cable |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH04190503A true JPH04190503A (en) | 1992-07-08 |
Family
ID=18101527
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP31865290A Pending JPH04190503A (en) | 1990-11-24 | 1990-11-24 | Semiconductive composition and power cable |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH04190503A (en) |
-
1990
- 1990-11-24 JP JP31865290A patent/JPH04190503A/en active Pending
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