JPH04187671A - Method for purifying lactam oil - Google Patents

Method for purifying lactam oil

Info

Publication number
JPH04187671A
JPH04187671A JP31420590A JP31420590A JPH04187671A JP H04187671 A JPH04187671 A JP H04187671A JP 31420590 A JP31420590 A JP 31420590A JP 31420590 A JP31420590 A JP 31420590A JP H04187671 A JPH04187671 A JP H04187671A
Authority
JP
Japan
Prior art keywords
water
caprolactam
extraction
laurolactam
lactam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP31420590A
Other languages
Japanese (ja)
Other versions
JP2601945B2 (en
Inventor
Yukio Inaba
稲葉 悠紀夫
Yasuhiro Kurokawa
黒川 康弘
Takafumi Hirakawa
貴文 平川
Hideo Shimomura
秀雄 下村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP2314205A priority Critical patent/JP2601945B2/en
Publication of JPH04187671A publication Critical patent/JPH04187671A/en
Application granted granted Critical
Publication of JP2601945B2 publication Critical patent/JP2601945B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To obtain a lactam oil without forming an emulsion in extraction with an organic solvent and subsequent extraction with water by keeping an aqueous layer of a reaction product prepared by the Beckmann rearrangement of a mixture of cyclohexanone oxime with cyclododecanone oxime at a specific pH. CONSTITUTION:A mixture of cyclohexanone oxime with cyclododecanone oxime is subjected to the Beckmann rearrangement in the presence of sulfuric acid and fuming sulfuric acid. An aqueous layer of the lactam oil produced by the rearrangement reaction product is then kept at pH6-12 and caprolactam and laurolactam are extracted with a water-immiscible organic solvent to effectively purify the lactam oil. In the subsequent extraction with water, no emulsion is formed and an aqueous layer containing the caprolactam and a solvent layer containing the laurolactam can readily be allowed to stand and separated in a short time.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、ラクタム油の精製方法に関する。詳しくは、
シクロヘキサノンオキシムとシクロドデカノンオキシム
との混合物を、ベックマン転位によりカプロラクタムと
ラウロラクタムを製造する方法において、生成したラク
タム油の効果的な精製方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a method for refining lactam oil. For more information,
The present invention relates to an effective method for purifying lactam oil produced in a method for producing caprolactam and laurolactam by Beckmann rearrangement of a mixture of cyclohexanone oxime and cyclododecanone oxime.

(従来の技術) カプロラクタムとラウロラクタムとを製造する方法は、
シクロヘキサノンとシクロドデカノンとの混合物をオキ
シム化し、生成したシクロヘキサノンオキシム又はその
塩とシクロドデカノンオキシム又はその塩との混合物を
硫酸又は発煙硫酸の存在下にベックマン転位し、続いて
、アンモニアガス又はアンモニア水で中和してラクタム
混合物を取得し、そのラクタム混合物を、水と混和しな
い有機溶剤で抽出するか又はそのラクタム混合物の屡分
離によって、硫安水から分離されたラクタム油層(以下
、ラクタム油という)を水と混和しない有機溶剤で抽出
して、ラクタム成分を含む抽出液を得、更に、この抽出
液を水で逆抽出して、カプロラクタムを水層に移行させ
、ラウロラクタムを有機溶剤層に残存させる方法(以下
、コラクタム化法という)が知られている(例えば、特
公昭46−7254号及び同46−10168号各公報
)。
(Prior art) A method for producing caprolactam and laurolactam is as follows:
A mixture of cyclohexanone and cyclododecanone is converted into an oxime, and the resulting mixture of cyclohexanone oxime or its salt and cyclododecanone oxime or its salt is subjected to Beckmann rearrangement in the presence of sulfuric acid or fuming sulfuric acid, followed by ammonia gas or ammonia gas. The lactam oil layer (hereinafter referred to as lactam oil) is separated from the ammonium sulfate water by neutralizing with water to obtain a lactam mixture, and extracting the lactam mixture with an organic solvent that is immiscible with water, or frequently separating the lactam mixture. ) is extracted with an organic solvent that is immiscible with water to obtain an extract containing lactam components, and this extract is further back-extracted with water to transfer caprolactam to the aqueous layer and laurolactam to the organic solvent layer. A method of making it remain (hereinafter referred to as a colactamization method) is known (for example, Japanese Patent Publications No. 46-7254 and No. 46-10168).

このコラククム化法によるカプロラクタムとうクロラク
タムとの同時製造方法においては、従来前記ラクタム成
分を含む抽出液をそのまま水抽出していたが、この抽出
液中には、原料のシクロドデカノン中に含まれる直鎖状
又は分岐状のアルキルアルコールなどに起因するアルキ
ル硫酸塩などの陰イオン界面活性物質が存在しているた
めに、前記水抽出に際して、エマルジョンを形成し、有
機溶剤層と水層との分離不良等が起こり易く、塔径の大
きな抽出塔が必要となるとともに、水層中に有機物が同
伴して白濁し、カプロラクタムの品質に悪影響を及ぼし
たり、また、有機溶剤層へ水溶性の不純物が同伴してラ
ウロラクタムの品質にも悪影響を及ぼしていた。
In this method of simultaneously producing caprolactam and chlorlactam using the corakucum conversion method, conventionally the extract containing the lactam component was directly extracted with water, but this extract contains the direct components contained in the raw material cyclododecanone. Due to the presence of anionic surfactants such as alkyl sulfates caused by chain or branched alkyl alcohols, an emulsion is formed during the water extraction, resulting in poor separation between the organic solvent layer and the aqueous layer. etc. are likely to occur, requiring a large diameter extraction column, and the aqueous layer may be entrained with organic matter, causing cloudiness, which may adversely affect the quality of caprolactam, and water-soluble impurities may be entrained into the organic solvent layer. This also had a negative effect on the quality of laurolactam.

(発明が解決しようとする課題) 本発明は、上記の問題を解決し、水抽出の際、エマルジ
ョンの形成がなく、短時間で容易に静置分離できるラク
タム油の精製方法を提供することを目的とする。
(Problems to be Solved by the Invention) The present invention solves the above problems and provides a method for refining lactam oil that does not form an emulsion during water extraction and can be easily separated by standing in a short time. purpose.

C課題を解決するための手段) 本発明者らは、このため鋭意検討を重ねた結果、ラクタ
ム油のpHを特定の値に保って、ラクタムを有機溶剤で
抽出することによって、上記目的が達成できることを見
出し、本発明を完成するに至った。
C) As a result of intensive studies, the present inventors have achieved the above object by keeping the pH of lactam oil at a specific value and extracting the lactam with an organic solvent. We have discovered that this can be done, and have completed the present invention.

すなわち、本発明は、シクロヘキサノンオキシムとシク
ロドデカノンオキシムとの混合物を硫酸及び発煙硫酸の
存在下に、ベックマン転位させて、カプロラクタムとラ
ウロラクタムを製造する方法において、転位反応で生成
したラクタム油の水層のpHを6〜12に保って、水と
混和しない有機溶剤でカプロラクタムとラウロラクタム
を抽出することを特徴とするラクタム油の精製方法であ
る。
That is, the present invention provides a method for producing caprolactam and laurolactam by subjecting a mixture of cyclohexanone oxime and cyclododecanone oxime to Beckmann rearrangement in the presence of sulfuric acid and fuming sulfuric acid. This method of purifying lactam oil is characterized by maintaining the pH of the layer at 6 to 12 and extracting caprolactam and laurolactam with an organic solvent that is immiscible with water.

以下に、本発明の詳細な説明する。The present invention will be explained in detail below.

本発明で、p)l調整用に使用するアルカリ性物質とし
ては、アンモニア若しくはアンモニア水。
In the present invention, the alkaline substance used for adjusting p)l is ammonia or aqueous ammonia.

水酸化ナトリウム、水酸化カリウム等のアルカリ金属水
酸化物、炭酸ナトリウム、炭酸カリウム等のアルカリ金
属炭酸化物、又はそれらの混合物が例示される。これら
の中で、アンモニア若しくはアンモニア水、水酸化ナト
リウム又は水酸化カリウム等が好適である6アンモニア
若しくはアンモニア水を使用する場合は、その一部が抽
出に用いる有機溶剤に混入するが、この場合稀硫酸等で
水洗して中和し、pHを4〜8、好ましくは5〜7に再
調整することが望ましい、 pHの再調整に使用する酸
性物質としては硫酸、塩酸等が挙げられる。
Examples include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, alkali metal carbonates such as sodium carbonate and potassium carbonate, and mixtures thereof. Among these, ammonia or aqueous ammonia, sodium hydroxide, potassium hydroxide, etc. are preferred. 6 When ammonia or aqueous ammonia is used, a part of it will be mixed into the organic solvent used for extraction, but in this case it is rare. It is desirable to wash with water and neutralize with sulfuric acid or the like and readjust the pH to 4 to 8, preferably 5 to 7. Examples of acidic substances used for readjusting the pH include sulfuric acid and hydrochloric acid.

ラクタム油の中和は、水層すなわち重液側のpHを6〜
12とすることが必要で、好ましくは7〜IOの範囲に
調整する。
Neutralization of lactam oil is done by adjusting the pH of the aqueous layer, i.e. the heavy liquid side, to 6-6.
12, preferably adjusted to a range of 7 to IO.

本発明で使用する有機溶剤としては、ベンゼン、トルエ
ン、キシレン、イソプロピルベンゼンなどの芳香族炭化
水素二ジクロヘキサン、シクロオクタンなどの脂環式炭
化水素:n−ヘキサン、n−へブタン、n−オクタンな
どの炭素数6〜8の脂肪族炭化水素二トリクロルエチレ
ン、四塩化炭素、クロロホルムなどのハロゲン原子で置
換した炭化水素などの抽出温度で液体であり、水と混和
しない溶剤が挙げられるが、中でもベンゼン及びトルエ
ンを最も好適に挙げることができる。もちろん、上記の
溶剤の2種以上の混合物の使用が可能であることは言う
までもない。
The organic solvents used in the present invention include aromatic hydrocarbons such as benzene, toluene, xylene, and isopropylbenzene; alicyclic hydrocarbons such as dichlorohexane and cyclooctane; n-hexane, n-hebutane, and n-octane; Examples include solvents that are liquid at the extraction temperature and are immiscible with water, such as hydrocarbons substituted with halogen atoms such as ditrichloroethylene, carbon tetrachloride, and chloroform, which have 6 to 8 carbon atoms. Benzene and toluene can be mentioned most preferably. Of course, it is possible to use mixtures of two or more of the above-mentioned solvents.

前記ラクタム油の有機溶剤による抽出の抽出温度、抽出
剤比率及び抽出時間などの抽出操作条件や抽出装置の型
式などの抽出方法は、通常の液−液抽出において適用さ
れる範囲のものであれば、特に限定されるものではなく
、抽出及びそれに続く冷却の結果得られる前記有機溶液
中のカプロラクタム及びラウロラクタムの含有量が、共
に、前記の10〜20重量%の範囲内になるように、前
記抽出操作条件や抽出方法を決定すればよい。
The extraction operation conditions such as the extraction temperature, extractant ratio and extraction time for extraction of the lactam oil with an organic solvent, and the extraction method such as the type of extraction device may be within the range applicable to ordinary liquid-liquid extraction. , without particular limitation, so that the contents of caprolactam and laurolactam in the organic solution obtained as a result of extraction and subsequent cooling are both within the range of 10 to 20% by weight. What is necessary is to determine the extraction operation conditions and extraction method.

例えば、抽出温度について言えば、抽出装置内において
、前記ラクタム油や有機溶剤が液体として存在する温度
であり、従って、前記ラクタム油の融点以上、かつ抽出
の結果得られる抽出液や重液の沸点以下の温度範囲、好
ましくは40〜80℃であることが望ましい。また、抽
出装置も、工業的には、例えば、充填塔や目皿板式の1
苔など、自流式の液−液抽出装置を使用することが好ま
しい。
For example, the extraction temperature is the temperature at which the lactam oil and organic solvent exist as a liquid in the extraction device, and is therefore higher than the melting point of the lactam oil and the boiling point of the extract liquid or heavy liquid obtained as a result of extraction. It is desirable that the temperature be in the following temperature range, preferably 40 to 80°C. In addition, extraction equipment is also used industrially, for example, packed towers or perforated plates.
It is preferable to use a self-flowing liquid-liquid extractor, such as moss.

以上述べたpHの調整によって抽出時のエマルジョンの
発生が大巾に減少するか又は消失し、層分離が短時間に
効果的に実施できるようになる。
By adjusting the pH as described above, the generation of emulsions during extraction is greatly reduced or eliminated, and layer separation can be carried out effectively in a short period of time.

これはラクタム油に不純物として含有されていたアルキ
ル硫酸塩等の界面活性物質が、水層側すなわち重液側に
移行し易くなるためである。
This is because surface active substances such as alkyl sulfates contained in lactam oil as impurities tend to migrate to the water layer side, that is, the heavy liquid side.

更に、本発明の大きな利点として、ラクタム油中の着色
性不純物も、pHの調整によって重液側に移行するため
ラクタムの品質が、−段と向上するものである。
Furthermore, a great advantage of the present invention is that the coloring impurities in the lactam oil are also transferred to the heavy liquid side by adjusting the pH, so that the quality of the lactam is significantly improved.

(実施例) 以下、実施例を挙げ、本発明を更に詳しく説明するが、
本発明は、これによりその範囲が限定されるものではな
い。
(Example) Hereinafter, the present invention will be explained in more detail with reference to Examples.
The scope of the present invention is not limited thereby.

実施例1 カプロラクタム40重量%、ラウロラクタム44重量%
及び水分12重量%を含むラクタム油400gを撹拌機
を備えたガラス容器(容量5f2)に仕込み、次いて、
1580gのトルエンを加え、温度68℃で撹拌しなが
ら、pHが8となるようにアンモニアガスを吹き込み、
そのまま10分間撹拌した後静置分離すると、19,3
重     ′量%のカプロラクタムと16重量%のラ
ウロラクタムを含む分離重液38gと、80重量%のカ
プロラクタムと9.2重量%のラウロラクタムを含むト
ルエン溶液(以下、「トルエン溶液−1」という)19
26gが得られた。
Example 1 40% by weight of caprolactam, 44% by weight of laurolactam
and 400 g of lactam oil containing 12% water by weight were charged into a glass container (capacity 5 f2) equipped with a stirrer, and then,
Add 1,580 g of toluene, and while stirring at a temperature of 68°C, blow in ammonia gas so that the pH becomes 8.
After stirring for 10 minutes and separating by standing, 19,3
38 g of separated heavy liquid containing 16% by weight of caprolactam and 16% by weight of laurolactam, and a toluene solution containing 80% by weight of caprolactam and 9.2% by weight of laurolactam (hereinafter referred to as "toluene solution-1") 19
26g was obtained.

この重液を分離した「トルエン溶液−1」の−部800
gに、更に水510gを加えて58〜62℃で撹拌混合
し、カプロラクタムを水層側へ逆抽出したところ、エマ
ルジョンの生成もなく短時間の静置分離で容易に分離し
、99重量%のラウロラクタムを含む有機層(トルエン
層)733gと、98重量%のカプロラクタムを含む水
層566gとが得られた。
-800 parts of "toluene solution-1" from which this heavy liquid was separated
When 510 g of water was further added and mixed at 58 to 62°C with stirring, and caprolactam was back-extracted to the aqueous layer, it was easily separated by standing for a short time without forming an emulsion, and 99% by weight of caprolactam was obtained. 733 g of an organic layer (toluene layer) containing laurolactam and 566 g of an aqueous layer containing 98% by weight of caprolactam were obtained.

実施例2 実施例1で得た「トルエン溶液−IJ 1000gに、
更に19gの水を加え、撹拌しなから75%硫酸を添加
してpH6に調整した。そのまま66〜68°Cで10
分間攪拌した後、静置分離すると、177重量%のカプ
ロラクタムと09重量%のラウロラクタムとを含む分離
重液29gと、7.6重量%のカプロラクタムと93重
量%のラウロラクタムとを含むトルエン抽出液988g
が得られた。
Example 2 To 1000 g of toluene solution-IJ obtained in Example 1,
Further, 19 g of water was added, and while stirring, 75% sulfuric acid was added to adjust the pH to 6. 10 at 66-68°C
After stirring for a minute and separating by standing, 29 g of separated heavy liquid containing 177% by weight of caprolactam and 0.9% by weight of laurolactam and toluene extraction containing 7.6% by weight of caprolactam and 93% by weight of laurolactam are obtained. 988g of liquid
was gotten.

得られたトルエン抽出液に、さらに600gの水を加え
て58〜62℃で撹拌混合し、カプロラクタムを水層側
へ逆抽出したところエマルジョンの生成もなく、短時間
の静置で容易に分離した。
An additional 600 g of water was added to the obtained toluene extract and mixed with stirring at 58 to 62°C, and caprolactam was back-extracted to the aqueous layer. No emulsion was formed, and it was easily separated by standing for a short time. .

比較例1 ラクタム油をトルエンで抽出する時に、アンモニアガス
でのpH調整をしなかった他は、実施例1と同様に行い
、「トルエン溶液−1」を得た。この際、ラクタム油を
トルエンで抽出したときのpH値は48であった。得ら
れた「トルエン溶液−1」に水1230gを加え逆抽出
したところ、エマルジョンが生成し、撹拌停止後30分
間静置しても、有機層と水層の分離ができなかった。
Comparative Example 1 "Toluene Solution-1" was obtained in the same manner as in Example 1, except that when extracting lactam oil with toluene, the pH was not adjusted with ammonia gas. At this time, the pH value when the lactam oil was extracted with toluene was 48. When 1,230 g of water was added to the obtained "Toluene Solution-1" and back extracted, an emulsion was formed, and the organic layer and the aqueous layer could not be separated even if the emulsion was allowed to stand for 30 minutes after stopping stirring.

(発明の効果) 以上のように、本発明によれば、コラクタム油の精製の
際、エマルジョンを形成することなく、極めて効率的に
抽出液を分離することができる。
(Effects of the Invention) As described above, according to the present invention, during the purification of colactam oil, an extract can be separated very efficiently without forming an emulsion.

Claims (1)

【特許請求の範囲】[Claims] シクロヘキサノンオキシムとシクロドデカノンオキシム
との混合物を、硫酸及び発煙硫酸の存在下に、ベックマ
ン転位させて、カプロラクタムとラウロラクタムを製造
する方法において、転位反応で生成したラクタム油の水
層のpHを6〜12に保って、水と混和しない有機溶剤
でカプロラクタムとラウロラクタムを抽出することを特
徴とするラクタム油の精製方法
In a method for producing caprolactam and laurolactam by subjecting a mixture of cyclohexanone oxime and cyclododecanone oxime to Beckmann rearrangement in the presence of sulfuric acid and oleum, the pH of the aqueous layer of lactam oil produced by the rearrangement reaction is set to 6. 12 and extracting caprolactam and laurolactam with an organic solvent that is immiscible with water.
JP2314205A 1990-11-21 1990-11-21 Lactam oil refining method Expired - Lifetime JP2601945B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2314205A JP2601945B2 (en) 1990-11-21 1990-11-21 Lactam oil refining method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2314205A JP2601945B2 (en) 1990-11-21 1990-11-21 Lactam oil refining method

Publications (2)

Publication Number Publication Date
JPH04187671A true JPH04187671A (en) 1992-07-06
JP2601945B2 JP2601945B2 (en) 1997-04-23

Family

ID=18050541

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2314205A Expired - Lifetime JP2601945B2 (en) 1990-11-21 1990-11-21 Lactam oil refining method

Country Status (1)

Country Link
JP (1) JP2601945B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3498758A1 (en) * 2017-12-13 2019-06-19 Evonik Degussa GmbH Method for the preparation of polymers from monomers comprising laurolactam

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4852785A (en) * 1971-10-29 1973-07-24
JPS5262289A (en) * 1975-11-13 1977-05-23 Bayer Ag Purification of caprolactam
JPS53147085A (en) * 1977-05-28 1978-12-21 Bayer Ag Method of purifying caprolactum
JPS60199873A (en) * 1984-03-23 1985-10-09 Ube Ind Ltd Recovery of epsilon-caprolactam

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4852785A (en) * 1971-10-29 1973-07-24
JPS5262289A (en) * 1975-11-13 1977-05-23 Bayer Ag Purification of caprolactam
JPS53147085A (en) * 1977-05-28 1978-12-21 Bayer Ag Method of purifying caprolactum
JPS60199873A (en) * 1984-03-23 1985-10-09 Ube Ind Ltd Recovery of epsilon-caprolactam

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3498758A1 (en) * 2017-12-13 2019-06-19 Evonik Degussa GmbH Method for the preparation of polymers from monomers comprising laurolactam

Also Published As

Publication number Publication date
JP2601945B2 (en) 1997-04-23

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