JPH04179545A - Preparation of heat-sealable air permeable packing material - Google Patents

Preparation of heat-sealable air permeable packing material

Info

Publication number
JPH04179545A
JPH04179545A JP2309934A JP30993490A JPH04179545A JP H04179545 A JPH04179545 A JP H04179545A JP 2309934 A JP2309934 A JP 2309934A JP 30993490 A JP30993490 A JP 30993490A JP H04179545 A JPH04179545 A JP H04179545A
Authority
JP
Japan
Prior art keywords
synthetic resin
base material
resin powder
roll
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2309934A
Other languages
Japanese (ja)
Other versions
JP2559902B2 (en
Inventor
Michio Watanabe
渡邊 美智雄
Hirohide Aoki
青木 博英
Toru Kuranishi
倉西 徹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
OOE KAGAKU KOGYO KK
Original Assignee
OOE KAGAKU KOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by OOE KAGAKU KOGYO KK filed Critical OOE KAGAKU KOGYO KK
Priority to JP2309934A priority Critical patent/JP2559902B2/en
Publication of JPH04179545A publication Critical patent/JPH04179545A/en
Application granted granted Critical
Publication of JP2559902B2 publication Critical patent/JP2559902B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To adjust permeability according to a use by sprinkling a synthetic resin powder of a specific mesh over an air permeable base material by a sprinkling amount adjustable sprinkling device to bring the powder layer into contact with a heat roll. CONSTITUTION:A paper base material 1 made of pulp with a basis wt. of 43g/m<2> and air permeability of 15sec/100cc is delivered at a processing speed of 40m/min from a delivery roll 1 and a synthetic resin powder 5 composed of polyethylene having an m.p. of 110 deg.C and a particle size of 60-80mesh is uniformly sprinkled over the base material 1 in a sprinkling amount of 10g/m<2> from a sprinkling device 2 whose rotary roll 4 is adjusted to 15rpm. The synthetic resin powder 5 is melted upon the contact with a heat roll 7 and bonded under pressure by an elastic roll 8 made of silicone rubber but, since the surface of the heat roll 7 has releaseability, the synthetic resin powder 5 is not transferred to the heat roll 7. When the paper base material 1 passes through a cooling part 14, the molten synthetic resin powder 5 is rapidly cooled to be solidified on the paper base material 1 and the coated base material is taken up by a taking-up roll 13 through guide rolls 12. The air permeability of a product can be adjusted by changing the sprinkling amount of the synthetic resin powder and the processing speed of the paper base material.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、ヒートシール性及び通気性が要求される包装
材料の製造方法に関するものである。通気性を要求され
る包装材料とは、例えば乾燥剤、脱臭剤、芳香剤、各種
ガスの吸収剤の袋素材等に供するものである。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method for producing packaging materials that require heat-sealability and air permeability. Packaging materials that require air permeability include, for example, those used as bag materials for desiccants, deodorizers, fragrances, and absorbents for various gases.

(従来の技術) 従来、ヒートシール性及び通気性を有した包装材料を製
造するには、以下のような方法が用いられてきた。
(Prior Art) Conventionally, the following methods have been used to produce packaging materials with heat sealability and air permeability.

例えば耐熱性、通気性を有する紙、不織布等の基材にポ
リエチレン等のヒートシール性を有する合成樹脂を積層
した後、針又はピン状の突起を表面に有した加熱ロール
を用いて基材上の合成樹脂を部分的に溶融して通気孔を
穿設する方法(特公昭46−31476号公報)、又あ
らかじめ針又はピン状の突起を表面に有する加熱ロール
を用いて有孔合成樹脂フィルムを製造し、これを前記紙
、不織布等の基材に熱圧着して積層する方法(特公昭4
7−6518号公報)がある。
For example, after laminating a heat-sealable synthetic resin such as polyethylene on a heat-resistant, breathable base material such as paper or non-woven fabric, a heating roll with needle or pin-like protrusions on the surface is used to coat the base material. There is also a method of forming ventilation holes by partially melting a synthetic resin (Japanese Patent Publication No. 46-31476), and a method of forming a perforated synthetic resin film using a heated roll having needle or pin-like protrusions on the surface in advance. A method of manufacturing and laminating it by thermocompression bonding to the base material such as paper or non-woven fabric (Special Publication Publication No. 4)
7-6518).

(発明が解決しようとする課題) しかしながらこれらの製造方法においては、フィルムの
積層と通気孔の穿設という2つの工程を必要とするだけ
でなく、包装材料の透気度を調整する場合には、前記加
熱ロール表面上の突起の大きさ又は数を変えて、合成樹
脂フィルムに穿設された通気孔の面積又は数を変えてい
たため、包装材料の用途によって各種の加熱ロールを所
持する必要があるので無駄が生じるという問題があった
(Problems to be Solved by the Invention) However, these manufacturing methods not only require two steps: laminating films and drilling ventilation holes, but also require two steps to adjust the air permeability of the packaging material. , the area or number of ventilation holes formed in the synthetic resin film was changed by changing the size or number of protrusions on the surface of the heating roll, so it was necessary to have various heating rolls depending on the use of the packaging material. There was a problem that there was a waste of money.

(課題を解決するための手段) 本発明は上記課題を解決するため、散布される合成樹脂
粉末の融点以上の耐熱性を有し、気体透過性の良好なる
通気性基材、例えば紙、不織布等の上に、粒度が20〜
200メツシュの合成樹脂粉末を散布量調整可能な散布
装置を用いて散布し、表面の剥離性が良好で表面温度が
合成樹脂粉末の融点以上に加熱されたヒートロールに、
前記通気性基材の合成樹脂粉末散布面を接するようにし
てこのヒートロールを通過させ、合成樹脂粉末を通気性
基材に溶融、圧着させた後、冷却部に前記通気性基材を
通過させることを特徴とする。
(Means for Solving the Problems) In order to solve the above-mentioned problems, the present invention uses a breathable substrate that has heat resistance higher than the melting point of the synthetic resin powder to be sprayed and has good gas permeability, such as paper or nonwoven fabric. etc., the particle size is 20~
200 mesh synthetic resin powder was sprayed using a spraying device with adjustable spraying amount, and the heat roll was heated to a surface temperature higher than the melting point of the synthetic resin powder with good surface releasability.
The synthetic resin powder sprayed surface of the breathable base material is passed through this heat roll so as to be in contact with the synthetic resin powder, and the synthetic resin powder is melted and pressed onto the breathable base material, and then the breathable base material is passed through the cooling section. It is characterized by

二二で気体透過性の良好なる紙、不織布等の通気性基材
とは、JIS P 8117 (紙及び板紙の透気度試
験法)にて規定される透気度が100秒/100 cc
以下であり、パルプ、レーヨン、ポリエチレンテレフタ
レート、ポリアミド、ポリプロピレン、ポリエチレン等
から選ばれた1種または2種以上の材質で構成されてい
るものである。基材の上に散布される合成樹脂粉末はポ
リエチレン、ポリプロピレン、エチレン酢酸ビニール共
重合体等のヒートシール性を有する合成樹脂で、その粒
度は20〜200メツシュの範囲から選ばれる。樹脂粉
末の粒度が20メツシュ以上の大きさであれば、樹脂と
ヒートロールと接触する表面積が小さいため接触時間内
に完全に溶融ができず、基材に固着しないだけでなく弾
性ロールを用いてプレスする場合に基材に傷を付けやす
い。又樹脂粉末が200メツシュ以下の小さい粒度のも
のであれば、粉末粒子の重量が軽いために、散布時に発
生する静電気の影響を受け、樹脂粉末が舞い上がって粉
末粒子が互いに結合してしまうので、散布を均一に行う
ことができないだけでなく、基材が薄い場合には基材の
細孔を粉末粒子が通過してしまうため、均一に散布する
ことができない。
Air permeable substrates such as paper and nonwoven fabrics that have good gas permeability in 22 are those with an air permeability of 100 seconds/100 cc as defined in JIS P 8117 (Air permeability test method for paper and paperboard).
It is made of one or more materials selected from pulp, rayon, polyethylene terephthalate, polyamide, polypropylene, polyethylene, etc. The synthetic resin powder sprinkled on the substrate is a synthetic resin having heat-sealing properties such as polyethylene, polypropylene, ethylene-vinyl acetate copolymer, etc., and its particle size is selected from the range of 20 to 200 mesh. If the particle size of the resin powder is 20 mesh or more, the surface area of contact between the resin and the heat roll is small, so it cannot be completely melted within the contact time, and it will not only not stick to the base material but also be difficult to melt using the elastic roll. It is easy to damage the base material when pressing. Also, if the resin powder has a small particle size of 200 mesh or less, the weight of the powder particles is light, so the resin powder will fly up due to the influence of static electricity generated during spraying, and the powder particles will bond with each other. Not only is it not possible to spread the powder uniformly, but also if the base material is thin, the powder particles will pass through the pores of the base material, making it impossible to spread the powder uniformly.

又ヒートロールの表面には剥離性のあることが必要であ
るが、このために剥離性のある樹脂を被覆すると好適で
ある。そして剥離性のある樹脂とは、凝集エネルギーが
、50 cal/cTI以下のものが好ましく、代表的
材質としてシリコン、ポリ四フッ化エチレンがある。
Furthermore, the surface of the heat roll must have releasability, and for this purpose it is preferable to coat it with a resin that has releasability. The removable resin preferably has a cohesive energy of 50 cal/cTI or less, and representative materials include silicon and polytetrafluoroethylene.

(作用) 合成樹脂粉末は、散布量調整可能な散布装置によって通
気性基材上に散布され、合成樹脂の融点以上に加熱され
たヒートロールと接触することにより通気性基材の上で
溶融する。溶融した合成樹脂粉末は通気性基材に圧着さ
れるが、ヒートロール表面は剥離性を有するため、溶融
した合成樹脂が通気性基材からヒートロール表面に転移
することはない。合成樹脂粉末の圧着後、通気性基材が
冷却部を通過すると、合成樹脂粉末が通気性基材上で斑
状に均一分布されて固化し、ヒートシール性を持った通
気包装材料が完成する。合成樹脂が固着した部分は通気
性がなく、合成樹脂が固着していない部分は通気性が確
保されることになり、又散布装置の合成樹脂粉末散布量
を調整することにより、任意の透気度を有したヒートシ
ール性通気包装材料を得ることができる。
(Function) The synthetic resin powder is spread onto the breathable base material using a spraying device that can adjust the amount of spraying, and is melted on the breathable base material when it comes into contact with a heat roll heated above the melting point of the synthetic resin. . The molten synthetic resin powder is pressed onto the air-permeable base material, but since the heat roll surface has releasable properties, the molten synthetic resin does not transfer from the air-permeable base material to the heat roll surface. After the synthetic resin powder is crimped, when the air-permeable base material passes through the cooling section, the synthetic resin powder is uniformly distributed in patches on the air-permeable base material and solidified, completing a breathable packaging material with heat-sealability. The parts to which the synthetic resin has adhered have no air permeability, while the parts to which the synthetic resin has not adhered have air permeability.Also, by adjusting the amount of synthetic resin powder sprayed by the spraying device, any air permeability can be achieved. It is possible to obtain a heat-sealable breathable packaging material with a high degree of heat sealability.

(実施例) 図は本発明の一実施例の工程を示している。(Example) The figure shows the steps of an embodiment of the invention.

通気性基材1は繰出しロール11から繰り出される。合
成樹脂粉末5を散布する散布装置2は直径120mmの
回転ロール4をホッパー3の下に設けており、回転制御
装置6によって回転ロール4の回転数を制御している。
The breathable base material 1 is fed out from a feeding roll 11. A spreading device 2 for spreading synthetic resin powder 5 has a rotating roll 4 with a diameter of 120 mm provided below a hopper 3, and the rotation speed of the rotating roll 4 is controlled by a rotation control device 6.

温度180°C2直径800mmのヒートロール7はポ
リ四フフ化エチレン層8を表面に被覆しており、剥離性
を有している。9は溶融した合成樹脂粉末5を通気性基
材1上に圧着する直径150+amのシリコンゴム製の
弾性ロールである。14は前記溶融した合成樹脂粉末5
を固化させる冷却ロール10.10を備えた冷却部であ
り、合成樹脂粉末5固着後の通気性基材1は、ガイドロ
ール12.12に導かれ巻取りロール13に巻き取られ
る。
The heat roll 7, which has a temperature of 180°C and a diameter of 800 mm, has a polytetrafluoroethylene layer 8 coated on its surface and has removability. Reference numeral 9 denotes an elastic roll made of silicone rubber and having a diameter of 150+ am, which presses the molten synthetic resin powder 5 onto the air-permeable base material 1. 14 is the molten synthetic resin powder 5
The air-permeable base material 1 with the synthetic resin powder 5 fixed thereon is guided to a guide roll 12.12 and wound up on a winding roll 13.

上記装置において、目付43g/rrf、、透気度15
秒/100ccのパルプ質からなる紙基材1は、繰出し
ロール11より加工速度40m/分にて繰り出される。
In the above device, the basis weight is 43 g/rrf, the air permeability is 15
A paper base material 1 made of pulp material with a speed of 40 m/min is fed out from a feeding roll 11 at a processing speed of 40 m/min.

一方回転ロール4の回転数が15回/分に調節された散
布装置2からは、融点110″C1粒度60〜80メツ
シュのポリエチレンの合成樹脂粉末5が散布量Log/
rrfで均一に紙基材1上に散布される。合成樹脂粉末
5はヒートロール7と接触して溶融し、同時にシリコン
ゴム製の弾性ロール8によってプレスさ、れ、紙基材1
上に圧着されるが、前記ヒートロール7は表面が剥離性
を有するため溶融した合成樹脂粉末5がヒートロール7
表面に転移することはない。合成樹脂粉末5の圧着終了
後、前記紙基材1が冷却部14を通過すると、溶融合成
樹脂粉末5は速やかに冷却されて紙基材1上で固化する
。合成樹脂粉末5が固着した前記紙基材1は、ガイドロ
ール12.12を経て巻取りロール13に巻き取られる
On the other hand, a polyethylene synthetic resin powder 5 with a melting point of 110"C1 and a particle size of 60 to 80 mesh is sprayed from the spraying device 2 in which the rotation speed of the rotary roll 4 is adjusted to 15 times/min.
It is uniformly scattered on the paper base material 1 by rrf. The synthetic resin powder 5 comes into contact with the heat roll 7 and melts, and is simultaneously pressed by an elastic roll 8 made of silicone rubber to form the paper base material 1.
However, since the heat roll 7 has a peelable surface, the molten synthetic resin powder 5 is pressed onto the heat roll 7.
It does not metastasize to surfaces. When the paper base material 1 passes through the cooling section 14 after the synthetic resin powder 5 is compressed, the molten synthetic resin powder 5 is rapidly cooled and solidified on the paper base material 1. The paper base material 1 to which the synthetic resin powder 5 is fixed is wound onto a winding roll 13 via guide rolls 12,12.

紙基材1上で合成樹脂が固着した部分は通気性がなく、
固着していない部分は通気性が確保される。この場合は
、透気度24秒/100ccの製品が得られ、合成樹脂
粉末5の散布量を変えることによって任意の透気度を有
した包装材料が得られる。例えばここで同じ紙基材、合
成樹脂粉末を用い、散布量を20g/ボに調整すると通
気度79秒/100ccの製品、散布量を30g/ボに
調整すると透気度245秒/100ccの製品が得られ
た。
The part of the paper base material 1 where the synthetic resin is fixed has no air permeability.
Air permeability is ensured in the unattached portions. In this case, a product with an air permeability of 24 seconds/100 cc is obtained, and by changing the amount of synthetic resin powder 5 to be sprayed, a packaging material having an arbitrary air permeability can be obtained. For example, if the same paper base material and synthetic resin powder are used here, and the spray amount is adjusted to 20 g/bo, the product has an air permeability of 79 seconds/100 cc, and if the spray amount is adjusted to 30 g/bo, the air permeability is 245 seconds/100 cc. was gotten.

この他通気性基材に目付50g/r+(のパルプ50%
レーヨン50%からなる不織布、合成樹脂粉末に融点1
25°C1粒度60〜80メツシュの高密度ポリエチレ
ンを用いるなど、用途に合わせて様々な材料を用いるこ
とができる。
In addition, the air permeable base material has a basis weight of 50 g/r+ (50% pulp)
Non-woven fabric made of 50% rayon, synthetic resin powder with melting point of 1
Various materials can be used depending on the purpose, such as using high-density polyethylene with a particle size of 60 to 80 mesh at 25°C.

上記実施例では、合成樹脂粉末の散布装置として合成樹
脂粉末を充填したホッパーの下に回転ロール設置したも
のを用いたが、回転ロールの他にも振動篩、又はそれら
を組み合わせた装置を用いることもできる。
In the above example, a rotating roll installed under a hopper filled with synthetic resin powder was used as the synthetic resin powder dispersion device, but in addition to the rotating roll, a vibrating sieve or a device combining these may also be used. You can also do it.

又製品の透気度の調整は合成樹脂粉末の散布量を変える
だけでなく、基材の加工速度を変えることによっても調
整可能である。
Furthermore, the air permeability of the product can be adjusted not only by changing the amount of synthetic resin powder sprayed, but also by changing the processing speed of the base material.

(発明の効果) 本発明は上記構成を有するので、包装材料の透過度を調
整するための各種の針又はピン状の突起を有する加熱ロ
ールを複数もつことなく、用途に合わせて任意に透過度
を調整したヒートシール性通気包装材料を、−工程で簡
便に製造することができる。
(Effects of the Invention) Since the present invention has the above configuration, it is not necessary to have a plurality of heating rolls having various needle or pin-like protrusions for adjusting the permeability of the packaging material, and the permeability can be adjusted arbitrarily according to the application. A heat-sealable breathable packaging material having an adjusted temperature can be easily produced in a -step.

【図面の簡単な説明】 第1図は本発明の一実施例の工程を示す概略図である。 1−−−−−一・・・−・・・−通気性基材2−−−−
・・−−−−一散布装置 5 ・−−一−−−−−−合成樹脂粉末7− ・−・−
−−−−−−−ヒートロール10−・−−−・−−−−
−−一一一冷却部代理人  弁理士 石 原  勝
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram showing the steps of an embodiment of the present invention. 1------1...----Breathable base material 2----
·················································································.
−−−−−−Heat roll 10−・−−−・−−−
−− Masaru Ishihara, Patent Attorney, 111 Cooling Department

Claims (1)

【特許請求の範囲】[Claims] (1)散布される合成樹脂粉末の融点以上の耐熱性を有
し、気体透過性の良好なる通気性基材の上に、粒度が2
0〜200メッシュの合成樹脂粉末を散布量調整可能な
散布装置を用いて散布し、表面の剥離性が良好で表面温
度が合成樹脂粉末の融点以上に加熱されたヒートロール
に前記通気性基材の合成樹脂粉末散布面を接するように
してこのヒートロールを通過させ、合成樹脂粉末を通気
性基材に溶融、圧着させた後、冷却部に前記通気性基材
を通過させることを特徴としたヒートシール性通気包装
材料の製造方法。
(1) Particle size
A synthetic resin powder of 0 to 200 mesh is sprayed using a spraying device with adjustable spraying amount, and the air-permeable base material is placed on a heat roll with good surface releasability and whose surface temperature is heated to a temperature higher than the melting point of the synthetic resin powder. The synthetic resin powder is passed through the heat roll so that the synthetic resin powder sprayed surfaces are in contact with each other, and the synthetic resin powder is melted and pressed onto the breathable base material, and then the breathable base material is passed through the cooling section. A method for producing a heat-sealable breathable packaging material.
JP2309934A 1990-11-14 1990-11-14 Method for producing heat-sealable breathable packaging material Expired - Fee Related JP2559902B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2309934A JP2559902B2 (en) 1990-11-14 1990-11-14 Method for producing heat-sealable breathable packaging material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2309934A JP2559902B2 (en) 1990-11-14 1990-11-14 Method for producing heat-sealable breathable packaging material

Publications (2)

Publication Number Publication Date
JPH04179545A true JPH04179545A (en) 1992-06-26
JP2559902B2 JP2559902B2 (en) 1996-12-04

Family

ID=17999110

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2309934A Expired - Fee Related JP2559902B2 (en) 1990-11-14 1990-11-14 Method for producing heat-sealable breathable packaging material

Country Status (1)

Country Link
JP (1) JP2559902B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5612081A (en) * 1994-11-25 1997-03-18 Netlon Limited Applying grit particles to a continuous web
US5827608A (en) * 1996-10-28 1998-10-27 Minnesota Mining And Manufacturing Company Method of forming a thermoplastic layer on a flexible two-dimensional substrate and powder for preparing same
US6355309B1 (en) 1998-03-11 2002-03-12 3M Innovative Properties Company Method of forming a thermoplastic layer on a layer of adhesive
US6355135B1 (en) 1993-01-25 2002-03-12 Daikin Industries, Ltd. Method of laminating gas permeable sheet material

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5919153A (en) * 1982-06-30 1984-01-31 シンタ−・リミテツド Method and device for manufacturing web-shaped lining cloth coated with plastic
JPS6025263A (en) * 1983-07-21 1985-02-08 Nec Corp Lead frame

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5919153A (en) * 1982-06-30 1984-01-31 シンタ−・リミテツド Method and device for manufacturing web-shaped lining cloth coated with plastic
JPS6025263A (en) * 1983-07-21 1985-02-08 Nec Corp Lead frame

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6355135B1 (en) 1993-01-25 2002-03-12 Daikin Industries, Ltd. Method of laminating gas permeable sheet material
US5612081A (en) * 1994-11-25 1997-03-18 Netlon Limited Applying grit particles to a continuous web
US5827608A (en) * 1996-10-28 1998-10-27 Minnesota Mining And Manufacturing Company Method of forming a thermoplastic layer on a flexible two-dimensional substrate and powder for preparing same
US6355309B1 (en) 1998-03-11 2002-03-12 3M Innovative Properties Company Method of forming a thermoplastic layer on a layer of adhesive

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