JPH04173911A - Method for lining molten iron tapping trough cover in blast furnace - Google Patents

Method for lining molten iron tapping trough cover in blast furnace

Info

Publication number
JPH04173911A
JPH04173911A JP30029490A JP30029490A JPH04173911A JP H04173911 A JPH04173911 A JP H04173911A JP 30029490 A JP30029490 A JP 30029490A JP 30029490 A JP30029490 A JP 30029490A JP H04173911 A JPH04173911 A JP H04173911A
Authority
JP
Japan
Prior art keywords
heat insulating
insulating layer
layer
lining
alumina
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP30029490A
Other languages
Japanese (ja)
Other versions
JP2510352B2 (en
Inventor
Mitsuhiko Takamatsu
高松 光彦
Rikiya Narita
成田 力也
Kazuyuki Sugiyama
杉山 一行
Kenji Kitatani
北谷 賢司
Makoto Nakamura
仲村 誠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harima Ceramic Co Ltd
Nippon Steel Corp
Original Assignee
Harima Ceramic Co Ltd
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harima Ceramic Co Ltd, Nippon Steel Corp filed Critical Harima Ceramic Co Ltd
Priority to JP2300294A priority Critical patent/JP2510352B2/en
Publication of JPH04173911A publication Critical patent/JPH04173911A/en
Application granted granted Critical
Publication of JP2510352B2 publication Critical patent/JP2510352B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PURPOSE:To obtain a blast furnace molten iron tapping trough cover excellent in workability and durability by fitting plural studs inside of iron shell, injection- forming heat insulating layer having low thermal conductivity and further, pouring lining layer containing the specific quantity of SiC in the inside thereof. CONSTITUTION:Plural studs 2 composed of metal or ceramic are planted in the inside of iron shell 1. To the inner face of this iron shell 1, the heat insulating layer 3 is formed with the injection. This heat insulating layer 3 uses alumina, magnesia, etc., together with binder of sodium phosphate, etc., and the thermal conductivity thereof is made to <=3.0kcal/m.h. deg.C. Further, this thickness is desirably about 1/2-1/4 of the whole thickness except the iron shell 1. Successively, the lining layer 4 is poured in the inside thereof. Aggregate in this lining layer 4 is constituted of >=40wt.% SiC, desirably about 40-90% and the other alumina, silica, magnesia, etc., are used for the layer 4. This aggregate is poured by adding the binder of alumina cement, etc., and if necessary, the other additive. By this method, the light weight trough cover having excellent spalling resistance is lined in a short time.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、高炉出銑樋カバーの内張り施工方法に関する
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for constructing a lining for a blast furnace tap gutter cover.

[従来の技術] 高炉出銑において樋カバーは、溶銑の保温、溶銑・スラ
グの飛散防止などの役割をもつ。近年、高炉の操業は高
温・高圧の高負荷傾向にあり、これに伴う操業条件の過
酷化によってこの樋カバーの耐用性が大巾に低下してい
る。
[Prior Art] In blast furnace tapping, a gutter cover has roles such as keeping hot metal warm and preventing hot metal and slag from scattering. In recent years, the operation of blast furnaces has tended to involve high temperatures, high pressures, and high loads, and the resulting harsher operating conditions have significantly reduced the durability of gutter covers.

そこで、例えば特開平2−77510号公報に見られる
ように、炭化珪素および炭素を配合した樋カバー用耐火
物が提案されている。この材質ハ炭化珪素を多量に配合
することにより、耐食性、耐スポーリング性および軽量
化に効果がある。
Therefore, a refractory for gutter covers containing silicon carbide and carbon has been proposed, as seen in, for example, Japanese Patent Application Laid-Open No. 2-77510. By incorporating a large amount of silicon carbide into this material, corrosion resistance, spalling resistance, and weight reduction are effective.

[発明が解決しようとする?!!U] しかし、上記従来の樋カバー材質は多量の炭化珪素の存
在によって熱伝導率が高くなり、鉄皮の赤熱が原因で内
張り材質の性能を十分に発揮することなく樋カバーの使
用を中止しなければならなかった。
[What does invention try to solve? ! ! U] However, the conventional gutter cover material mentioned above has high thermal conductivity due to the presence of a large amount of silicon carbide, and due to the red heat of the iron skin, the use of the gutter cover has been discontinued without fully demonstrating the performance of the lining material. I had to.

[課題を解決するための手段] 内張りの背面に断熱層を介在させれば鉄皮の赤熱を防止
することができる。しかし、断熱層を介在させると樋カ
バーの施工時間が大巾に延びるために施工性に劣るとい
う問題がある。例えば断熱層を鋳込みで施工しようとす
ると、断熱層の硬化を待って内張り材を施工しなければ
ならず、その待ち時間が相当長い。また、鉄皮には内張
り材を保持するために多数のスタッドが設けられており
、断熱層として断熱レンガや断熱ボードなどを使用した
場合はスタッドを回避して設置しなければならないため
に迅速な施工が困難であった。
[Means for solving the problem] By interposing a heat insulating layer on the back side of the lining, it is possible to prevent the iron skin from becoming red hot. However, there is a problem in that when a heat insulating layer is interposed, the construction time of the gutter cover is significantly extended, resulting in poor construction performance. For example, if you try to install a heat insulating layer by casting, you have to wait for the heat insulating layer to harden before applying the lining material, which takes a considerable amount of time. In addition, the steel shell has many studs to hold the lining material, and when using insulation bricks or insulation boards as an insulation layer, it is necessary to avoid the studs and install quickly. Construction was difficult.

本発明は樋カバーの施工において、上記の問題を解決し
たものである。その特徴とするところは、多数のスタッ
ドを設けた鉄皮内側に熱伝導率3.0kcal/m−h
・℃以下の断熱層を吹付けによって形成した後、さらに
その内側に、骨材の40wt%以上を炭化珪素で構成す
る内張り層を鋳込みによって形成する高炉出銑樋カバー
の内張り施工方法である。
The present invention solves the above problems in constructing gutter covers. Its feature is that the inside of the steel shell with many studs has a thermal conductivity of 3.0 kcal/m-h.
- This is a lining construction method for a blast furnace tap gutter cover in which a heat insulating layer with a temperature below ℃ is formed by spraying, and then a lining layer made of silicon carbide at 40 wt% or more of the aggregate is formed by casting.

吹付けによる断熱層の形成は硬化が早いために、その後
の内張り層の鋳込みを直ちに行なうことができる。断熱
レンガや断熱ボードなどと違って、吹付けではスタット
を回避する手段を取らなくても断熱層を容易に施工でき
る。
Since the heat insulating layer is formed by spraying and hardens quickly, the subsequent lining layer can be immediately cast. Unlike insulating bricks or insulation boards, spraying makes it easy to install an insulation layer without having to take measures to avoid studs.

吹付けは多量の施工水分が添加されるから、多孔質組織
となり、優れた断熱効果を有している。また、多孔質組
織のために軽量であり、樋カバー全体を軽量化させる。
Since a large amount of construction water is added during spraying, the structure becomes porous and has an excellent heat insulating effect. Additionally, it is lightweight due to its porous structure, reducing the weight of the entire gutter cover.

この軽量化によって樋カバーの搬送作業の能率向上に効
果がある。
This weight reduction is effective in improving the efficiency of transporting the gutter cover.

本発明を図面に基づいてさらに詳しく説明する。The present invention will be explained in more detail based on the drawings.

第1図は、樋カバーの長さ方向に対する直角の断面図で
ある。施工はこれを反転し、鉄皮が下になるようにして
行なう。
FIG. 1 is a sectional view taken at right angles to the length of the gutter cover. During construction, flip this over so that the iron skin is facing down.

第1図において1は鉄皮、2は鉄皮の内側に多数設けた
スタッド、3は断熱層、4は内張り層である。
In FIG. 1, 1 is a steel shell, 2 is a large number of studs provided inside the steel shell, 3 is a heat insulating layer, and 4 is a lining layer.

スタッド2の形状は第1図に示したものに限られるもの
ではない。また、スタッドの材質は強度および経済性の
点で金属が好ましいが、セラミック製でもよい。
The shape of the stud 2 is not limited to that shown in FIG. Further, the material of the stud is preferably metal in terms of strength and economical efficiency, but ceramic may also be used.

鉄皮1の内面に対して、まず、吹付けによって断熱層3
を形成する。断熱層3の具体的な材質は特に限定される
ものではなく、例えばアルミナ、高アルミナ、シリカ、
アルミナ−シリカ、マグネシア、スピネル、炭化珪素あ
るいはこれらを主材としたレンガ屑などから選ばれる1
種または2種以上を使用する。これに結合剤として例え
ばりん酸ソーダ、けい酸ソーダ、水硬性セメントなどか
ら選ばれる1種または2種以上を添加する。結合剤の割
合は、例えばりん酸ソーダ、けい酸ソーダなどでは外掛
けで3〜10wt%、水硬性セメントでは外掛けで5〜
30wt%とする。この他、必要により、ファイバー類
、解こう剤、消石灰、金属粉、気泡剤、軽量骨材、炭素
、窒化物、ガラスなどから選ばれる1種または2種以上
を適量添加してもよい。
First, a heat insulating layer 3 is applied to the inner surface of the steel shell 1 by spraying.
form. The specific material of the heat insulating layer 3 is not particularly limited, and includes, for example, alumina, high alumina, silica,
1 selected from alumina-silica, magnesia, spinel, silicon carbide, or brick scraps based on these materials.
Use one species or two or more species. One or more binders selected from, for example, sodium phosphate, sodium silicate, and hydraulic cement are added as a binder. The proportion of the binder is, for example, 3 to 10 wt% in the case of sodium phosphate, sodium silicate, etc., and 5 to 10 wt% in the case of hydraulic cement.
It is set to 30wt%. In addition, if necessary, one or more selected from fibers, deflocculants, slaked lime, metal powder, foaming agents, lightweight aggregates, carbon, nitrides, glass, etc. may be added in appropriate amounts.

断熱層3の吹付けには、施工水分を外掛け10〜15w
t%程度添加する。吹付法には施工水分を最初から添加
混合する温式法と、施工水分をノズル内で添加する乾式
法とが知られているが、作業性の面から後者の乾式法が
好ましい。
When spraying the insulation layer 3, add 10 to 15 w of construction moisture to the outside.
Add approximately t%. There are two known spraying methods: a hot method in which construction moisture is added and mixed from the beginning, and a dry method in which construction moisture is added within a nozzle.The latter dry method is preferred from the viewpoint of workability.

断熱層3は以上のように吹付によって形成すると同時に
、熱伝導率を3.0kcal/m−h・℃以下にするこ
とが必要である。本発明で使用する内張り層4の材質は
熱伝導率が高いために、断熱層3の熱伝導率が3.0k
cal/m−h・℃を超えると鉄皮の赤熱を防止するこ
とができない。
The heat insulating layer 3 is formed by spraying as described above, and at the same time, it is necessary to have a thermal conductivity of 3.0 kcal/m-h·°C or less. Since the material of the lining layer 4 used in the present invention has high thermal conductivity, the thermal conductivity of the heat insulating layer 3 is 3.0k.
If the temperature exceeds cal/m-h.degree. C., red heat of the iron skin cannot be prevented.

吹付けは、鋳込みと違って泥しよう状態に調整後、施工
部位に充填されるまでの時間が短いために、硬化時間を
短く設定することができる。したがって硬化が早く、施
工後はその内側に内張り層4を直ちに鋳込むことができ
る。
Unlike casting, spraying takes a short time to fill the construction site after adjusting to the muddy state, so it is possible to set a short curing time. Therefore, it hardens quickly, and the lining layer 4 can be immediately cast inside after construction.

断熱層3の厚みは、断熱層3の断熱性、内張り層4の熱
伝導率・耐食性などに合わせて適宜決定する。例えば、
鉄皮1を除く樋カバー全体の厚みの局〜属が好ましい。
The thickness of the heat insulating layer 3 is appropriately determined according to the heat insulating properties of the heat insulating layer 3 and the thermal conductivity and corrosion resistance of the lining layer 4. for example,
It is preferable that the thickness of the entire gutter cover excluding the iron skin 1 is in the range of 1 to 3.

鋳込みによって形成する内張り層4は、骨材の40wt
%以上、好ましくは40〜90vt%を炭化珪素で構成
する。銑鉄成分のFeは酸化によってFeOを生成する
が、炭化珪素のSiC成分がこのFeOを侵食力の弱い
Feに還元することで内張り層4の耐食性を向上させる
。これを反応式で示すと下記のとおりである。
The lining layer 4 formed by casting is made of 40wt of aggregate.
% or more, preferably 40 to 90 vt%, of silicon carbide. Fe, which is a pig iron component, produces FeO through oxidation, but the SiC component of silicon carbide reduces this FeO to Fe, which has weak corrosive power, thereby improving the corrosion resistance of the lining layer 4. This reaction formula is shown below.

Fe+ −0,−FeO3FeO+SiC−3Fe+S
iO2+CO↑炭化珪素は銑鉄およびスラグの侵入を防
止し、構造的スポーリング防止の効果がある。また、炭
化珪素は粒子内に空隙が多いためにその配合によって樋
カバーの軽量化にも効果がある。
Fe+ -0, -FeO3FeO+SiC-3Fe+S
iO2+CO↑Silicon carbide prevents the intrusion of pig iron and slag, and has the effect of preventing structural spalling. Furthermore, since silicon carbide has many voids within its particles, its formulation is effective in reducing the weight of the gutter cover.

炭化珪素以外の骨材は例えばアルミナ、高アルミナ、シ
リカ、アルミナ−シリカ、マグネシア、スピネル、ある
いはこれらを主材としたレンガ屑などから選ばれる1種
または2種以上とする。内張り層4はこれに結合剤とし
て例えばアルミナセメントを外掛けで1〜10wt%程
度添加する。結合剤はアルミナセメントだけでなく、例
えばアルミナセメントとりん酸アルミニウムなどを組み
合わせて使用してもよい。また、鋳込み成形用耐火物の
添加物として知られている例えばファイバー類、アルミ
ナゾル、シリカゾル、耐火物超微粉、解こう剤、金属粉
、気泡剤、軽量骨材、炭素、窒化物などから選ばれる1
種または2種以上を適量添加してもよい。施工水分は外
掛けで、例えば5〜10wt%とする。
The aggregate other than silicon carbide may be one or more selected from, for example, alumina, high alumina, silica, alumina-silica, magnesia, spinel, or brick waste mainly composed of these materials. For the lining layer 4, approximately 1 to 10 wt % of alumina cement, for example, is added as a binder. As the binder, not only alumina cement but also a combination of alumina cement and aluminum phosphate may be used. In addition, additives for cast molding refractories are selected from fibers, alumina sol, silica sol, ultrafine refractory powder, peptizers, metal powders, foaming agents, lightweight aggregates, carbon, nitrides, etc. 1
Appropriate amounts of one or more seeds may be added. The moisture content during construction is external, for example, 5 to 10 wt%.

[実  施  例コ 以下に、本発明の実施例とその比較例を示す。[Example of implementation] Examples of the present invention and comparative examples thereof are shown below.

第1表は断熱層に使用した耐火組成物。第2表は内張り
層に使用した耐火組成物。そして第3表は、各実施例・
比較例の施工方法とその試験結果である。
Table 1 shows the fireproof compositions used for the heat insulation layer. Table 2 shows the fireproof compositions used for the lining layer. Table 3 shows each example/
This is the construction method and test results of a comparative example.

実施例1〜5 鉄皮内側に断熱層を吹付は法で形成した後、その上に内
張り層を鋳込みによって形成した。
Examples 1 to 5 A heat insulating layer was formed on the inside of the steel shell by a spraying method, and then a lining layer was formed thereon by casting.

比較例1.2 断熱層を介在させることなく内張り層のみを形成した。Comparative example 1.2 Only the lining layer was formed without intervening a heat insulating layer.

比較例3.4 断熱層、内張り層ともに鋳込みによって形成した。Comparative example 3.4 Both the heat insulating layer and the lining layer were formed by casting.

第 1 表  断熱層の組成(wt96) とその特性
第 2 表  内張り層の組成(wtk) とその特性
〈第1.2表における特性試験方法〉 熱 伝 導 率 :  1450℃X3Hで加熱後、測
定した。
Table 1: Composition of the heat insulating layer (wt96) and its properties Table 2: Composition of the lining layer (wtk) and its properties (Characteristics test method in Table 1.2) Thermal conductivity: Measured after heating at 1450°C for 3 hours did.

耐大ポーリング性 ・ −辺80闘のサイコロ状に鋳込
んだ試片について、加熱(1450℃)−空冷(30分
)を10回くり返した後、キレッ発生状況を調べく第3
表における実機試験方法〉 施  工  性 : 施工所要時間 鉄皮赤熱の有無 : 肉眼観察によフて判断した。
Large poling resistance - After repeating heating (1450℃) and air cooling (30 minutes) 10 times on a test piece cast in the shape of a dice with 80 sides, the third test was conducted to examine the occurrence of sharpness.
Actual test method in the table> Workability: Required construction time Presence or absence of red heat on steel skin: Judged by visual observation.

樋カバーの重量 : 施工後、鉄皮も含めた総重量を測
定した。
Weight of gutter cover: After construction, the total weight including the steel shell was measured.

耐  用  性 : 何トンの通銑に耐用できたかを測
定した。
Durability: Measured how many tons of iron it could withstand.

第3表の結果からも明らかなように、本発明の実施例に
よって得られた樋カバーは鉄皮の赤熱がなく、しかも軽
量、かつ耐用性に優れている。また、施工の所要時間が
短い。
As is clear from the results in Table 3, the gutter covers obtained according to the examples of the present invention have no red heat of the iron skin, are lightweight, and have excellent durability. Also, the time required for construction is short.

これに対し比較例2は、断熱層を介在させていないので
実機試験において鉄皮の赤熱が早期に認められ、耐用性
に劣っていた。比較例3は断熱層を鋳込み形成したこと
で、断熱層の硬化が遅く、施工所要時間が長い。比較例
4は断熱層の熱伝導率が高く、赤熱防止の効果が得られ
ない。比較例1は内張り層の炭化珪素の含有量が少なく
、耐用性に劣る。
On the other hand, in Comparative Example 2, since no heat insulating layer was interposed, the red heat of the iron skin was observed early in the actual machine test, and the durability was poor. In Comparative Example 3, the heat insulating layer was formed by casting, so the hardening of the heat insulating layer was slow and the construction time was long. In Comparative Example 4, the thermal conductivity of the heat insulating layer is high, and the effect of preventing red heat cannot be obtained. Comparative Example 1 has a low silicon carbide content in the lining layer and is inferior in durability.

[効   果] 本発明は以上のとおり、吹付けによる断熱層の形成と炭
化珪素質の内張り層との組み合わせによって、施工性お
よび耐用性に優れた樋カバーを得ることができる。した
がって、今後ますます使用条件の苛酷化が予想される樋
カバーにおいて、本発明の施工方法はその価値がきわめ
て大きい。
[Effects] As described above, according to the present invention, a gutter cover with excellent workability and durability can be obtained by combining the formation of a heat insulating layer by spraying and a silicon carbide lining layer. Therefore, the construction method of the present invention is extremely valuable for gutter covers whose usage conditions are expected to become increasingly severe in the future.

【図面の簡単な説明】[Brief explanation of drawings]

る直角の断面図を示す。 1・・・鉄皮       2・・・スタッド3・・・
断熱層      4・・・内張り1他4名 第 1 図 1、鉄皮 2:スタット 3:断熱層 4:内張り層
A right-angle cross-sectional view is shown. 1... Iron skin 2... Stud 3...
Insulation layer 4...Inner lining 1 and 4 other people 1 Figure 1, Iron skin 2: Stat 3: Insulation layer 4: Inner lining layer

Claims (1)

【特許請求の範囲】[Claims] 1 多数のスタッドを設けた鉄皮内側に熱伝導率3.0
kcal/m・h・℃以下の断熱層を吹付けによって形
成した後、さらにその内側に、骨材の40wt%以上を
炭化珪素で構成する内張り層を鋳込みによって形成する
高炉出銑樋カバーの内張り施工方法。
1 Thermal conductivity is 3.0 inside the steel shell with many studs.
After forming a heat insulating layer of kcal/m・h・℃ or less by spraying, a lining layer containing 40 wt% or more of the aggregate made of silicon carbide is further formed by casting inside the layer. Construction method.
JP2300294A 1990-11-06 1990-11-06 Blast furnace tap iron cover covering method Expired - Fee Related JP2510352B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2300294A JP2510352B2 (en) 1990-11-06 1990-11-06 Blast furnace tap iron cover covering method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2300294A JP2510352B2 (en) 1990-11-06 1990-11-06 Blast furnace tap iron cover covering method

Publications (2)

Publication Number Publication Date
JPH04173911A true JPH04173911A (en) 1992-06-22
JP2510352B2 JP2510352B2 (en) 1996-06-26

Family

ID=17883057

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2300294A Expired - Fee Related JP2510352B2 (en) 1990-11-06 1990-11-06 Blast furnace tap iron cover covering method

Country Status (1)

Country Link
JP (1) JP2510352B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL1003885C2 (en) * 1996-08-27 1998-03-03 Hoogovens Tech Services Gutter for a hot melt and gutter system.
JP2012052211A (en) * 2010-09-03 2012-03-15 Nippon Steel Corp Transfer gutter for molten metal
CN114685174A (en) * 2022-04-27 2022-07-01 长兴明天炉料有限公司 High-strength light tapping channel and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6075899U (en) * 1983-10-31 1985-05-28 川崎製鉄株式会社 Cover for protecting high heat objects
JPS61164244U (en) * 1985-03-30 1986-10-11
JPH0277510A (en) * 1988-09-13 1990-03-16 Nippon Steel Corp Refractory for covering iron tapping trough in blast furnace

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6075899U (en) * 1983-10-31 1985-05-28 川崎製鉄株式会社 Cover for protecting high heat objects
JPS61164244U (en) * 1985-03-30 1986-10-11
JPH0277510A (en) * 1988-09-13 1990-03-16 Nippon Steel Corp Refractory for covering iron tapping trough in blast furnace

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL1003885C2 (en) * 1996-08-27 1998-03-03 Hoogovens Tech Services Gutter for a hot melt and gutter system.
WO1998008982A1 (en) * 1996-08-27 1998-03-05 Hoogovens Technical Services Europe B.V. Runner for a hot melt, runner system and method for conveying a hot melt
US6090340A (en) * 1996-08-27 2000-07-18 Hoogovens Technical Services Europe Bv Runner for a hot melt, runner system and method for conveying a hot melt
CN1066200C (en) * 1996-08-27 2001-05-23 霍戈文斯技术服务欧洲有限公司 Runner for hot melt, runner system and method for conveying hot melt
JP2012052211A (en) * 2010-09-03 2012-03-15 Nippon Steel Corp Transfer gutter for molten metal
CN114685174A (en) * 2022-04-27 2022-07-01 长兴明天炉料有限公司 High-strength light tapping channel and preparation method thereof

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