JPH04173501A - Powder densifier - Google Patents
Powder densifierInfo
- Publication number
- JPH04173501A JPH04173501A JP29783990A JP29783990A JPH04173501A JP H04173501 A JPH04173501 A JP H04173501A JP 29783990 A JP29783990 A JP 29783990A JP 29783990 A JP29783990 A JP 29783990A JP H04173501 A JPH04173501 A JP H04173501A
- Authority
- JP
- Japan
- Prior art keywords
- powder
- filling chamber
- powder filling
- wall
- supply device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000843 powder Substances 0.000 title claims abstract description 312
- 230000002093 peripheral effect Effects 0.000 claims description 36
- 238000001514 detection method Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 239000011295 pitch Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000007872 degassing Methods 0.000 description 15
- 230000000694 effects Effects 0.000 description 8
- 230000005484 gravity Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 101100460146 Arabidopsis thaliana NEET gene Proteins 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Landscapes
- Basic Packing Technique (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本願発明は、粉体を袋(例えばフレコンバッグ)内に充
填する際に使用される粉体充填機に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a powder filling machine used for filling powder into bags (for example, flexible container bags).
(従来技術)
粉体中には、その製造段階、輸送段階あるいは袋詰め段
階などにおいて各粉体粒子間に多量の空気が混入してお
り、該粉体中の脱気操作を行わずにそのまま袋詰めして
しまうと充填効率が悪くなる。(Prior art) A large amount of air is mixed in between each powder particle during the manufacturing stage, transport stage, bagging stage, etc., and the powder is left as is without degassing the powder. Packing into bags will reduce filling efficiency.
従来から、粉体中の脱気装置として、一般に粉体を袋内
に収容した状態で袋に振動を与えることにより、袋内の
粉体を沈下させて脱気するようにしたものがよく使用さ
れている。ところが、このように振動により粉体中の脱
気を行う場合には、振動発生装置が大がかりとなるとと
もに、振動により装置全体の耐久性が低下するという問
題があるほか、粉体中の脱気は、粉体の自重を利用して
沈下させることによって行われるので、比重の小さい粉
体では例え長時間振動を与えてもその充填密度をさほど
高めることができないという問題があった。特に比重の
小さい粉体程、高密度で充填すべきであるが、このよう
な振動式脱気装置では低比重の粉体中の脱気には不向き
であった。Traditionally, degassing devices for powder have been commonly used, which are designed to degas the powder by applying vibrations to the bag while the powder is contained in the bag, causing the powder in the bag to sink. has been done. However, when degassing the powder by vibration in this way, there are problems in that the vibration generator is large-scale, the vibration reduces the durability of the entire device, and the degassing in the powder is difficult. Since this is carried out by using the powder's own weight to make it sink, there is a problem in that if the powder has a low specific gravity, even if it is subjected to vibration for a long time, the packing density cannot be increased very much. In particular, powders with lower specific gravity should be packed with higher density, but such vibrating deaerators are not suitable for degassing powders with low specific gravity.
又、従来から、粉体中の脱気装置として、例えば特公昭
56−41484号公報で示されているように、粉体中
に脱気棒を挿入し、その脱気枠中の空気を真空吸引する
ことによって粉体中の空気を吸引排除するようにしたも
のが知られている。Conventionally, as a deaeration device for powder, for example, as shown in Japanese Patent Publication No. 56-41484, a deaeration rod is inserted into the powder and the air in the deaeration frame is evacuated. A device is known in which the air in the powder is removed by suction.
ところが、この公知例のものでは、比較的小量の粉体で
あればそれなりの効果が確認されるが、大量の粉体中の
脱気を行う場合には、脱気棒に近い位置にある粉体中の
空気は比較的容易に吸引されるものの、時間が経過する
のにともなって脱気棒が目詰まりを起こして短時間で吸
気不能になってしまい、脱気棒から遠い位置にある粉体
中の脱気が行えなくなるという問題があった。尚、袋の
間口径が大きい場合には、袋内に複数本の脱気棒を間隔
をもって同時に挿入することも可能であるか、例えばフ
レコンバッグのように胴径の割に開口径が小さいもので
は袋胴部の外径寄り部分に脱気棒を挿入することができ
ず、粉体中の全体を均一に脱気させることができない。However, with this known example, a certain effect can be confirmed for a relatively small amount of powder, but when degassing a large amount of powder, the degassing rod is placed close to the degassing rod. Although the air in the powder can be sucked in relatively easily, as time passes, the degassing rod becomes clogged and becomes impossible to suction in a short period of time, and the powder is located far from the degassing rod. There was a problem in that the powder could not be degassed. In addition, if the opening diameter of the bag is large, it is possible to insert multiple deaeration rods into the bag at the same time at intervals, or for example, if the opening diameter is small in relation to the body diameter, such as a flexible container bag. In this case, it is not possible to insert a deaeration rod into the outer diameter portion of the bag body, and the entire powder cannot be uniformly deaerated.
(発明の目的)
本願発明は、上記したような従来の脱気装置の問題点に
鑑み、予め粉体充填室内において真空吸引により脱気効
率を高めることができ、且つ粉体充填室から粉体を高密
度のままで袋内に投入することができるとともに、さら
に粉体を粉体充填室内に強制圧入することによってより
一層脱気作用を促進せしめ得るようにした粉体充填機を
提供することを目的とするものである。(Object of the Invention) In view of the problems of the conventional degassing device as described above, the present invention is capable of increasing the degassing efficiency by vacuum suction in the powder filling chamber in advance, and also removes the powder from the powder filling chamber. To provide a powder filling machine capable of charging powder into a bag with high density and further promoting deaeration by forcibly injecting the powder into a powder filling chamber. The purpose is to
(目的を達成するための手段)
本願請求項1の発明の粉体充填機は、粉体を貯留する粉
体ホッパーと、空気の通過を許容し前記粉体の通過を阻
止し得る多孔質材で形成され、側周壁と上壁を有し且つ
下方に粉体排出用の下部開口を設けた縦向き筒型の粉体
充填室と、前記粉体ホッパー内の粉体を順次粉体充填室
内に供給する粉体供給装置と、粉体充填室内の粉体満杯
状態を検出する満杯状態検出手段と、粉体充填室の側周
壁の外面と該粉体充填室の上壁の上面をそれぞれ側部空
間部と上部空間部を隔てて密閉状に被覆する側周部被覆
壁及び上部被覆壁を有する充填室被覆体と、粉体充填室
の下部開口を開閉するシャッター部材と該シャッター部
材を開閉操作するシャッター駆動装置を有する下部開口
開閉装置と、粉体充填室の側周壁と充填室被覆体の側周
部被覆壁との間の側部空間部内に連通ずる第1空気管と
、粉体充填室の上壁と充填室被覆体の上部被覆壁との間
の上部空間部内に連通ずる第2空気管と、第1空気管と
第2空気管とのうちの少なくとも第1空気管を接続した
真空吸引装置と、第1空気管と第2空気管の両方をそれ
ぞれ接続した圧縮空気供給装置と、第1空気管の途中に
設けられていて、前記側部空間部内を前記真空吸引装置
又は前記圧縮空気供給装置に選択的に連通せしめる第1
切換手段と、第2空気管の途中に設けられていて、前記
上部空間部内と前記圧縮空気供給装置との間を連通状態
と遮断状態とに切換える第2切換手段と、前記粉体充填
室内に粉体が満杯になるまで充填されるまでは、前記第
1切換手段を側部空間部と真空吸引装置とが連通する側
に操作するとともに前記第2切換手段を上部空間部と圧
縮空気供給装置とが遮断される側に操作し、前記粉体充
填室内に粉体が満杯になるまで充填されたときに、前記
満杯状態検出手段からの信号を受けて前記第1切換手段
を側部空間部と圧縮空気供給装置とが連通する側に切換
え、その直後に前記シャッター駆動装置をシャッター部
材開放側に作動させ、しかも前記第2切換手段を上部空
間部と圧縮空気供給装置とが連通ずる側に切り換えるよ
うにそれぞれ制御するコントローラとを備えたことを特
徴としている。(Means for Achieving the Object) A powder filling machine according to the invention of claim 1 includes a powder hopper for storing powder, and a porous material that allows air to pass through and prevents the powder from passing through. a vertically cylindrical powder filling chamber having a side circumferential wall and an upper wall and a lower opening for discharging the powder; a powder supplying device for supplying powder to a powder filling chamber; a full state detection means for detecting a full state of powder in a powder filling chamber; A filling chamber covering body having a side circumferential covering wall and an upper covering wall that separate the lower space and the upper space in a sealed manner, a shutter member that opens and closes a lower opening of the powder filling chamber, and a shutter member that opens and closes the shutter member. a lower opening opening/closing device having a shutter driving device to operate; a first air pipe communicating with a side space between a side peripheral wall of the powder filling chamber and a side peripheral covering wall of the filling chamber covering body; Connecting at least the first air pipe of the first air pipe and the second air pipe to a second air pipe communicating in the upper space between the upper wall of the filling chamber and the upper covering wall of the filling chamber covering body. a compressed air supply device to which both the first air pipe and the second air pipe are respectively connected; A first device selectively communicated with the compressed air supply device.
a switching means, a second switching means provided in the middle of the second air pipe and switching between a communication state and a cutoff state between the inside of the upper space and the compressed air supply device; Until the powder is filled to the full, the first switching means is operated to the side where the side space and the vacuum suction device communicate with each other, and the second switching means is operated so that the upper space and the compressed air supply device communicate with each other. When the powder filling chamber is filled with powder until it is full, the first switching means is switched to the side space portion in response to a signal from the full state detection means. and the compressed air supply device communicate with each other, and immediately thereafter, the shutter driving device is operated to open the shutter member, and the second switching means is switched to the side where the upper space portion and the compressed air supply device communicate with each other. It is characterized by comprising a controller that controls switching between the two.
又、本願請求項2の発明は、前記請求項1の発明の粉体
充填機において、粉体供給装置として、案内筒内でスク
リュー棒をモータ駆動により回転せしめることによって
粉体を粉体充填室側に強制的に押込み得る如くするとと
もにスクリニー羽根の間隔を案内筒出口側に向けて暫減
する如くしたスクリュー式粉体供給装置を採用したこと
を特徴としている。In addition, the invention of claim 2 of the present application is the powder filling machine of the invention of claim 1, in which the powder feeding device rotates the screw rod within the guide cylinder by driving a motor to feed the powder into the powder filling chamber. The invention is characterized in that it employs a screw type powder feeding device which can be forcibly pushed toward the side and the interval between the screeny blades is gradually reduced toward the exit side of the guide tube.
(作 用)
本願請求項1の発明の粉体充填機は次のように作用する
。(Function) The powder filling machine of the invention of Claim 1 functions as follows.
まず、粉体充填室内に粉体を供給する前に、粉体充填室
の下部開口をシャッター部材で閉じておき、且つ粉体充
填室の上壁と充填室被覆体の上部被覆壁との間の上部空
間部内と圧縮空気供給装置とは第2切換手段により遮断
しておく。そして、第1切換手段により粉体充填室の側
周壁と充填室被覆体の側周部被覆壁との間の側部空間部
内と真空吸引装置とを連通させ、該側部空間部内を真空
吸引しながら、粉体供給装置により粉体ホッパー内の粉
体(空気混じりの低密度状態にある)を順次粉体充填室
内に供給する。すると、側部空間部内と粉体充填室内と
の圧力差により該粉体充填室内の空気か粉体充填室の側
周壁を通過して側部空間部側に吸引され、順次粉体充填
室内に供給されてくる空気混じりの粉体がら空気のみを
粉体充填室外に排出するようになり、粉体充填室内に粉
体が高密度状態で充填されるようになる。該粉体充填室
内に所定量の粉体が充填される(満杯になる)と、それ
を検出する満杯状態検出手段(例えば側部空間部内の圧
力を検出する圧力検出器を採用可能)からの信号がコン
トローラ側に送られ、それに基づいて該コントローラか
ら発せられる信号により、先ず第1切換手段を切り換え
て側部空間部内に圧縮空気供給装置からの圧縮空気を送
り込み、そのごく短時間後(例えば約1秒後)に下部開
口開閉装置のシャッター駆動装置をシャッター部材開放
側に操作するとともに、第2切換手段を切り換えて上部
空間部内にも圧縮空気供給装置からの圧縮空気を送り込
む。上記のように側部空間部内に圧縮空気を送り込むと
、側部空間部内が高圧となって該側部空間部内の空気が
粉体充填室の側周壁を通って該粉体充填室内に侵入する
ようになるが、その空気は粉体充填室内において高密度
状態で固められている粉体塊の外側周面を押圧し、該粉
体塊をより一屓圧縮させるとともに、該粉体塊の外周面
と粉体充填室の側周壁内面との間に微小間隔の隙間を形
成するようになる。又、このように粉体充填室の側周壁
に対して空気が側部空間部側から粉体充填室内に向けて
通過すると、真空吸引時に該側周壁の内面側に付着(目
詰まり)していた粉体粒子が剥離されるようになる。尚
、粉体充填室内に空気を送り込むと、粉体充填室内の粉
体塊は高密度状態で固められ且つ粉体充填室内に満杯状
態で充填されているので、該粉体塊のごく表層部分には
空気が接触するものの、粉体塊中に空気が侵入すること
はない。この状態で、粉体充填室の下部開口が開放され
、且つ上部空間部に圧縮空気が送り込まれると、粉体充
填室内の粉体塊は、その自重と粉体充填室の上壁を通過
してくる空気の押圧力により、はぼ塊状のまま下部開口
から下方(袋の開口部が受けられる)に排出されるよう
になる。First, before supplying powder into the powder filling chamber, the lower opening of the powder filling chamber is closed with a shutter member, and the space between the upper wall of the powder filling chamber and the upper covering wall of the filling chamber covering body is closed. The inside of the upper space and the compressed air supply device are isolated by the second switching means. Then, the first switching means causes the vacuum suction device to communicate with the side space between the side wall of the powder filling chamber and the side wall of the filling chamber covering body, and vacuums the inside of the side space. At the same time, the powder in the powder hopper (in a low density state mixed with air) is sequentially fed into the powder filling chamber by the powder supply device. Then, due to the pressure difference between the side space and the powder filling chamber, the air inside the powder filling chamber passes through the side circumferential wall of the powder filling chamber and is sucked into the side space, and is sequentially drawn into the powder filling chamber. Only the air from the supplied powder mixed with air is discharged outside the powder filling chamber, and the powder filling chamber is filled with powder at a high density. When the powder filling chamber is filled with a predetermined amount of powder (becomes full), a full state detection means (for example, a pressure detector that detects the pressure in the side space can be employed) detects this. A signal is sent to the controller side, and based on the signal issued from the controller, the first switching means is first switched to send compressed air from the compressed air supply device into the side space, and after a very short time (e.g. After about 1 second), the shutter drive device of the lower opening opening/closing device is operated to open the shutter member, and the second switching means is switched to send compressed air from the compressed air supply device into the upper space as well. When compressed air is sent into the side space as described above, the inside of the side space becomes high pressure, and the air in the side space enters the powder filling chamber through the side peripheral wall of the powder filling chamber. However, the air presses the outer circumferential surface of the powder lump that is compacted in a high density state in the powder filling chamber, compressing the powder lump even more, and also compressing the outer periphery of the powder lump. A minute gap is formed between the surface and the inner surface of the side peripheral wall of the powder filling chamber. Additionally, if air passes through the side wall of the powder filling chamber from the side space side toward the powder filling chamber, it may adhere to (clog) the inner surface of the side wall during vacuum suction. The powder particles that have been removed will be exfoliated. Note that when air is sent into the powder filling chamber, the powder lump in the powder filling chamber is solidified in a high-density state and the powder filling chamber is fully filled, so that the very surface layer of the powder lump is Although air comes into contact with the powder, air does not enter the powder mass. In this state, when the lower opening of the powder filling chamber is opened and compressed air is sent into the upper space, the powder mass in the powder filling chamber passes through its own weight and the upper wall of the powder filling chamber. Due to the pressing force of the coming air, the bag is discharged downward from the lower opening (where the opening of the bag can be received) in the form of a lump.
又、このとき、該粉体塊の外周面と粉体充填室の側周壁
内面との間に空気層が形成されていることにより、粉体
塊の排出時に両者間の摩擦抵抗がなくなって、排出がス
ムーズに行われる。そして、粉体充填室内の粉体塊排出
後は、下部開口開閉装置及び各切換手段等を初期設定に
戻せば繰り返して上記同様の粉体中の脱気作業が行える
。Also, at this time, since an air layer is formed between the outer peripheral surface of the powder mass and the inner surface of the side peripheral wall of the powder filling chamber, there is no frictional resistance between the two when the powder mass is discharged. Ejection is carried out smoothly. After discharging the powder mass from the powder filling chamber, the same degassing operation in the powder as described above can be repeated by returning the lower opening/closing device, each switching means, etc. to the initial settings.
又、本願請求項2の粉体充填機によれば、粉体供給装置
として、粉体を強制的に押し込み得るスクリュー式の粉
体供給装置を採用しているので、特に粉体充填室内への
粉体充填最終段階において粉体充填室内に粉体を強制的
に押し込むことができる。又、スクリュー羽根の間隔を
案内筒の出口側に向けて暫減する如くしているので、粉
体が案内筒内を通過する際に圧縮されるようになり、粉
体充填室内に供給される前にも予め脱気作業か行われる
。Further, according to the powder filling machine of claim 2 of the present application, a screw-type powder feeding device that can forcibly push the powder is adopted as the powder feeding device, so that it is particularly difficult to push the powder into the powder filling chamber. In the final stage of powder filling, the powder can be forced into the powder filling chamber. In addition, since the interval between the screw blades is gradually reduced toward the exit side of the guide cylinder, the powder is compressed as it passes through the guide cylinder, and is supplied into the powder filling chamber. Deaeration work is also done beforehand.
(発明の効果)
本願請求項1の発明の粉体充填機では、粉体充填室内に
供給された粉体中の空気を、該粉体充填室の側周壁から
真空吸引することによって脱気するようにしているので
、粉体充填室内において粉体中の空気は、粉体充填室側
周部の大面積部分から脱気させることができ、その脱気
効率及び粉体充填室内への充填効率が向上する。特に、
粉体として比重の小さいものを使用した場合でも、真空
吸引によって脱気せしめるようにしているので、脱気作
用が効率よく行われる。又、粉体充填室内での脱気作用
が終了すると、それを検出する満杯状態検出手段からの
信号に基づいて、逆に側部空間部側から粉体充填室内に
空気が送り込まれるので、粉体充填室内に高密度状態で
充満している粉体塊をその外側周面から圧縮するように
なり、それによって該粉体塊全体を圧縮せしめてより一
屓高密度に集約させることができる。又、そのとき、粉
体充填室の側周壁内面と粉体充填室内部の粉体塊の外側
面との間に微小間隔の空気層が形成される。そして、上
記のように側部空間部内に圧縮空気供給装置からの圧縮
空気が送り込まれた直後に、粉体充填室の下部開口が開
放され且つ上部空間部に圧縮空気が送り込まれるように
なっているので、該粉体塊は、その自重と上方からの圧
縮空気による押圧力とによりスムーズに下部開口から下
方に排出させることができる。このとき、粉体充填室の
側周壁内面と粉体塊の外側面との間に空気層が形成され
ていることにより、両者間に摩擦力が発生せず、粉体塊
を塊状のまま落下させることができ、排出作業時におい
て粉体中への空気混入が起こりにくくなる。更に、上記
のように粉体充填室内への粉体充填後に、粉体充填室の
側周壁を通して側部空間部側から粉体充填室内に空気を
送り込むことができるので、該側周壁の内面に密着して
いた粉体の粒子を剥離せしめることができ、粉体充填室
の目詰まりを自動的に除去して長期連続運転が可能とな
る、等の多くの効果を有する。(Effect of the invention) In the powder filling machine of the invention of claim 1, the air in the powder supplied into the powder filling chamber is deaerated by vacuum suction from the side peripheral wall of the powder filling chamber. As a result, the air in the powder in the powder filling chamber can be evacuated from a large area around the side of the powder filling chamber, which improves the deaeration efficiency and the filling efficiency into the powder filling chamber. will improve. especially,
Even when a powder with a low specific gravity is used, the deaeration is performed by vacuum suction, so that the deaeration effect is efficiently performed. In addition, when the deaeration action in the powder filling chamber is completed, air is sent into the powder filling chamber from the side space side based on a signal from the full state detection means that detects this, so that the powder filling chamber is filled with air. The powder mass filling the powder filling chamber in a high-density state is compressed from its outer circumferential surface, thereby compressing the entire powder mass and making it possible to aggregate it at a higher density. Further, at this time, an air layer with a minute interval is formed between the inner surface of the side circumferential wall of the powder filling chamber and the outer surface of the powder mass inside the powder filling chamber. Immediately after the compressed air from the compressed air supply device is sent into the side space as described above, the lower opening of the powder filling chamber is opened and the compressed air is sent into the upper space. Therefore, the powder mass can be smoothly discharged downward from the lower opening by its own weight and the pressing force of compressed air from above. At this time, since an air layer is formed between the inner surface of the side circumferential wall of the powder filling chamber and the outer surface of the powder lump, no frictional force is generated between the two, and the powder lump falls as a lump. This makes it difficult for air to be mixed into the powder during the discharge operation. Furthermore, as described above, after the powder is filled into the powder filling chamber, air can be sent into the powder filling chamber from the side space side through the side circumferential wall of the powder filling chamber, so that the inner surface of the side circumferential wall is It has many effects, such as being able to separate powder particles that have adhered to each other, automatically removing clogging in the powder filling chamber, and enabling long-term continuous operation.
又、本願請求項2の発明の粉体充填機によれば、粉体供
給装置として、粉体を強制押し込み可能なスクリュー式
のものを採用しているので、上記請求項1の粉体充填機
の効果に加えて、粉体充填室内への粉体充填最終段階に
おいて、粉体充填室内で粉体を更に圧縮させることがで
き、充填効率かより一層向上するとともに、スクリュー
羽根の間隔が出口側に向かって暫減するようにしている
ので、粉体供給装置による粉体充填室側への粉体供給段
階においても粉体中の脱気作用が行われ、粉体を一層高
密度に集約させることができるという効果がある。Moreover, according to the powder filling machine of the invention of claim 2 of the present application, a screw type device that can forcibly push the powder is adopted as the powder feeding device, so that the powder filling machine of the invention of claim 1 is adopted. In addition to the effect of Since the powder is gradually reduced toward the powder filling chamber side by the powder supply device, deaeration is performed in the powder, and the powder is concentrated even more densely. It has the effect of being able to
(実施例)
以下、第1図ないし第5図を参照して本願発明の詳細な
説明する。(Example) Hereinafter, the present invention will be described in detail with reference to FIGS. 1 to 5.
この実施例の粉体充填機は、第1図に示すように、処理
すべき粉体Pを貯留する粉体ホッパー1と、粉体Pを一
定量づつ充填する粉体充填室3と、粉体ホッパー1内の
粉体Pを順次粉体充填室3内に向けて供給する粉体供給
装置2と、粉体充填室3の外側を被覆する充填室被覆体
4と、粉体充填室3の下部開口(粉体排出口となる)3
3を開閉する下部開口開閉装置5と、粉体充填室3と充
填室被覆体4間の空間部(61,62)内及び後述する
垂下筒34内をそれぞれ真空吸引するための真空吸引装
置(真空ポンプ)6と、上記空間部(61,62)内及
び垂下筒34内に圧縮空気を供給する圧縮空気供給装置
(フンプレノサー)7と、各種空気管71〜74と、各
空気管71〜74の途中に設けられた切換手段(例えば
電磁切換弁)81〜84と、該切換手段81〜84及び
下部開口開閉装置5を制御1するコントローラ10と、
粉体充填室3内の粉体満杯状態を検出する満杯状態検出
手段13とを基本構成としている。As shown in FIG. 1, the powder filling machine of this embodiment includes a powder hopper 1 for storing powder P to be processed, a powder filling chamber 3 for filling a fixed amount of powder P, and a powder filling chamber 3 for storing powder P to be processed. A powder supply device 2 that sequentially supplies the powder P in the powder hopper 1 into the powder filling chamber 3, a filling chamber cover 4 that covers the outside of the powder filling chamber 3, and a powder filling chamber 3. Lower opening (becomes powder outlet) 3
a lower opening opening/closing device 5 for opening and closing the powder filling chamber 3 and the filling chamber cover 4, and a vacuum suction device (for vacuum suctioning the inside of the space (61, 62) between the powder filling chamber 3 and the filling chamber cover 4 and the inside of the hanging cylinder 34, which will be described later. vacuum pump) 6, a compressed air supply device (funprenocer) 7 that supplies compressed air into the spaces (61, 62) and the hanging cylinder 34, various air pipes 71 to 74, and each air pipe 71 to 74. switching means (for example, electromagnetic switching valves) 81 to 84 provided in the middle, and a controller 10 that controls the switching means 81 to 84 and the lower opening opening/closing device 5;
The basic structure includes a full state detection means 13 for detecting a full state of powder in the powder filling chamber 3.
粉体ホッパー1は、その下端部に粉体取出口11が形成
されている。The powder hopper 1 has a powder outlet 11 formed at its lower end.
粉体供給装置2は、案内筒21内に、モータ20によっ
て回転せしめられるスクリュー棒22を横設して構成さ
れている。案内筒21の粉体入口は粉体ホッパー1の粉
体取出口1】に接続され、又該案内筒21の粉体出口は
粉体充填室3に接続されている。スクリュー棒22のス
クリュー羽根23は、案内筒21の入口側から出口側に
向かつて順次間隔が小さくなるような暫減ピッチ状態で
取り付けられている。The powder supply device 2 is constructed by horizontally disposing a screw rod 22 rotated by a motor 20 in a guide cylinder 21 . The powder inlet of the guide tube 21 is connected to the powder outlet 1 of the powder hopper 1, and the powder outlet of the guide tube 21 is connected to the powder filling chamber 3. The screw blades 23 of the screw rod 22 are attached at gradually decreasing pitches such that the interval gradually decreases from the inlet side to the outlet side of the guide tube 21.
粉体充填室3は、第2図及び第3図に示すように、空気
の流通は許容するが粉体Pの通過は阻止し得る程度の多
数の微小孔を有する多孔質板製で、円筒状の側周壁31
とその上部を閉塞する上壁32とを有している。側周壁
31の下部はそのまま開放(下部開口33)されている
。又、この実施例の粉体充填室3では、上壁32から側
周壁31の中心部を通って適宜深さだけ下方に延びる中
空小径の垂下筒34を設けている。この垂下筒34も上
記多孔質板で形成されていて、垂下筒34の内外に空気
の流通は許容するが粉体Pの通過は阻止し得るようにな
っている。又、この垂下筒34は、上部が開放され、下
部は蓋材で閉塞されている。As shown in FIGS. 2 and 3, the powder filling chamber 3 is made of a cylindrical porous plate having a large number of micropores that allow air to flow but prevent the powder P from passing through. shaped side wall 31
and an upper wall 32 that closes the upper part. The lower part of the side peripheral wall 31 is left open (lower opening 33). Further, the powder filling chamber 3 of this embodiment is provided with a hollow small-diameter hanging cylinder 34 extending downward from the upper wall 32 through the center of the side peripheral wall 31 to an appropriate depth. This hanging tube 34 is also formed of the porous plate described above, and is configured to allow air to flow inside and outside the hanging tube 34, but to prevent the powder P from passing through. Further, this hanging cylinder 34 has an open upper part and a lower part closed with a lid material.
この粉体充填室3は、その内外に気圧差が生じると、側
周壁31、上壁32及び垂下筒34の壁を空気が自由に
通過(高圧側から低圧側に通過)するようになる。尚、
図示例の粉体充填室3は、側周壁31の上下長さが約9
00mm程度、側周壁31の外径が約320m+n程度
、垂下筒34の内径か約50mm程度、垂下筒34の垂
下深さが約600mm程度、各壁厚さが約3+nmとな
っている。又、図示例では、粉体充填室3の側周壁31
は、上下方向全長に亘って同径の直筒状に形成されてい
るが、他の実施例ではその内面を下方に向けてやや末広
がり状のテーパー面にしてもよい。When a pressure difference occurs between the inside and outside of the powder filling chamber 3, air freely passes through the walls of the side circumferential wall 31, the upper wall 32, and the hanging tube 34 (from the high pressure side to the low pressure side). still,
In the powder filling chamber 3 in the illustrated example, the vertical length of the side wall 31 is approximately 9
00 mm, the outer diameter of the side peripheral wall 31 is about 320 m+n, the inner diameter of the hanging tube 34 is about 50 mm, the hanging depth of the hanging tube 34 is about 600 mm, and the thickness of each wall is about 3+ nm. In addition, in the illustrated example, the side peripheral wall 31 of the powder filling chamber 3
is formed into a straight cylindrical shape with the same diameter over the entire length in the vertical direction, but in other embodiments, the inner surface may be a tapered surface that slightly widens toward the bottom.
前記粉体供給装置2の案内筒21の出口は、粉体充填室
3の側周壁31における中段部よりやや下方寄り位置に
おいて粉体充填室3内に開口させている。The outlet of the guide tube 21 of the powder supply device 2 opens into the powder filling chamber 3 at a position slightly lower than the middle portion of the side peripheral wall 31 of the powder filling chamber 3 .
充填室被覆体4は、粉体充填室3の側周壁31の外側を
被覆する側周部被覆壁41と、該粉体充填室3の上壁3
2の上部を被覆する上部被覆壁42とを有している。側
周部被覆壁41は、粉体充填室3の側周壁31の外面を
適宜間隔の環状空間部(側部空間部)61を隔てて密閉
状に被覆し、又上部被覆壁42は、同じく粉体充填室3
の上壁32の上面を適宜間隔の空間部(上部空間部)6
2を隔てて密閉状に被覆している。尚、側周部被覆壁4
1は粉体充填室の側周壁31に対して少し偏心させた状
態で組み付けられている。The filling chamber covering 4 includes a side peripheral covering wall 41 that covers the outside of the side peripheral wall 31 of the powder filling chamber 3, and an upper wall 3 of the powder filling chamber 3.
It has an upper covering wall 42 covering the upper part of 2. The side peripheral covering wall 41 hermetically covers the outer surface of the side peripheral wall 31 of the powder filling chamber 3 with an annular space (side space) 61 at an appropriate interval, and the upper covering wall 42 also Powder filling chamber 3
Space portions (upper space portions) 6 at appropriate intervals on the upper surface of the upper wall 32
2 is separated and hermetically covered. In addition, the side peripheral portion covering wall 4
1 is assembled in a slightly eccentric state with respect to the side circumferential wall 31 of the powder filling chamber.
充填室被覆体4の側周部被覆壁41の下部には、粉体充
填室3内から排出される粉体Pを袋内に投入するための
シュート45が連設されている。A chute 45 for charging the powder P discharged from the powder filling chamber 3 into the bag is connected to the lower part of the side peripheral covering wall 41 of the filling chamber covering 4.
下部開口開閉装置5は、粉体充填室3の下部間口33を
開閉する/ヤノタ一部材51と、該シャッター部材51
を開閉操作するンヤ、ター駆動装置(エアシリンダ)5
2と、該エアシリフタ52操作用のコンプレッサー53
と、電磁切換弁54とを有している。そして、エア/リ
ンダ52の伸長状態ではシャッター部材51が粉体充填
室3の下部開口33を閉塞し、エア/リンダ52の縮小
状態ではシャッター部材5】が下部開口33を全開放す
るようになっている。The lower opening/closing device 5 opens and closes the lower opening 33 of the powder filling chamber 3.
Air cylinder drive device (air cylinder) 5 that opens and closes the
2, and a compressor 53 for operating the air shifter 52.
and an electromagnetic switching valve 54. When the air cylinder 52 is extended, the shutter member 51 closes the lower opening 33 of the powder filling chamber 3, and when the air cylinder 52 is contracted, the shutter member 5 opens the lower opening 33 completely. ing.
真空ポンプ6及びコンプレッサー7と充填室被覆体4及
び垂下筒34とは、第1図に示すように第1ないし第4
の各空気管71〜74により接続されている。即ち、こ
の実施例では、充填室被覆体4の側周部被覆壁41には
側部空間部61内に連通ずる2つのボート61 a、6
1 aが設けられ、充填室被覆体の上部被覆壁42には
、上部空間部62内に連通ずる1つのボート62aと垂
下筒34内に連通する1つのボート34aとか設けられ
ている。そして、該4つの各ボート61a、61a、6
2a、34aは、真空ポンプ6とコンプレッサー7にそ
れぞれ第1ないし第4の各空気管71〜74を介して第
1図に示すように接続されている。又、該冬空気管71
〜74の途中には、電磁切換弁からなる第1ないし第4
の各切換手段81〜84が第1図に示す位置にそれぞれ
介設されている。そして、第1空気管71の途中に設け
た第1切換手段81と第4空気管74の途中に設けた第
4切換手段84とをそれぞれ開放し、且つ第2空気管7
2の途中に設けた第2切換手段82と第3空気管73の
途中に設けた第3切換手段83とを閉塞した状態で真空
ポンプ6を作動させると、第1図及び第2図において点
線矢印て示す如く側部空間部61内、上部空間部62内
及び垂下筒34内をそれぞれ真空吸引するようになり、
逆に上記第1切換手段81と第4切換手段84とを閉塞
し、且つ第3切換手段83と第2切換手段82とを開放
した状態でコンプレッサー7を作動させると、第1図、
第4図及び第5図において実線矢印で示す如く側部空間
部61内、上部空間部62内及び垂下筒34内にそれぞ
れ圧縮空気が吹き込まれるようになっている。尚、この
実施例のように、粉体充填室3の中心部に垂下筒34を
設けて、該粉体充填室3の中心部からも真空吸引し得る
ようにすると、粉体充填室3の外周部と中心部の両方か
ら脱気することができ、粉体中の脱気作用が良好となる
が、本願発明では、垂下筒34は、必ずしも必須のもの
ではなく、必要に応じて省略しても良い。又、この実施
例では、粉体充填室3内を脱気するに際して、上部空間
部62からも真空吸引するようにしているが、他の実施
例では、該上部空間部62側からの真空吸引作用を廃止
してもよい。As shown in FIG.
are connected by respective air pipes 71 to 74. That is, in this embodiment, the side peripheral covering wall 41 of the filling chamber covering 4 has two boats 61a and 6 communicating with the side space 61.
1a, and the upper covering wall 42 of the filling chamber covering body is provided with one boat 62a communicating with the upper space 62 and one boat 34a communicating with the hanging cylinder 34. Then, each of the four boats 61a, 61a, 6
2a and 34a are connected to the vacuum pump 6 and the compressor 7 via first to fourth air pipes 71 to 74, respectively, as shown in FIG. Also, the winter air pipe 71
~74, there are first to fourth valves consisting of electromagnetic switching valves.
Switching means 81 to 84 are respectively provided at the positions shown in FIG. Then, the first switching means 81 provided in the middle of the first air pipe 71 and the fourth switching means 84 provided in the middle of the fourth air pipe 74 are opened, and the second air pipe 7
When the vacuum pump 6 is operated with the second switching means 82 provided in the middle of the air pipe 2 and the third switching means 83 provided in the middle of the third air pipe 73 closed, the dotted line in FIGS. As shown by the arrows, the inside of the side space 61, the inside of the upper space 62, and the inside of the hanging cylinder 34 are vacuumed, respectively.
Conversely, when the compressor 7 is operated with the first switching means 81 and the fourth switching means 84 closed and the third switching means 83 and the second switching means 82 opened, the state shown in FIG.
As shown by solid arrows in FIGS. 4 and 5, compressed air is blown into the side space 61, the upper space 62, and the hanging tube 34, respectively. Note that, as in this embodiment, if the hanging cylinder 34 is provided at the center of the powder filling chamber 3 so that vacuum can be drawn from the center of the powder filling chamber 3, the It is possible to degas from both the outer periphery and the center, which improves the deaeration effect in the powder. However, in the present invention, the hanging cylinder 34 is not necessarily essential and may be omitted if necessary. It's okay. Further, in this embodiment, when deaerating the inside of the powder filling chamber 3, vacuum suction is also performed from the upper space part 62, but in other embodiments, vacuum suction is performed from the upper space part 62 side. The effect may be abolished.
粉体充填室3内の粉体満杯状態を検出するための満杯状
態検出手段13としては、この実施例では、圧力検出器
が採用されており、側部空間部61内の気圧を検出して
、その気圧が一定水準まで低下したときにその検出信号
を発するようにしている。即ち、粉体充填室3内に粉体
か脱気せしめられた状態で許容限度量近くまで充填され
ると、粉体充填室3の側周壁31を通過する空気量が極
端に減少するようになり、そのとき、側部空間部61内
が所定の低圧状態まで減圧されて、その低圧状態を圧力
検出器13で検出し得るようになっている。尚、この圧
力検出器13は、空気管の適所に設けて該空気管内の気
圧を検出するようにしてもよい。又、他の実施例では、
満杯状態検出手段13として、粉体充填室3内に送り込
まれる粉体量を計測し得るようにした手段、例えば粉体
供給装置2の粉体充填室内への充填1回当たりの駆動時
間を計測するタイマーのようなものを採用することもで
きる。In this embodiment, a pressure detector is employed as the full state detection means 13 for detecting the full state of powder in the powder filling chamber 3, and detects the atmospheric pressure in the side space 61. , a detection signal is emitted when the atmospheric pressure drops to a certain level. That is, when the powder filling chamber 3 is filled with deaerated powder close to the permissible limit amount, the amount of air passing through the side peripheral wall 31 of the powder filling chamber 3 is extremely reduced. At that time, the pressure inside the side space 61 is reduced to a predetermined low pressure state, and the low pressure state can be detected by the pressure detector 13. Note that this pressure detector 13 may be provided at a suitable location in the air pipe to detect the atmospheric pressure within the air pipe. In other embodiments,
The full state detection means 13 is a means capable of measuring the amount of powder fed into the powder filling chamber 3, for example, measuring the drive time of the powder supply device 2 per filling into the powder filling chamber. You can also use something like a timer.
粉体充填室下方に設けられた/ニート45の下方には、
袋Bを載置する載置台8が配置されている。この載置台
8は、昇降装置9により昇降可能となっており、袋B内
への粉体充填量に応じて該袋Bの底部の高さを高位置か
ら順次降下させて行くことができるようにしている。こ
のようにすると、シュート45の出口から排出される粉
体塊の落下高差が小さくなり、該粉体塊かばらけにくく
なる。Below the /NEET 45 provided below the powder filling chamber,
A mounting table 8 on which the bag B is placed is arranged. This mounting table 8 can be raised and lowered by a lifting device 9, so that the height of the bottom of the bag B can be gradually lowered from a high position according to the amount of powder filled into the bag B. I have to. In this way, the difference in falling height of the powder lump discharged from the outlet of the chute 45 becomes small, and the powder lump becomes difficult to break apart.
次に、この実施例の粉体充填機の作用を、コントローラ
10による制御方法と共に説明すると、第1図に示すよ
うに、粉体充填室3の下部開口33をシャッター部材5
1で閉塞した状態で、真空ポンプ6により充填室被覆体
4の各ボート(61a、62a、43a)から側部空間
部61内、上部空間部62内及び垂下筒34内をそれぞ
れ真空吸引しながら、粉体供給装置2により粉体充填室
3内に粉体Pを順次送り込んで行く。このとき、粉体供
給装置2の案内筒21内を移送せしめられる粉体Pは、
暫減ピッチスクリュー羽根23により、該案内筒21の
出口側(粉体充填室3側)に移動せしめられるのにした
がって順次圧縮され、該粉体P中に含まれていた空気が
案内筒21の出口又は入口から案内筒外にしぼり出され
るようになる。Next, the operation of the powder filling machine of this embodiment will be explained together with the control method by the controller 10. As shown in FIG.
1, the inside of the side space 61, the inside of the upper space 62, and the inside of the hanging cylinder 34 are vacuum-suctioned from each boat (61a, 62a, 43a) of the filling chamber cover 4 by the vacuum pump 6. , the powder P is sequentially fed into the powder filling chamber 3 by the powder supply device 2. At this time, the powder P transferred within the guide tube 21 of the powder supply device 2 is
As the guide tube 21 is moved toward the outlet side (powder filling chamber 3 side) by the gradually decreasing pitch screw blade 23, it is sequentially compressed, and the air contained in the powder P is compressed into the guide tube 21. It comes to be squeezed out of the guide cylinder from the outlet or inlet.
このように、暫減ピッチスクリュー羽根23を備えた粉
体供給装置2を使用すると、粉体Pを粉体充填室3内に
投入する前に該粉体Pの空気をある程度脱気することか
できる。粉体充填室3内に投入された粉体Pは、側部空
間部61内、上部空間部62内、垂下筒34内が真空吸
引され、粉体充填室3内の空気が該粉体充填室3の各壁
部分を通して吸引されていることにより、順次脱気が進
行していく。該粉体充填室3内に脱気済の粉体Pが満杯
状態なったときに、その高密度の粉体塊により粉体充填
室3内側から側周壁31を通って側部空間部61側に通
過する空気の量が極端に減少し、該側部空間部61内に
大きな負圧が生じる。尚、粉体充填室3内に粉体Pが満
杯状態になった後にも、粉体供給装置2による粉体供給
作用を継続させると、スクリュー押込式なので粉体充填
室3内の粉体塊を更に一層圧縮することができる。そし
て、粉体充填室3内が所定負圧に達すると、その圧力を
圧力検出器13が検出して、その信号をコントローラ1
0に向けて発信(信号線S、)し、その信号Slに基づ
いてコントローラ1oから、まず第1切換手段81及び
第4切換手段84に対してそれぞれ閉止操作信号(信号
線s l+ s 、)を発して該各切換手段81.84
を閉止させ、続いて第3切換手段83に対して開放操作
信号(信号線s4)を発して該第3切換手段83を開放
させ、その直後軒下部間口開閉装置5の電磁切換弁54
に対してエアシリンダ縮小側への操作信号(信号線Ss
)を発して該電磁切換弁54をエアシリンダ縮小操作側
に作動させるとともに、第2切換手段82に対して開放
操作信号(信号線s6)を発して該第2切換手段82を
開放させるように操作する。第1切換手段81及び第4
切換手段84が閉止された後に第3切換手段83が開放
されると、第4図に示すように負圧室となっていた側部
空間部61内及び垂下筒34内にコンプレッサー7がら
の圧縮空気が送り込まれて該側部空間部及び垂下筒の各
内部が高圧となり、その高圧空気が側周壁31及び垂下
筒34の壁を通って粉体充填室3内部側に吹き込まれる
。このとき、粉体充填室3内にある粉体塊は、第4図に
示すように、その側周壁31内面に接触している外周面
Pa及び垂下筒34外面に接触してしている内周面Pb
がそれぞれ風圧により押圧されて径方向に圧縮されると
ともに、該粉体塊の外周面Paと側周壁31内周面との
間、及び該粉体塊の内周面Pbと垂下筒34外周面との
間にそれぞれ微小間隔の空気層A、Aができるようにな
る。このように側周壁31内周面(及び垂下筒外周面)
と粉体塊の外周面(及び内周面)との間に空気IAがで
きると、該両者間の摩擦力がなくなるとともに、側周壁
31内周面及び垂下筒34外周面に密着していた粉体の
粒子が剥離されて該濾材部分の目詰まりが自動的に解消
される。In this way, when the powder supply device 2 equipped with the gradually decreasing pitch screw blade 23 is used, the air in the powder P can be deaerated to some extent before the powder P is introduced into the powder filling chamber 3. can. The powder P introduced into the powder filling chamber 3 is vacuum-suctioned in the side space 61, the upper space 62, and the hanging tube 34, and the air in the powder filling chamber 3 is filled with the powder. By suctioning through each wall portion of the chamber 3, degassing progresses in sequence. When the powder filling chamber 3 is full of deaerated powder P, the high-density powder mass passes from the inside of the powder filling chamber 3 through the side circumferential wall 31 to the side space 61 side. The amount of air passing through the side space 61 is extremely reduced, and a large negative pressure is created in the side space 61. Note that even after the powder filling chamber 3 is full of powder P, if the powder feeding action by the powder feeding device 2 is continued, the powder lumps in the powder filling chamber 3 will be removed due to the screw push type. can be compressed even further. When the inside of the powder filling chamber 3 reaches a predetermined negative pressure, the pressure detector 13 detects the pressure and sends the signal to the controller 1.
0 (signal line S,), and based on the signal Sl, the controller 1o first sends a closing operation signal (signal line s l+ s,) to the first switching means 81 and the fourth switching means 84, respectively. and each switching means 81.84
Then, an opening operation signal (signal line s4) is issued to the third switching means 83 to open the third switching means 83, and immediately after that, the electromagnetic switching valve 54 of the under-eaves frontage opening/closing device 5 is opened.
, the operation signal to the air cylinder contraction side (signal line Ss
) to operate the electromagnetic switching valve 54 to the air cylinder reduction operation side, and also to issue an opening operation signal (signal line s6) to the second switching means 82 to open the second switching means 82. Manipulate. The first switching means 81 and the fourth
When the third switching means 83 is opened after the switching means 84 is closed, the compressor 7 is compressed into the side space 61 and the hanging cylinder 34, which are negative pressure chambers, as shown in FIG. Air is sent in and the insides of the side space and the hanging tube become high pressure, and the high pressure air is blown into the powder filling chamber 3 through the walls of the side peripheral wall 31 and the hanging tube 34. At this time, as shown in FIG. 4, the powder lump in the powder filling chamber 3 is removed from the outer circumferential surface Pa in contact with the inner surface of the side circumferential wall 31 and the inner surface Pa in contact with the outer surface of the hanging cylinder 34. Peripheral surface Pb
are pressed by wind pressure and compressed in the radial direction, and between the outer peripheral surface Pa of the powder mass and the inner peripheral surface of the side peripheral wall 31, and between the inner peripheral surface Pb of the powder mass and the outer peripheral surface of the hanging cylinder 34. Air layers A and A with minute intervals are formed between the two. In this way, the inner peripheral surface of the side peripheral wall 31 (and the outer peripheral surface of the hanging cylinder)
When air IA is formed between the outer circumferential surface (and inner circumferential surface) of the powder mass, the frictional force between the two disappears, and the powder mass is in close contact with the inner circumferential surface of the side circumferential wall 31 and the outer circumferential surface of the hanging cylinder 34. Powder particles are peeled off and the filter medium is automatically unclogged.
そして、下部開口開閉装置5の電磁切換弁54が操作さ
れることによりシャッター部材51が後退して下部開口
33が開放され、第2切換手段82が開放操作されるこ
とによりコンプレッサー7からの圧縮空気が上部空間部
62内に送り込まれて該上部空間部62内が高圧となり
、その高圧空気が粉体充填室3の上壁32部分を上部空
間部62側から粉体充填室3内部側に向けて通過するよ
うになる。したかって、粉体充填室3内にある粉体塊は
、粉体充填室3の壁面に対して摩擦力かなく、且つ該粉
体塊の上面側から空気圧によって押圧されにとにより、
スムーズに塊状のまま下部間口33から下方に排出され
、さらにシ、−ト45の出口から袋B内に投入されるよ
うになる。又、粉体塊が粉体充填室3内から袋Bに投入
されるまでの間では、該粉体塊の表面にしか空気が接触
しないので、粉体塊中に空気が再混入することはない。Then, when the electromagnetic switching valve 54 of the lower opening opening/closing device 5 is operated, the shutter member 51 is retracted and the lower opening 33 is opened, and when the second switching means 82 is operated to open, the compressed air from the compressor 7 is released. is sent into the upper space 62 and the inside of the upper space 62 becomes high pressure, and the high pressure air directs the upper wall 32 of the powder filling chamber 3 from the upper space 62 side toward the inside of the powder filling chamber 3. It will now pass through. Therefore, the powder lump in the powder filling chamber 3 has no frictional force against the wall surface of the powder filling chamber 3, and is pressed by air pressure from the upper surface side of the powder lump.
The lumps are smoothly discharged downward from the lower opening 33, and are then thrown into the bag B from the exit of the sheet 45. Furthermore, until the powder mass is put into the bag B from inside the powder filling chamber 3, air comes into contact only with the surface of the powder mass, so air will not be re-mixed into the powder mass. do not have.
尚、上記下部開口開閉装置5のンヤノタ一部材51が開
放操作されるのとほぼ同時に、粉体供給装置2による粉
体の供給を一時的に停止させるようにしてもよい。粉体
充填室3内て脱気せしめられた粉体塊が該粉体充填室3
内から排出された後、コントローラ10からの信号によ
り、下部開口開閉装置5のエア/リンダ52が伸長せし
められ、第2切換手段82及び第3切換手段83がそれ
ぞれ閉じられ、第1切換手段81及び第4切換手段84
が開かれ、粉体供給装置2か再駆動されて、次の粉体脱
気充填作業が行われ、順次同様にして袋B内に脱気済の
粉体を所定量たけ充填すれば、単一の袋内への粉体充填
作業は終了する。Incidentally, the supply of powder by the powder supply device 2 may be temporarily stopped almost at the same time as the opening operation of the bottom opening member 51 of the lower opening opening/closing device 5 is performed. The powder mass that has been deaerated in the powder filling chamber 3 is transferred to the powder filling chamber 3.
After the air is discharged from the inside, the air cylinder 52 of the lower opening/closing device 5 is extended by a signal from the controller 10, the second switching means 82 and the third switching means 83 are respectively closed, and the first switching means 81 is closed. and fourth switching means 84
is opened, the powder supply device 2 is driven again, and the next powder degassing and filling operation is performed, and once a predetermined amount of deaerated powder is filled into the bag B in the same manner, the process is completed. The work of filling powder into one bag is completed.
第1図は本願発明の実施例にかかる粉体充填機の全体標
示図、第2図は第1図の粉体充填機の一部縦断面図、第
3図は第2図のY−Y断面図、第4図及び第5図はそれ
ぞれ第2図の状態変化図である。
1 ・・・・・粉体ホッパー
2 ・・・・・粉体供給装置
3 ・・・・・粉体充填室
4 ・・・・・充填室被覆体
5 ・・・・・下部開口開閉装置
6 ・・・・・真空吸引装置(真空ポンプ)7 ・・・
・・圧縮空気供給装置(コンプレッサ10・・・・・コ
ントローラ
13・・・・・満杯状態検出手段(圧力検出器)20・
・・・・モータ
21・・・・・案内筒
22・・・・・スクリュー棒
23・・・・・スクリュー羽根
3]・・・・・側周壁
32・・・・・上壁
33・・・・・下部開口
41・・・・・側周部被覆壁
42・・・・・上部被覆壁
51・・・・・シャッター部材
52・・・・・シャッター駆動装置(エアシリダ)54
・・・・・電磁切換弁
61・・・・・側部空間部
62・・・・・上部空間部
71・・・・・第1空気管
72・・−・・第2空気管
81・・・・・第1切換手段
82・・・・・第2切換手段
P ・・・・・粉体
5′1
第2図
・” 3 ′!1 旦
第3図
第4図
第5図Fig. 1 is an overall schematic diagram of a powder filling machine according to an embodiment of the present invention, Fig. 2 is a partial vertical sectional view of the powder filling machine of Fig. 1, and Fig. 3 is a Y-Y line in Fig. 2. The sectional views, FIGS. 4 and 5, are state change diagrams of FIG. 2, respectively. 1...Powder hopper 2...Powder supply device 3...Powder filling chamber 4...Filling chamber cover 5...Lower opening opening/closing device 6 ...Vacuum suction device (vacuum pump) 7 ...
... Compressed air supply device (compressor 10 ... controller 13 ... full state detection means (pressure detector) 20 ...
... Motor 21 ... Guide tube 22 ... Screw rod 23 ... Screw blade 3 ] ... Side peripheral wall 32 ... Top wall 33 ... ...Lower opening 41...Side peripheral covering wall 42...Upper covering wall 51...Shutter member 52...Shutter drive device (air cylinder) 54
... Solenoid switching valve 61 ... Side space section 62 ... Upper space section 71 ... First air pipe 72 ... Second air pipe 81 ... ...First switching means 82...Second switching means P...Powder 5'1 Fig. 2...3'!1 Fig. 3 Fig. 4 Fig. 5
Claims (1)
の通過を許容し前記粉体(P)の通過を阻止し得る多孔
質材で形成され、側周壁(31)と上壁(32)を有し
且つ下方に粉体排出用の下部開口(33)を設けた縦向
き筒型の粉体充填室(3)と、前記粉体ホッパー(1)
内の粉体(P)を順次粉体充填室(3)内に供給する粉
体供給装置(2)と、粉体充填室(3)内の粉体満杯状
態を検出する満杯状態検出手段(13)と、 粉体充填室(3)の側周壁(31)の外面と該粉体充填
室(3)の上壁(32)の上面をそれぞれ側部空間部(
61)と上部空間部(62)を隔てて密閉状に被覆する
側周部被覆壁(41)及び上部被覆壁(42)を有する
充填室被覆体(4)と、 粉体充填室(3)の下部開口(33)を開閉するシャッ
ター部材(51)と該シャッター部材(51)を開閉操
作するシャッター駆動装置(52)を有する下部開口開
閉装置(5)と、 粉体充填室(3)の側周壁(31)と充填室被覆体(4
)の側周部被覆壁(41)との間の側部空間部(61)
内に連通する第1空気管(71)と、 粉体充填室(3)の上壁(32)と充填室被覆体(4)
の上部被覆壁(42)との間の上部空間部(62)内に
連通する第2空気管(72)と、 第1空気管(71)と第2空気管(72)とのうちの少
なくとも第1空気管(71)を接続した真空吸引装置(
6)と、 第1空気管(71)と第2空気管(72)の両方をそれ
ぞれ接続した圧縮空気供給装置(7)と、第1空気管(
71)の途中に設けられていて、前記側部空間部(61
)内を前記真空吸引装置(6)又は前記圧縮空気供給装
置(7)に選択的に連通せしめる第1切換手段(81)
と、 第2空気管(72)の途中に設けられていて、前記上部
空間部(62)内と前記圧縮空気供給装置(7)との間
を連通状態と遮断状態とに切換える第2切換手段(82
)と、 前記粉体充填室(3)内に粉体(P)が満杯になるまで
充填されるまでは、前記第1切換手段(81)を側部空
間部(61)と真空吸引装置(6)とが連通する側に操
作するとともに前記第2切換手段(82)を上部空間部
(62)と圧縮空気供給装置(7)とが遮断される側に
操作し、前記粉体充填室(3)内に粉体(P)が満杯に
なるまで充填されたときに、前記満杯状態検出手段(1
3)からの信号を受けて前記第1切換手段(81)を側
部空間部(61)と圧縮空気供給装置(7)とが連通す
る側に切換え、その直後に前記シャッター駆動装置(5
2)をシャッター部材開放側に作動させ、しかも前記第
2切換手段(82)を上部空間部(62)と圧縮空気供
給装置(7)とが連通する側に切り換えるようにそれぞ
れ制御するコントローラ(10)、 とを備えたことを特徴とする粉体充填機。 2、粉体供給装置(2)として、案内筒(21)内でス
クリュー棒(22)をモータ駆動により回転せしめるこ
とによって粉体(P)を粉体充填室(3)側に強制的に
押込み得る如くするとともにスクリュー羽根(23)の
間隔を案内筒出口側に向けて暫減する如くしたスクリュ
ー式粉体供給装置を採用した、ことを特徴とする請求項
1記載の粉体充填機。[Claims] 1. A powder hopper (1) for storing powder (P); A vertically cylindrical powder filling chamber (3) having a peripheral wall (31) and an upper wall (32) and a lower opening (33) for discharging powder at the lower part, and the powder hopper (1).
a powder supply device (2) that sequentially supplies the powder (P) in the powder filling chamber (3) into the powder filling chamber (3); and a full state detection means ( 13), and the outer surface of the side peripheral wall (31) of the powder filling chamber (3) and the upper surface of the upper wall (32) of the powder filling chamber (3) are respectively connected to the side space portion (
a filling chamber covering body (4) having a side peripheral covering wall (41) and an upper covering wall (42) which hermetically cover an upper space portion (61) and an upper space portion (62); and a powder filling chamber (3). a lower opening/closing device (5) having a shutter member (51) for opening/closing the lower opening (33) of the powder filling chamber (3) and a shutter drive device (52) for opening/closing the shutter member (51); Side wall (31) and filling chamber cover (4)
) and the side peripheral covering wall (41) of the side space (61)
a first air pipe (71) that communicates with the powder filling chamber (3), an upper wall (32) of the powder filling chamber (3), and a filling chamber cover (4).
a second air pipe (72) that communicates with the upper space (62) between the upper covering wall (42); and at least one of the first air pipe (71) and the second air pipe (72). A vacuum suction device (
6), a compressed air supply device (7) to which both the first air pipe (71) and the second air pipe (72) are respectively connected, and the first air pipe (
71), and is provided in the middle of the side space part (61).
) selectively communicates with the vacuum suction device (6) or the compressed air supply device (7).
and a second switching means that is provided in the middle of the second air pipe (72) and switches between a communication state and a cutoff state between the inside of the upper space part (62) and the compressed air supply device (7). (82
), and until the powder filling chamber (3) is filled with powder (P), the first switching means (81) is switched between the side space (61) and the vacuum suction device ( 6) to the side where the powder filling chamber ( 3) When the powder (P) is filled until it is full, the full state detection means (1
3), the first switching means (81) is switched to the side where the side space (61) and the compressed air supply device (7) communicate with each other, and immediately after that, the shutter drive device (5)
2) to the shutter member opening side, and also control the second switching means (82) to the side where the upper space part (62) and the compressed air supply device (7) communicate with each other. ), and a powder filling machine. 2. As a powder supply device (2), the powder (P) is forcibly pushed into the powder filling chamber (3) by rotating the screw rod (22) within the guide cylinder (21) by motor drive. 2. The powder filling machine according to claim 1, further comprising a screw-type powder feeding device in which the distance between the screw blades (23) is gradually reduced toward the exit side of the guide tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29783990A JPH07100481B2 (en) | 1990-11-02 | 1990-11-02 | Powder filling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29783990A JPH07100481B2 (en) | 1990-11-02 | 1990-11-02 | Powder filling machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04173501A true JPH04173501A (en) | 1992-06-22 |
JPH07100481B2 JPH07100481B2 (en) | 1995-11-01 |
Family
ID=17851824
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP29783990A Expired - Lifetime JPH07100481B2 (en) | 1990-11-02 | 1990-11-02 | Powder filling machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH07100481B2 (en) |
-
1990
- 1990-11-02 JP JP29783990A patent/JPH07100481B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH07100481B2 (en) | 1995-11-01 |
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