JPH04162987A - Method for joining spheroidal graphite cast iron material and stainless steel material - Google Patents
Method for joining spheroidal graphite cast iron material and stainless steel materialInfo
- Publication number
- JPH04162987A JPH04162987A JP28672290A JP28672290A JPH04162987A JP H04162987 A JPH04162987 A JP H04162987A JP 28672290 A JP28672290 A JP 28672290A JP 28672290 A JP28672290 A JP 28672290A JP H04162987 A JPH04162987 A JP H04162987A
- Authority
- JP
- Japan
- Prior art keywords
- stainless steel
- welding
- materials
- cast iron
- less
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 45
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 22
- 229910001141 Ductile iron Inorganic materials 0.000 title claims abstract description 17
- 239000010935 stainless steel Substances 0.000 title claims abstract description 6
- 238000000034 method Methods 0.000 title claims description 11
- 238000005304 joining Methods 0.000 title claims description 9
- 238000003466 welding Methods 0.000 claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 5
- 229910052799 carbon Inorganic materials 0.000 abstract description 4
- 229910001566 austenite Inorganic materials 0.000 abstract description 3
- 229910001018 Cast iron Inorganic materials 0.000 abstract 1
- 229910000859 α-Fe Inorganic materials 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000003009 desulfurizing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、フェライト地を有する球状黒鉛鋳鉄材とフェ
ライト系ステンレス鋼材との接合方法に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for joining a spheroidal graphite cast iron material having a ferritic base and a ferritic stainless steel material.
(従来の技術)
球状黒鉛鋳鉄材同士又はフェライト系ステンレス鋼材同
士の溶接では、溶接後、熱処理が施される。すなわち、
球状黒鉛鋳鉄材同士の溶接では焼なましが行なわれ、溶
接直後に200〜400℃に昇温された炉中に溶接物を
移した後、900℃にまで加熱する。そして、その温度
に2時間保持した後、700℃にまで徐冷して、その温
度で5時間保持した後、250℃にまで炉中で冷却した
後、炉から取出して、静止空気中で室温にまで冷却する
ものである(例えば、「改訂3版 溶接便覧」 (昭6
3.1.25)社団法人溶接学会、P。(Prior Art) When welding spheroidal graphite cast iron materials or ferritic stainless steel materials, heat treatment is performed after welding. That is,
When welding spheroidal graphite cast iron materials, annealing is performed. Immediately after welding, the welded material is transferred to a furnace heated to 200 to 400°C, and then heated to 900°C. After holding at that temperature for 2 hours, it was gradually cooled to 700°C, held at that temperature for 5 hours, cooled to 250°C in the furnace, taken out from the furnace, and placed in still air at room temperature. (For example, "Revised 3rd Edition Welding Handbook" (1986)
3.1.25) Japan Welding Society, P.
868)。他方、フェライト系ステンレス鋼材同士の溶
接では溶接後、熱処理が700〜850℃で適宜選定し
て行なわれる(例えば、「改訂3版溶接便覧」 (昭6
3.1.25)社団法人溶接学会、P、991)。868). On the other hand, when welding ferritic stainless steel materials, heat treatment is carried out at 700 to 850℃ after welding, at an appropriately selected temperature (e.g., "Revised 3rd Edition Welding Handbook" (1986)).
3.1.25) Japan Welding Society of Japan, P, 991).
(発明が解決しようとする課題)
上述した溶接後の該面熱処理は、高温で長時間流される
ため多大な熱エネルギを必要とし、しかも、フェライト
系ステンレス鋼材は長時間加熱に際して、475℃ぜい
性又はσ相ぜい性を起こす。(Problems to be Solved by the Invention) The above-mentioned surface heat treatment after welding requires a large amount of heat energy because it is carried out at high temperatures for a long time.Furthermore, ferritic stainless steel materials have a temperature of 475°C during long-term heating. cause compatibility or σ compatibility.
すなわち、475℃せい性は400〜550℃の温度に
長時間加熱するか、又この温度範囲を除冷することによ
って起こり、他方、σ相ぜい性は600〜800℃の温
度に長時間加熱することによって起こり、延性およびじ
ん性を著しく低下させる。That is, 475°C susceptibility occurs when heated to a temperature of 400 to 550°C for a long period of time or is gradually cooled in this temperature range, while σ compatibility occurs when heated to a temperature of 600 to 800°C for a long period of time. This occurs due to the deterioration of ductility and toughness.
本発明はかかる問題点に鑑みてなされたもので、球状黒
鉛鋳鉄材とフェライト系ステンレス鋼材とを溶接する接
合方法において、該画材の溶接後の熱処理温度の低下お
よび熱処理時間の短縮が可能な接合方法を提供するもの
である。The present invention has been made in view of these problems, and is a joining method for welding a spheroidal graphite cast iron material and a ferritic stainless steel material, in which the heat treatment temperature and heat treatment time after welding of the art materials can be lowered and the heat treatment time can be reduced. The present invention provides a method.
(課題を解決するための手段)
本発明の接合方法は、フェライト地を有する球状黒鉛鋳
鉄材とフェライト系ステンレス網材とを、重量%で、C
:0.15%以下、Si:1.00%以下、Mn:3.
5%以下、P:0.03%以下、S:0.03%以下、
Ni:80%以上、残部がFeからなり、オーステナイ
ト地を有する溶接ワイヤでガスシールドアーク溶接する
接合方法であって、該画材の溶接後、該画材を600〜
700”Cの温度T”Cに(−0,8XT+570)分
以上加熱保持し、次いで、空冷することを特徴とするも
のである。(Means for Solving the Problems) The joining method of the present invention is to combine a spheroidal graphite cast iron material having a ferritic base and a ferritic stainless steel mesh material by weight% of C.
: 0.15% or less, Si: 1.00% or less, Mn: 3.
5% or less, P: 0.03% or less, S: 0.03% or less,
A joining method in which Ni: 80% or more, the balance being Fe, and gas-shielded arc welding is performed using a welding wire having an austenitic base, and after welding the art material, the art material is
It is characterized by being heated and maintained at a temperature T''C of 700''C for (-0,8XT+570) minutes or more, and then air-cooled.
(1)母材
母材は、フェライト地を有する球状黒鉛鋳鉄およびフェ
ライト系ステンレス鋼であり、該球状黒鉛鋳鉄母材は、
重量%で、C:3゜5〜4.2%、si: 3.5〜4
.3%、Mn:0.8%以下、P:0.1%以下、S:
0.03%以下、Mg:0.03〜0.1%、残部がF
eおよび不可避的不純物からなるフェライト地を有する
球状黒鉛鋳鉄、又はJIS G 5502 FC
D40乃至45のフェライト地の球状黒鉛鋳鉄あるいは
フェライト地に一部パーライトが析出した球状黒鉛鋳鉄
から形成され、他方フェライト系ステンレス鋼母材は、
JIS G 4304 5US430(熱間圧延フ
ェライト系ステンレス鋼板)乃至該5US430系のス
テンレス鋼板、又はJIS G 4305 5US
430 (冷間圧延フェライト系ステンレス鋼板)乃至
該5US430系のステンレス鋼板から形成される。(1) The base material is spheroidal graphite cast iron and ferritic stainless steel having a ferritic base, and the spheroidal graphite cast iron base material is
In weight%, C: 3°5-4.2%, si: 3.5-4
.. 3%, Mn: 0.8% or less, P: 0.1% or less, S:
0.03% or less, Mg: 0.03-0.1%, remainder F
Spheroidal graphite cast iron with ferritic ground consisting of e and inevitable impurities, or JIS G 5502 FC
It is formed from D40 to D45 ferritic spheroidal graphite cast iron or spheroidal graphite cast iron with some pearlite precipitated on the ferritic ground, while the ferritic stainless steel base material is
JIS G 4304 5US430 (hot rolled ferritic stainless steel plate) or 5US430 series stainless steel plate, or JIS G 4305 5US
430 (cold rolled ferritic stainless steel plate) to 5US430 series stainless steel plate.
(2)溶接ワイヤ
溶接ワイヤは、重量%で、C:0.15%以下、Si:
1.00%以下、Mn:3.5%以下、p:o。(2) Welding wire Welding wire, in weight%, C: 0.15% or less, Si:
1.00% or less, Mn: 3.5% or less, p:o.
03%以下、S:0.03%以下、Ni:80%以上、
残部がFeからなり、オーステナイト地を有するもので
ある。0.03% or less, S: 0.03% or less, Ni: 80% or more,
The remainder consists of Fe and has an austenite base.
次に、該ワイヤの成分組成について説明する。Next, the composition of the wire will be explained.
C:O,15%以下
Cは強度を高めるが、0.15%を超えるとワイヤ製造
工程において加工性が劣化するので、0゜15%以下と
する。C: O, 15% or less C increases the strength, but if it exceeds 0.15%, workability deteriorates in the wire manufacturing process, so the content should be 0°15% or less.
Si:1.00%以下
Siは耐酸化性を向上させると共に溶接金属の湯洗れを
良好にする。1%を超えるとワイヤ製造工程において、
加工性が劣化するので、1%以下とする。Si: 1.00% or less Si improves oxidation resistance and improves hot water washing of weld metal. If it exceeds 1%, in the wire manufacturing process,
Since workability deteriorates, it should be 1% or less.
Mn:3.5%以下
Mnは脱酸・脱硫剤として添加するが、多すぎると耐食
性、耐酸化性が劣化すると共にワイヤ製造工程における
加工性が劣化するので、2.5%以下とする。Mn: 3.5% or less Mn is added as a deoxidizing/desulfurizing agent, but if it is too large, corrosion resistance and oxidation resistance will deteriorate as well as workability in the wire manufacturing process, so it should be kept at 2.5% or less.
P:0.03%以下
Pは不純物として含有しており溶接高温割れを助長する
ために低い方が望ましいが、製鋼上脱リンが難しいので
、0.03%までを許容上限とする。P: 0.03% or less P is contained as an impurity and promotes welding hot cracking, so a lower content is desirable, but since it is difficult to dephosphorize during steel manufacturing, the allowable upper limit is 0.03%.
S:0.03%以下
Sは溶接高温割れに特に有害であるため0003%以下
までを許容上限とする。S: 0.03% or less S is particularly harmful to weld hot cracking, so the allowable upper limit is 0.003% or less.
Nユニ80%以上
Niはオーステナイト生成元素でオーステナイトを安定
させ、耐熱性、高温強さ、クリープ破新強さ、耐酸化性
および耐食性が向上し、80%以上添加すると止端割れ
が抑制される。Ni 80% or more Ni is an austenite-forming element that stabilizes austenite, improving heat resistance, high temperature strength, creep rupture strength, oxidation resistance, and corrosion resistance, and suppressing toe cracking when added at 80% or more. .
残部 残部はFeおよび不可避不純物である。remainder The remainder is Fe and unavoidable impurities.
(3)ガスシールドアーク溶接
ガスシールドアーク溶接は、Ar、 Heなどの不活性
ガス、又はこれらに少量の活性ガスを加えた雰囲気中で
行なうアーク溶接であり、MIG溶接、TIG溶接、プ
ラズマ溶接を指す。(3) Gas-shielded arc welding Gas-shielded arc welding is arc welding performed in an atmosphere containing an inert gas such as Ar or He, or a small amount of active gas added to these gases, and includes MIG welding, TIG welding, and plasma welding. Point.
(4)熱処理
両岸材の溶接後、600〜700℃の温度T”Cに(−
0,8XT+570)分以上加熱保持すると、溶接部の
破断強度が増大する。保持時間は、フェライト系ステン
レス鋼材が475℃ぜい性又はσ相ぜい性を起こさない
程度とし、短時間の方が望ましい。(4) After welding the heat-treated materials on both sides, the temperature T”C (-
When the weld is heated and held for more than 0.8XT+570) minutes, the breaking strength of the weld increases. The holding time is set to such an extent that the ferritic stainless steel does not cause 475° C. embrittlement or σ compatibility, and a shorter holding time is preferable.
(作用)
本発明は上述のような構成であるので、フェライト地を
有する球状黒鉛鋳鉄材とフェライト系ステンレス鋼材と
の溶接後の熱処理温度が低下すると共に、熱処理時間が
大幅に短縮され、しかも溶接部の破断強度が増大する。(Function) Since the present invention has the above-described configuration, the heat treatment temperature after welding the spheroidal graphite cast iron material having a ferritic base and the ferritic stainless steel material is lowered, and the heat treatment time is significantly shortened. The breaking strength of the part increases.
(実施例)
フェライト系ステンレス鋼管(外径834mmφ、肉厚
:1.5mm)をフェライト系球状黒鉛鋳鉄管に嵌挿し
た後、第1表に示す溶接ワイヤを用いてM工G溶接によ
り該両管(以下、両岸材という)を重ねすみ肉溶接して
溶接継手を作製した。第2表に両岸材の成分組成を示す
。(Example) A ferritic stainless steel pipe (outer diameter 834 mmφ, wall thickness: 1.5 mm) was inserted into a ferritic spheroidal graphite cast iron pipe, and then both were welded by M welding using the welding wire shown in Table 1. A welded joint was created by overlapping and fillet welding the pipes (hereinafter referred to as both-bank materials). Table 2 shows the composition of the materials on both banks.
次いで、該継手を電気炉に投入し第3表に示す加熱条件
で熱処理を施した後、炉外で空冷(冷却速度:1.9℃
/秒)した。その後、該継手に引張試験を行って破断強
度および破断位置を調べた。Next, the joint was put into an electric furnace and heat treated under the heating conditions shown in Table 3, and then air cooled outside the furnace (cooling rate: 1.9°C).
/second). Thereafter, the joint was subjected to a tensile test to examine the breaking strength and the breaking position.
本発明の接合方法によって得られた継手は、破断強度が
増大し、該ステンレス鋼管が破断するが、比較例の接合
方法によって得られた継手は、破断強度が小さく、接合
部の熱影響部が破断することがわかる。The joint obtained by the joining method of the present invention has an increased breaking strength and the stainless steel pipe breaks, but the joint obtained by the joining method of the comparative example has a small breaking strength and the heat affected zone of the joint is small. It can be seen that it will break.
本実施例では、溶接された該両岸材全体を炉内に投入し
て熱処理を施したが、該両岸材の溶接部に上記実施例と
同様の熱処理を施しても同様の作用効果を奏する。In this example, the entire welded material on both sides was put into a furnace and heat treated, but the same effect can be achieved even if the welded part of the material on both sides is heat treated in the same manner as in the above example. play.
第3表
(発明の効果)
本発明によれば、熱処理時間が著しく短縮されると共に
、溶接部の破断強度が増大し、しかも球状黒鉛鋳鉄材と
フェライト系ステンレス鋼材との溶接物を簡単に得るこ
とができるので、生産性の大幅向上およびコストの低減
を図ることができる。Table 3 (Effects of the Invention) According to the present invention, the heat treatment time is significantly shortened, the breaking strength of the welded part is increased, and a welded product of spheroidal graphite cast iron material and ferritic stainless steel material can be easily obtained. Therefore, it is possible to significantly improve productivity and reduce costs.
Claims (1)
テンレス鋼材とを、 重量%で、C:0.15%以下、Si:1.00%以下
、Mn:3.5%以下、P:0.03%以下、S:0.
03%以下、Ni:80%以上、残部がFeからなり、
オーステナイト地を有する溶接ワイヤでガスシールドア
ーク溶接する接合方法であって、該両材の溶接後、該両
材を600〜700℃の温度T℃に(−0.8×T+5
70)分以上加熱保持し、次いで、空冷することを特徴
とする球状黒鉛鋳鉄材とステンレス鋼材との接合方法。[Claims] A spheroidal graphite cast iron material having a ferritic base and a ferritic stainless steel material, in weight percent, C: 0.15% or less, Si: 1.00% or less, Mn: 3.5% or less, P: 0.03% or less, S: 0.
03% or less, Ni: 80% or more, the balance consists of Fe,
A joining method in which gas-shielded arc welding is performed using a welding wire having an austenitic base, and after welding the two materials, the two materials are brought to a temperature of 600 to 700°C (-0.8×T+5
70) A method for joining a spheroidal graphite cast iron material and a stainless steel material, the method comprising heating and holding the material for at least 70 minutes, and then air cooling.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28672290A JP2791607B2 (en) | 1990-10-24 | 1990-10-24 | Joining method between spheroidal graphite cast iron and stainless steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28672290A JP2791607B2 (en) | 1990-10-24 | 1990-10-24 | Joining method between spheroidal graphite cast iron and stainless steel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04162987A true JPH04162987A (en) | 1992-06-08 |
JP2791607B2 JP2791607B2 (en) | 1998-08-27 |
Family
ID=17708168
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28672290A Expired - Fee Related JP2791607B2 (en) | 1990-10-24 | 1990-10-24 | Joining method between spheroidal graphite cast iron and stainless steel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2791607B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100570895B1 (en) * | 2001-12-18 | 2006-04-12 | 주식회사 포스코 | method of prevention of intergranular corrosion of ferritic stainless steels |
CN100406191C (en) * | 2005-11-17 | 2008-07-30 | 西安理工大学 | Homogeneous electric welding rod/flame welding wire for welding gray cast iron and ductile cast-iron |
WO2015091681A1 (en) * | 2013-12-17 | 2015-06-25 | Bae Systems Plc | Rudder tabs |
CN105592966A (en) * | 2013-07-29 | 2016-05-18 | D.G.韦尔德有限责任公司 | Method for coating, with metallic material, bodies made of spheroidal cast iron; back plate for dies for aluminium die casting made with said method |
-
1990
- 1990-10-24 JP JP28672290A patent/JP2791607B2/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100570895B1 (en) * | 2001-12-18 | 2006-04-12 | 주식회사 포스코 | method of prevention of intergranular corrosion of ferritic stainless steels |
CN100406191C (en) * | 2005-11-17 | 2008-07-30 | 西安理工大学 | Homogeneous electric welding rod/flame welding wire for welding gray cast iron and ductile cast-iron |
CN105592966A (en) * | 2013-07-29 | 2016-05-18 | D.G.韦尔德有限责任公司 | Method for coating, with metallic material, bodies made of spheroidal cast iron; back plate for dies for aluminium die casting made with said method |
WO2015091681A1 (en) * | 2013-12-17 | 2015-06-25 | Bae Systems Plc | Rudder tabs |
Also Published As
Publication number | Publication date |
---|---|
JP2791607B2 (en) | 1998-08-27 |
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