JPH041260A - Polyester resin composition - Google Patents
Polyester resin compositionInfo
- Publication number
- JPH041260A JPH041260A JP10040190A JP10040190A JPH041260A JP H041260 A JPH041260 A JP H041260A JP 10040190 A JP10040190 A JP 10040190A JP 10040190 A JP10040190 A JP 10040190A JP H041260 A JPH041260 A JP H041260A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- parts
- copolymer
- glycol
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000203 mixture Substances 0.000 title claims description 20
- 229920001225 polyester resin Polymers 0.000 title claims description 14
- 239000004645 polyester resin Substances 0.000 title claims description 14
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 43
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 39
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 39
- -1 polyethylene terephthalate copolymer Polymers 0.000 claims abstract description 30
- 238000002425 crystallisation Methods 0.000 claims abstract description 25
- 230000008025 crystallization Effects 0.000 claims abstract description 25
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims abstract description 21
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 20
- 239000002245 particle Substances 0.000 claims abstract description 19
- 239000000178 monomer Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 17
- 239000011347 resin Substances 0.000 claims abstract description 17
- 229920001707 polybutylene terephthalate Polymers 0.000 claims abstract description 12
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229920000098 polyolefin Polymers 0.000 claims abstract description 10
- 150000002009 diols Chemical class 0.000 claims abstract description 9
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims abstract description 7
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 4
- 230000002787 reinforcement Effects 0.000 claims abstract description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical class N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 14
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 14
- 125000003700 epoxy group Chemical group 0.000 claims description 12
- 239000003063 flame retardant Substances 0.000 claims description 7
- 239000012779 reinforcing material Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims 1
- 229920000728 polyester Polymers 0.000 claims 1
- 229920005992 thermoplastic resin Polymers 0.000 abstract description 11
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000013329 compounding Methods 0.000 abstract 2
- 229920001577 copolymer Polymers 0.000 description 39
- 239000011342 resin composition Substances 0.000 description 23
- 239000000047 product Substances 0.000 description 20
- 238000000034 method Methods 0.000 description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 239000005977 Ethylene Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000000835 fiber Substances 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 150000001463 antimony compounds Chemical class 0.000 description 6
- 239000003365 glass fiber Substances 0.000 description 6
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 5
- 238000007334 copolymerization reaction Methods 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 229920002223 polystyrene Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 3
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 230000032050 esterification Effects 0.000 description 3
- 238000005886 esterification reaction Methods 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- NXQMCAOPTPLPRL-UHFFFAOYSA-N 2-(2-benzoyloxyethoxy)ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOC(=O)C1=CC=CC=C1 NXQMCAOPTPLPRL-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- UMVMVEZHMZTUHD-UHFFFAOYSA-N DL-Propylene glycol dibenzoate Chemical compound C=1C=CC=CC=1C(=O)OC(C)COC(=O)C1=CC=CC=C1 UMVMVEZHMZTUHD-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- 101100208721 Mus musculus Usp5 gene Proteins 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 239000003484 crystal nucleating agent Substances 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 229920000554 ionomer Polymers 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 229920001567 vinyl ester resin Polymers 0.000 description 2
- 239000004711 α-olefin Substances 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- BJZYYSAMLOBSDY-QMMMGPOBSA-N (2s)-2-butoxybutan-1-ol Chemical compound CCCCO[C@@H](CC)CO BJZYYSAMLOBSDY-QMMMGPOBSA-N 0.000 description 1
- KAKVFSYQVNHFBS-UHFFFAOYSA-N (5-hydroxycyclopenten-1-yl)-phenylmethanone Chemical compound OC1CCC=C1C(=O)C1=CC=CC=C1 KAKVFSYQVNHFBS-UHFFFAOYSA-N 0.000 description 1
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-naphthoquinone Chemical compound C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- ZOJIBRUWYLWNRB-UHFFFAOYSA-N 2-(2-ethenoxyethoxymethyl)oxirane Chemical compound C=COCCOCC1CO1 ZOJIBRUWYLWNRB-UHFFFAOYSA-N 0.000 description 1
- JJRUAPNVLBABCN-UHFFFAOYSA-N 2-(ethenoxymethyl)oxirane Chemical compound C=COCC1CO1 JJRUAPNVLBABCN-UHFFFAOYSA-N 0.000 description 1
- AHSGHEXYEABOKT-UHFFFAOYSA-N 2-[2-(2-benzoyloxyethoxy)ethoxy]ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOCCOC(=O)C1=CC=CC=C1 AHSGHEXYEABOKT-UHFFFAOYSA-N 0.000 description 1
- XFDQLDNQZFOAFK-UHFFFAOYSA-N 2-benzoyloxyethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOC(=O)C1=CC=CC=C1 XFDQLDNQZFOAFK-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- CEBRPXLXYCFYGU-UHFFFAOYSA-N 3-methylbut-1-enylbenzene Chemical compound CC(C)C=CC1=CC=CC=C1 CEBRPXLXYCFYGU-UHFFFAOYSA-N 0.000 description 1
- WWYFPDXEIFBNKE-UHFFFAOYSA-N 4-(hydroxymethyl)benzoic acid Chemical compound OCC1=CC=C(C(O)=O)C=C1 WWYFPDXEIFBNKE-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 1
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 101100063069 Caenorhabditis elegans deg-1 gene Proteins 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 229940048053 acrylate Drugs 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- AQTIRDJOWSATJB-UHFFFAOYSA-K antimonic acid Chemical compound O[Sb](O)(O)=O AQTIRDJOWSATJB-UHFFFAOYSA-K 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- SQHOHKQMTHROSF-UHFFFAOYSA-N but-1-en-2-ylbenzene Chemical compound CCC(=C)C1=CC=CC=C1 SQHOHKQMTHROSF-UHFFFAOYSA-N 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000004301 calcium benzoate Substances 0.000 description 1
- 235000010237 calcium benzoate Nutrition 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 229940078456 calcium stearate Drugs 0.000 description 1
- HZQXCUSDXIKLGS-UHFFFAOYSA-L calcium;dibenzoate;trihydrate Chemical compound O.O.O.[Ca+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 HZQXCUSDXIKLGS-UHFFFAOYSA-L 0.000 description 1
- FIASKJZPIYCESA-UHFFFAOYSA-L calcium;octacosanoate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O FIASKJZPIYCESA-UHFFFAOYSA-L 0.000 description 1
- LSFBQOPXRBJSSI-UHFFFAOYSA-L calcium;tetradecanoate Chemical compound [Ca+2].CCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCC([O-])=O LSFBQOPXRBJSSI-UHFFFAOYSA-L 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- RCRBCNZJGBTYDI-UHFFFAOYSA-L dilithium;terephthalate Chemical compound [Li+].[Li+].[O-]C(=O)C1=CC=C(C([O-])=O)C=C1 RCRBCNZJGBTYDI-UHFFFAOYSA-L 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LRUDDHYVRFQYCN-UHFFFAOYSA-L dipotassium;terephthalate Chemical compound [K+].[K+].[O-]C(=O)C1=CC=C(C([O-])=O)C=C1 LRUDDHYVRFQYCN-UHFFFAOYSA-L 0.000 description 1
- VIQSRHWJEKERKR-UHFFFAOYSA-L disodium;terephthalate Chemical compound [Na+].[Na+].[O-]C(=O)C1=CC=C(C([O-])=O)C=C1 VIQSRHWJEKERKR-UHFFFAOYSA-L 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229940052296 esters of benzoic acid for local anesthesia Drugs 0.000 description 1
- CGPRUXZTHGTMKW-UHFFFAOYSA-N ethene;ethyl prop-2-enoate Chemical compound C=C.CCOC(=O)C=C CGPRUXZTHGTMKW-UHFFFAOYSA-N 0.000 description 1
- CONHAJWVOAJZGC-UHFFFAOYSA-N ethene;oxiran-2-ylmethyl 2-methylprop-2-enoate Chemical compound C=C.CC(=C)C(=O)OCC1CO1 CONHAJWVOAJZGC-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N itaconic acid Chemical compound OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 239000004300 potassium benzoate Substances 0.000 description 1
- 235000010235 potassium benzoate Nutrition 0.000 description 1
- 229940103091 potassium benzoate Drugs 0.000 description 1
- 229940114930 potassium stearate Drugs 0.000 description 1
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
- PYJBVGYZXWPIKK-UHFFFAOYSA-M potassium;tetradecanoate Chemical compound [K+].CCCCCCCCCCCCCC([O-])=O PYJBVGYZXWPIKK-UHFFFAOYSA-M 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229940047670 sodium acrylate Drugs 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 229940045845 sodium myristate Drugs 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- 229940080350 sodium stearate Drugs 0.000 description 1
- YKIBJOMJPMLJTB-UHFFFAOYSA-M sodium;octacosanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O YKIBJOMJPMLJTB-UHFFFAOYSA-M 0.000 description 1
- JUQGWKYSEXPRGL-UHFFFAOYSA-M sodium;tetradecanoate Chemical compound [Na+].CCCCCCCCCCCCCC([O-])=O JUQGWKYSEXPRGL-UHFFFAOYSA-M 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、各種の熱器具、電気部品、自動車部品等に使
用される機械特性、耐熱性、成形外観、耐衝撃性等に優
ねた繊維強化ポリエステル系樹脂組成物に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention is used for various heating appliances, electrical parts, automobile parts, etc., and has excellent mechanical properties, heat resistance, molded appearance, impact resistance, etc. The present invention relates to a fiber-reinforced polyester resin composition.
ポリエチレンテレフタレート樹脂(以F、PETと略記
する)のような結晶性高分子の各種特性は結晶化度に強
く依存するため、充分な耐熱性を得ようとする場合には
、有機カルボン酸の金属塩または無機化合物等の結晶核
剤を添加し、さらに金型温度を130℃〜140℃の高
温に設定して成形する必要があった・
また、他の方法としては、100℃以下の低温金型て成
形された部分的な結晶化状態のままの成形品を後加熱処
理して結晶化を促進させたり、結晶化を促進するような
液体中に該成形品を浸漬する等の後加工により結晶化を
進め、耐熱性を上げる方法が知られていた。The various properties of crystalline polymers such as polyethylene terephthalate resin (hereinafter abbreviated as PET) strongly depend on the degree of crystallinity, so if you want to obtain sufficient heat resistance, it is necessary to It was necessary to add a crystal nucleating agent such as a salt or an inorganic compound, and set the mold temperature to a high temperature of 130°C to 140°C. By post-processing, such as post-heating a molded product in a partially crystallized state to promote crystallization, or immersing the molded product in a liquid that promotes crystallization. A method was known to promote crystallization and increase heat resistance.
しかしなから、高温金型の使用や後加工には、作業安定
性および経済性の面において難点かあった。その上、1
00℃以下の低温金型温度で成形した場合、樹脂の結晶
化が十分に進みにくいので離型性が悪くなった。したか
りて、離型性を高めるにはゆっくりと冷却する必要があ
り、冷却に長時間を要していた。However, the use of high-temperature molds and post-processing have been problematic in terms of work stability and economy. Besides, 1
When molding was performed at a low mold temperature of 00° C. or lower, the crystallization of the resin did not proceed sufficiently, resulting in poor mold release properties. Therefore, in order to improve mold releasability, it is necessary to cool slowly, and cooling takes a long time.
この欠点を改良して、低い金型温度て成形する方法とし
て各種の結晶化促進剤を使用することが知られている。It is known that various crystallization promoters are used as a method to improve this drawback and perform molding at a low mold temperature.
例えばPETに、α−オレフィンとα、β−不飽和カル
ポン酸の塩とから成るイオン性共重合体を添加する方法
が特公昭45−26225号公報に開示されている。ま
た、ポリアルキレングリコールとタルク等の無機充填剤
とを併用する方法か特公昭47−3027号公報等に開
示されている。For example, Japanese Patent Publication No. 45-26225 discloses a method of adding an ionic copolymer consisting of an α-olefin and a salt of α, β-unsaturated carboxylic acid to PET. Further, a method of using polyalkylene glycol and an inorganic filler such as talc in combination is disclosed in Japanese Patent Publication No. 3027/1983.
さらにイオン性共重合体、ポリアルキレングリコール系
化合物および無機充填剤の併用系についても特開昭59
−22958号公報に開示されている。In addition, JP-A 59/1989 also describes a combination system of ionic copolymers, polyalkylene glycol compounds, and inorganic fillers.
It is disclosed in Japanese Patent No.-22958.
また、PETにソフトセグメントを共重合したり、結晶
化促進剤を併用することにより結晶化速度を改善する方
法も知られている。例えばポリアルキレングリコールと
PUTとの共重合体にアイオノマーを添加する方法が特
開昭56−55451号公報に開示されている。また、
ポリアルキレングリコールとPETとの共重合体にアイ
オノマーとポリオレフィンを添加する方法か特開昭60
−223850号公報に開示されている。Also known are methods for improving the crystallization rate by copolymerizing a soft segment with PET or using a crystallization promoter in combination. For example, JP-A-56-55451 discloses a method of adding an ionomer to a copolymer of polyalkylene glycol and PUT. Also,
A method of adding an ionomer and a polyolefin to a copolymer of polyalkylene glycol and PET?
It is disclosed in Japanese Patent No.-223850.
しかしなから、かかる組成物を成形用金型とし゛C経済
的な熱水循環型温度調節装置て制御可能な温度、例えば
80℃程度の金型を用いて射出成形をした場合には、離
型性や機械的強度は良好なものの、成形品の外観は必ず
しも満足のいくものてはなかった。However, when injection molding is performed using such a composition in a mold with a temperature that can be controlled with an economical hot water circulation type temperature control device, for example, about 80°C, it is difficult to release the composition. Although the properties and mechanical strength were good, the appearance of the molded product was not necessarily satisfactory.
また、PETにポリブチレンテレフタレート(以FPB
Tと略記する)をブレンドする方法か特公昭50−33
832号公報に開示されている。しかしなから、この場
合には、PETの量はPBTの量より少ない量、例えば
PET/PBT=10/70〜20/80 (重量比)
でなければ、金型温度80℃で良好な表面外観が発現し
なかった。In addition, polybutylene terephthalate (FPB) is added to PET.
A method of blending (abbreviated as T)
It is disclosed in Japanese Patent No. 832. However, in this case, the amount of PET is smaller than the amount of PBT, for example, PET/PBT=10/70 to 20/80 (weight ratio).
Otherwise, a good surface appearance could not be developed at a mold temperature of 80°C.
更に、PETi樹脂は、PBT樹脂やナイロン樹脂に比
較して衝撃強度が低いので、例えばPET製電子部品の
コネクターはピン圧入時に割れかしばしば発生する等の
問題か生しる。これらの観点から、PET系樹脂の衝撃
強度の向上が強く望まれているのか実情である。Furthermore, since PETi resin has lower impact strength than PBT resin or nylon resin, problems arise, such as the connectors of PET electronic components often cracking when pins are press-fitted. From these viewpoints, there is a strong desire to improve the impact strength of PET resins.
本発明者らは、上記の欠点を解消して、機械的強度の向
上を計り、熱変形温度か高く、かつ低温金型で成形して
も優れた成形性と表面外観をもち、その上衝撃強度の高
い、高結晶性のポリエスチル系樹脂組成物を得るために
鋭意検討した結果、平均分子量か500〜20,000
のポリアルキレングリコール成分とジエチレングリコー
ル成分を特定量の範囲で共重合させたPET系共重合体
に、特定量のPBT樹脂、多相構造熱可塑性樹脂、結晶
化促進剤および繊維状強化材を配合することにより、低
温金型でも優れた耐熱性、耐衝撃性および表面外観をも
つポリエステル系樹脂組成物が得られることを見い出し
、本発明を完成するに至った。The present inventors have solved the above-mentioned drawbacks, improved the mechanical strength, and achieved high heat distortion temperature and excellent moldability and surface appearance even when molded with a low-temperature mold. As a result of intensive studies to obtain a polyester resin composition with high strength and high crystallinity, we found that the average molecular weight was 500 to 20,000.
A specific amount of PBT resin, a multiphase thermoplastic resin, a crystallization accelerator, and a fibrous reinforcing material are blended into a PET copolymer obtained by copolymerizing a polyalkylene glycol component and a diethylene glycol component in a specific amount range. The present inventors have discovered that a polyester resin composition with excellent heat resistance, impact resistance, and surface appearance can be obtained even in low-temperature molds, and have completed the present invention.
(課題を解決するための手段)
すなわち、本発明は、
(A)テレフタル酸およびその誘導体を主体とするジカ
ルボン酸成分(a−1)とエチレングリコールを主体と
するジオール成分(a−2)とをエステル化して得られ
るボッエチレンテレフタレートオリゴマー(a)65〜
97.8重量%、平均分子量が500〜20,000の
ポリアルキレングリコール(b)1〜20重量%および
ジエチレングリコール(c)1.2〜I5重量%とを重
縮合させて得られるポリエチレンテレフタレート系共重
合体100重量部に対して、
(B)PBT 5 N450
重量部(C)エポキシ基含有オレフィン重合体5〜95
重量%と少なくとも1種のビニル単量体から得たビニル
系重合体95〜5重量%とから成り、樹脂中の分散粒子
の平均粒子径が0.01〜10μである多相構造熱可塑
性樹脂 1〜300重量部(D)Mll状状強化
材 5〜800重量部および、
(E)結晶化促進剤 0.1〜200重量部
を配合してなるポリエステル系樹脂組成物である。(Means for Solving the Problems) That is, the present invention comprises (A) a dicarboxylic acid component (a-1) mainly composed of terephthalic acid and its derivatives and a diol component (a-2) mainly composed of ethylene glycol. Botethylene terephthalate oligomer (a) obtained by esterifying 65~
Polyethylene terephthalate-based copolymer obtained by polycondensing 97.8% by weight and 1 to 20% by weight of polyalkylene glycol (b) having an average molecular weight of 500 to 20,000 and 1.2 to 5% by weight of diethylene glycol (c). (B) PBT 5 N450 for 100 parts by weight of polymer
Part by weight (C) Epoxy group-containing olefin polymer 5 to 95
% by weight and 95 to 5% by weight of a vinyl polymer obtained from at least one vinyl monomer, and the average particle size of dispersed particles in the resin is 0.01 to 10μ. A polyester resin composition containing 1 to 300 parts by weight (D) 5 to 800 parts by weight of Mll-shaped reinforcing material and 0.1 to 200 parts by weight of (E) a crystallization accelerator.
また、本発明のもう−っの発明は、前記PET系共重合
体(A) 100重量部に対して、(B)PBT
5 N450重量部(C)エポキシ基
含有オレフィン重合体5〜95重量%と少なくとも1種
のビニル単量体から得たビニル系重合体95〜5重量%
とから成り、樹脂中の分散粒子の平均粒子径が0.0]
〜10pである多相構造熱0T塑性樹脂 1〜7
00重量部(D)繊維状強化材 5〜20
00重量部(E)結晶化促進剤 0.1〜3
50重量部(F)高分子型臭素系難燃剤 2〜60
0重量部および、
(G)アンチモン系化合物 1〜300重量部を
配合してなる難燃性ポリエステル系樹脂組成物である。Another aspect of the present invention is that (B) PBT is added to 100 parts by weight of the PET copolymer (A).
5 N450 parts by weight (C) 95 to 5% by weight of a vinyl polymer obtained from 5 to 95% by weight of an epoxy group-containing olefin polymer and at least one vinyl monomer
and the average particle diameter of the dispersed particles in the resin is 0.0]
~10p multiphase structure thermal 0T plastic resin 1~7
00 parts by weight (D) Fibrous reinforcement 5-20
00 parts by weight (E) Crystallization accelerator 0.1-3
50 parts by weight (F) Polymer type brominated flame retardant 2-60
This is a flame-retardant polyester resin composition containing 0 parts by weight and 1 to 300 parts by weight of (G) an antimony compound.
本発明の樹脂組成物に用いるPET系共重合体(A)は
、テレフタル酸およびその誘導体を主体とするジカルボ
ン酸成分(a−1)とエチレングリコールを主体とする
ジオール成分(a−2)とをエステル化して得られるP
ETオリゴマー(a)と、平均分子量か500〜20,
000のポリアルキレンクルコール(b)およびジエチ
レングリコール(C)との共重合体である。The PET copolymer (A) used in the resin composition of the present invention comprises a dicarboxylic acid component (a-1) mainly composed of terephthalic acid and its derivatives and a diol component (a-2) mainly composed of ethylene glycol. P obtained by esterifying
ET oligomer (a) and an average molecular weight of 500 to 20,
It is a copolymer of 000 polyalkylene glycol (b) and diethylene glycol (C).
本発明に用いるPETオリゴマー(a)は、好ましくは
少なくとも90モル%かテレフタル酸およびその誘導体
(例えばジメチルエステル)であるジカルボン酸成分(
a−1)と、好ましくは少なくとも90モル%がエチレ
ングリコールであるジオール成分(a−2)とから、直
接エステル化またはエステル交換して得られるものであ
る。The PET oligomer (a) used in the present invention preferably has a dicarboxylic acid component (at least 90 mol%) of which is terephthalic acid and its derivatives (e.g. dimethyl ester).
It is obtained by direct esterification or transesterification from a-1) and a diol component (a-2), preferably at least 90 mol% of which is ethylene glycol.
ジカルボン酸成分(a−1)に0〜10モル%なる割合
でテレフタル酸またはその誘導体に併用できるものとし
ては、例えばフタル酸、イソフタル酸、アジピン酸、セ
バシン酸、ナフタレン−1,4もしくは−2,6−ジカ
ルボン酸、ジフェニルエーテル−4,4−ジカルボン酸
およびこれらの誘導体、例えばこれらのジカルボン酸の
ジメチルエステル等が挙げられる。Examples of substances that can be used in combination with terephthalic acid or its derivatives in a proportion of 0 to 10 mol% in the dicarboxylic acid component (a-1) include phthalic acid, isophthalic acid, adipic acid, sebacic acid, naphthalene-1, 4 or -2 , 6-dicarboxylic acid, diphenyl ether-4,4-dicarboxylic acid, and derivatives thereof, such as dimethyl esters of these dicarboxylic acids.
また、ジオール成分(a−2)に0〜10モル%の割合
でエチレングリコールに併用できるり゛リコールとして
は、例えばプロピレンクリコール、ブチレンク゛リコー
ル、ネオペンチルクリコール、シクロヘキサンジメタツ
ール、2.2−ヒス(4−ヒドロキシフェニル)プロパ
ン等が挙げられる。In addition, examples of glycols that can be used in combination with ethylene glycol in a proportion of 0 to 10 mol % in the diol component (a-2) include propylene glycol, butylene glycol, neopentyl glycol, cyclohexane dimetatool, 2.2 -His(4-hydroxyphenyl)propane and the like.
なお、p−ヒドロキシ安息香酸、p−ヒドロキシメチル
安息香酸、P−ヒドロキシエチル安息香酸等のオキシ酸
も10モル%(ジカルボン酸とジオールの1モル縮合物
単位に対して)以下の範囲で使用することができる。In addition, oxyacids such as p-hydroxybenzoic acid, p-hydroxymethylbenzoic acid, and P-hydroxyethylbenzoic acid are also used in a range of 10 mol% or less (based on 1 mol condensate unit of dicarboxylic acid and diol). be able to.
本発明で使用するポリアルキレングリコール(b)とし
ては、ポリエチレングリコール、ポリプロピレングリコ
ール、ポリトリメチレングリコール、ポリテトラメチレ
ングリコールおよびポリエチレングリコールとポリテト
ラメチレングリコールとのランダムまたはブロック共重
合体等が挙げられる。Examples of the polyalkylene glycol (b) used in the present invention include polyethylene glycol, polypropylene glycol, polytrimethylene glycol, polytetramethylene glycol, and random or block copolymers of polyethylene glycol and polytetramethylene glycol.
ポリアルキレンゲリコールの重量平均分子量は、 50
0〜20,000の範囲で、好ましくは 1,000〜
が6000の範囲のものである。重量平均分子量が50
0未満のものを用いた場合、低温金型を用いて成形した
際の離型性が悪く、また得られる成形品の耐熱性が低下
する。一方、分子量が20,000を超えたものを用い
た場合には、成形時の樹脂組成物の滞留安定性が劣る。The weight average molecular weight of polyalkylene gelicol is 50
In the range of 0 to 20,000, preferably 1,000 to
is in the range of 6000. Weight average molecular weight is 50
If it is less than 0, the mold release properties will be poor when molded using a low-temperature mold, and the heat resistance of the resulting molded product will be reduced. On the other hand, when a resin having a molecular weight exceeding 20,000 is used, the retention stability of the resin composition during molding is poor.
ポリアルキレングリコール(b)の最適な共重合量は、
その平均分子量によっても異なるが、所期の目的を達成
するためにはPET系共重合体(A)中に 1〜20重
量%、好ましくは2〜15重量%である。The optimal copolymerization amount of polyalkylene glycol (b) is
Although it varies depending on its average molecular weight, in order to achieve the desired purpose, the amount of the content in the PET copolymer (A) is 1 to 20% by weight, preferably 2 to 15% by weight.
ポリアルキレングリコールの共重合量か1重量%未満の
PET系重合体を用いた樹脂組成物では、結晶化促進効
果か顕著でなく、また、共重合量が20重量%を超えた
PET系共重合体を用いた樹脂組成物では、成形時の滞
留安定性か低下する。In a resin composition using a PET-based polymer with a copolymerization amount of polyalkylene glycol of less than 1% by weight, the effect of promoting crystallization is not noticeable, and in a PET-based copolymer with a copolymerization amount of polyalkylene glycol exceeding 20% by weight. In resin compositions using coalescence, retention stability during molding is reduced.
本発明に用いるPET系共重合体(A)は、上記のポリ
アルキレングリコール(b)に加えて、ざらにジエチレ
ングリコール(C)(以下、DECと略する)を共重合
させたものである。DECの共重合量は1.2〜15重
量%てあり、好ましくは 1.5〜10重量%である。The PET copolymer (A) used in the present invention is a copolymer of diethylene glycol (C) (hereinafter abbreviated as DEC) in addition to the above polyalkylene glycol (b). The copolymerized amount of DEC is 1.2 to 15% by weight, preferably 1.5 to 10% by weight.
DECの共重合量か1.2重量%未満のPET系共重合
体を用いた樹脂組成物では低温金型での成形品の外観が
充分でなく、また共重合量力月5重量%を超えたPET
系共重合体では、その融点の低Fが大きくなり好ましく
ない。With a resin composition using a PET copolymer with a DEC copolymerization amount of less than 1.2% by weight, the appearance of the molded product in a low-temperature mold was insufficient, and the copolymerization amount exceeded 5% by weight. PET
In the case of a copolymer, the low F of its melting point becomes large, which is not preferable.
本発明に用いるP B T (B)は、テレフタル酸ま
たはテレフタル酸のジアルキルエステルと、1.4ブタ
ンジオールとの重縮合によフて得られるポリマーである
。テレフタル酸の一部は他の二塩基酸、多塩基酸て置き
換えてもよく、1.4−ブタンジオールの一部は他のジ
オール、多価アルコールで置き換えてもよい。P B
T (B)の配合量は5〜450重量部である。この配
合量か5重量部未満ては金型温度80℃ての表面外観か
劣り、かつ熱変形温度(HDT)か低い。一方、450
重量部を超える配合量ではHDTが低下するのて好まし
くない。P B T (B) used in the present invention is a polymer obtained by polycondensation of terephthalic acid or a dialkyl ester of terephthalic acid and 1.4-butanediol. A part of terephthalic acid may be replaced with other dibasic acid or polybasic acid, and a part of 1,4-butanediol may be replaced with other diol or polyhydric alcohol. P B
The amount of T (B) is 5 to 450 parts by weight. If the amount is less than 5 parts by weight, the surface appearance at a mold temperature of 80° C. will be poor and the heat distortion temperature (HDT) will be low. On the other hand, 450
If the amount exceeds 1 part by weight, the HDT will decrease, which is not preferable.
本発明に用いる多相構造熱可塑性樹脂(C)とは、エポ
キシ基含有オレフィン重合体5〜95重量%と少なくと
も1種のビニル単量体から得たビニル系重合体95〜5
重量%とから成る樹脂であり、重合体マトリックス中に
それとは異なる重合体か0.01〜10鱗の粒径の粒子
として分散してなるものである。この樹脂(C)を構成
するエポキシ基含有オレフィン重合体とビニル系重合体
とは、上記範囲の粒径の分散粒子を形成できるのであれ
ば、どちらかマトリックスてとちらか分散粒子であって
もよい。The multiphase thermoplastic resin (C) used in the present invention is a vinyl polymer obtained from 5 to 95% by weight of an epoxy group-containing olefin polymer and at least one vinyl monomer.
% by weight, and is made by dispersing a different polymer in the form of particles with a particle size of 0.01 to 10 scales in a polymer matrix. The epoxy group-containing olefin polymer and vinyl polymer constituting this resin (C) may be either matrix or dispersed particles, as long as they can form dispersed particles with a particle size within the above range. good.
多相構造熱可塑性樹脂(C)を構成するエポキシ基含有
オレフィン重合体としては、オレフィン単独重合体また
は共重合体に不飽和グリシジル基含有単量体を付加反応
させた変性体を挙げることかてきる。Examples of the epoxy group-containing olefin polymer constituting the multiphase thermoplastic resin (C) include modified products obtained by addition-reacting an olefin homopolymer or copolymer with an unsaturated glycidyl group-containing monomer. Ru.
そのためのオレフィン重合体としては、低密度、中密度
または旨密度ポリエチレン、ポリプロピレン、ポリブテ
ン−1、ポリ−4−メチルペンテン−1等の単独重合体
:エチレン−プロピレン共重合体、エチレン−ブテン−
1共重合体、エチレン−ヘキセン−1共重合体、エチレ
ン−4−メチルペンテン共−1重合体、エチレン−オク
テン−1共重合体等のエチレンを主成分とする他のα−
オレフィンとの共重合体;プロピレン−エチレンブロッ
ク共重合体等のプロピレンを主成分とする他のα−オレ
フィンとの共重合体;エチレン−酢酸ビニル共重合体;
エチレン−アクリル酸共重合体;エチレン−メタクリル
酸共重合体;エチレンとアクリル酸若しくはメタクリル
酸のメチル、エチル、プロピル、イソプロピル、ブチル
などのエステルとの共重合体;エチレン−マレイン酸共
重合体;エチレン−プロピレン共重合体ゴム;エチレン
−プロピレン−ジエン−共重合体ゴム:液状ポリブタジ
ェン;エチレン−酢酸ビニル−塩化ビニル共重合体およ
びそれらの混合物、あるいはこれらと異種の合成樹脂ま
たはゴムとの混合物も本発明に包含される。Examples of olefin polymers for this purpose include homopolymers such as low density, medium density or high density polyethylene, polypropylene, polybutene-1, poly-4-methylpentene-1, ethylene-propylene copolymer, ethylene-butene-1, etc.
1 copolymer, ethylene-hexene-1 copolymer, ethylene-4-methylpentene co-1 copolymer, ethylene-octene-1 copolymer, etc.
Copolymers with olefins; copolymers with other α-olefins containing propylene as a main component, such as propylene-ethylene block copolymers; ethylene-vinyl acetate copolymers;
Ethylene-acrylic acid copolymer; Ethylene-methacrylic acid copolymer; Copolymer of ethylene and ester of acrylic acid or methacrylic acid such as methyl, ethyl, propyl, isopropyl, butyl; Ethylene-maleic acid copolymer; Ethylene-propylene copolymer rubber; ethylene-propylene-diene copolymer rubber; liquid polybutadiene; ethylene-vinyl acetate-vinyl chloride copolymer and mixtures thereof, or mixtures of these with different synthetic resins or rubbers. Included in the present invention.
不飽和グリシジル基含有単量体としては、アクリル酸り
リシジル;メタクリル酸グリシジル;イタコン酸モノク
リシジルエステル;ブテントリカルボン酸モノクリシジ
ルエステル;ブテントリカルボン酸ジグリシジルエステ
ル:ブテントリカルボン酸トリグリシジルエステル;お
よびα−クロロアリル、マレイン酸、クロトン酸、フマ
ル酸などのグリシジルエステル類またはビニルグリシジ
ルエーテル;アリルグリシジルエーテル;グリシジルオ
キシエチルビニルエーテル;スチレン−pクリシジルエ
ーテルなどのグリシジルエーテル類:p−クリシジルス
チレンなどが挙げられるが、特に好ましいものとしてメ
タクリル酸りリシジル:アクリルグリシジルエーテルを
挙げることができる。Unsaturated glycidyl group-containing monomers include lycidyl acrylate; glycidyl methacrylate; monocricidyl itaconate; butenetricarboxylic acid monocricidyl ester; butenetricarboxylic acid diglycidyl ester; butenetricarboxylic acid triglycidyl ester; Glycidyl esters or vinyl glycidyl ether such as α-chloroallyl, maleic acid, crotonic acid, fumaric acid; allyl glycidyl ether; glycidyloxyethyl vinyl ether; glycidyl ethers such as styrene-p-cricidyl ether; p-cricidyl styrene, etc. Among these, particularly preferred is lycidyl methacrylate: acrylic glycidyl ether.
上記エポキシ基含有オレフィン共重合体の具体例として
は、エチレン/メタクリル酸グリシジル共重合体:エチ
レン/酢酸ビニル/メタクリル酸グリシジル共重合体;
エチレン/アクリル酸エチル/メタクリル酸グリシジル
共重合体:エチレン/−酸化炭素/メタクリル酸グリシ
ジル共重合体;エチレン/酢酸ビニル/アクリル酸グリ
シジル共重合体などが挙げられる。中でも好ましいもの
はエチレン/メタクリル酸グリシジル共重合体である。Specific examples of the epoxy group-containing olefin copolymer include ethylene/glycidyl methacrylate copolymer: ethylene/vinyl acetate/glycidyl methacrylate copolymer;
Examples include ethylene/ethyl acrylate/glycidyl methacrylate copolymer: ethylene/carbon oxide/glycidyl methacrylate copolymer; ethylene/vinyl acetate/glycidyl acrylate copolymer. Among them, ethylene/glycidyl methacrylate copolymer is preferred.
これらのエポキシ基含有オレフィン共重合体は混合して
も使用かできる。These epoxy group-containing olefin copolymers can be used as a mixture.
多相構造熱可塑性樹脂(C)を構成するビニル系重合体
とは、例えば、スチレン、核置換スチレン(メチルスチ
レン、ジメチルスチレン、エチルスチレン、イソプロピ
ルスチレン、クロルスチレン等)、α−置換スチレン(
α−メチルスチレン、α−エチルスチレン等)などの各
種ビニル芳香族単量体;アクリル酸もしくはメタクリル
酸のメチル、エチル、プロピル、−イソプロピル又はブ
チルエステル等のようなアルキル基の炭素数か1〜7の
(メタ)アクリル酸アルキルエステル単量体:(メタ)
アクリロニトリル単量体;酢酸ビニル、プロピオン酸ビ
ニル等のビニルエステル単量体:(メタ)アクリルアミ
ド即量体:無水マレイン酸又はマレイン酸のモノエステ
ル又はジエステル:なと各種のビニル単量体の1種また
は2種以上を重合して得られた(共)重合体である。こ
れらのうち、ビニル芳香族単量体、(メタ)アクリル酸
エステル単量体、(メタ)アクリロニトリル単量体およ
びビニルエステル単量体か好ましく用いられる。特に、
ビニル芳香族単量体または(メタ)アクリル酸エステル
単量体を50重量%以ト含むビニル系(共)重合体が、
芳香族ポリエステル系樹脂への分散性が良好な点て好ま
しい。The vinyl polymer constituting the multiphase thermoplastic resin (C) includes, for example, styrene, nuclear-substituted styrene (methylstyrene, dimethylstyrene, ethylstyrene, isopropylstyrene, chlorostyrene, etc.), α-substituted styrene (
Various vinyl aromatic monomers such as α-methylstyrene, α-ethylstyrene, etc.; acrylic acid or methacrylic acid methyl, ethyl, propyl, -isopropyl or butyl ester, etc. 7 (meth)acrylic acid alkyl ester monomer: (meth)
Acrylonitrile monomer; Vinyl ester monomers such as vinyl acetate and vinyl propionate; (meth)acrylamide immediate polymer; Maleic anhydride or maleic acid monoester or diester: one of various vinyl monomers Or it is a (co)polymer obtained by polymerizing two or more types. Among these, vinyl aromatic monomers, (meth)acrylic acid ester monomers, (meth)acrylonitrile monomers and vinyl ester monomers are preferably used. especially,
A vinyl (co)polymer containing 50% by weight or more of a vinyl aromatic monomer or a (meth)acrylic acid ester monomer,
It is preferable because it has good dispersibility in aromatic polyester resin.
多相構造熱可塑性樹脂(C)のマトリックス中に分散す
る球状の重合体の粒子径は、望ましくは0.01〜lO
μ、好ましくは0.1〜5μmである。この粒子径か0
.01μm未満の場合あるいは 1.0μmを超える場
合は、芳香族ポリエステル系樹脂にブレンドした時の分
散性か劣る傾向にあり、例えば、外観の悪化あるいは耐
衝撃性の改良効果か不足する場合かある。The particle size of the spherical polymer dispersed in the matrix of the multiphase thermoplastic resin (C) is preferably 0.01 to 1O
μm, preferably 0.1 to 5 μm. This particle size is 0
.. If it is less than 0.01 μm or more than 1.0 μm, the dispersibility when blended with an aromatic polyester resin tends to be poor, and for example, the appearance may deteriorate or the effect of improving impact resistance may be insufficient.
多相構造熱可塑’rJj:樹脂(C)中のビニル系重合
体の数平均重合度は、望ましくは5〜+0000、好ま
しくは10〜5000の範囲である。数平均重合度か5
未満であると、本発明の樹脂組成物の耐衝撃性を向上さ
せることは可能であるが、耐熱性か低下する傾向にある
。また、数平均重合度か10000を超えると、溶融粘
度か高く、成形性か低トしたり、表面光沢が低下する傾
向にある。Multiphase structure thermoplastic 'rJj: The number average degree of polymerization of the vinyl polymer in the resin (C) is desirably in the range of 5 to +0000, preferably 10 to 5000. Number average degree of polymerization 5
If it is less than that, it is possible to improve the impact resistance of the resin composition of the present invention, but the heat resistance tends to decrease. Furthermore, when the number average degree of polymerization exceeds 10,000, the melt viscosity tends to be high, the moldability is low, and the surface gloss tends to be low.
多相構造熱可塑性樹脂(C)中において、エポキシ基含
有オレフィン共重合体はが5〜95重量%、好ましくは
20〜90重量%であり、ビニル系重合体は95〜5重
量%、好ましくは80〜IO重量%である。エポキシ基
含有オレフィン共重合体が5重量%未満であると、耐衝
撃性改良効果が不十分てある。またエポキシ基含有オレ
フィン共重合体か95重量%を超えると、耐衝撃性改良
効果は十分に得られるか、耐熱性が低下する。In the multiphase thermoplastic resin (C), the epoxy group-containing olefin copolymer accounts for 5 to 95% by weight, preferably 20 to 90% by weight, and the vinyl polymer accounts for 95 to 5% by weight, preferably 80 to IO weight %. If the content of the epoxy group-containing olefin copolymer is less than 5% by weight, the effect of improving impact resistance is insufficient. On the other hand, if the amount of the epoxy group-containing olefin copolymer exceeds 95% by weight, the effect of improving impact resistance may not be sufficiently obtained, or the heat resistance may deteriorate.
多相構造熱可塑性樹脂(C)の配合量については、PE
T共重合体(八) 100重量部に対して1〜300重
量部である。また、高分子型臭素系難燃剤(F)および
アンチモン系化合物(G)を配合する場合は、1〜70
0重量部である。この (C)成分が少なすぎると耐衝
撃性か十分に向上せず、多すぎると耐熱性や表面外観が
劣る。Regarding the blending amount of the multiphase structure thermoplastic resin (C), PE
T copolymer (8) 1 to 300 parts by weight per 100 parts by weight. In addition, when blending a polymeric brominated flame retardant (F) and an antimony compound (G), 1 to 70
It is 0 parts by weight. If the amount of component (C) is too small, the impact resistance will not be improved sufficiently, and if it is too large, the heat resistance and surface appearance will be poor.
繊維状強化材(D)としては、ガラス繊維、ガラス繊維
以外の無機繊維、炭素繊維、耐熱性有機繊維を挙げるこ
とができ、より具体的には繊維径1〜20μm、繊維長
10mm以下のガラス繊維または炭素繊維のチョップト
ストランド、ガラス繊維ミルドファイバー、ピッチ系炭
素繊維、芳香族ポリアミド繊維、芳香族ポリイミド繊維
、芳香族ポリアミドイミド繊維およびこれらの組合せを
挙げることかてきる。こわらの内、ガラス繊維のチョッ
プトストランドが特に好ましい。Examples of the fibrous reinforcing material (D) include glass fibers, inorganic fibers other than glass fibers, carbon fibers, and heat-resistant organic fibers, and more specifically, glass fibers with a fiber diameter of 1 to 20 μm and a fiber length of 10 mm or less. Chopped strands of fibers or carbon fibers, milled glass fibers, pitch-based carbon fibers, aromatic polyamide fibers, aromatic polyimide fibers, aromatic polyamide-imide fibers, and combinations thereof may be mentioned. Among the stiff straws, chopped strands of glass fiber are particularly preferred.
繊維状強化材(D)の配合量は、PET系共重合体(A
) 100重量部に対して5〜800重量部である。ま
た、高分子型臭素系難燃剤(F)およびアンチモン系化
合物(G)を配合する場合は、PET系共重合体(A)
100重量部に対して5〜2000重量部である。こ
の(D)成分が少なすぎると補強効果が不十分であり、
多すぎると流動加工性が低下する。The blending amount of the fibrous reinforcing material (D) is the same as that of the PET copolymer (A).
) 5 to 800 parts by weight per 100 parts by weight. In addition, when blending a polymeric brominated flame retardant (F) and an antimony compound (G), PET copolymer (A)
The amount is 5 to 2000 parts by weight per 100 parts by weight. If this (D) component is too small, the reinforcing effect will be insufficient,
If the amount is too large, flow processability will deteriorate.
結晶化促進剤(E)としては、ポリエステル系樹脂の結
晶核剤として効果を有する有機カルボン酸の周期律表第
1a族または第Ua族の金属塩、安息香酸エステルまた
は安息香酸撚導体のエステル、脂肪酸エステル、イオン
性共重合体の金属塩、結晶化促進剤として効果のある無
機粉体等が挙げられる。具体的には、ラウリン酸ナトリ
ウム、ラウリン酸カリウム、ミリスチン酸ナトリウム、
ミリスチン酸カリウム、ミリスチン酸カルシウム、ステ
アリン酸ナトリウム、ステアリン酸カリウム、ステアリ
ン酸カルシウム、オクタコサン酸ナトリウム、オクタコ
サン酸カルシウム、安息香酸ナトリウム、安息香酸カリ
ウム、安息香酸カルシウム、テレフタル酸リチウム、テ
レフタル酸ナトリウム、テレフタル酸カリウム、エチレ
ングリコールモノヘンゾエート、エチレングリコールジ
ベンゾエート、プロピレングリコールジベンゾエート、
プロピレングリコールジベンゾエート、ネオベンチルグ
リコールモノヘンソエート、ジエチレングリコールジベ
ンゾエート、トリエチレングリコールジベンゾエート、
エチレングリコールブロビレンクリコールシヘンソエー
ト、エチレン−アクリル酸ナトリウム共重合体、エチレ
ン−メタクリル酸ナトリウム共重合体、タルク、酸化チ
タン、酸化亜鉛等およびこれらの組合せを用いることか
てきる。As the crystallization accelerator (E), metal salts of Group 1a or Group Ua of the periodic table of organic carboxylic acids that are effective as crystal nucleating agents for polyester resins, benzoic acid esters, or esters of benzoic acid twisted conductors; Examples include fatty acid esters, metal salts of ionic copolymers, and inorganic powders effective as crystallization promoters. Specifically, sodium laurate, potassium laurate, sodium myristate,
Potassium myristate, calcium myristate, sodium stearate, potassium stearate, calcium stearate, sodium octacosanoate, calcium octacosanoate, sodium benzoate, potassium benzoate, calcium benzoate, lithium terephthalate, sodium terephthalate, potassium terephthalate , ethylene glycol monohenzoate, ethylene glycol dibenzoate, propylene glycol dibenzoate,
Propylene glycol dibenzoate, neobentyl glycol monohensoate, diethylene glycol dibenzoate, triethylene glycol dibenzoate,
It is possible to use ethylene glycol brobylene glycol cyhensoate, ethylene-sodium acrylate copolymer, ethylene-sodium methacrylate copolymer, talc, titanium oxide, zinc oxide, etc., and combinations thereof.
これら結晶化促進剤(E)には、これらと併用させると
結晶化速度を更に向上させる化合物、例えばポリオキシ
エチレン誘導体、エポキシ化合物、ソルヒタン誘導体等
を加えることもてきる。Compounds that further improve the crystallization rate when used in combination with these crystallization promoters (E), such as polyoxyethylene derivatives, epoxy compounds, and solhitan derivatives, can also be added.
結晶化促進剤(E)の添加量は、PET系共重合体(A
) 100重量部に対して0.1〜200重量部である
。また、高分子型臭素系難燃剤(F)およびアンチモン
系化合物(G)を配合する場合は、PET系共重合体(
A) 100重量部に対して350重量部である。この
(E)成分が少なすぎるとポリエステル樹脂の劣化が大
きく、成形か困難になるため好ましくなく、多すきると
結晶化度が低くなり、成形品の耐熱性か劣る。The amount of crystallization accelerator (E) added is determined by the amount of crystallization accelerator (E) added.
) 0.1 to 200 parts by weight per 100 parts by weight. In addition, when blending a polymeric brominated flame retardant (F) and an antimony compound (G), a PET copolymer (
A) 350 parts by weight per 100 parts by weight. If the amount of component (E) is too small, the polyester resin will deteriorate significantly and molding will become difficult, which is undesirable. If it is too large, the degree of crystallinity will be low and the heat resistance of the molded product will be poor.
1述の (A)〜(F、)成分を配合して成る本発明の
樹脂組成物は、80℃程度の低温金型を用いての射出成
形か可能であり、かつ表面外観、耐衝撃性、耐熱性に優
れた成形品を提供することのできる組成物であるが、こ
れに更に難燃性か要求される場合には、(F)および
(G)成分を配合すれば良い
高分子型臭素系難燃剤(F)としては、ペンタブロモペ
ンシルポリアクリレート、ペンタブロモヘンシルポリメ
タクリレート、ポリテトラブロモキシリレンヒスメタク
リレート、臭素化ポリカーボネート、ポリ(2,4,6
−トリブロモ)スチレン、ポリ(2,4,5−トリブロ
モ)スチレン、臭素化架橋ポワスチレン等が挙げられる
。高分子型ではない臭素系難燃剤は、ブリートアウトす
るため好ましくない。The resin composition of the present invention comprising components (A) to (F) described in 1 above can be injection molded using a low temperature mold of about 80°C, and has good surface appearance and impact resistance. , is a composition that can provide a molded article with excellent heat resistance, but if additional flame retardance is required, (F) and
Examples of polymeric brominated flame retardants (F) that may be blended with component (G) include pentabromopencyl polyacrylate, pentabromohensyl polymethacrylate, polytetrabromoxylylene hismethacrylate, brominated polycarbonate, poly(2 ,4,6
-tribromo)styrene, poly(2,4,5-tribromo)styrene, brominated crosslinked polystyrene, and the like. Brominated flame retardants that are not polymeric are not preferred because they bleed out.
高分子型臭素系難燃剤(F)の配合量は、PET系共重
合体(A) 100重量部に対して2〜600重量部か
適当である。配合量が2重量部未満の樹脂組成物では難
燃化の効果か殆ど期待できない。The blending amount of the polymeric brominated flame retardant (F) is suitably 2 to 600 parts by weight per 100 parts by weight of the PET copolymer (A). If the amount of the resin composition is less than 2 parts by weight, little flame retardant effect can be expected.
また、配合量が600重量部を超えた樹脂組成物では、
得られる成形品の機械的強度か低下する。In addition, in a resin composition containing more than 600 parts by weight,
The mechanical strength of the resulting molded product decreases.
アンチモン系化合物(G)は、高分子型臭素系難燃剤(
F)の難燃助剤として働くもので、具体的には三酸化ア
ンチモン、五酸化アンチモン、アンチモン酸ソータか挙
げられる。The antimony compound (G) is a polymeric brominated flame retardant (
F) acts as a flame retardant aid, and specific examples include antimony trioxide, antimony pentoxide, and antimonic acid sorter.
アンチモン系化合物(G)の配合量は、PET系共重合
体(A) 100重量部に対して1〜300重量部か適
当である。配合量が1重量部未満の樹脂組成物では難燃
化助剤の効果が殆と発揮できない。また、配合量が30
0重量部を超えた樹脂組成物では、得られる成形品の機
械的強度が低下する。The antimony compound (G) is suitably added in an amount of 1 to 300 parts by weight per 100 parts by weight of the PET copolymer (A). If the amount of the resin composition is less than 1 part by weight, the effect of the flame retardant aid will hardly be exhibited. Also, the blending amount is 30
If the amount of the resin composition exceeds 0 parts by weight, the mechanical strength of the resulting molded product will decrease.
なお、本発明のポリエステル系樹脂組成物には、光また
は熱に対する安定剤、染料または顔料等の種々の添加剤
を加えることも可能である。Note that various additives such as light or heat stabilizers, dyes, or pigments may be added to the polyester resin composition of the present invention.
本発明の樹脂組成物から成形品を製造するに際しては、
従来と同様に、所定量の組成成分を押出機等の混練機に
投入し、これを混融混練してベレット化した後、射出成
形または加圧成形に供することにより成形品を得ること
かできる。この際、80℃以下の金型温度で成形できる
という点にも特徴かある。When manufacturing a molded article from the resin composition of the present invention,
As in the past, a predetermined amount of the components can be put into a kneading machine such as an extruder, and after being melted and kneaded to form a pellet, a molded product can be obtained by subjecting it to injection molding or pressure molding. . At this time, another feature is that it can be molded at a mold temperature of 80°C or less.
以下、本発明を実施例にしたかいより詳しく説明する。 Hereinafter, the present invention will be explained in more detail using examples.
実施例1〜7
直接エステル化法によって合成したPETオリゴマーに
、平均分子!!4,000のボワエチレングリコール(
以下、 PEGと略記する)5重量%およびDEG 1
.3重置%を共重合させ、PET系共重合体(A−1)
を得た。DECは、PUTオリゴマー中に0.9重量%
副生物として生成するため、共重合体(A−1)中のD
ECの含有量は2.2重量%であった。Examples 1 to 7 The average molecular weight of PET oligomers synthesized by direct esterification method! ! 4,000 Bois ethylene glycol (
(hereinafter abbreviated as PEG) 5% by weight and DEG 1
.. PET copolymer (A-1) was obtained by copolymerizing 3%
I got it. DEC is 0.9% by weight in PUT oligomer
Since D is produced as a by-product, D in the copolymer (A-1)
The content of EC was 2.2% by weight.
この共重合体(A−1)に3mm長のチョップトストラ
ンドカラス繊維(D) 、 P BT (B) 、多
相構造熱可塑性樹脂(C)および結晶化促進剤(E)を
、第1表に示す割合で配合し、これをV型ブレシダー中
で5分間混合して均一化した。得られた混合物を直径4
0+nmのベント式溶融押出機に投入し、シリンター温
度260〜280℃にて押出して、本発明の樹脂組成物
のベレットを得た。To this copolymer (A-1), chopped strand crow fiber (D) of 3 mm length, PBT (B), multiphase structure thermoplastic resin (C) and crystallization accelerator (E) were added as shown in Table 1. The mixture was mixed in a V-type blender for 5 minutes to make it homogeneous. Divide the resulting mixture into diameter 4
The resin composition was put into a 0+nm vented melt extruder and extruded at a cylinder temperature of 260 to 280°C to obtain a pellet of the resin composition of the present invention.
得られた樹脂組成物を示差熱量計(DSC)を用いて結
晶化速度を測定するとともに、3オンス(85g) 、
直径32mmのスクリュー式射出成形機を用い、シリン
ダー温度270℃、金型温度80℃、成形サイクル30
秒にて前記ベレットからASTMI号ダンベル試片を成
形して、ASTM D 538による引張試験を行なっ
た。The crystallization rate of the obtained resin composition was measured using a differential calorimeter (DSC), and 3 ounces (85 g)
Using a screw injection molding machine with a diameter of 32 mm, the cylinder temperature was 270°C, the mold temperature was 80°C, and the molding cycle was 30.
ASTMI dumbbell specimens were formed from the pellets in seconds and subjected to a tensile test according to ASTM D 538.
また、アイソット衝撃強度はASTM D 256によ
り、熱変形温度(HDT)はASTM D 648によ
り、成形品の表面外観観察は金型温度80℃で成形した
ASTM1号ダンベル試片を用い、それぞれ評価した。Further, the isot impact strength was evaluated according to ASTM D 256, the heat distortion temperature (HDT) was evaluated according to ASTM D 648, and the surface appearance of the molded product was evaluated using an ASTM No. 1 dumbbell specimen molded at a mold temperature of 80°C.
これらの物性の評価結果を第1表に示した。The evaluation results of these physical properties are shown in Table 1.
実施例8〜9
直接エステル化法によって合成したPETオリゴマーに
、平均分子量1,000のポリテトラメチレングリコー
ル(以下、PTMGと略記する)10重量%およびDE
G 2.0重量%を共重合させたPET系共重合体(A
−2)を調製した。共重合体(八〜2)中のDECの
含有量は2.9重量%てありだ。この共重合体(A−2
)を用いたことを除き、実施例1〜7と同様にして本発
明の樹脂組成物を得た。各種物性の評価結果を第1表に
示した。Examples 8 to 9 10% by weight of polytetramethylene glycol (hereinafter abbreviated as PTMG) with an average molecular weight of 1,000 and DE were added to a PET oligomer synthesized by a direct esterification method.
PET copolymer copolymerized with 2.0% by weight of G (A
-2) was prepared. The content of DEC in the copolymer (8-2) was 2.9% by weight. This copolymer (A-2
) was used in the same manner as in Examples 1 to 7 to obtain resin compositions of the present invention. The evaluation results of various physical properties are shown in Table 1.
比較例1〜4
PET系共重合体(A)に代え、ヘースポリマーとして
PETホモポリマー(A−3)を用いるが、またはP
B T (B)もしくは多相構造熱可塑性樹脂(C)の
添加量を本発明の範囲外としたことを除き、上記実施例
と同様にして樹脂組成物を製造し、各種物性を評価した
。結果を第1表に示した。Comparative Examples 1 to 4 PET homopolymer (A-3) is used as a heath polymer instead of PET copolymer (A), or
Resin compositions were produced in the same manner as in the above Examples, except that the amount of B T (B) or the multiphase thermoplastic resin (C) added was outside the range of the present invention, and various physical properties were evaluated. The results are shown in Table 1.
なお、表中の略記号は、以下の意味を示す。The abbreviations in the table have the following meanings.
^4100: (商品名)モティパーA4100、日
本油化■製
(構成) EGMA−g−PS
(重量比) EGM八/へS= 70/30(分数粒
子径)0.3鱗
EGMA=エチレン・メタクリル酸グリシジル(E/G
MA−85/15)
(重量比ン EGMA/AS” =70730(分数粒
子径)0.3鱗
EGMA=エチレン・メタクリル酸グリシジル(E/G
MA=85/+5)
AS=アクリロニトリル・スチレン共重合体*アクリロ
ニトリル含有量は30重量%g=クラフト
PS=ポリスチレン
E−1:ポリオキシエチレンモノノニルフェニルエーテ
ル
A4200: (商品名)モディバーA 4200(構
成) EGMA−g−PMMA
(重量比) EGMA/PMMA =70/30(分数
粒子径)0.2μ
EGM八=へチレン・メタクリル酸りリシジル(E/G
MA=85/+5)
:ポリオキシエチレンジノニルフェニルエーテル
PMM^=メタクリル酸メチル
E−3:エチレン/メタクリル酸(重量比85/15
)共重合体でメタクリル酸の60%をナトリウムで中和
したもの
A4400 :
(商品名)モディパ−A 4400
(構成) EGMA−g−AS
人順じ(観
(金型温度80℃)
○、良好
×°衣表面ガラス繊維が浮き出る
第1表から明らかなように、実施例1〜9の樹脂組成物
からは、引張特性は十分であり、HDTに優ね、更には
アイゾツト強度にも非常に優れ、かつ80℃の金型温度
でも良好な外観(表面光沢)を有する成形品が得られる
。^4100: (Product name) Motyper A4100, manufactured by Nippon Yuka ■ (Composition) EGMA-g-PS (weight ratio) EGM 8/He S = 70/30 (fractional particle size) 0.3 scales EGMA = ethylene methacrylic Glycidyl acid (E/G
MA-85/15) (weight ratio EGMA/AS" = 70730 (fractional particle size) 0.3 scales EGMA = ethylene glycidyl methacrylate (E/G
MA=85/+5) AS=Acrylonitrile/styrene copolymer *Acrylonitrile content is 30% by weightg=Kraft PS=Polystyrene E-1: Polyoxyethylene monononylphenyl ether A4200: (Product name) Modiva A 4200 (Structure) ) EGMA-g-PMMA (weight ratio) EGMA/PMMA = 70/30 (fractional particle size) 0.2μ EGM8 = hethylene lysidyl methacrylate (E/G
MA=85/+5): Polyoxyethylene dinonylphenyl ether PMM^=methyl methacrylate E-3: Ethylene/methacrylic acid (weight ratio 85/15
) Copolymer with 60% of methacrylic acid neutralized with sodium A4400: (Product name) Modiper-A 4400 (Composition) EGMA-g-AS As expected (viewing (mold temperature 80°C)) ○, good ×°As is clear from Table 1, in which the glass fibers on the coating surface stand out, the resin compositions of Examples 1 to 9 had sufficient tensile properties, superior to HDT, and also had very good isot strength. , and a molded product with good appearance (surface gloss) can be obtained even at a mold temperature of 80°C.
方、比較例1〜3の樹脂組成物からは衝撃強度が劣る成
形物しか得られず、比較例4の樹脂組成物からは表面外
観と)IDTが低下した成形物しか得られなかった。On the other hand, from the resin compositions of Comparative Examples 1 to 3, only molded products with poor impact strength were obtained, and from the resin composition of Comparative Example 4, only molded products with reduced surface appearance and IDT were obtained.
実施例10〜18
実施例1〜9において更に、結晶化促進剤(E)、高分
子型臭素系難燃剤(F)を第2表に示す割合で配合した
以外は実施例1〜9と同様にしてベレットを作製し、同
様の評価を行ない、更に難燃性についての評価も行なっ
た(L941/16”)。これらの物性の評価結果を第
2表に示した。Examples 10 to 18 Same as Examples 1 to 9 except that in Examples 1 to 9, a crystallization promoter (E) and a polymeric brominated flame retardant (F) were further blended in the proportions shown in Table 2. A pellet was prepared using the same method as above, and the same evaluation was conducted, and the flame retardancy was also evaluated (L941/16''). The evaluation results of these physical properties are shown in Table 2.
比較例5〜9
比較例1〜4において更に、結晶化促進剤(E)、高分
子型臭素系難燃剤(F)を第2表に示す割合で更に配合
した以外は比較例1〜4と同様にして本発明の範囲外と
したベレットを作製し、評価を行なった。これらの物性
の評価結果を第2表に示した。Comparative Examples 5 to 9 Comparative Examples 1 to 4 except that a crystallization promoter (E) and a polymeric brominated flame retardant (F) were further blended in the proportions shown in Table 2. Similarly, a pellet outside the scope of the present invention was produced and evaluated. The evaluation results of these physical properties are shown in Table 2.
なお、表中の略記号は、以下の意味を示す。The abbreviations in the table have the following meanings.
F−1=臭素化ポリスチレン
(商品名)パイロチエツク68PB 、日産フェロー■
製
F−2=臭素化ポリスチレン
(商品名) EBR370FK 、松永化学工業■製F
−3=ペンタブロモベンジルポリアクリレート(デッド
シー社製)
第2表から明らかなように、実施例10〜18の樹脂組
成物からは、実施例1〜9と同棟に各種特性に優れ、し
かも難燃性の成形品が得られた。F-1 = Brominated polystyrene (product name) Pyrocheck 68PB, Nissan Fellow ■
F-2 = Brominated polystyrene (product name) EBR370FK, F manufactured by Matsunaga Chemical Industry ■
-3 = Pentabromobenzyl polyacrylate (manufactured by Dead Sea Co., Ltd.) As is clear from Table 2, the resin compositions of Examples 10 to 18 had the same excellent properties as Examples 1 to 9, and A flammable molded article was obtained.
一方、比較例5〜7の樹脂組成物からは衝累強度か劣る
結果しか得られず、比較例8の樹脂組成物からは表面外
観とHDTが低下した結果しか得られなかった。On the other hand, the resin compositions of Comparative Examples 5 to 7 gave only inferior results in impact strength, and the resin composition of Comparative Example 8 only gave results with lower surface appearance and HDT.
本発明のポリエステル系樹脂組成物は、80℃程度の低
温金型を用いての射出成形が可能であり、かつ表面外観
、耐衝軍性、耐熱性に優わた成形品を得ることができ、
所望により更に難燃性の成形品を得ることかてきる。The polyester resin composition of the present invention can be injection molded using a low-temperature mold of about 80°C, and can yield molded products with excellent surface appearance, impact resistance, and heat resistance.
If desired, it is possible to obtain a molded article with further flame retardancy.
特許出願人 三菱レイヨン株式会社Patent applicant: Mitsubishi Rayon Co., Ltd.
Claims (2)
るジカルボン酸成分(a−1)とエチレングリコールを
主体とするジオール成分(a−2)とをエステル化して
得られるポリエチレンテレフタレートオリゴマー(a)
65〜97.8重量%、平均分子量が500〜20,0
00のポリアルキレングリコール(b)1〜20重量%
およびジエチレングリコール(c)1.2〜15重量%
とを重縮合させて得られるポリエチレンテレフタレート
系共重合体100重量部に対して、 (B)ポリブチレンテレフタレート樹脂5〜450重量
部 (C)エポキシ基含有オレフィン重合体5〜95重量%
と少なくとも1種のビニル単量体から得たビニル系重合
体95〜5重量%とから成り、樹脂中の分散粒子の平均
粒子径が0.01〜10μmである多相構造熱可塑性樹
脂1〜300重量部 (D)繊維状強化材5〜800重量部 および、 (E)結晶化促進剤0.1〜200重量部 を配合してなるポリエステル系樹脂組成物。(1) (A) Polyethylene terephthalate oligomer (a) obtained by esterifying a dicarboxylic acid component (a-1) mainly composed of terephthalic acid and its derivatives and a diol component (a-2) mainly composed of ethylene glycol
65-97.8% by weight, average molecular weight 500-20,0
00 polyalkylene glycol (b) 1-20% by weight
and diethylene glycol (c) 1.2-15% by weight
(B) 5 to 450 parts by weight of polybutylene terephthalate resin (C) 5 to 95 parts by weight of olefin polymer containing epoxy group, based on 100 parts by weight of polyethylene terephthalate copolymer obtained by polycondensation of
and 95 to 5% by weight of a vinyl polymer obtained from at least one kind of vinyl monomer, and the average particle diameter of the dispersed particles in the resin is 0.01 to 10 μm. A polyester resin composition containing 300 parts by weight (D) of 5 to 800 parts by weight of a fibrous reinforcing material and (E) 0.1 to 200 parts by weight of a crystallization accelerator.
るジカルボン酸成分(a−1)とエチレングリコールを
主体とするジオール成分(a−2)とをエステル化して
得られるポリエチレンテレフタレートオリゴマー(a)
65〜97.8重量%、平均分子量が500〜20,0
00のポリアルキレングリコール(b)1〜20重量%
およびジエチレングリコール(c)1.2〜15重量%
とを重縮合させて得られるポリエチレンテレフタレート
系共重合体100重量部に対して、 (B)ポリブチレンテレフタレート樹脂 5〜450重量部 (C)エポキシ基含有オレフィン重合体5〜95重量%
と少なくとも1種のビニル単量体から得たビニル系重合
体95〜5重量%とから成り、樹脂中の分散粒子の平均
粒子径が0.01〜10μmである多相構造熱可塑性樹
脂1〜700重量部 (D)繊維状強化材5〜2000重量部 (E)結晶化促進剤0.1〜350重量部 (F)高分子型臭素系難燃剤2〜600重量部および、 (G)アンチモン系化合物1〜300重量部を配合して
なる難燃性ポリエステル系樹脂組成物。(2) (A) Polyethylene terephthalate oligomer (a) obtained by esterifying a dicarboxylic acid component (a-1) mainly composed of terephthalic acid and its derivatives and a diol component (a-2) mainly composed of ethylene glycol
65-97.8% by weight, average molecular weight 500-20,0
00 polyalkylene glycol (b) 1-20% by weight
and diethylene glycol (c) 1.2-15% by weight
(B) 5 to 450 parts by weight of polybutylene terephthalate resin (C) 5 to 95 parts by weight of olefin polymer containing epoxy group, based on 100 parts by weight of polyethylene terephthalate copolymer obtained by polycondensation of
and 95 to 5% by weight of a vinyl polymer obtained from at least one kind of vinyl monomer, and the average particle diameter of the dispersed particles in the resin is 0.01 to 10 μm. 700 parts by weight (D) 5 to 2000 parts by weight of fibrous reinforcement (E) 0.1 to 350 parts by weight of crystallization promoter (F) 2 to 600 parts by weight of polymeric brominated flame retardant and (G) Antimony A flame-retardant polyester resin composition containing 1 to 300 parts by weight of a polyester compound.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10040190A JPH041260A (en) | 1990-04-18 | 1990-04-18 | Polyester resin composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10040190A JPH041260A (en) | 1990-04-18 | 1990-04-18 | Polyester resin composition |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH041260A true JPH041260A (en) | 1992-01-06 |
Family
ID=14272963
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10040190A Pending JPH041260A (en) | 1990-04-18 | 1990-04-18 | Polyester resin composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH041260A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997019126A1 (en) * | 1995-11-21 | 1997-05-29 | Teijin Limited | Block copolyester, process for the production thereof and compositions containing the same |
JPH11255882A (en) * | 1995-11-21 | 1999-09-21 | Teijin Ltd | Polyester block copolymer and its preparation |
JPH11256014A (en) * | 1995-12-18 | 1999-09-21 | Teijin Ltd | Polyester blockcopolymer composition |
JPH11256015A (en) * | 1995-12-19 | 1999-09-21 | Teijin Ltd | Polyester composition |
CN106893148A (en) * | 2015-12-21 | 2017-06-27 | 富士施乐株式会社 | Resin combination and resin-formed body |
WO2019059125A1 (en) * | 2017-09-19 | 2019-03-28 | 東洋紡株式会社 | Inorganic reinforced thermoplastic polyester resin composition |
WO2019172216A1 (en) * | 2018-03-07 | 2019-09-12 | 東洋紡株式会社 | Inorganic reinforced thermoplastic polyester resin composition |
-
1990
- 1990-04-18 JP JP10040190A patent/JPH041260A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1997019126A1 (en) * | 1995-11-21 | 1997-05-29 | Teijin Limited | Block copolyester, process for the production thereof and compositions containing the same |
JPH11255882A (en) * | 1995-11-21 | 1999-09-21 | Teijin Ltd | Polyester block copolymer and its preparation |
JPH11256014A (en) * | 1995-12-18 | 1999-09-21 | Teijin Ltd | Polyester blockcopolymer composition |
JPH11256015A (en) * | 1995-12-19 | 1999-09-21 | Teijin Ltd | Polyester composition |
CN106893148A (en) * | 2015-12-21 | 2017-06-27 | 富士施乐株式会社 | Resin combination and resin-formed body |
JP2017114938A (en) * | 2015-12-21 | 2017-06-29 | 富士ゼロックス株式会社 | Resin composition and resin molded body |
WO2019059125A1 (en) * | 2017-09-19 | 2019-03-28 | 東洋紡株式会社 | Inorganic reinforced thermoplastic polyester resin composition |
WO2019172216A1 (en) * | 2018-03-07 | 2019-09-12 | 東洋紡株式会社 | Inorganic reinforced thermoplastic polyester resin composition |
JPWO2019172216A1 (en) * | 2018-03-07 | 2020-09-10 | 東洋紡株式会社 | Inorganic reinforced thermoplastic polyester resin composition |
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