JPH04106632U - Vertical crusher - Google Patents
Vertical crusherInfo
- Publication number
- JPH04106632U JPH04106632U JP3483591U JP3483591U JPH04106632U JP H04106632 U JPH04106632 U JP H04106632U JP 3483591 U JP3483591 U JP 3483591U JP 3483591 U JP3483591 U JP 3483591U JP H04106632 U JPH04106632 U JP H04106632U
- Authority
- JP
- Japan
- Prior art keywords
- roller
- wear
- roller tire
- crushing
- tire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910001018 Cast iron Inorganic materials 0.000 claims abstract description 10
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 7
- 239000010962 carbon steel Substances 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims description 20
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 229910001208 Crucible steel Inorganic materials 0.000 abstract description 5
- 239000004568 cement Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 2
- 229910000805 Pig iron Inorganic materials 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- QDLZHJXUBZCCAD-UHFFFAOYSA-N [Cr].[Mn] Chemical compound [Cr].[Mn] QDLZHJXUBZCCAD-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
Abstract
(57)【要約】
【目的】 竪型粉砕機における粉砕ローラの偏摩耗を出
来るだけ少なくして摩耗の平準化を図るとともに,偏摩
耗が起こっても偏摩耗個所のみのローラタイヤを取替え
ることにより,ランニングコストの低減を達成する。
【構成】 截頭円錐台形状のボス4bに外嵌する截頭円
錐台形状のローラタイヤ4aを軸方向に2分割し,大径
側に耐摩耗鋳鉄からなる第1のローラタイヤ4jを配設
し,小径側に炭素鋼もしくは耐摩耗鋳鋼からなる第2の
ローラタイヤ4kを第1のローラタイヤ4jに嵌合して
配設したものである。
(57) [Summary] [Purpose] To level out the wear by minimizing the uneven wear of the grinding rollers in a vertical crusher, and even if uneven wear occurs, by replacing only the roller tires in the unevenly worn parts. , achieving a reduction in running costs. [Structure] A truncated conical roller tire 4a that fits onto a truncated conical boss 4b is divided into two in the axial direction, and a first roller tire 4j made of wear-resistant cast iron is disposed on the larger diameter side. However, a second roller tire 4k made of carbon steel or wear-resistant cast steel is fitted onto the first roller tire 4j on the small diameter side.
Description
【0001】0001
本考案は,回転テーブルと粉砕ローラとの協働により,石灰石やセメント原料 ,石炭や高炉スラグ,セメントクリンカ,化学品などの原料を粉砕する竪型粉砕 機に係り,特に摩耗の激しい原料に適する粉砕ローラを有する竪型粉砕機に関す る。 This invention works with a rotary table and a crushing roller to crush limestone and cement raw materials. , vertical pulverizer for pulverizing raw materials such as coal, blast furnace slag, cement clinker, and chemicals. Regarding vertical crushers with crushing rollers that are particularly suitable for materials that are subject to severe wear. Ru.
【0002】0002
石灰石や高炉スラグ,セメント原料などの原料を細かく粉砕し粉体とする粉砕 機の一種として,図3に示すように,回転テーブルと粉砕ローラとを備えた竪型 粉砕機1が広く用いられている。この種の粉砕機は,円筒状ケーシング1aの下 部においてモータ2Aにより減速機2で駆動されて低速回転する円盤状の回転テ ーブル3Aと,その上面外周部を円周方向へ等分する箇所に油圧などで圧接され て従動回転する複数個の粉砕ローラ4とを備えている。 Grinding that finely grinds raw materials such as limestone, blast furnace slag, and cement raw materials into powder. As a type of machine, as shown in Fig. 3, there is a vertical type machine equipped with a rotary table and crushing rollers. The crusher 1 is widely used. This type of crusher is constructed under the cylindrical casing 1a. In the section, a disk-shaped rotating shaft is driven by a motor 2A with a reducer 2 and rotates at a low speed. cable 3A and the part that equally divides the outer periphery of its upper surface in the circumferential direction is pressed by hydraulic pressure etc. The grinding roller 4 is provided with a plurality of grinding rollers 4 that rotate as a result of rotation.
【0003】 粉砕ローラ4はケーシング1aに軸6によって揺動自在に軸支されたアーム5 とアーム7を介して油圧シリンダ9のピストンロッド10に連結されており,油 圧シリング9を作動させることにより,粉砕ローラ4を回転テーブル3A上に押 圧して原料への粉砕圧力を与えている。3Bは回転テーブル3Aの外周縁に設け られ原料層圧を調整するダムリング,14は回転テーブル3A周囲のガス吹上用 の環状空間通路,15は熱風吹上通路,13は羽根13Aにより粉砕された原料 を分級する回転セパレータ,16はガスと共に製品を取り出す排出口,17は原 料投入シュートである。0003 The crushing roller 4 has an arm 5 pivotally supported by a shaft 6 on the casing 1a. is connected to the piston rod 10 of the hydraulic cylinder 9 via the arm 7, and the oil By operating the pressure sill 9, the crushing roller 4 is pushed onto the rotary table 3A. This applies crushing pressure to the raw material. 3B is provided on the outer periphery of the rotary table 3A. Dam ring 14 is for blowing up gas around rotary table 3A. 15 is a hot air blowing passage, 13 is a raw material crushed by a blade 13A. 16 is a discharge port for taking out the product together with the gas, 17 is the raw material This is the feed chute.
【0004】 このような竪型粉砕機において,回転テーブル3Aの中央部へ原料投入シュー ト17で供給された原料は,回転テーブル3Aの回転によりテーブル半径方向の 遠心力を受けて回転テーブル3A上を滑るときに回転テーブル3Aにより回転方 向の力を受け,回転テーブル3Aとの間で滑って回転テーブル3Aの回転数より いくらか遅い回転を行なう。以上2つの力,すなわち,半径方向と回転方向の力 とが合成され,原料は回転テーブル3A上を渦巻状の軌跡を描いて回転テーブル 3Aの外周部へ移動する。この外周部には,ローラが圧接されて回転しているの で,渦巻線を描いた原料は粉砕ローラ4と回転テーブル3Aとの間へローラ軸方 向とある角度をなす方向から進入して噛み込まれて粉砕される。0004 In such a vertical crusher, a raw material input shoe is placed in the center of the rotary table 3A. The raw material supplied at step 17 is moved in the radial direction of the table by the rotation of the rotary table 3A. When sliding on the rotary table 3A due to centrifugal force, the rotary table 3A determines the rotation direction. The rotation speed of the rotary table 3A decreases due to the force of Do some slow rotation. The above two forces, namely radial and rotational forces are synthesized, and the raw materials draw a spiral trajectory on the rotary table 3A. Move to the outer periphery of 3A. A roller is pressed against this outer periphery and rotates. Then, the raw material with the spiral line is transferred between the crushing roller 4 and the rotary table 3A in the axial direction of the roller. It enters from a direction that makes an angle with the direction of the object and is bitten and crushed.
【0005】 一方,ケーシング1aの基部にはダクトによって空気,あるいは熱風などのガ スが導かれており,このガスが回転テーブル3Aの外周面とケーシングの内周面 との間の環状空間通路14から吹き上がることにより,粉砕された微粉体はガス に同伴されてケーシング1a内を上昇し,上部に位置するセパレータ13の羽根 13Aにより分級作用を受け,所定粒度の製品はガスと共に排出口16から排出 され次の工程へ送られる。[0005] On the other hand, a duct is provided at the base of the casing 1a to supply gas such as air or hot air. The gas is guided to the outer peripheral surface of the rotary table 3A and the inner peripheral surface of the casing. The crushed fine powder becomes a gas by blowing up from the annular space passage 14 between the The blades of the separator 13 located at the top rise inside the casing 1a accompanied by the blades of the separator 13. 13A, and products with a predetermined particle size are discharged from the discharge port 16 along with the gas. and sent to the next process.
【0006】 また,粉砕ローラ4は,図4に示すように,截頭円錐台形状のローラタイヤ4 aが同じく截頭円錐台形状のボスに外嵌されており,図3に示す状態で,回転テ ーブル3Aに対向して両者の間に介在する原料に強い圧力を加えて粉砕する。[0006] Further, the crushing roller 4 has a truncated cone-shaped roller tire 4, as shown in FIG. a is also fitted onto the truncated cone-shaped boss, and in the state shown in Fig. 3, the rotating shaft is The raw material interposed between the two is crushed by applying strong pressure to the raw material facing the cable 3A.
【0007】[0007]
ところが,高炉スラグやセメントクリンカあるいは硬質のセラミックス原料等 の粉砕原料は粉砕ローラに激しい摩耗を発生させるばかりでなく,回転テーブル 3Aの外周寄りに位置するローラタイヤ4aの大径側を選択的に激しく摩耗させ ,図5に示すように摩耗部Xを生じさせる。この状態を放置してそのまま運転を 継続するとやがてローラタイヤ4aは破損し,破片が散一して他のローラタイヤ に次々と噛み込み重大な機器損傷を惹起する。したがって,こうした偏摩耗が生 じたときには,速やかに運転を休止して新品のローラタイヤと取替えるか,ある いは,摩耗個所を補修するかしなければならず,その経済的損失は著しく大きい ものであった。 However, blast furnace slag, cement clinker, hard ceramic raw materials, etc. The pulverized raw materials not only cause severe wear on the pulverizing rollers, but also cause the rotary table to The large diameter side of the roller tire 4a located near the outer circumference of the tire 3A is selectively and violently worn. , causing a worn part X as shown in FIG. Leave this condition and continue driving. If this continues, the roller tire 4a will eventually break, and the pieces will scatter and spread to other roller tires. can become lodged one after another, causing serious equipment damage. Therefore, such uneven wear occurs. If this occurs, immediately stop driving and replace with new roller tires, or replace the tires with new ones. Otherwise, the worn parts must be repaired, resulting in significant economic losses. It was something.
【0008】[0008]
【課題を解決するための手段】 上記の課題を解決するために,本考案の竪型粉砕機は,回転テーブルの外周部 上面に複数個の回転自在な粉砕ローラを配置し,回転テーブル中央部に原料投入 シュートを経由して供給した原料を粉砕ローラに所定の粉砕圧力を与えて回転テ ーブル上面と粉砕ローラ周面との間で粉砕する竪型粉砕機において,前記粉砕ロ ーラは截頭円錐台形状のボスと該ボスに外嵌される截頭円錐台形状のローラタイ ヤからなり,該ローラタイヤは軸方向に2分割され,大径側には耐摩耗鋳鉄から なる第1のローラタイヤを配設し,小径側には炭素鋼もしくは耐摩耗鋳鋼からな る第2のローラタイヤを第1のローラタイヤに嵌合して配設した。[Means to solve the problem] In order to solve the above problems, the vertical crusher of the present invention has Multiple rotatable crushing rollers are placed on the top surface, and raw materials are fed into the center of the rotary table. The raw material supplied via the chute is applied to the crushing roller with a predetermined crushing pressure and then rotated through the rotating machine. In a vertical crusher that grinds between the top surface of the cable and the circumferential surface of the crushing roller, the crushing roller The roller has a truncated conical boss and a truncated conical roller tie that is fitted onto the boss. The roller tire is divided into two parts in the axial direction, and the large diameter side is made of wear-resistant cast iron. A first roller tire made of carbon steel or wear-resistant cast steel is installed on the small diameter side. A second roller tire was fitted to the first roller tire.
【0009】[0009]
本考案の竪型粉砕機の粉砕ローラのローラタイヤは,截頭円錐台形状のボスに 軸方向に2分割された第1のローラタイヤと第2のローラタイヤが各々外嵌され ており,特に摩耗の激しい大径側には,高度な耐摩耗性を有する材質の耐摩耗鋳 鉄を配設し,比較的摩耗進行の軽微な小径側には炭素鋼やあるいは耐摩耗鋳鋼を 外嵌した構造としたので,摩耗の激しい粉砕原料の操業に際して,粉砕ローラの 軸方向の摩耗進行を平準化して寿命の延命化を図るばかりでなく,大径側に偏摩 耗が生じても第1のローラタイヤを取替えるだけでよいので,経済的でランニン グコストの低減に資することが出来る。 The roller tire of the crushing roller of the vertical crusher of this invention has a truncated cone-shaped boss. A first roller tire and a second roller tire, which are divided into two parts in the axial direction, are each fitted on the outside. The large diameter side, where wear is especially severe, is made of wear-resistant cast material with a high degree of wear resistance. Carbon steel or wear-resistant cast steel is used on the small diameter side, where the progress of wear is relatively slight. Because it has an externally fitted structure, the crushing roller can be In addition to leveling out the progress of wear in the axial direction and prolonging the life, it also reduces uneven wear on the large diameter side. It is economical and easy to run, as you only need to replace the first roller tire when it wears out. This can contribute to the reduction of administrative costs.
【0010】0010
以下,図面について本考案の実施例を詳細に説明する。図1〜図2は本考案の 実施例に係り,図1は粉砕ローラの縦断面図,図2は粉砕ローラの摩耗状況を示 す縦断面図である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Figures 1 and 2 are of the present invention. Regarding the example, Figure 1 is a longitudinal cross-sectional view of the crushing roller, and Figure 2 shows the wear status of the crushing roller. FIG.
【0011】 図において,粉砕ローラ4は截頭円錐台形状のボス4bに同じく截頭円錐台形 状のローラタイヤ4aが外嵌されて構成される。ローラタイヤ4aは軸方向に2 分割され,大径側の耐摩耗性鋳鉄を材質とする第1のローラタイヤ4jと小径側 の炭素鋼もしくは耐摩耗性鋳鋼を材質とする第2のローラタイヤ4kとを図に示 す段付部を介して嵌合し連結した構成とする。第1のローラタイヤ4jには,た とえば,FCW6(高クロム白銑鋳鉄品)やFCW5L(ニ・ハード白銑鋳鋼品 )など高硬質でHs(ショア高度)が50〜70のものが使用できる。一方,第 2のローラタイヤ4kには,普通のSS材やSC46などの炭素鋼やSCMnC r2Aなどのマンガンクロム鋼鋳鋼品を使用できる。[0011] In the figure, the crushing roller 4 has a truncated conical boss 4b and a truncated conical boss 4b. It is constructed by fitting a roller tire 4a of a shape on the outside. The roller tire 4a has two wheels in the axial direction. The first roller tire 4j is divided into parts, and the large diameter side is made of wear-resistant cast iron, and the small diameter side is made of wear-resistant cast iron. The figure shows a second roller tire 4k made of carbon steel or wear-resistant cast steel. They are fitted and connected via stepped parts. The first roller tire 4j includes For example, FCW6 (high chromium white pig iron cast iron) and FCW5L (hard white pig iron cast iron) ) etc., which are highly hard and have a Hs (shore height) of 50 to 70 can be used. On the other hand, The roller tires 4k in No. 2 are made of ordinary SS material, carbon steel such as SC46, or SCMnC. Manganese chromium steel castings such as r2A can be used.
【0012】 このように形成された粉砕ローラ4を有する竪型粉砕機1によって,比較的摩 耗の激しい原料を粉砕しても,本来粉砕仕事の主要な働きをするローラタイヤ4 aの大径側には,小径側に比べて硬質の耐摩耗性の強い材質を有する第1のロー ラタイヤ4jが配設されているので,従来のような偏摩耗が軽減されて摩耗の平 準化が促進される。また,このような対策にも拘らずなお大径側の偏摩耗が著し い場合には,第2のローラタイヤ4kを取替えることなく,第1のローラタイヤ 4jのみ取替えるのみで対応できる。0012 The vertical crusher 1 having the crushing rollers 4 formed in this way can achieve relatively high abrasion. Roller tires 4, which originally perform the main role of crushing work even when crushing raw materials that are subject to heavy wear On the large diameter side of a, there is a first roller made of a harder and more wear-resistant material than on the small diameter side. Since the flat tire 4j is installed, the uneven wear that is conventional is reduced and the wear becomes even. standardization will be promoted. In addition, despite these measures, uneven wear on the large diameter side is still significant. If it is not possible to replace the first roller tire 4k without replacing the second roller tire 4k, This can be done by simply replacing 4j.
【0013】[0013]
以上説明したように,本考案の竪型粉砕機においては,粉砕ローラのローラタ イヤを軸方向に2分割し,大径側に耐摩耗性鋳鉄の第1のローラタイヤを,小径 側に炭素鋼もしくは耐摩耗鋳鋼の第2のローラタイヤを配した構成としたので, 摩耗進行の平準化を図って粉砕ローラタイヤの長寿命化を達成できる。また,大 径側に偏摩耗が生じても大径側の第1のローラタイヤのみの取替えで済むので経 済的でランニングコスト低減を助長することができる。 As explained above, in the vertical crusher of the present invention, the roller roller of the crushing roller is The tire is divided into two parts in the axial direction, and the first roller tire made of wear-resistant cast iron is placed on the large diameter side, and the first roller tire made of wear-resistant cast iron is placed on the large diameter side. A second roller tire made of carbon steel or wear-resistant cast steel is arranged on the side, so By leveling out the progression of wear, it is possible to extend the life of the crushing roller tire. Also, large Even if uneven wear occurs on the diameter side, only the first roller tire on the large diameter side needs to be replaced. It is economical and can help reduce running costs.
【図1】本考案の実施例を示す粉砕ローラの縦断面図で
ある。FIG. 1 is a longitudinal sectional view of a crushing roller showing an embodiment of the present invention.
【図2】本考案の実施例を示す粉砕ローラの摩耗状況を
示す縦断面図である。FIG. 2 is a longitudinal cross-sectional view showing the state of wear of a crushing roller according to an embodiment of the present invention.
【図3】従来の竪型粉砕機の実施例を示す全体縦断面図
である。FIG. 3 is an overall vertical sectional view showing an example of a conventional vertical crusher.
【図4】従来の粉砕ローラの実施例を示す縦断面図であ
る。FIG. 4 is a longitudinal sectional view showing an example of a conventional crushing roller.
【図5】従来の粉砕ローラの摩耗状況を示す縦断面図で
ある。FIG. 5 is a longitudinal cross-sectional view showing the state of wear of a conventional crushing roller.
1 竪型粉砕機 2 減速機 2A 電動機 3A 回転テーブル 4 粉砕ローラ 4a ローラタイヤ 4b ボス 4j 第1のローラタイヤ 4k 第2のローラタイヤ X 摩耗部 1 Vertical crusher 2 Reducer 2A electric motor 3A rotary table 4 Grinding roller 4a Roller tire 4b boss 4j First roller tire 4k second roller tire X Worn part
Claims (1)
転自在な粉砕ローラを配置し,回転テーブル中央部に原
料投入シュートを経由して供給した原料を粉砕ローラに
所定の粉砕圧力を与えて回転テーブル上面と粉砕ローラ
周面との間で粉砕する竪型粉砕機において,前記粉砕ロ
ーラは截頭円錐台形状のボスと該ボスに外嵌される截頭
円錐台形状のローラタイヤからなり,該ローラタイヤは
軸方向に2分割され,大径側には耐摩耗鋳鉄からなる第
1のローラタイヤを配設し,小径側には炭素鋼もしくは
耐摩耗鋳鋼からなる第2のローラタイヤを第1のローラ
タイヤに嵌合して配設したことを特徴とする竪型粉砕
機。[Claim 1] A plurality of rotatable crushing rollers are arranged on the upper surface of the outer periphery of a rotary table, and a predetermined crushing pressure is applied to the raw material supplied to the center of the rotary table via a raw material input chute to the crushing rollers. In a vertical crusher that grinds between an upper surface of a rotary table and a peripheral surface of a crushing roller, the crushing roller includes a truncated conical boss and a truncated conical roller tire fitted onto the boss, The roller tire is divided into two parts in the axial direction, with a first roller tire made of wear-resistant cast iron arranged on the larger diameter side, and a second roller tire made of carbon steel or wear-resistant cast iron arranged on the smaller diameter side. 1. A vertical crusher characterized in that the crusher is disposed so as to fit into the roller tire of No. 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3483591U JP2536282Y2 (en) | 1991-02-22 | 1991-02-22 | Vertical crusher |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3483591U JP2536282Y2 (en) | 1991-02-22 | 1991-02-22 | Vertical crusher |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04106632U true JPH04106632U (en) | 1992-09-14 |
JP2536282Y2 JP2536282Y2 (en) | 1997-05-21 |
Family
ID=31917145
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3483591U Expired - Lifetime JP2536282Y2 (en) | 1991-02-22 | 1991-02-22 | Vertical crusher |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2536282Y2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013091055A (en) * | 2011-10-27 | 2013-05-16 | Ihi Corp | Biomass mill |
JP2017094284A (en) * | 2015-11-25 | 2017-06-01 | 宇部興産機械株式会社 | Vertical mill |
WO2023120083A1 (en) * | 2021-12-22 | 2023-06-29 | 三菱重工業株式会社 | Crushing roller, solid fuel crushing device, and method for producing crushing roller |
WO2023120079A1 (en) * | 2021-12-20 | 2023-06-29 | 三菱重工業株式会社 | Pulverizer roller, solid fuel pulverization device, and method for manufacturing pulverizer roller |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016179428A (en) * | 2015-03-24 | 2016-10-13 | 宇部興産機械株式会社 | Pulverizing roller for vertical mill |
-
1991
- 1991-02-22 JP JP3483591U patent/JP2536282Y2/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013091055A (en) * | 2011-10-27 | 2013-05-16 | Ihi Corp | Biomass mill |
JP2017094284A (en) * | 2015-11-25 | 2017-06-01 | 宇部興産機械株式会社 | Vertical mill |
WO2023120079A1 (en) * | 2021-12-20 | 2023-06-29 | 三菱重工業株式会社 | Pulverizer roller, solid fuel pulverization device, and method for manufacturing pulverizer roller |
WO2023120083A1 (en) * | 2021-12-22 | 2023-06-29 | 三菱重工業株式会社 | Crushing roller, solid fuel crushing device, and method for producing crushing roller |
Also Published As
Publication number | Publication date |
---|---|
JP2536282Y2 (en) | 1997-05-21 |
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