JPH0383606A - Production of decorative material - Google Patents

Abstract

PURPOSE:To form a decorative plate having a sharp shape and a notched part of a pattern by crosswise cutting slender columnar lumber which has been cut and worked in the prescribed thickness and combining the platelike cut pieces and joining them to form a plate. CONSTITUTION:One corner part of solid columnar lumber 1 is cut in a range over the whole length of the lengthwise direction to form slender columnar lumber 2 having irregular shapes. A plurality of sheets of platelike cut pieces 3 having prescribed thickness are formed by crosswise cutting this columner lumber 2. Then mating work is performed in the joint surfaces respectively and these platelike cut pieces 3 are combined and joined to a proper shape and size so as to become a plate. Thereby the required decorative material is produced. A profile is inserted into the notched part 4 and the mutual intervals are joined e.g. with a flexible adhesive. The notched part is sharply formed even in the decorative material having thickness impossible in punching work due to a conventions Thomson knife.

Description

[Detailed description of the invention] [Industrial application fields] The present invention relates to a method for manufacturing decorative materials.

[Prior Art and Its Disadvantages] Conventionally, the following method is known as a method for manufacturing this type of decorative material. In other words, a wooden decorative material of an appropriate shape and size is cut with a router or the like to form a predetermined pattern and finished, or a router is used to cut key points of the decorative material into a predetermined shape, and the cutout portions are filled with a different material. Material (artificial marble board,
This method was used to manufacture a specified decorative material by inserting and joining synthetic resin plates (such as synthetic resin plates).

In the method for manufacturing decorative materials described above, a router is used in the process of manufacturing the decorative materials, so when a notch of a specific shape (square) is made, for example, the corners will not be sharp and will be rounded. This could not be avoided. Alternatively, instead of using the router, it is possible to punch out the decorative material with a Thomson blade to form the rectangular notch pattern, but if the decorative material is thick, it would naturally exceed the punching limit, so it is not sufficient. Ta.

[Object of the invention] The present invention has been made in view of the above-mentioned circumstances, and
Router - sharp shapes and shapes that were not sufficient through cutting
To provide a method for manufacturing a decorative material, which can form patterned notches and can form the notches up to a thickness of the decorative material that cannot be achieved by punching with a Thomson blade.

[Example] Hereinafter, the present invention will be explained based on embodiments shown in the drawings.

FIGS. 1(a) and 1(b) are examples of columnar wood before being cut into irregular shapes according to the present invention, where (a) is made of solid wood, and (b) is made of I and VI. , (parallel plywood)
It consists of It goes without saying that the structure of the columnar wood may be other than the above structure.

FIG. 2 shows an embodiment of the method of the present invention, which is divided into steps.

First, one corner of a solid columnar piece of wood l is cut over its entire length in the longitudinal direction to form an irregularly shaped elongated columnar piece of wood 2. The cutting method is to use a molder etc. to make the corners of the cut part sharp. Furthermore, the cutting location is not limited to one location on the columnar wood 2 as shown in FIG.

A plurality of plate-like sections 3 having a predetermined thickness are created by cutting the irregularly shaped elongated columnar wood 2 thus formed into rings. Then, the joining surfaces of these plurality of plate-shaped sections 3 are subjected to joining processing, and the desired decorative material is manufactured by combining and joining them in an appropriate shape and size so as to form a flat plate. Second
In the figure, four irregularly shaped plate-like sections 3 are combined and joined so that the joining surfaces of these plate-like sections 3 are joined together so that a notch 4 is formed in the center. Furthermore, a different material (artificial marble board material) 6 that matches the shape and size of the notch 4 is fitted into the notch 4, and the two are joined together using, for example, a flexible adhesive.

In this embodiment shown in FIG. 2, a foamed synthetic resin sheet cushioning material 5 is further attached to the entire back surface of the decorative material made by joining plate-shaped sections and different materials to each other so that it blends well with the base plate. It is done like this.

In the method for manufacturing a decorative material according to the present invention, there may or may not be a foreign material fitted to fit into the notch 4, but as an object to be fitted into the notch 4,
A wooden board or wood-based board material of the same quality as the plate-shaped section 3 can also be used.

[Effect of the invention] The present invention has the configuration described above.

It has the following effects. In other words, it is possible to form notches with sharp shapes and patterns that were insufficient with router cutting, and it is also possible to form notches in decorative materials of a thickness that is impossible with punching with a Thomson blade. be able to.

[Brief explanation of drawings]

FIGS. 1(a) and 1(b) are perspective views of examples of columnar wood before cutting with a molder or the like, and FIG. 2 is an explanatory diagram showing the present invention divided into each step.

Claims (1)

[Claims] In the method of manufacturing decorative materials by joining a plurality of plate-shaped sections into a single plate, a long and narrow columnar wood cut into an irregular shape using a molder or the like is cut into rounds to a predetermined thickness, and the plate-shaped pieces obtained by this round-slicing are cut into rounds. A method for manufacturing a decorative material, which comprises combining a plurality of sheets in an appropriate shape and size and joining them using an appropriate means to form a flat plate.