JPH0379320A - Manufacture of filter and mold therefor - Google Patents

Manufacture of filter and mold therefor

Info

Publication number
JPH0379320A
JPH0379320A JP21583389A JP21583389A JPH0379320A JP H0379320 A JPH0379320 A JP H0379320A JP 21583389 A JP21583389 A JP 21583389A JP 21583389 A JP21583389 A JP 21583389A JP H0379320 A JPH0379320 A JP H0379320A
Authority
JP
Japan
Prior art keywords
mold
filter
molds
mesh
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21583389A
Other languages
Japanese (ja)
Other versions
JPH0649308B2 (en
Inventor
Hideki Konno
金野 秀樹
Takayuki Sato
隆幸 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TAISEI SANGYO KK
Original Assignee
TAISEI SANGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TAISEI SANGYO KK filed Critical TAISEI SANGYO KK
Priority to JP21583389A priority Critical patent/JPH0649308B2/en
Publication of JPH0379320A publication Critical patent/JPH0379320A/en
Publication of JPH0649308B2 publication Critical patent/JPH0649308B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To form a net section by molding by providing a space heating means in the vicinity of a net section molding section formed in the male and femal molds of first and second molds and injection casting molten resin. CONSTITUTION:Net section molding sections 15a and 18a corresponding to the shape of a net section 38 of a filter to be manufactured are formed respectively on a male mold 19 and a female mold 16 of the first and second molds 2 and 7, and spaces 8 and 28 and insulating sections are provided in the vicinity of the net molding sections 15a and 18a of the first and second molds 2 and 17. Molten resin is injection cast into a mold 1 in the state that the heating means is accommodated in the spaces 8 and 28 as the insulating sections of the first and second molds 2 and 17. The molten resin flowed into the net section forming sections 15a and 18a, therefore, is insulated and flowed into the whole of fine mold and becomes hard to be cured. The net section can be formed by molding by said arrangement.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明はフィルターの製造方法、特に射出成型法による
製造方法及びフィルター製造用金型の改良に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for manufacturing a filter, particularly to an injection molding method and an improvement in a mold for manufacturing a filter.

〔従来の技術〕[Conventional technology]

以下に第2図を参照して、射出成形による従来のフィル
ターの製造方法について説明する。
A conventional method for manufacturing a filter by injection molding will be described below with reference to FIG.

ここで製造するフィルターは、−例として、第2図B、
 Cに示す如く、筒状部(39)の一方の開口にカット
網(37)が設けられたもので、そのカット網(37)
には、中心部、これからの8本の放射線部及び2つの円
環部から成る補強用のリブ(33)が設けられている。
The filter manufactured here is, for example, as shown in FIG. 2B,
As shown in C, a cut net (37) is provided at one opening of the cylindrical portion (39), and the cut net (37)
is provided with a reinforcing rib (33) consisting of a central portion, eight radial portions, and two annular portions.

第2図Aについて金型を説明するに、(1)は金型を示
し、夫々略四角柱状の上型(2)及び下型(17)から
成り、図示を省略した射出成形機の所定の部位に取付け
られる。先ず、金型(1)の上型(2)の構成について
説明する。上型(2)の下部にめす型(16)が形成さ
れ、このめす型(16)において、(15a)  は上
部外面成形部で、フィルターのリブ(33)を形成する
ように、めす型(16)の天井部分が上述のリブ(33
)の形状に応じて切削されて形成される。(15b) 
 は周面部外面成形部で、フィルターの筒状部(39)
を形成するようにめす型(16)の内周面が円筒状に、
切削されて形成される。
To explain the mold with reference to FIG. 2A, (1) shows the mold, which consists of an upper mold (2) and a lower mold (17) each having a substantially rectangular prism shape. Attached to the site. First, the structure of the upper mold (2) of the mold (1) will be explained. A female mold (16) is formed in the lower part of the upper mold (2), and in this female mold (16), (15a) is the upper outer molding part, and the female mold (16) is formed to form the ribs (33) of the filter. The ceiling part of 16) is the above-mentioned rib (33)
) is cut and formed according to the shape. (15b)
is the outer molded part of the peripheral part, which is the cylindrical part (39) of the filter.
The inner peripheral surface of the female mold (16) is cylindrical so as to form
Cut and formed.

(3)は、上型(1)の上面の中心に設けられた半球状
のノズル固定部で、射出成形機の融解された樹脂を射出
するノズル(30)の先端が嵌合する如く固定される。
(3) is a hemispherical nozzle fixing part provided at the center of the upper surface of the upper mold (1), and is fixed so that the tip of the nozzle (30) that injects the molten resin of the injection molding machine fits therein. Ru.

(31)は樹脂流入孔で、ノズル固定部(3)と連通し
て下方へ略垂直に延びてめす型(16)と連通し、その
下端が樹脂注入口(32)として上部外面成形部(15
a) の中心に形成される。(35)は直線状の孔から
成る冷却部で、上型(支))を水平に貫通し、その一端
は冷却剤注入口(10)とされ、他端は冷却剤流出口(
11)とされる。そして、かかる冷却8(35)が互い
に平行になるように、上型(2)に複数本設けられ、冷
却剤注入口(lO)及び冷却剤流出口(11)間にポン
プ、冷却機等が連結されて、水等の冷却剤が冷却部(3
5)内を通過して、上型(2)を冷却するように成され
ている。
(31) is a resin inflow hole that communicates with the nozzle fixing part (3), extends downward substantially vertically, and communicates with the female mold (16), and its lower end serves as a resin injection port (32) in the upper outer molding part ( 15
a) Formed at the center of. (35) is a cooling part consisting of linear holes, which horizontally penetrates the upper mold (support), one end of which serves as the coolant inlet (10), and the other end serves as the coolant outlet (10).
11). A plurality of cooling units 8 (35) are provided in the upper mold (2) so as to be parallel to each other, and a pump, a cooling machine, etc. is installed between the coolant inlet (lO) and the coolant outlet (11). The coolant such as water is connected to the cooling part (3
5) to cool the upper mold (2).

次に、下型(17)の説明をする。(19)は、下型(
17)の上側に形成されたふす型で、上型(2)のめす
型(16)に挿入される。この右す型(19)において
、(18a)  は上部内面成形部で、これはおす型(
19)の上部に加工して形成された融解樹脂の流入を防
ぐための底面の平坦な凹部から成り、この凹部に樹脂、
金属等から成る円形のカット網(37)が載置される。
Next, the lower mold (17) will be explained. (19) is the lower mold (
17) is inserted into the female mold (16) of the upper mold (2). In this right mold (19), (18a) is the upper inner molded part, which is the male mold (19).
19) consists of a flat recess at the bottom to prevent the inflow of molten resin, which is formed by processing the upper part of the recess, and the resin,
A circular cut net (37) made of metal or the like is placed.

この凹部の深さは、カット網(37)の使用線材の径に
よって決定される。(18b)  は、周面部内固成形
部でフィルターの筒状部(39〉の内面を形成するよう
におす型(19)の外周面が円柱状に切削して形成され
る。
The depth of this recess is determined by the diameter of the wire used in the cut net (37). (18b) is formed by cutting the outer circumferential surface of a male mold (19) into a cylindrical shape so as to form the inner surface of the cylindrical portion (39>) of the filter at the internal solidification molding part of the circumferential surface.

(36)は直線状の孔から成る冷却部で、下型(17)
の上部を水平に貫通して、その一端は冷却剤注入口(2
0)とされ、他端は冷却剤流出口(21)とされる。
(36) is a cooling section consisting of linear holes, and the lower mold (17)
horizontally through the top of the coolant inlet (2
0), and the other end is a coolant outlet (21).

そして、上型(2)と同様に、上述した冷却部(36)
が平行に、下型(17)に複数本設けられ、冷却剤注入
口(20)及び冷却剤流出口(21)間にポンプ、冷却
機等が連結されて、水等の冷却剤が冷却部(36)内を
通過するように成されている。尚、上述した冷却部(3
6)は、成形するフィルターの形状によっては円筒状の
ものもあり、又、材料となる融解樹脂によっては、冷却
部(36)に温水を通過させる場合もある。
And, like the upper mold (2), the above-mentioned cooling part (36)
A plurality of these are provided in parallel in the lower mold (17), and a pump, a cooler, etc. are connected between the coolant inlet (20) and the coolant outlet (21), and the coolant such as water is supplied to the cooling part. (36). In addition, the above-mentioned cooling section (3
6) may be cylindrical depending on the shape of the filter to be molded, and hot water may be passed through the cooling section (36) depending on the molten resin used as the material.

次に、第2図B、Cに示す形状のフィルターを製造する
方法について説明する。
Next, a method for manufacturing a filter having the shape shown in FIGS. 2B and 2C will be described.

先ず下型(17)のおす型(19)の上部・内面成形部
(18a) の凹部に第2図Bで示すようなカット網(
例えば、ナイロン線、金属線等を織って、所望の形状に
裁断したものがあげられる) (37)が載置され、こ
の後、上型(2)のめす型(16)に下型(17)のお
す型(19)が挿入されて、両者が高圧を以て加圧され
て合体され、カット網(37)が上型(2)のめす型(
16)の上部外面成形部(15a)  及び下型(17
)のおす型(19)の上部内面成形部(18a)  に
よって挟持されて、圧縮される。そして、ノズル(30
)が金属(1)の上型(2)のノズル固定部(3)に固
定され、このノズル(30)の先端より略180℃〜3
00℃の温度の融解樹脂(例えばポリプロピレン、ポリ
エチレン、6ナイロン、66ナイロン等があげられる)
が射出され、この融解樹脂は、樹脂流入孔(31)を通
じて樹脂注入口(32)から、金型(1)の上型(2)
と下型(17)の組み合わせで形成された、フィルター
を成形する型内部に流入する。そして、フィルターを形
成する型内部に充填された融解樹脂は上型(2)の冷却
部(35)と、下型(17)の冷却部(36)を夫々通
過する冷却剤によう、て冷却され、約30〜40秒で略
70℃〜80℃になって硬化する。そしてこの後、上型
(2)及び下型(17)が分離されると、第2図B、 
Cに示す筒状部(39)の一方の開口にカット網(31
)が設けられ、そのカット網(31)には補強用のリブ
(33)が設けられたフィルターが得られる。
First, cut a net (as shown in Figure 2B) into the recess of the upper and inner molding part (18a) of the male mold (19) of the lower mold (17).
For example, nylon wire, metal wire, etc. are woven and cut into the desired shape) (37) is placed, and then the lower mold (17) is placed on the female mold (16) of the upper mold (2). ) is inserted into the male mold (19), the two are pressed together under high pressure, and the cut net (37) is inserted into the female mold (2) of the upper mold (2).
16) upper outer molding part (15a) and lower mold (17)
) is held and compressed by the upper inner molding part (18a) of the male mold (19). And nozzle (30
) is fixed to the nozzle fixing part (3) of the upper mold (2) of the metal (1), and the temperature from the tip of this nozzle (30) is approximately 180°C to 3°C.
Melting resin at a temperature of 00°C (for example, polypropylene, polyethylene, nylon 6, nylon 66, etc.)
is injected, and this molten resin flows from the resin injection port (32) through the resin inflow hole (31) into the upper mold (2) of the mold (1).
and a lower mold (17), and flows into the mold for molding the filter. The molten resin filled inside the mold forming the filter is cooled by the coolant passing through the cooling section (35) of the upper mold (2) and the cooling section (36) of the lower mold (17). The temperature reaches about 70°C to 80°C in about 30 to 40 seconds and hardens. After that, when the upper mold (2) and the lower mold (17) are separated, FIG.
A cut net (31) is inserted into one opening of the cylindrical portion (39) shown in C.
), and the cut net (31) is provided with reinforcing ribs (33).

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上述した従来の射出成形によるフィルターの製造方法に
は、次のような欠点がある。
The conventional filter manufacturing method using injection molding described above has the following drawbacks.

先ず、別に製造されたナイロン、ポリプロピレン等の樹
脂、金属等の網を、製造すべきフィルターの構造、形状
等に応じて、所定の形状に切断し、又は、これと共に所
定の形状に成形して、その形状を保持するように加工し
て、これを金型を構成する一対の型の網部を形成すべき
部分に設けた、その使用線材の線径に応じた深さの凹部
に、フィルターの成型毎に載置して、インサート成型に
よってフィルターを製造するため、手作業が必要で、自
動化が困難であるため、人件費、網の製造に要する費用
等がかさむため、フィルターの価格がどうしても高く成
る。
First, a separately manufactured net made of resin such as nylon or polypropylene, metal, etc. is cut into a predetermined shape depending on the structure and shape of the filter to be manufactured, or is molded together with the net into a predetermined shape. The filter is processed to maintain its shape, and then placed in a recess with a depth corresponding to the wire diameter of the wire used, which is provided in the area where the mesh portions of the pair of molds that make up the mold are to be formed. The filters are manufactured by insert molding, which requires manual labor and is difficult to automate, which increases labor costs and the costs required to manufacture the net, so the price of the filter is high. It gets expensive.

又、使用する網の使用線材の径のばらつき等によって、
製造時に網の部分に融解した樹脂が部分的に流れ込んで
網目を塞ぎ、フィルターの品質にばらつきが生じる。
Also, due to variations in the diameter of the wire used in the net, etc.
During manufacturing, molten resin partially flows into the mesh and blocks the mesh, causing variations in filter quality.

更に、金型を構成する一対の型が、かなりの高圧を以て
、加圧されて合体され、これによりカット網(特に金属
線材から成る場合)は高圧にて圧縮して成形されるため
、金型が摩耗し易い。
Furthermore, the pair of molds that make up the mold are pressed together under fairly high pressure, and as a result, the cut mesh (especially when made of metal wire) is compressed and molded under high pressure. is easily worn out.

かかる点に鑑み、本発明は網部も成形によって形成する
ことのできるフィルターの製造方法及びフィルター製造
用金型を提案しようとするものである。
In view of this, the present invention proposes a filter manufacturing method and a filter manufacturing mold in which the mesh portion can also be formed by molding.

〔課題を解決するための手段〕[Means to solve the problem]

第1の本発明は、製造すべきフィルターの形状に応じて
、夫々おす型(19)及びめす型(16)の形成された
第1及び第2の型(2)、 (17)  から成る金型
(1)を用い、その金型(1)に融解樹脂を射出注入し
て、フィルターを製造するようにしたフィルターの製造
方法において、第1及び第2の型(2)、 (17)の
おす型(19)及びめす型(16)に、製造すべきフィ
ルターの網部(38)の形状に応じた網部成形部(15
a)。
The first aspect of the present invention is a metal mold comprising first and second molds (2) and (17) formed with a male mold (19) and a female mold (16), respectively, depending on the shape of the filter to be manufactured. A method for manufacturing a filter in which a mold (1) is used and a molten resin is injected into the mold (1) to manufacture a filter, the first and second molds (2) and (17) A mesh molding part (15) corresponding to the shape of the mesh part (38) of the filter to be manufactured is attached to the male mold (19) and the female mold (16).
a).

(18a) が夫々形成され、ると共に、第1及び第2
の型(2)、 (17) の網部成形部(15a)、 
(18a)  の近傍に、保温部としての空間(8)、
(28)  が設けられて成る金型(1)を使用し、第
1及び第2の型(2)、 (17)  の保温部として
の空間(8)、(2g)  に加熱手段を容れた状態で
、金型(1)に融解樹脂を射出注入する。
(18a) are formed respectively, and the first and second
Mold (2), net molding part (15a) of (17),
In the vicinity of (18a), there is a space (8) as a heat-retaining part,
(28) A mold (1) is used, and a heating means is placed in the spaces (8) and (2g) serving as the heat-insulating parts of the first and second molds (2) and (17). In this state, molten resin is injected into the mold (1).

第2の本発明は、第1の本発明において、第1及び第2
の型(2)、(17) のおす型(19)及びめす型(
16)に、製造すべきフィルターの網部(38)の形状
に応じた網部成形aB(15a)、 (18a)  が
夫々形成されると共に、第1及び第2の型(2)、 (
17)  の網部成形部(15a)、 (18a) の
近傍に、保温部としての空間(8)。
The second invention provides the first and second invention in the first invention.
molds (2), (17), male mold (19) and female mold (
In step 16), mesh moldings aB (15a), (18a) corresponding to the shape of the mesh (38) of the filter to be manufactured are formed, respectively, and the first and second molds (2), (
17) A space (8) serving as a heat retaining part is provided near the net molded parts (15a) and (18a).

(28)が設けられ、且つ、第1及び第2の型(2)、
(17)のおす型(19)及びめす型(16)の網部成
形部(15a)。
(28), and first and second molds (2);
(17) Net molded portions (15a) of the male mold (19) and female mold (16).

(18a)以外の部分の近傍に、冷却部としての空間(
14)、 (24) が設けられて成る金型(1)を使
用し、第1及び第2の型(2)、(17)  の保温部
としての空間(8)。
(18a) There is a space (
14), (24) are used, and a space (8) is used as a heat retaining part of the first and second molds (2), (17).

(28)に加熱手段を容れると共に、冷却部としての空
間(14)、 (24)  に冷却液体を容れた状態で
、金型(1)に融解樹脂を射出注入する。
A heating means is placed in (28), and a cooling liquid is placed in spaces (14) and (24) serving as cooling sections, and molten resin is injected into the mold (1).

第3の本発明は、製造すべきフィルターの形状に応じて
、夫々おす型(19)及びめす型(16)の形成された
第1及び第2の型(2)、(17) から成るフィルタ
ー製造用金型(1)において、第1及び第2の型(2)
The third aspect of the present invention is a filter comprising first and second molds (2) and (17) formed with a male mold (19) and a female mold (16), respectively, depending on the shape of the filter to be manufactured. In the production mold (1), the first and second molds (2)
.

(17)のおす型(19)及びめす型(16)に、製造
すべきフィルターの網部(38)の形状に応じた網部成
形部(15a)、 (18a)が夫々形成されると共に
、上記第1及び第2の型(2)、 (17)  の網部
成形部(15a)、 (18a)の近傍に、保温部とし
ての空間(8)、(28) が設けられて成るものであ
る。
In the male mold (19) and female mold (16) of (17), mesh molding parts (15a) and (18a) are respectively formed according to the shape of the mesh part (38) of the filter to be manufactured, and Spaces (8) and (28) as heat retaining parts are provided near the mesh molding parts (15a) and (18a) of the first and second molds (2) and (17), respectively. be.

第4の本発明は、第3の本発明において、第1及び第2
の型(2)、(17)  の上記おす型(19)及びめ
す型(16)に、製造すべきフィルターの網部(38)
の形状に応じた網部成形部(15a)、 (18a)が
夫々形成されると共に、第1及び第2の型(2)、(1
7)  の網部成形部(15a)、 (18a)の近傍
に、保温部としての空間(8)、(28) が設けられ
、且つ、第1及び第2の型(2)。
A fourth aspect of the present invention provides the first and second aspects of the third aspect of the present invention.
The mesh part (38) of the filter to be manufactured is placed in the male mold (19) and female mold (16) of molds (2) and (17).
The net portion molding portions (15a) and (18a) corresponding to the shape of are formed respectively, and the first and second molds (2) and (1
7) Spaces (8) and (28) as heat retaining parts are provided near the mesh molding parts (15a) and (18a), and the first and second molds (2).

(17)の上記右す型(19)及びめす型(16)の網
部成形部(15a)、 (18a)以外の部分(15b
)、 (18b)  ノ近傍に、夫々冷却部としての空
間(14)、 (24) が設けられて成るものである
(17) The net part molding part (15a) of the right mold (19) and the female mold (16), the part (15b) other than (18a)
), (18b) are provided with spaces (14) and (24) as cooling sections, respectively.

〔作用〕[Effect]

第1の本発明によれば、金型(1)の第1及び第2の型
(2)、(17)  の網部成形部(15a)、 (1
8a)  の近傍に設けられた保温部としての空間(8
)、(28)  に、加熱手段を容れた状態で、金型(
1)に融解樹脂を射出注入する。
According to the first aspect of the present invention, the first and second molds (2), (17) of the mold (1), the mesh molding portion (15a), (1
8a) A space (8a) serving as a heat-retaining section provided near the
), (28) with the heating means placed in the mold (
1) Inject the molten resin into the injector.

第2の本発明によれば、金型の第1及び第2の型(2)
、 (17)  の網部成形部(15a>、 (18a
)  の近傍に設けられた保温部としての空間(8)、
 (2g)  に加熱手段を容れると共に、wi部成形
部(15a)、 (18a)以外の部分(15b)、 
(18b)  に設けられた冷却部としての空間(14
)、 (24)  に冷却液体を容れた状態で、金型(
1)に融解樹脂を射出注入する。
According to the second invention, the first and second molds (2) of the mold
, (17) Net molding part (15a>, (18a
) A space (8) as a heat insulation part provided near the
(2g) contains a heating means, and a part (15b) other than the wi part molding part (15a), (18a),
(18b) Space (14) as a cooling section provided in
), (24) with cooling liquid in the mold (
1) Inject the molten resin into the injector.

第3の本発明によれば、第1及び第2の型(2)。According to the third invention, the first and second molds (2).

(17)を合体し、第1及び第2の型(2)、 (17
)  の網部成形部(15a)、 (18a)  の近
傍に設けられた保温部としての空間(8)、(28) 
 に、加熱手段を容れた状態で、合体された第1及び第
2の型(2)、(17)  のおす型(19)及びめす
型(16)から成る空間に融解樹脂を射出注入する。
(17), the first and second types (2), (17
) Spaces (8) and (28) as heat-retaining parts provided near the net molded parts (15a) and (18a)
Next, with the heating means contained, molten resin is injected into the space consisting of the male mold (19) and female mold (16) of the combined first and second molds (2) and (17).

第2の本発明によれば、第1及び第2の型(2)。According to the second invention, the first and second molds (2).

(17)を合体し、第1及び第2の型(2)、 (17
)の網部成形Im(15a)、 (18a)  の近傍
に設けられた保温部としての空間(8)、(28)  
に加熱手段を容れると共に、網部成形部(15a)、 
(18a) 以外の部分に設けられた冷却部としての空
間(14)、 (24)  に冷却液体を容れた状態で
、合体された第1及び第2の型(2)、(17)の右す
型(19)及びめす型(16)から成る空間に融解樹脂
を射出注入する。
(17), the first and second types (2), (17
)'s mesh molding Im (15a), (18a) spaces (8), (28) as heat-retaining parts provided in the vicinity of
A heating means is placed in the mesh molded part (15a),
(18a) The right side of the combined first and second molds (2) and (17) is filled with cooling liquid in the spaces (14) and (24) that serve as cooling parts provided in the parts other than (18a). Molten resin is injected into the space formed by the male mold (19) and female mold (16).

〔実施例〕〔Example〕

以下に第1図を参照して、本発明の一実施例を詳細に説
明する。
An embodiment of the present invention will be described in detail below with reference to FIG.

ここで製造するフィルターは、例えば第2図において説
明したフィルターと同様のものであるが、その網は筒状
部及び補強用リブと共に成形によって作られる。
The filter manufactured here is similar to the filter described in FIG. 2, for example, but the net is made by molding together with the cylindrical portion and reinforcing ribs.

第1図Aについて金型を説明するに、(1)は金型を示
し、上型(2)及び下型(17)から成り、図示を省略
した射出成形機の所定の部位に取付けられる。
To explain the mold with reference to FIG. 1A, (1) shows the mold, which consists of an upper mold (2) and a lower mold (17), and is attached to a predetermined part of an injection molding machine (not shown).

先ず、金型(1)の上型(2)の構成について説明する
First, the structure of the upper mold (2) of the mold (1) will be explained.

上型(2)の下部にめす型(16)が形成され、このめ
す型(16)において、(15a)  は上部外面成形
部で、フィルターの上部外面、即ち、第2図Bのリブ(
33)の上層及び網部〔第1図Cに示すように、互いに
平行な半円柱状の多数の細棒が互いに交叉する網部) 
(38)の上面を形成するように、めす型(16)の上
部が切削されて形成される。(15b)  は円周部外
面成形部で、フィルターの筒状部(39)の外面を形成
するように、めす型(16)の円周面が円筒状に切削さ
れて形成される。
A female mold (16) is formed in the lower part of the upper mold (2), and in this female mold (16), (15a) is an upper outer molding part, and the upper outer surface of the filter, that is, the rib (
33) Upper layer and mesh part [as shown in Figure 1C, a mesh part in which a large number of mutually parallel semi-cylindrical thin rods intersect with each other]
The upper part of the female mold (16) is cut to form the upper surface of the mold (38). (15b) is a circumferential outer surface molding section, which is formed by cutting the circumferential surface of the female mold (16) into a cylindrical shape so as to form the outer surface of the cylindrical section (39) of the filter.

〔3〕はノズル固定部で、射出成形機のノズル(30)
が嵌合する如く固定される。(31)は樹脂流入孔で、
ノズル固定部(3)と連通して下方へ略垂直に延びてめ
す型(16)と連結し、その下端が樹脂注入口(32)
として上部外面成形部(15a)  の中心に形成され
る。
[3] is the nozzle fixing part, which is the nozzle (30) of the injection molding machine.
are fixed so that they fit together. (31) is the resin inflow hole,
It communicates with the nozzle fixing part (3) and extends downward approximately vertically to connect with the female mold (16), the lower end of which is connected to the resin injection port (32).
It is formed at the center of the upper outer molded part (15a).

この樹脂注入孔(31)は、ノズル固定部(3)から下
方へ垂直に延びて成る管状樹脂流入孔部(31a)  
と、この管状樹脂流入孔部(31a)  と連通し、樹
脂注入口〈32)からの融解樹脂の金型(1)内部への
流入速度を速くすると共に、保温効果を高めるための、
管状樹脂流入孔部(31a)  の内径より大なる円径
の円盤状樹脂流入孔部(31b)  と、この円盤状樹
脂流入孔部(31b)  と連通して、下方に延在する
種蒔状樹脂流入孔(31C)  から成る。
This resin injection hole (31) is a tubular resin inflow hole (31a) extending vertically downward from the nozzle fixing part (3).
and communicates with the tubular resin inflow hole (31a) to increase the flow rate of the molten resin from the resin injection port (32) into the mold (1) and to enhance the heat retention effect.
A disc-shaped resin inflow hole (31b) having a diameter larger than the inner diameter of the tubular resin inflow hole (31a), and a seed-shaped resin in communication with the disc-shaped resin inflow hole (31b) and extending downward. Consists of an inflow hole (31C).

(8)は円環状の保温部で、金型(1)内部で、めす型
(16)の上部外面成形部(15a)  に近接して設
けられ、夫々直線状の孔から成る保温剤流入a’ls 
(6)及び保温剤流出部(7)と夫々連通している。又
、保温剤流入部(6)の遊端は保温剤注入口(4)とさ
れ、保温剤流出部(7)の遊端は保温剤流出口(5)と
される。そして、保温剤注入口(4)及び保温剤流出口
(5)間にポンプ、加熱機等を連結し、保温剤として、
例えば60℃〜100℃程度の温度の水、油等を保温!
is (8)を通過させ、ノズル(30)から射出され
て樹脂流入孔(31)を通過する樹脂及び、樹脂注入口
(32)から注入されて、上型(2)の上部外面成形1
ts(15a) 及び下型(17)の上部内面成形部(
18a)間に流入する樹脂を所定温度に保温する。
(8) is an annular heat retaining part, which is provided inside the mold (1) close to the upper outer surface molding part (15a) of the female mold (16), and has a heat retaining agent inflow a made of linear holes, respectively. 'ls
(6) and the heat insulating agent outlet (7), respectively. Further, the free end of the heat insulating agent inlet (6) is used as a heat insulating agent inlet (4), and the free end of the heat insulating agent outlet (7) is used as a heat insulating agent outlet (5). Then, a pump, a heater, etc. are connected between the heat insulating agent inlet (4) and the heat insulating agent outlet (5), and as a heat insulating agent,
For example, it keeps water, oil, etc. at a temperature of 60℃ to 100℃!
is (8), injected from the nozzle (30) and passed through the resin inlet (31), and injected from the resin injection port (32) to mold the upper outer surface of the upper mold (2) 1
ts (15a) and the upper inner molding part of the lower mold (17) (
18a) The resin flowing in between is kept at a predetermined temperature.

(14)は円環状の冷却部で、金型(1)の内部で、め
す型(16)の局面部外面成形部(15b)  に近接
して設けられ、夫々直線状の孔から成る冷却剤流入部(
12)及び冷却剤流出部(13)と夫々連通している。
(14) is an annular cooling part, which is provided inside the mold (1) in close proximity to the curved outer surface molding part (15b) of the female mold (16), and has a cooling agent each consisting of linear holes. Inflow part (
12) and a coolant outlet (13), respectively.

又、冷却剤流入部(12)の遊端は冷却剤注入口(10
)とされ、冷却剤流出!(13)の遊端は冷却剤流出口
(11)とされ、る。そして、冷却剤注入口(10)及
び冷却剤流出口(11)間にポンプ、冷却機等を連結し
、冷却剤として、例えは、5℃〜30℃の水を冷却部(
24)を通過させ、これにより樹脂注入口(32)から
注入されて、上型(2)の周面部外面成形部(15kl
) 及び下型(17)の局面部内固成形部(18b) 
間に流入する樹脂の温度を低下させる。
Furthermore, the free end of the coolant inlet (12) is connected to the coolant inlet (10).
) and the coolant leaked! The free end of (13) serves as a coolant outlet (11). Then, a pump, a cooler, etc. are connected between the coolant inlet (10) and the coolant outlet (11), and water at a temperature of 5°C to 30°C is supplied as the coolant to the cooling section (
24), the resin is injected from the injection port (32), and the resin is injected into the peripheral outer molding part (15kl) of the upper mold (2).
) and the curved internal hardening part (18b) of the lower mold (17)
The temperature of the resin flowing in between is lowered.

次に下型(17)の説明をする。(19)は、下型(1
7)の上側に形成されたおす型で上型(2)のめす型(
16)に挿入される。このおす型(19)において、(
18a)は上部内面成形部で、フィルターの上部内面、
即ち、第1図Bのリブ(33)の下面及び網部〔第1図
Cに示すように、互いに平行な半円柱状の多数の細棒が
互いに交叉する網部〕(38)の下面を形成するように
、おす型(19)の上部が切削されて形成される。(1
8b)  は周面部内固成形部で、フィルターの筒状l
5(39)の内面を形成するように、おす型(19)の
外周面が円柱状に切削されて形成される。
Next, the lower mold (17) will be explained. (19) is the lower mold (1
The male mold formed on the upper side of 7) is the female mold of the upper mold (2) (
16). In this male type (19), (
18a) is the upper inner surface molding part, which is the upper inner surface of the filter;
That is, the lower surface of the rib (33) and the net portion (38) of the rib (33 in FIG. 1B) [as shown in FIG. The upper part of the male mold (19) is cut to form the mold. (1
8b) is the internally solidified part of the peripheral surface, which is the cylindrical part of the filter.
The outer peripheral surface of the male mold (19) is cut into a cylindrical shape to form the inner surface of the male mold (19).

(28)は保温部で、その形状は、大径及び小径の円筒
が上下にリベット状に重ねられた形状を有し、その上部
の円筒部が、おす型(19)の上部内面成形部(18a
)  に近接して設けられ、その下部の円筒部が、夫々
直線状の孔から成る保温剤流入部(15)及び保温剤流
出部(27)と夫々連通している。又、保温剤流入部(
27)の遊端は保温剤注入口(25)とされ、保温剤流
出部(15)の遊端は保温剤流出口(26)とされる。
(28) is a heat retaining part, and its shape has a shape in which large diameter and small diameter cylinders are stacked one above the other like a rivet, and the upper cylindrical part is the upper inner molded part ( 18a
), and its lower cylindrical portion communicates with a heat insulating agent inlet (15) and a heat insulating agent outlet (27), each comprising a linear hole. In addition, the heat insulating agent inlet part (
The free end of 27) serves as a heat insulating agent inlet (25), and the free end of the heat insulating agent outlet (15) serves as a heat insulating agent outlet (26).

そして、保温剤注入口(25)及び保温剤流出口(26
)間にポンプ、加熱機等を連結し、保温剤として、例え
ば60℃〜100℃の温度の水を保温部(28)を通過
させ、樹脂注入口(32)から射出されて、上型(2)
の上部外面成形部(15a)  と、下型(17)の上
部内面成形部(18a)間に流入する樹脂の温度を保温
する。
Then, the heat insulator inlet (25) and the heat insulator outlet (26)
), a pump, a heater, etc. are connected between the parts, and as a heat insulating agent, water at a temperature of, for example, 60°C to 100°C is passed through the heat insulating part (28), injected from the resin injection port (32), and is injected into the upper mold ( 2)
The temperature of the resin flowing between the upper outer molded part (15a) of the lower mold (17) and the upper inner molded part (18a) of the lower mold (17) is maintained.

(24)は円環状の冷却部で、金型(1)の内部でおす
型(19)の周面部内固成形部(18b)  に近接し
て設けられ、夫々直線状の孔から成る冷却剤流入l5(
22)及び冷却剤流出部(23)と夫々連通している。
(24) is an annular cooling part, which is provided inside the mold (1) in close proximity to the solid molded part (18b) on the peripheral surface of the male mold (19), and has a cooling agent each consisting of linear holes. Inflow l5(
22) and a coolant outlet (23), respectively.

又、冷却剤流入部(22)の遊端は冷却剤注入口(20
)とされ、冷却剤流出部(23)の遊端は冷却剤流出口
(21)とされる。そして、冷却剤注入口(20)及び
冷却剤流出口(21)間にポンプ、冷却機等を連結し、
冷却剤として、例えば、5℃〜30℃の水を冷却部(2
4)を通過させ、樹脂注入口(32)から注入されて上
型(2)の周面部外面成形部(15b)  と、下型(
17)の周面部内固成形部(18tl)の間に流入する
樹脂の温度を下げる。
Furthermore, the free end of the coolant inlet (22) is connected to the coolant inlet (20).
), and the free end of the coolant outlet (23) is a coolant outlet (21). Then, a pump, a cooler, etc. are connected between the coolant inlet (20) and the coolant outlet (21),
As a coolant, for example, water at 5°C to 30°C is used in the cooling section (2
4), and is injected from the resin injection port (32) to the peripheral outer surface molding part (15b) of the upper mold (2) and the lower mold (
17) Lower the temperature of the resin flowing between the peripheral internal solidification molding parts (18tl).

下型(17)l::おいて、(29)はガスベンドで、
下型(17)上で、おす型(19)の周囲の低い面上の
一部に形成され、上型(2)のめす型(16)に、下型
(17)のおす型(19)が挿入されたときに、下型(
17)のおす型(19)の周面部内固成形部(18b)
及び上型(2)のめす型(16)の周面部外面成形部(
15b) 間に形成される空間の下端から、下型(17
)の外側まで延在し、製品成形時に発生するガスを外部
に逃がすためのものである。
Place the lower mold (17) l::, (29) is a gas bend,
It is formed on a part of the lower surface around the male mold (19) on the lower mold (17), and the male mold (19) of the lower mold (17) is formed on the female mold (16) of the upper mold (2). is inserted, the lower mold (
17) Internal hardening molded part (18b) of the male mold (19)
and the peripheral outer surface molding part of the female mold (16) of the upper mold (2) (
15b) From the lower end of the space formed between the lower molds (17
) and is used to release gas generated during product molding to the outside.

次に、第1図B、Cに示す形状のフィルターを製造する
方゛法について説明する。
Next, a method for manufacturing a filter having the shape shown in FIGS. 1B and 1C will be described.

先ず上型(2)のめす型(16)に下型(17)の右す
型(19)が挿入されて、両者の合体後、金型内部の空
気及び射出樹脂内のガス抜けを良くするために、従来例
より低圧、即ち、通常圧力の175以下(製品投影面積
120c−に対し0〜30 kg / cdである)に
加圧されて合体され、ノズル(30)が金型(1)の上
型(2)のノズル固定部(3)に固定され、このノズル
(30)の先端より略180℃〜300℃の温度の融解
樹脂(例えば、ポリプロピレン、ポリエチレン、6ナイ
ロン、66ナイロン等)が射出される。
First, the right mold (19) of the lower mold (17) is inserted into the female mold (16) of the upper mold (2), and after the two are combined, the air inside the mold and the gas inside the injection resin are improved. Therefore, the nozzle (30) is connected to the mold (1) under a lower pressure than the conventional example, that is, 175 or less of the normal pressure (0 to 30 kg/cd for a product projected area of 120 c-). A molten resin (for example, polypropylene, polyethylene, nylon 6, nylon 66, etc.) that is fixed to the nozzle fixing part (3) of the upper mold (2) and has a temperature of approximately 180°C to 300°C from the tip of this nozzle (30). is ejected.

一方、上型(2)及び下型(17)の保温剤注入口(4
)。
On the other hand, the heat insulating agent inlet (4) of the upper mold (2) and lower mold (17)
).

(25)から夫々注入された保温剤は、保温剤流入部(
6)、(15)  を通って保温部(8)、(28)へ
流入し、更に保温剤流出部(7)、 (27)を通って
保温剤流出口(5)。
The heat insulating agent injected from (25) respectively flows into the heat insulating agent inflow section (
6), (15) into the heat retaining parts (8), (28), and further passes through the heat retaining agent outlet parts (7), (27) to the heat retaining agent outlet (5).

(26)から流出される。(26).

そして、冷却剤注入口(10)、 (20)から夫々注
入された冷却剤は、冷却剤流入部(12)、 (22)
 を通って冷却部(14)、 (24) へ流入し、更
に冷却剤流出部(13)、 (23>を通って冷却剤流
出口(11)、 (21)から外部へ流出される。
The coolant injected from the coolant inlets (10) and (20), respectively, flows through the coolant inflow ports (12) and (22).
The coolant flows into the cooling parts (14), (24) through the coolant outlet parts (13), (23), and flows out from the coolant outlet ports (11), (21) through the coolant outlet parts (13), (23>).

ノズル(30)の先端より射出された融解樹脂は樹脂流
入孔(31)を通じて樹脂注入口(32)から、金型(
1)の上型(2)と下型(17)の組み合わせで形成さ
れた、フィルターを成形する型内部に流入する。そして
、フィルターの上部外面及び内面(第1図B参照)を形
成する型の部分に流入した融解樹脂は保温部(8)、 
(28)  の保・湿剤によってその温度が保温されて
、フィルターのリブ(33)を形成する型及び網部(3
8)を形成する細かい型全体に流入するまえに硬化しな
いように成され、フィルターの筒状部(39)を形成す
る型に流入して、冷却部(14)、 (24)  の冷
却剤によってその流入樹脂内のガス溜まりが防止される
と共に、その温度が冷却され硬化する。そしてこの後、
上型(2)及び下型(17)が分離されると、第1図已
に示すような一体成形のフィルターが得ら。
The molten resin injected from the tip of the nozzle (30) passes through the resin inlet hole (31) and from the resin injection port (32) into the mold (
1) It flows into the mold for molding the filter, which is formed by the combination of the upper mold (2) and the lower mold (17). The molten resin that has flowed into the part of the mold that forms the upper outer surface and inner surface of the filter (see FIG. 1B) is then transferred to the heat retaining part (8).
(28) The temperature is kept warm by the moisturizing agent (28), and the mold and mesh portion (33) forming the ribs (33) of the filter are heated.
8) so as not to harden before flowing into the entire fine mold forming the cylindrical part (39) of the filter, and being cooled by the coolant in the cooling parts (14), (24). Gas accumulation within the inflowing resin is prevented, and its temperature is cooled and hardened. And after this,
When the upper mold (2) and lower mold (17) are separated, an integrally molded filter as shown in FIG. 1 is obtained.

れる。このフィルターのリブ(33)は、第1図りに示
すような構造を有する。即ち、第1図りは、リブ(33
)及び網部(38)の断面を示し、リブ(33)は、融
解樹脂の網部(38)への流入を容易にするためにその
幅を狭くし、且つ、深さを浅くしなければならないが、
このようにすると、リブ(33)の網部(38)に対す
る保持強度が低下するので、これを回避するためにコの
字形又はH字形になされている。
It will be done. The ribs (33) of this filter have a structure as shown in the first diagram. That is, the first drawing is a rib (33
) and the cross section of the mesh part (38), the ribs (33) should have a narrow width and a shallow depth to facilitate the flow of molten resin into the mesh part (38). It won't be, but
If this is done, the holding strength of the rib (33) against the net portion (38) will be reduced, so to avoid this, the rib (33) is formed into a U-shape or an H-shape.

又、その網部(38)は、第1図Cに示すような形状で
、網l5(38)の穴は略正方形で、その−辺の長さは
略0.3mmとかなり小さくすることができる。
In addition, the net portion (38) has a shape as shown in FIG. can.

尚、上述の実施例においては、筒状部の一方の開口に網
部が形成され、その網部には補強用のリブが形成された
フィルターの製造方法及びフィルター製造用金型につい
て述べたが、フィルターとしては、筒状部の一方の開口
に網部が、他方の開口に枠が夫々形成されると共に、そ
の筒状部自体も網部とされ、その各網部には補強用のリ
ブが形成されたフィルター、枠に網部が形成され、その
網部に補強用のリブが形成された偏平なフィルター等も
可能であり、その全体の形状、構造、材料の如何(樹脂
の種類の如何)、筒状部の形状、網部の形状、構造、網
部の線状部の形状等、リブの形状等は任意であり、それ
に応じて、金型を構成する第1及び第2の型のおす型及
びめす型の形状、保温部及び冷却部の形状、構造、配置
等は夫々任意であり、又、冷却部の有無も任意である。
In addition, in the above-mentioned embodiment, a method for manufacturing a filter and a mold for manufacturing the filter were described in which a mesh portion was formed at one opening of the cylindrical portion, and reinforcing ribs were formed on the mesh portion. As a filter, a mesh part is formed in one opening of a cylindrical part, and a frame is formed in the other opening, and the cylindrical part itself is also a mesh part, and each of the mesh parts has reinforcing ribs. It is also possible to make filters with a mesh formed on the frame, and flat filters with reinforcing ribs formed on the mesh. The shape of the cylindrical part, the shape and structure of the mesh part, the shape of the linear part of the mesh part, the shape of the ribs, etc. are arbitrary, and the first and second parts constituting the mold can be adjusted accordingly. The shapes of the male and female molds, the shape, structure, arrangement, etc. of the heat retaining part and the cooling part are arbitrary, and the presence or absence of the cooling part is also arbitrary.

尚、上述の実施例においては、金型の第1及び第2の型
のおす型及びめす型に、製造すべきフィルターの網部の
形状に応じた網部成形部が夫々形成されると共に、第1
及び第2の型の網部成形部の近傍に、保温部としての空
間が設けられ、且つ、第1及び第2の型のおす型及びめ
す型の網部成形部以外の部分の近傍に、冷却部としての
空間が設けられ、第1及び第2の型の上記保温部として
の空間に加熱液体を容れると共に、冷却部としての空間
に冷却液体を容れた状態で、金型に融解樹脂を射出注入
するようにした場合について説明したが、フィルターの
殆ど全体が網部(リブの有無を問わない)である場合は
、金型の第1及び第2の型のおす型及びめす型に、製造
すべきフィルターの網部の形状に応じた網部成形部が夫
々形成されると共に、第1及び第2の型の網部成形部の
近傍に、保温部としての空間を設け、冷却部としての空
間は設けず、その保温部としての空間に加熱液体を容れ
ただけの状態で、金型に融解樹脂を射出注入するように
しても良い。又、上述した保温部としての空間には、加
熱液体のみならず、電気ヒーター等を容れても良い。
In addition, in the above-mentioned embodiment, mesh molding portions corresponding to the shape of the mesh portion of the filter to be manufactured are formed in the male mold and the female mold of the first and second molds, respectively, and 1st
A space serving as a heat retaining part is provided near the mesh molding part of the second mold, and near parts other than the mesh molding part of the male mold and the female mold of the first and second molds, A space serving as a cooling section is provided, and a heated liquid is stored in the space serving as the heat retaining section of the first and second molds, and the molten resin is poured into the mold with the cooling liquid stored in the space serving as the cooling section. We have explained the case of injection injection, but if almost the entire filter is a mesh part (regardless of whether it has ribs or not), the first and second molds, male and female, A mesh molded part corresponding to the shape of the mesh of the filter to be manufactured is formed, and a space is provided as a heat retaining part near the mesh molded parts of the first and second molds, and a space is provided as a cooling part. Alternatively, the molten resin may be injected into the mold with no space provided, and the heated liquid is simply placed in the space serving as the heat insulating part. Furthermore, the space serving as the heat retaining section described above may contain not only a heated liquid but also an electric heater or the like.

〔発明の効果〕〔Effect of the invention〕

上述せる本発明によれば、網部も成形によって形成する
ことのできるフィルターの製造方法及びフィルター製造
用金型を得ることができる。
According to the present invention described above, it is possible to obtain a filter manufacturing method and filter manufacturing mold in which the mesh portion can also be formed by molding.

又、本発明製造方法によれば、網部も成形によって形成
することができるので、網を金型内にインサートする必
要がなく成り、手作業が不要と成り、工業用ロボット等
による自動化が容易と成り、成形サイクルが大幅に短縮
され、低廉なフィルターを製造することができる。
Furthermore, according to the manufacturing method of the present invention, the mesh part can also be formed by molding, so there is no need to insert the mesh into the mold, eliminating the need for manual work, and facilitating automation using industrial robots, etc. As a result, the molding cycle can be significantly shortened, making it possible to manufacture inexpensive filters.

又、フィルターの網部は、金型の第1及び第2の型のお
す型及びめす型に形成された網部成形部によって成形さ
れるので、フィルターのばらつきは殆どなくなり、高品
質のフィルターを得ることができる。
In addition, since the mesh part of the filter is molded by the mesh part molding parts formed in the male and female molds of the first and second molds, there is almost no variation in the filter, and high quality filters can be obtained. Obtainable.

更に、別の網を金型内にインサートする必要がないので
、第1及び第2の型を合体するための圧力は、従来例に
比べて遥かに低くて良く、又、金型の摩耗は、従来例に
比べて遥かに少ない。
Furthermore, since there is no need to insert another mesh into the mold, the pressure required to join the first and second molds together is much lower than in the conventional case, and mold wear is reduced. , far less than the conventional example.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は一実施例のフィルターの製造方法を示す図、第
2図は従来のフィルターの製造方法を示す図である。 (4)、 (25)  は保温剤注入口、(6)、(1
5)  は保温剤流入部、(8)、(28)  は保温
部、(7)、 (27)  は保温剤流出部、(5)、
(26)  は保温剤流出口、(31)は樹脂流入孔、
(31a)  は管状樹脂流入孔部、(31b)は円盤
状樹脂流入孔部、(31C)  は種蒔状樹脂流入孔部
、(38)は網部である。
FIG. 1 is a diagram showing a method of manufacturing a filter according to one embodiment, and FIG. 2 is a diagram showing a conventional method of manufacturing a filter. (4), (25) are heat insulator injection ports, (6), (1
5) is the insulator inlet, (8), (28) are the insulator, (7), (27) are the insulator outflow, (5),
(26) is the heat insulating agent outlet, (31) is the resin inflow hole,
(31a) is a tubular resin inflow hole, (31b) is a disk-shaped resin inflow hole, (31C) is a seed-shaped resin inflow hole, and (38) is a net.

Claims (1)

【特許請求の範囲】 1、製造すべきフィルターの形状に応じて、夫々おす型
及びめす型の形成された第1及び第2の型から成る金型
を用い、該金型に融解樹脂を射出注入して、フィルター
を製造するようにしたフィルターの製造方法において、 上記第1及び第2の型の上記おす型及びめす型に、上記
製造すべきフィルターの網部の形状に応じた網部成形部
が夫々形成されると共に、上記第1及び第2の型の上記
網部成形部の近傍に、保温部としての空間が設けられて
成る金型を使用し、 上記第1及び第2の型の上記保温部としての空間に加熱
手段を容れた状態で、上記金型に融解樹脂を射出注入す
ることを特徴とするフィルターの製造方法。 2、製造すべきフィルターの形状に応じて、夫々おす型
及びめす型の形成された第1及び第2の型から成る金型
を用い、該金型に融解樹脂を射出注入して、フィルター
を製造するようにしたフィルターの製造方法において、 上記第1及び第2の型の上記おす型及びめす型に、上記
製造すべきフィルターの網部の形状に応じた網部成形部
が夫々形成されると共に、上記第1及び第2の型の上記
網部成形部の近傍に、保温部としての空間が設けられ、
且つ、上記第1及び第2の型の上記おす型及びめす型の
上記網部成形部以外の部分の近傍に、冷却部としての空
間が設けられて成る金型を使用し、上記第1及び第2の
型の上記保温部としての空間に加熱手段を容れると共に
、上記冷却部としての空間に冷却液体を容れた状態で、
上記金型に融解樹脂を射出注入することを特徴とするフ
ィルターの製造方法。 3、製造すべきフィルターの形状に応じて、夫々おす型
及びめす型の形成された第1及び第2の型から成るフィ
ルター製造用金型において、上記第1及び第2の型の上
記おす型及びめす型に、上記製造すべきフィルターの網
部の形状に応じた網部成形部が夫々形成されると共に、
上記第1及び第2の型の上記網部成形部の近傍に、保温
部としての空間が設けられて成ることを特徴とするフィ
ルター製造用金型。 4、製造すべきフィルターの形状に応じて、夫々おす型
及びめす型の形成された第1及び第2の型から成るフィ
ルター製造用金型において、上記第1及び第2の型の上
記おす型及びめす型に、上記製造すべきフィルターの網
部の形状に応じた網部成形部が夫々形成されると共に、
上記第1及び第2の型の上記網部成形部の近傍に、保温
部としての空間が設けられ、且つ、上記第1及び第2の
型の上記おす型及びめす型の上記網部成形部以外の部分
の近傍に、夫々冷却部としての空間が設けられて成るこ
とを特徴とするフィルター製造用金型。
[Claims] 1. Using a mold consisting of a first mold and a second mold each having a male mold and a female mold, depending on the shape of the filter to be manufactured, molten resin is injected into the mold. In the method for producing a filter, the filter is molded into the male and female molds of the first and second molds according to the shape of the mesh of the filter to be manufactured. using a mold in which a space is provided as a heat retaining part in the vicinity of the mesh part molding part of the first and second molds, A method for manufacturing a filter, comprising injecting molten resin into the mold while a heating means is accommodated in the space serving as the heat retaining part. 2. Using a mold consisting of a first mold and a second mold having a male mold and a female mold, respectively, depending on the shape of the filter to be manufactured, inject molten resin into the mold to make the filter. In the method for manufacturing a filter, mesh forming portions corresponding to the shape of the mesh of the filter to be manufactured are formed in the male and female molds of the first and second molds, respectively. Also, a space serving as a heat retaining part is provided near the mesh molding part of the first and second molds,
In addition, a mold is used in which a space is provided as a cooling section in the vicinity of a portion of the male mold and the female mold of the first and second molds other than the mesh molding portion, and A heating means is contained in the space serving as the heat retaining part of the second type, and a cooling liquid is contained in the space serving as the cooling part,
A method for manufacturing a filter, comprising injecting molten resin into the mold. 3. In a filter manufacturing mold consisting of a first mold and a second mold having a male mold and a female mold, respectively, according to the shape of the filter to be manufactured, the male mold of the first mold and the second mold A mesh molding portion corresponding to the shape of the mesh portion of the filter to be manufactured is formed on each of the female molds and the female mold, and
A mold for manufacturing a filter, characterized in that a space serving as a heat retaining part is provided near the mesh molding part of the first and second molds. 4. In a filter manufacturing mold consisting of a first mold and a second mold having a male mold and a female mold, respectively, according to the shape of the filter to be manufactured, the male mold of the first mold and the second mold A mesh molding portion corresponding to the shape of the mesh portion of the filter to be manufactured is formed on each of the female molds and the female mold, and
A space serving as a heat retaining portion is provided near the mesh molding portions of the first and second molds, and the mesh molding portions of the male mold and female mold of the first and second molds are provided. A mold for manufacturing a filter, characterized in that a space is provided as a cooling part in the vicinity of the other parts.
JP21583389A 1989-08-22 1989-08-22 Method for manufacturing filter and mold for manufacturing filter Expired - Fee Related JPH0649308B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21583389A JPH0649308B2 (en) 1989-08-22 1989-08-22 Method for manufacturing filter and mold for manufacturing filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21583389A JPH0649308B2 (en) 1989-08-22 1989-08-22 Method for manufacturing filter and mold for manufacturing filter

Publications (2)

Publication Number Publication Date
JPH0379320A true JPH0379320A (en) 1991-04-04
JPH0649308B2 JPH0649308B2 (en) 1994-06-29

Family

ID=16679021

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21583389A Expired - Fee Related JPH0649308B2 (en) 1989-08-22 1989-08-22 Method for manufacturing filter and mold for manufacturing filter

Country Status (1)

Country Link
JP (1) JPH0649308B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5402747A (en) * 1992-06-16 1995-04-04 Sumitomo Metal Industries, Ltd. Method of growing crystal
US5423893A (en) * 1992-06-18 1995-06-13 Kotaki; Daizo Plastic filter, its injection molding die and producing method
US5650181A (en) * 1993-06-17 1997-07-22 Kotaki; Daizo Injection molding die for producing plastic filter
WO2015087746A1 (en) * 2013-12-13 2015-06-18 株式会社エンプラス Mesh filter
CN105451957A (en) * 2013-08-20 2016-03-30 恩普乐斯股份有限公司 Mesh filter
CN107405814A (en) * 2015-02-23 2017-11-28 恩普乐斯股份有限公司 The injection forming mold of granular membrane and the injection molding forming method of granular membrane

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6271201B2 (en) * 2013-09-27 2018-01-31 東芝ライフスタイル株式会社 Electric vacuum cleaner

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5402747A (en) * 1992-06-16 1995-04-04 Sumitomo Metal Industries, Ltd. Method of growing crystal
US5423893A (en) * 1992-06-18 1995-06-13 Kotaki; Daizo Plastic filter, its injection molding die and producing method
US5650181A (en) * 1993-06-17 1997-07-22 Kotaki; Daizo Injection molding die for producing plastic filter
CN105451957A (en) * 2013-08-20 2016-03-30 恩普乐斯股份有限公司 Mesh filter
WO2015087746A1 (en) * 2013-12-13 2015-06-18 株式会社エンプラス Mesh filter
JP2015155187A (en) * 2013-12-13 2015-08-27 株式会社エンプラス mesh filter
CN105722657A (en) * 2013-12-13 2016-06-29 恩普乐斯股份有限公司 Mesh filter
CN107405814A (en) * 2015-02-23 2017-11-28 恩普乐斯股份有限公司 The injection forming mold of granular membrane and the injection molding forming method of granular membrane

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