JPH0371995A - Method and apparatus for adjusting weight of forming product in powder compressed forming machine - Google Patents

Method and apparatus for adjusting weight of forming product in powder compressed forming machine

Info

Publication number
JPH0371995A
JPH0371995A JP20687089A JP20687089A JPH0371995A JP H0371995 A JPH0371995 A JP H0371995A JP 20687089 A JP20687089 A JP 20687089A JP 20687089 A JP20687089 A JP 20687089A JP H0371995 A JPH0371995 A JP H0371995A
Authority
JP
Japan
Prior art keywords
weight
load
molded product
powder
compression molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20687089A
Other languages
Japanese (ja)
Other versions
JP2872286B2 (en
Inventor
Shinzo Nakazawa
中澤 進三
Tadao Morita
忠夫 森田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Tanabe Co Ltd
Original Assignee
Tokyo Tanabe Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Tanabe Co Ltd filed Critical Tokyo Tanabe Co Ltd
Priority to JP1206870A priority Critical patent/JP2872286B2/en
Publication of JPH0371995A publication Critical patent/JPH0371995A/en
Application granted granted Critical
Publication of JP2872286B2 publication Critical patent/JP2872286B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/005Control arrangements

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)

Abstract

PURPOSE:To enable high accurate weight adjustment by comparing variation of compressive load with the set value to adjust packing powder weight and also correcting the above adjustment based on difference between the average load near at the time of sampling in forming products and the basic load. CONSTITUTION:A load electric converter 7 is connected with a signal treatment device 8 to convert the variation of compressive load in powder forming into the load electric signal. Output terminal in the above device 8 is connected with setters 10-15 at each step and also connected with an operation processor 9. A weigher 21 for measuring the weight of product converts weight variation of the product into the weight electric signal and this is inputted to the processor 9. Comparing operation processing is executed between the above value and the preset electric signal value for the basic weight in the product to operate the weight difference and the decided set value is automatically inputted to the setters 10-15 at each step. By this method, the adjustment of packed powder weight is further made to correct and thus, the quality control is facilitated and the high regulated product can be obtd.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、医薬品、食品あるいは電子部品等の成型品を
製造する粉末圧縮成型機における成型品の重量調節方法
及びその装置に関し、更に詳しくは、成型品重量を成型
時の圧縮荷重の変化に変換し、その変化に基づいて充填
粉末量を修正する重量調節方法において、圧縮荷重によ
る重量調節を止めることなく成型品をサンプリングし秤
量して基本重量との差を算出するとともに、上記サンプ
リング時の近傍における平均荷重と基本荷重との差を具
出し、それらの数値を基に上記充填粉末量の修正を補正
する粉末圧縮成型機における成型品の重量調節方法及び
その装置に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method and apparatus for adjusting the weight of a molded product in a powder compression molding machine for producing molded products such as pharmaceuticals, foods, or electronic parts. , a weight adjustment method that converts the weight of a molded product into a change in compressive load during molding and corrects the amount of filling powder based on the change.The basic method is to sample and weigh the molded product without stopping weight adjustment based on the compressive load. In addition to calculating the difference in weight, the difference between the average load and the basic load in the vicinity at the time of sampling is determined, and the correction of the amount of filling powder is corrected based on these values. The present invention relates to a weight adjustment method and device.

「従来の技術] 一般に、成型品は、回転式粉末圧縮成型機あるいは単発
式粉末圧縮成型機により、その回転盤(単発式では臼取
付盤)に配設された臼の臼孔中に、臼に挿嵌された下杵
の高さによって量が決められた粉末を充填し、上杵と下
杵とが圧縮ロール間を通過することによって圧縮成型さ
れる。
[Prior art] Generally, molded products are produced using a rotary powder compression molding machine or a single-shot powder compression molding machine. The powder is filled in an amount determined by the height of the lower punch inserted into the mold, and the upper and lower punches pass between compression rolls to compression mold.

そして、錠剤等の成型品は重量変化の少ない均質なもの
が要求されるのであるが、粉末の物性や温度変化から生
ずる杵の伸縮等により、均質な成型品を連続的に作り出
すことは困難である。
Molded products such as tablets are required to be homogeneous with little weight change, but it is difficult to continuously produce homogeneous molded products due to the physical properties of the powder and the expansion and contraction of the punch caused by temperature changes. be.

特に、近年、成型品が医薬品の場合には、医薬品の製造
及び品質管理に関する基や〈以下’ G M1〕」とい
う)の施行以来、極めて厳しい管理が要求されており、
有効性と安全性の保証された一定面質すなわち一定重量
の医薬品を製造する様に義務づけられている。
In particular, in recent years, when molded products are pharmaceuticals, extremely strict control has been required since the implementation of the Standards for Manufacturing and Quality Control of Pharmaceuticals (hereinafter referred to as 'GM1').
It is mandatory to manufacture pharmaceuticals of a certain quality, that is, a certain weight, with guaranteed efficacy and safety.

また、製造面においても、GMPに適合した管理が容易
にできることは勿論、製造効率上、例えば夜間等に無人
で稼働できる等の高精度で信頼できる重量調節が要求さ
れている。
Furthermore, in terms of manufacturing, not only can GMP-compliant management be easily performed, but also highly accurate and reliable weight adjustment that can be operated unmanned at night, for example, is required in terms of manufacturing efficiency.

そこで、従来、成型品の重量と成型時の圧縮荷重とが一
定の比例関係にあることに着目し、その圧縮荷重の変化
に基づいて下杵高さを調整しE」への粉末充填量を調節
して、成型品の重量を自動的に調節するものとして、特
公昭45−16085号公報、特公昭57−4.831
9号公報そして特開Ili′!62−137200号公
報に開示される技術がある。
Therefore, conventionally, we focused on the fact that there is a certain proportional relationship between the weight of the molded product and the compressive load during molding, and adjusted the height of the lower punch based on the change in the compressive load to reduce the amount of powder charged into E. Japanese Patent Publications No. 45-16085 and Japanese Patent Publication No. 57-4.831 disclose methods for automatically adjusting the weight of molded products.
Publication No. 9 and JP-A-Ili'! There is a technique disclosed in Japanese Patent No. 62-137200.

また、これらの重量調節に加えて、秤量器によりサンプ
リングした成型品の重量を基本重量と比較し、実際の重
量差に応じて、設定器に入力する電気信号レベルを変化
させる又は多段の設定器の基鵡値を変化させる等、結果
的に臼への充填粉末量を修正して、実際の成型品重量に
即した重量マ11節をする技術が、特開昭55−11.
3456号公報、特開昭57−165200号公報、特
開昭6:3−212099号公報に開示されている。
In addition to these weight adjustments, the weight of the sampled molded product is compared with the basic weight using a scale, and depending on the actual weight difference, the electrical signal level input to the setting device is changed or a multi-stage setting device is used. A technique is disclosed in JP-A-55-11 that adjusts the amount of powder to be filled into the die by changing the base value of weight, etc., and adjusts the weight according to the actual weight of the molded product.
It is disclosed in Japanese Patent Application Laid-open No. 3456, Japanese Patent Application Laid-Open No. 165200/1982, and Japanese Patent Application Laid-open No. 6:3-212099.

更に、これらの重量調節に加えて、室温の変化や成型機
の完熟により、杵や圧縮ロール等が膨明又は収縮するこ
とによって圧縮圧力に影響するという、いわゆる温度に
よる圧縮圧力の変化を是正するものとして、良品とすべ
き成型品が得られる時の、圧縮力である基本荷重と重さ
である基本重量との関係又は秤量した平均重量とその時
の平均荷重との関係によって修正を行う重量調節技術が
特開昭63−194899号公報及び特開昭59422
00号公報に開示されている。
Furthermore, in addition to these weight adjustments, it is necessary to correct the so-called temperature-related changes in compression pressure, where the punches, compression rolls, etc. expand or contract due to changes in room temperature or the completion of the molding machine, which affects the compression pressure. Weight adjustment is carried out based on the relationship between the basic load, which is the compressive force, and the basic weight, which is the weight, or the relationship between the weighed average weight and the average load at that time, when obtaining a molded product that should be of good quality. The technology is disclosed in JP-A-63-194899 and JP-A-59422.
It is disclosed in Publication No. 00.

また更に、上記温度による圧縮圧力の変化を是正するた
めに、直接温度変化を検出し、その変化に応じて修正を
行う重量調節技術か特開昭63252700号公報に開
示されている。
Furthermore, in order to correct the change in compression pressure due to temperature, a weight adjustment technique is disclosed in Japanese Patent Laid-Open No. 63252700 in which temperature change is directly detected and correction is made in accordance with the change.

「発明が解決しようとする課題] このような従来の技術のうち圧縮荷重の変化だけでa、
を調節を行うものは、連続的に成型するにおいて変化す
る成型品重量が、重量調節に全く反映されておらず、基
本重量に即しな精密な重量管理か困難である等の問題点
がある。
“Problem to be solved by the invention” Among these conventional techniques, only changes in compressive load can a.
There are problems with those that adjust the weight, such as the changing weight of the molded product during continuous molding, which is not reflected in the weight adjustment at all, making it difficult to precisely control the weight according to the basic weight. .

また、重量の変化だc′lを加味するものにおいては、
秤量した重量と基本重量との差に応じて重量調節を修正
するので、一応精密な重量管理はできるのであるが、連
続成型における経時的な変化要因、つまり、室温の変化
や成型機の完熟、杵、ロル等の熱膨服又は収縮等による
見掛けの圧縮荷重の変化が全く加味されておらず、いわ
ゆる真の重量変化以外の要因も含んだ荷重変化により重
量を調節するため、より精密な重量管理が要望されてい
る。
In addition, in cases where the change in weight c'l is taken into account,
Since the weight adjustment is corrected according to the difference between the weighed weight and the basic weight, it is possible to control the weight accurately, but there are factors that change over time in continuous molding, such as changes in room temperature, the molding machine becoming fully ripe, etc. Changes in apparent compressive load due to thermal expansion or contraction of punches, rolls, etc. are not taken into account at all, and the weight is adjusted based on load changes that include factors other than so-called true weight changes, resulting in more accurate weight. Management is required.

更に、残りの重量変化に加えて経時的な温度変化型置が
加味されたものは、その要因がある条件の時のみしか加
味されておらず精密性に問題があるものであったり、温
度検出手段が必要である等に上り装置が複雑で高価にな
る等の問題点があるのみでなく、これら技術によれば、
重量測定装置と61重測定装置の二つのA’1.により
、それぞれ別個な判断に基づいて、いずれか一方の装置
が働いて分量モーターを調節して粉末充填量を変化させ
ているものすあり、重量測定装置により、サンプリング
、秤量、演算中の場合にあっては、いずれの装置におい
ても全く重−ffl調節の行なわれない無制御の状態と
なる大きな欠点がある。
In addition, in addition to the remaining weight change, temperature changes over time are taken into account only under certain conditions, and there may be problems with accuracy, or temperature detection may be difficult. These techniques not only have problems such as requiring additional means and making the equipment complicated and expensive, but also
Two A'1. weight measuring devices and 61 weight measuring devices. In some cases, one device operates to adjust the dispensing motor to change the amount of powder to be filled, based on separate judgments. In either case, there is a major drawback in that both devices are in an uncontrolled state in which no heavy-ffl adjustment is performed.

本発明は、上記従来技術の有するこのような問題点に鑑
みてなされたものであり、その目的とするところは、従
来からある既存の装置を利用し、検出された数値を有効
的に利用することにより、特別な装置を必要とすること
なく圧縮荷重による連続的な重量調節が可能であり、よ
りfa密な粉末圧縮代を機における成型品の重量調節が
できる方法及び装置を提供しようとするものである。
The present invention has been made in view of the above-mentioned problems of the prior art, and its purpose is to effectively utilize detected numerical values by using existing devices. By doing so, it is possible to continuously adjust the weight by compression load without requiring special equipment, and to provide a method and device that can adjust the weight of a molded product in a machine with a powder compression allowance that is denser in fa. It is something.

[課題を解決するための手段] 上記目的を達成するために、本発明の、!T!i調節方
法においては、圧縮成型における圧縮荷重の変化を荷重
電気信号に変換し、設定器に定められた設定値と比較す
ることにより臼への充填粉末量を調節すると共に、圧縮
荷重による重−i調節を止めることなく所定時間毎に成
型品を適数回サンプリングし秤量して成型品の平均重量
を算出し、該平均重量と基本重量との差に基づいて上記
E]への充填粉末量を修正する粉末圧縮成型機における
成型品の重fi1節方法において、上記サンプリング時
の近傍における平均荷重量算出し、該平均荷重と基本荷
重との差に基づいて上記臼への充填粉末量の修正を補正
するようにしたことを特徴とするものである。
[Means for Solving the Problem] In order to achieve the above object, the present invention! T! In the i-adjustment method, changes in the compression load during compression molding are converted into load electrical signals, and the amount of powder charged into the mortar is adjusted by comparing it with a set value determined on a setting device, and the weight due to the compression load is adjusted. i Sample the molded product a suitable number of times at predetermined intervals without stopping the adjustment, weigh it, calculate the average weight of the molded product, and add the amount of filling powder to the above E] based on the difference between the average weight and the basic weight. In the method for modifying the weight of molded products in a powder compression molding machine, the average load amount in the vicinity of the sampling time is calculated, and the amount of powder filled into the mortar is corrected based on the difference between the average load and the basic load. The present invention is characterized in that it corrects.

そして、圧縮成型における圧縮荷重の変化を検出して荷
重電気信号に変える変換手段と、該荷重電気信号と比較
する設定値が定められた設定器と、該設定器によってE
]への充填粉末量を制御する調節手段と、圧縮荷重によ
る重量調節を止めることなく所定時間毎に成型品を適数
回サンプリングして成型品の平均重量を算出する秤量手
段と、該平均重量と基本重量との差を算出してその重量
差に基づいて設定器の修正値を決走する演算手段とから
成る粉末圧縮成型機における成型品の重量調節装置にお
いて、上記サンプリング時の近傍におCフる平上り荷重
量算出し、該平均荷重と基本荷車との差に県づいて補正
値を演算し、該補正値を上記修正値に乗算する補正手段
を有するようにしたことを特徴とする粉末圧縮成型機に
おける成型品の重量調節装置がある。
A conversion means detects a change in compressive load during compression molding and converts it into a load electrical signal, a setting device is provided with a set value to be compared with the load electrical signal, and the setting device is used to convert the compressive load into an electric signal.
]; a weighing means for calculating the average weight of the molded product by sampling the molded product an appropriate number of times at predetermined time intervals without stopping the weight adjustment by compression load; In a weight adjustment device for a molded product in a powder compression molding machine, which is composed of a calculation means for calculating the difference between The present invention is characterized by comprising a correction means for calculating the amount of load on the C-flat flat, calculating a correction value based on the difference between the average load and the basic cart, and multiplying the correction value by the correction value. There is a weight adjustment device for molded products in powder compression molding machines.

上記、方法及び装置の平均荷重は、サンプリング直前の
適数回の成型品の圧縮荷重、又はサンプリングした成型
品の圧縮荷重とサンプリング直前の適数回の成型品の圧
縮荷重、あるいはサンプリングした成型品の圧縮荷重と
サンプリング直前及び直後の適数回の成型品の圧縮荷重
とによって算出することができる。
The average load of the above methods and equipment is the compressive load of the molded product applied an appropriate number of times immediately before sampling, or the compressive load of the sampled molded product and the compressive load of the molded product applied an appropriate number of times immediately before sampling, or the compressive load of the sampled molded product applied an appropriate number of times immediately before sampling. It can be calculated from the compressive load of the molded product and the compressive load of the molded product an appropriate number of times immediately before and after sampling.

また、秤量した成型品のサンプリングの平均荷重P を
算出し、基本重量W の成型品の単位型n。
In addition, the average load P of the sample of weighed molded products is calculated, and the unit type n of the molded product with basic weight W is calculated.

量に相当する荷重Aを算出し、そして平均重量W を用
いて変更係数にを算出し、その係数にを設定器の基準値
又は各設定値に乗算して修正することができる。
It is possible to calculate a load A corresponding to the amount, calculate a change coefficient using the average weight W, and multiply the reference value or each setting value of the setting device by the coefficient to correct it.

変更係数を求める方法として、例えば そして、(P  −P  )x<Wn O より大きい場合は、 W )が0 小さい場合は、 又は 又は 又は(P  −P    )x(W  −Wn)がOn
     n  −1n より大きい場合は、 小さい場合は、 より算出できる。
As a method for determining the change coefficient, for example, if (P - P ) x < Wn O, then W ) is 0; if smaller, then or or or (P - P )
If it is larger than n -1n, it can be calculated as follows.If it is smaller, it can be calculated as follows.

また、その上記式の係数には、稼働時及び再稼働時のそ
れぞれ初回に限りP   に変えて基本−1 荷重Pnを用いたことにより算出できる。
Further, the coefficient of the above formula can be calculated by using the basic-1 load Pn instead of P only for the first time of operation and restart.

更に、上記式において、荷重Aは、予め決められた変動
係数Eを乗算したものとすることができる。
Furthermore, in the above equation, the load A can be multiplied by a predetermined coefficient of variation E.

この変動係数Eは、連続成型における経時的な変化要因
、つまり室温の変化や成型機の発熱あるいは杵、ロール
等の然膨脹又は熱収縮、更に粉末の有する温度や湿度に
対する性質あるいは粒度等を考慮して決定され、より実
際に使用する粉末に即応した単位重量当たりの荷重量提
供しようとするものである。
This coefficient of variation E takes into account factors that change over time during continuous molding, such as changes in room temperature, heat generation from the molding machine, natural expansion or thermal contraction of punches and rolls, and the properties of the powder relative to temperature and humidity, particle size, etc. The purpose is to provide a load amount per unit weight that is determined based on the actual powder used.

[作用] 本発明は、既製の重量調節が本来的に有する機能に着[
」シ、その機能を最大限に活用することによって、より
精密な重量調節を容易に実施できるものであり、基本荷
重と秤量したサンプリング平均荷重との差を修正に反映
させることによって、経時的変化要因をより考慮した修
正ができるごとく作用する。
[Function] The present invention takes advantage of the inherent function of ready-made weight adjustments.
By making full use of its functions, it is possible to easily perform more precise weight adjustment, and by reflecting the difference between the basic load and the weighed sampling average load in the correction, changes over time can be adjusted. It works as if it were possible to make a correction that takes more account of the factors.

即ち、従来から使用されている重量調節の主流は、成型
時の圧縮荷重量検出し、その値の変化に基づいてその後
の充填粉末量を決定すると共に、秤量して成型品の重量
を検出し、その値と基本重量との差に基づいて上記充填
粉末量の決定を修正しようとするものである。また、重
量調節は、本来、良品成型品の基本荷重、秤量したサン
プリング時の平均荷重、良品成型品の基本重量、秤量し
たサンプリング時の平均重量等が検出可能である。
In other words, the mainstream method of weight adjustment conventionally used is to detect the amount of compressive load during molding, determine the subsequent amount of filling powder based on the change in that value, and then measure the weight to detect the weight of the molded product. , the determination of the amount of filling powder is corrected based on the difference between that value and the basis weight. In addition, weight adjustment can originally detect the basic load of a good molded product, the average load at the time of weighed sampling, the basic weight of a good molded product, the average weight at the time of weighed sampling, etc.

そして、検出した数値の取扱いによって重大な差y7が
あり、前述したように、従来は、基本!R量と平均重量
との差を修正に反映させたもの、又は平均荷重と平均重
量との関係を修正に反映させたものであるのに対して、
本発明は、杵の伸縮等の経時的変化要因が把握できる。
There is a significant difference y7 depending on how the detected numerical value is handled, and as mentioned above, conventionally, the basic! Whereas the difference between the R amount and the average weight is reflected in the correction, or the relationship between the average load and the average weight is reflected in the correction,
According to the present invention, it is possible to grasp factors that change over time, such as expansion and contraction of the pestle.

基本荷重と平均荷重の差を、基本重量と平均重量との差
に基づいて修正する時に考慮すれば、単にその重量差分
の荷重相当分の修正量を決定するのに対して、そのサン
プリング時の重量変化に対する荷重の変化の関係におけ
る真の荷重相当分の修正量が決定できる。
If you consider the difference between the basic load and the average load when correcting it based on the difference between the basic weight and the average weight, you can simply determine the correction amount equivalent to the load of the weight difference, whereas at the time of sampling The correction amount corresponding to the true load in the relationship between the change in load and the change in weight can be determined.

そして、基本荷重量、前回サンプリング時の平均荷重と
し、サンプリング毎に基本荷重量更新した場合には、近
時の変化要因が把握でき、より現状に即した修正ができ
ることとなる。
If the basic load amount is set as the average load at the previous sampling and the basic load amount is updated for each sampling, recent change factors can be grasped, and corrections can be made more in line with the current situation.

[実施例] この発明の実施例を図面について説明すれば、4は成型
金型である臼3が配設される日取付盤(回転式粉末圧縮
成型機においては回転盤)であり、この日3内に下杵5
の上部が挿入されており、その臼3内に粉末材料を充填
し、上杵2と上記下杵5とを」上ロール1と下ロール6
との加圧a構にて上rに加圧し、臼3内の粉末を圧縮成
型するようになっている。
[Example] To explain an example of the present invention with reference to the drawings, numeral 4 is a mounting plate (rotary plate in a rotary powder compression molding machine) on which a mortar 3, which is a molding die, is arranged; Lower pestle 5 within 3
The upper part of the mortar 3 is filled with powder material, and the upper punch 2 and the lower punch 5 are inserted into the upper roll 1 and the lower roll 6.
The powder in the mortar 3 is compressed and molded by applying pressure to the top (r) using a pressure mechanism (a).

7はロードセル等の荷重電気変換器であり、該荷重電気
変換器は、上ロール1あるいは下ロール6のいずれか例
えば上17−ル1の支持体に接して設けられており、そ
の出力端は、増幅器等がら成る信号処理装置8に接続さ
れて、粉末成型における圧縮荷重の変化を荷重電気信号
に変換する。
7 is a load electric converter such as a load cell, and the load electric converter is provided in contact with the support of either the upper roll 1 or the lower roll 6, for example, the upper roll 1, and its output end is , an amplifier, etc., to convert changes in compression load during powder molding into load electrical signals.

この信号処理装置8の出力端は、各段の設定器10.1
1..12.13.14.15にそれぞれ接続されてい
ると共に、演算処理装置9に接続されている。
The output terminal of this signal processing device 8 is connected to the setting device 10.1 of each stage.
1. .. 12, 13, 14, and 15, respectively, and is also connected to the arithmetic processing unit 9.

21は圧縮成型された成型品の重量を測る秤量器であり
、該秤量器21は、上記演算処理装置9に接続されてお
り、成型品の重量変化を重量電気信号に変換してその処
理装置9に入力される。
Reference numeral 21 denotes a weighing device for measuring the weight of the compression-molded molded product.The weighing device 21 is connected to the arithmetic processing device 9, and converts the weight change of the molded product into a weight electrical signal, which is then sent to the processing device. 9 is input.

この演算処理装置9は、任意又は定期あるいは室内また
は成型機に配設された温度センサーによる温度変化に連
動して、成型による荷ffi電気信号を取込みサンプリ
ング時の平均荷重P を算出すると共に、そのサンプリ
ング時の成型品の重JI N気信号を取込み平均重Ek
W を鼻出し、予め決定された適正な成型品における基
本重量W の電気信弓値と比較演算処理されて重量差が
演算される。
This arithmetic processing unit 9 takes in electrical signals of the molding load ffi in conjunction with temperature changes by a temperature sensor installed indoors or in the molding machine, either arbitrarily or periodically, and calculates the average load P at the time of sampling. The weight signal of the molded product during sampling is taken and the average weight Ek is obtained.
The weight difference is calculated by comparing W with the electric bullet value of the basic weight W of a predetermined appropriate molded product.

そして、演算処理装置9と各段の設定器10゜11、.
12,13,1.4.15とはそれぞれSET!、2,
3,4,5.6として接続されており、上記決定された
それぞれの設定値は自動的に各段の設定器10,11.
12,13,14.1.5に入力される。
Then, an arithmetic processing unit 9 and setters 10, 11, .
12, 13, 1.4.15 are SET! ,2,
3, 4, 5.6, and the respective set values determined above are automatically transmitted to the setters 10, 11 .
12, 13, 14.1.5.

各段の設定器を説明すれば、設定器】0は、制御限界域
上限を設定するものであり、/iij算処理装09より
5ETIとして出力された設定flhと信号処理装置8
からの成型による荷重電気信号である出力Pとを比較し
、この出力Pが上記設定値を超えた場合に0UTIを出
力するものである。
To explain the setting devices at each stage, the setting device 0 is for setting the upper limit of the control limit range, and the setting flh outputted as 5ETI from the /iij processing unit 09 and the signal processing device 8
It compares the output P which is a load electric signal from the molding process, and outputs 0UTI if the output P exceeds the above set value.

設定器11は、上限排除レベルを設定するものであり、
上記同様5ET2として出力された設定値と出力Pとを
比較し、出力Pが上記設定値を超えた場合に0UT2を
出力し、この超えた場合が別に定めた回数以上連続した
場合に0UT3を出力するものである。
The setting device 11 is for setting an upper limit exclusion level,
As above, compare the set value output as 5ET2 and the output P, and if the output P exceeds the above set value, output 0UT2, and if this exceeds the set value consecutively for more than a separately specified number of times, output 0UT3. It is something to do.

設定器12は、L眼側の制御開始を設定するものであり
、上記同様5ET3として出力された設定値と出力Pと
を比較し、出力Pが上記設定値を超えて別に定めた回v
i連続した場合に0UT4を出力するものである。
The setting device 12 is for setting the start of control on the L eye side, and compares the setting value outputted as 5ET3 and the output P as described above, and if the output P exceeds the above setting value, the setting device 12 sets the start of control on the L eye side.
It outputs 0UT4 when i consecutive times.

設定器13は、下限側の制御開始を設定するものであり
、演算処理装置9より5ET4として出力された設定値
と信号処理装置8 電気信号である出力Pとを比較し、この出力Pが上記設
定値を超えて別に定めた回数連続した場合にOU T 
5を出力するものである。
The setting device 13 is for setting the start of control on the lower limit side, and compares the set value outputted as 5ET4 from the arithmetic processing device 9 with the output P which is an electric signal of the signal processing device 8, and determines whether this output P is the above-mentioned value. OUT when the set value is exceeded a specified number of times in a row
5 is output.

設定器14は、下限排除レベルを設定するものであり、
上記同様5ET5として出力された設定値と出力Pとを
比較し、出力Pが上記設定値を超えた場合に0UT6を
出力し、この超えた場合が別に定めた回数以」二連続し
た場合に0UT7を出力するものである。
The setting device 14 is for setting a lower limit exclusion level,
Similarly to the above, the set value output as 5ET5 is compared with the output P, and if the output P exceeds the above set value, 0UT6 is output, and if this exceeds the set value twice in a row, 0UT7 is output. This outputs the following.

設定器15は、制御限界域下限を設定するものであり、
上記同様5ET6として出力された設定値と出力Pとを
比較し、この出力Pが上記設定値を超えた場合には0U
T8を出力するものである9上記0UT1及び0UT8
は、それぞれ機械停止理由をメツセージ(表示)として
出力すると共に、a械を停止ずべくR1制御系に出力す
るものである。
The setting device 15 is for setting the lower limit of the control limit range,
As above, compare the setting value outputted as 5ET6 and the output P, and if this output P exceeds the above setting value, 0U
9 above 0UT1 and 0UT8 which output T8
outputs the reason for stopping the machine as a message (display), and outputs the message (display) to the R1 control system to prevent the machine from stopping.

上3I!OU T3 及び0UT7は、それぞれR械停
止理山をメツセージ(表示)として出力すると共に、R
械を停止すべくl1lltlf制御系に出力するもので
ある。
Upper 3I! OUT3 and 0UT7 respectively output R machine stop operation as a message (display), and
This is an output to the l1lltlf control system to stop the machine.

上記0UT2及び0UT6は、それぞれ成型品(製品)
排除理由をメツセージ(表示)として出力すると共に、
成型品を排除ずべく1lltIIIi制御系に出力する
ものである。
The above 0UT2 and 0UT6 are molded products (products) respectively.
In addition to outputting the reason for exclusion as a message (display),
This is to output to the 1lltIIIi control system in order to avoid eliminating molded products.

上記0UT4及び0UT5は、それぞれ充填量調節理由
をメツセージ(表示)として出力すると共に、臼3内に
充填される粉末量を調節すべく下杵5の高さを決める重
量レール等の重量調整li1′!pJを制御する充填量
調節系に出力するものである。
The above-mentioned 0UT4 and 0UT5 output the reason for adjusting the filling amount as a message (display), and also adjust the weight of the weight rail etc. that determines the height of the lower punch 5 in order to adjust the amount of powder filled into the mortar 3. ! This is output to the filling amount adjustment system that controls pJ.

上記、?ii算処理装置9は、予め決定された適正な成
型品における基本荷重P すなわち、温度や粉末の性状
が正常な場合に、厚み及び重量がM1適な成型品が得ら
れる圧縮荷重と、そして、そのような条件の時の単位重
量に相当する荷重Aとが入力されており、これらの数値
によって変更係数Kが以下より選ばれる式によって算出
される。
the above,? ii) The calculation processing device 9 calculates a predetermined basic load P for an appropriate molded product, that is, a compression load that will yield a molded product with an appropriate thickness and weight of M1 when the temperature and powder properties are normal; A load A corresponding to a unit weight under such conditions is input, and based on these values, a change coefficient K is calculated by a formula selected from the following.

この式は、予め全てを演算処理装置9に入力して必要に
より選択してもよく、時間の経過等によって式を変更す
ることもでき、あるいは特定の式だけを入力しておいて
必要により入力をやり直してもよい。
All of these formulas may be input into the arithmetic processing unit 9 in advance and selected as necessary, the formula may be changed as time passes, or only a specific formula may be input and input as necessary. You may try again.

そして、算出された変更係数には、上記各段の設定器の
中心である基準値を修正すべく乗算され、その修正基準
値に応じた各段の設定値が自動的に設定されるか、又は
、設定器】2と設定器13の上下制御限界値を直接修正
する等される。
Then, the calculated change coefficient is multiplied to correct the reference value that is the center of the setter of each stage, and the setting value of each stage is automatically set according to the corrected reference value. Alternatively, the vertical control limit values of the setter]2 and the setter 13 may be directly corrected.

また、上記?i4g処理装置9は、表示器16.17.
18,19.20と接続され、表示器16は平均荷重P
n、表示器17は最大と最小荷重、表示器18は平均重
量Wn、表示器19は単位重量当たりの荷重A、表示器
20は変更係数にを表示及び記録して出力できるもので
ある。
Also, the above? The i4g processing device 9 has displays 16, 17.
18, 19.20, and the display 16 shows the average load P.
n, the maximum and minimum loads on the display 17, the average weight Wn on the display 18, the load A per unit weight on the display 19, and the change coefficient on the display 20, which can be displayed, recorded and output.

なお、26は下ロール6の昇降装置であり、該装置26
は、モータ22、ウオーム23、ウォムギャー24、ね
じ棒25から形成されており、そのモータ22の回動に
より下ロール6を上下し、上杵2と下杵5との圧縮間隔
を変えるものであり、上記演算処理装置9によって温度
変化の要因があるとして基準値の修正が必要と判断した
場合に、その基準値を修正するかわりにモータ22の回
動を制御して、その修正値に対応する下ロール6の高さ
(杵の圧縮間隔)を修正してもよく、この場合は成型品
の厚みも管理できるので望ましい。
Note that 26 is a lifting device for the lower roll 6;
is composed of a motor 22, a worm 23, a worm gear 24, and a threaded rod 25, and the rotation of the motor 22 moves the lower roll 6 up and down to change the compression interval between the upper punch 2 and the lower punch 5. When the arithmetic processing unit 9 determines that the reference value needs to be corrected due to a temperature change factor, instead of correcting the reference value, the rotation of the motor 22 is controlled to correspond to the corrected value. The height of the lower roll 6 (the compression interval of the punches) may be modified, and in this case it is desirable because the thickness of the molded product can also be controlled.

ここで、基本荷重量説明すれば、表1のごとくであり、
サンプリング毎に算出される平均荷重P と対比されて
重量差を導くサンプリング毎に対比される基本荷重がa
、b、c、d、eの5通り記載されている。
Here, the basic load amount is as shown in Table 1,
The basic load compared to the average load P calculated for each sampling to derive the weight difference is a
, b, c, d, and e.

表 (以下余白) 即ち、基本荷重には、理論上の荷重のような初1111
設定された基本荷重Pnと、粉末の性状や環境条件算に
より適宜見立された再設定及び再々設定基本荷重P 、
P と、前回サンプリング平均荷0 重量基本荷重と見なすP   で表わされる基本 −1 荷1Rとがあり、aはより理論的な適正荷重量重視し、
bは連続8動でより経時的変化を重視し、Cは稼働を中
断した場合の変動の是正を重視し、dはCを上り猜密に
行うべく、初期設定基本荷重1) を中断の毎に見直す
もので、そしてeは、間人的に前回サンプリング荷重P
   を基本荷重 −1 として、基本荷重の変化の回数を少なくすることを]R
視したものである。
In other words, the basic load includes the initial 1111, which is a theoretical load.
The set basic load Pn and the reset and re-set basic load P determined as appropriate based on powder properties and environmental condition calculations,
There are P and a basic load 1R expressed by P which is considered as the previous sampling average load 0 weight basic load, and a emphasizes a more theoretical appropriate load amount,
b emphasizes changes over time with 8 continuous motions, C emphasizes correction of fluctuations when operation is interrupted, and d increases the initial setting basic load 1) every time the operation is interrupted in order to carry out C diligently. and e is the previous sampling load P
Set the basic load to −1 and reduce the number of changes in the basic load]R
This is what I saw.

次に、実際の圧縮成型において、上記各式にお(Jる変
更係数にを求めて重1調節を行った場合を表2及び表3
により説明する。
Next, in actual compression molding, Table 2 and Table 3 show the cases where weight 1 adjustment is performed by calculating the change coefficient (J) in each of the above equations.
This is explained by:

(以下余白) (以 F ;”+: r’l) (以下上白) [発明の効果] 以−Lのように、本発明は、成型品重量の温度変化等の
変化要因が数値的に表れた圧縮荷重の変化をもって、f
fi量変化を分析した後に以後の圧縮成型の修正を行う
ものであり、温度センサー等や特別な装置を必要とする
ことなく、計算式を変える等により高精度な重量調節が
容易に実施できる。
(Hereinafter in the margin) (Hereinafter in the blank) (Hereinafter in the top white) [Effect of the invention] As shown in below-L, the present invention is capable of numerically determining the change factors such as temperature changes in the weight of the molded product. With the change in compressive load that appears, f
After analyzing the change in the amount of fi, the subsequent compression molding is corrected, and highly accurate weight adjustment can be easily carried out by changing the calculation formula, etc., without the need for a temperature sensor or other special equipment.

また、tiに、圧縮荷重の変化を、サンプリングの毎に
、前回サンプリング時の平均荷重量基本荷重として、基
本荷重量更新して評価した場合は、より経時的な変化に
即した重量調節ができる。
In addition, if the changes in the compressive load are updated and evaluated at each sampling as the average load and basic load at the previous sampling, the weight can be adjusted more in line with changes over time. .

そして、これらのより高粕度な重量調節によ−)て、品
質管理が容易で高規格製品を提供でき、しかも、これら
の信頼性の向上により夜間無人稼動が可能となり生産効
率の向上ができる等の効果を有するものである。
Furthermore, by adjusting the weight to achieve a higher lees content, quality control is easy and high-standard products can be provided.Furthermore, due to these improvements in reliability, unmanned operation at night is possible, which improves production efficiency. It has the following effects.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は要部説明図、第2図は演算処理を示すブロック
図である。 1・・・上ロール、2・・・上杵、3・・・臼、4・・
・臼取付5・・・下杵、6・・・下ロール、7・・・荷
重電気変換8・・・信号処理装置、9・・・演算処理装
置、10.12.’1.3,14.15・・・設定器、
16゜18.19.20・・・表示器、21・・・秤量
器、・・モータ、23・・・ウオーム、24・・・ウオ
ーム25・・・ねじ棒。 盤、 器、 1 7 2 ギヤ、
FIG. 1 is an explanatory diagram of main parts, and FIG. 2 is a block diagram showing arithmetic processing. 1... Upper roll, 2... Upper pestle, 3... Mortar, 4...
- Mortar installation 5...Lower punch, 6...Lower roll, 7...Load electrical conversion 8...Signal processing device, 9...Arithmetic processing device, 10.12. '1.3, 14.15...setting device,
16゜18.19.20...Display device, 21...Weigher,...Motor, 23...Worm, 24...Worm 25...Threaded rod. board, vessel, 1 7 2 gear,

Claims (26)

【特許請求の範囲】[Claims] (1)粉末圧縮成型における成型品の基本重量に基づく
圧縮荷重の変化を荷重電気信号に変換し、設定器に定め
られた設定値と比較することにより臼への充填粉末量を
調節すると共に、圧縮荷重による重量調節を止めること
なく所定時間毎に成型品を適数回サンプリングし秤量し
て成型品の平均重量を算出し、該平均重量と基本重量と
の差に基づいて上記臼への充填粉末量を修正する粉末圧
縮成型機における成型品の重量調節方法において、上記
サンプリング時の近傍における平均荷重を算出し、該平
均荷重と基本荷重との差に基づいて設定器の設定値を変
化させることにより上記臼への充填粉末量の修正を補正
する様にしたことを特徴とする粉末圧縮成型機における
成型品の重量調節方法。
(1) In powder compression molding, the change in compression load based on the basic weight of the molded product is converted into a load electrical signal, and the amount of powder charged into the mortar is adjusted by comparing it with the set value determined on the setting device, and Without stopping the weight adjustment by compressive load, the molded product is sampled and weighed an appropriate number of times at predetermined time intervals, the average weight of the molded product is calculated, and the above-mentioned mortar is filled based on the difference between the average weight and the basic weight. In a method for adjusting the weight of a molded product in a powder compression molding machine that corrects the amount of powder, the average load in the vicinity of the sampling time is calculated, and the set value of the setting device is changed based on the difference between the average load and the basic load. A method for adjusting the weight of a molded product in a powder compression molding machine, characterized in that the amount of powder charged into the mortar is corrected by adjusting the amount of powder filled into the mortar.
(2)平均荷重が、サンプリングした成型品の圧縮荷重
により算出したものであることを特徴とする請求項1記
載の粉末圧縮成型機における成型品の重量調節方法。
(2) The method for adjusting the weight of a molded product in a powder compression molding machine according to claim 1, wherein the average load is calculated from the compression load of the sampled molded product.
(3)平均荷重が、サンプリング直前の適数回の成型品
の圧縮荷重により算出したものであることを特徴とする
請求項1記載の粉末圧縮成型機における成型品の重量調
節方法。
(3) The method for adjusting the weight of a molded product in a powder compression molding machine according to claim 1, wherein the average load is calculated by compressing the molded product an appropriate number of times immediately before sampling.
(4)平均荷重が、サンプリングした成型品の圧縮荷重
と、サンプリング直前の適数回の成型品の圧縮荷重とに
より算出したものであることを特徴とする請求項1記載
の粉末圧縮成型機における成型品の重量調節方法。
(4) The powder compression molding machine according to claim 1, wherein the average load is calculated from the compression load of the sampled molded product and the compression load of the molded product an appropriate number of times immediately before sampling. How to adjust the weight of molded products.
(5)平均荷重が、サンプリングした成型品の圧縮荷重
と、サンプリング直前及び直後の適数回の成型品の圧縮
荷重とにより算出したものであることを特徴とする請求
項1記載の粉末圧縮成型機における成型品の重量調節方
法。
(5) Powder compression molding according to claim 1, wherein the average load is calculated from the compression load of the sampled molded product and the compression load of the molded product an appropriate number of times immediately before and after sampling. How to adjust the weight of molded products on a machine.
(6)粉末成型における成型品の基本重量W_0に基づ
く圧縮荷重の変化を荷重電気信号に変換し、該電気信号
を適宜適数回サンプリングして基本荷重P_0を算出し
て多段の設定器の基準値とし、該基準値に基づき多段の
設定器のそれぞれの設定値を演算決定して設定し、その
後の成型による荷重電気信号を設定値と比較することに
より充填粉末量等を連続的に自動制御すると共に、圧縮
荷重による重量調節を止めることなく所定時間毎に成型
品を適数回サンプリングし秤量して成型品の平均重量W
_nを算出し、該平均重量W_nと上記基本重量W_0
とを比較しその差に比例して設定器の基準値を修正する
ようにした粉末圧縮成型機における成型品の重量調節方
法において、上記秤量した成型品のサンプリング平均荷
重P_nを算出し、基本重量W_0の成型品の単位重量
に相当する荷重Aを算出し、これら基本重量W_0、平
均重量W_n、サンプリング平均荷重P_n及び単位重
量に相当する荷重Aを用いて、それぞれ所定時間毎に変
更係数にを算出し、該係数Kを設定器の基準値又は各設
定値に乗算して修正するようにしたことを特徴とする粉
末圧縮成型機における成型品の重量調節方法。
(6) Convert the change in compressive load based on the basic weight W_0 of the molded product in powder molding into a load electrical signal, sample the electrical signal several times as appropriate, calculate the basic load P_0, and use it as a standard for a multi-stage setting device. Based on the reference value, each setting value of the multi-stage setting device is calculated and set, and the load electric signal from subsequent molding is compared with the set value to continuously automatically control the amount of filling powder, etc. At the same time, without stopping the weight adjustment by compressive load, the molded product is sampled and weighed an appropriate number of times at predetermined time intervals, and the average weight W of the molded product is determined.
_n is calculated, and the average weight W_n and the above basic weight W_0 are calculated.
In a method for adjusting the weight of a molded product in a powder compression molding machine in which the reference value of the setting device is corrected in proportion to the difference between the Calculate the load A equivalent to the unit weight of the molded product W_0, and use the basic weight W_0, average weight W_n, sampling average load P_n, and load A equivalent to the unit weight to change the change coefficient at each predetermined time. A method for adjusting the weight of a molded product in a powder compression molding machine, characterized in that the coefficient K is calculated and corrected by multiplying a reference value or each setting value of a setting device.
(7)変更係数Kが K={P_0+A(W_0−W_n)/P_0}×P_
n/P_0の式より求められたものであることを特徴と
する請求項6記載の粉末圧縮成型機における成型品の重
量調節方法。
(7) The change coefficient K is K={P_0+A(W_0-W_n)/P_0}×P_
7. The method for adjusting the weight of a molded product in a powder compression molding machine according to claim 6, wherein the weight is determined from the formula n/P_0.
(8)変更係数Kが K={P_n_−_1+A(W_0−W_n)}×P_
n/P_n_−_1の式より求められたものであること
を特徴とする請求項6記載の粉末圧縮成型機における成
型品の重量調節方法。
(8) The change coefficient K is K={P_n_-_1+A(W_0-W_n)}×P_
7. The method for adjusting the weight of a molded product in a powder compression molding machine according to claim 6, wherein the weight is determined from the formula n/P_n_-_1.
(9)変更係数Kが (P_n−P_n−1)×(W_n−W_0)>0の場
合は係数Kを K={P_n_−_1+A(W_0−W_n)}/P_
n_−_1の式より求め、(P_n−P_n_−_1)
×(W_n−W_0)≦0の場合は係数Kを K={P_n_−_1+A(W_0−W_n)}/P_
n_−_1×P_n/P_n_−_1の式より求められ
たものであることを特徴とする請求項6記載の粉末圧縮
成型機における成型品の重量調節方法。
(9) If the change coefficient K is (P_n-P_n-1)×(W_n-W_0)>0, change the coefficient K to K={P_n_-_1+A(W_0-W_n)}/P_
Obtained from the formula n_-_1, (P_n-P_n_-_1)
If ×(W_n-W_0)≦0, the coefficient K is K={P_n_-_1+A(W_0-W_n)}/P_
7. The method for adjusting the weight of a molded product in a powder compression molding machine according to claim 6, wherein the weight is determined from the formula n_-_1×P_n/P_n_-_1.
(10)変更係数Kが K=P_n/{P_n_−_1+A(W_n−W_0)
}の式より求められたものであることを特徴とする請求
項6記載の粉末圧縮成型機における成型品の重量調節方
法。
(10) The change coefficient K is K=P_n/{P_n_-_1+A(W_n-W_0)
7. The method for adjusting the weight of a molded product in a powder compression molding machine according to claim 6, wherein the weight is determined from the formula: }.
(11)変更係数Kが (P_n−P_0)×(W_n−W_0)>0の場合は
係数Kを K={P_0+A(W_0−W_n)}/P_0の式よ
り求め、(P_n−P_0)×(W_n−W_0)≦0
の場合は係数Kを K={P_0+A(W_0−W_n)}/P_0×P_
n/P_0の式より求められたものであることを特徴と
する請求項6記載の粉末圧縮成型機における成型品の重
量調節方法。
(11) If the change coefficient K is (P_n-P_0)×(W_n-W_0)>0, calculate the coefficient K from the formula K={P_0+A(W_0-W_n)}/P_0, and calculate (P_n-P_0)×( W_n−W_0)≦0
In this case, the coefficient K is K={P_0+A(W_0-W_n)}/P_0×P_
7. The method for adjusting the weight of a molded product in a powder compression molding machine according to claim 6, wherein the weight is determined from the formula n/P_0.
(12)変更係数Kが、稼働時及び再稼働時のそれぞれ
初回はP_n_−_1に変えて基本荷重P_0を用いた
ことを特徴とする請求項8、9又は10記載の粉末圧縮
成型機における成型品の重量調節方法。
(12) Molding in the powder compression molding machine according to claim 8, 9 or 10, characterized in that the change coefficient K is changed to P_n_-_1 and uses basic load P_0 for the first time of operation and restart. How to adjust the weight of items.
(13)荷重Aが、経時的な変化要因を考慮した変動係
数Eを乗算したことを特徴とする請求項6、7、8、9
、10、11又は12記載の粉末圧縮成型機における成
型品の重量調節方法。
(13) Claims 6, 7, 8, and 9, characterized in that the load A is multiplied by a coefficient of variation E that takes into account factors that change over time.
, 10, 11 or 12, the method for adjusting the weight of a molded product in a powder compression molding machine.
(14)圧縮成型における圧縮荷重の変化を検出して荷
重電気信号に変える変換手段と、該荷重電気信号と比較
する設定値が定められた設定器と、該設定器によつて臼
への充填粉末量を制御する調節手段と、圧縮荷重による
重量調節を止めることなく所定時間毎に成型品を適数回
サンプリングして成型品の平均重量を算出する秤量手段
と、該平均重量と基本重量との差を算出してその重量差
に基づいて設定器の修正値を決定する演算手段とから成
る粉末圧縮成型機における成型品の重量調節装置におい
て、上記サンプリング時の近傍における平均荷重を算出
し、該平均荷重と基本荷重との差に基づいて上記臼への
粉末充填量の修正を補正する係数を演算し設定器の設定
値を変化させる手段を有するようにしたことを特徴とす
る粉末圧縮成型機における成型品の重量調節装置。
(14) A conversion means that detects changes in compression load during compression molding and converts it into a load electric signal, a setting device in which a set value is determined to be compared with the load electric signal, and filling the mortar using the setting device. an adjusting means for controlling the amount of powder; a weighing means for calculating the average weight of the molded product by sampling the molded product an appropriate number of times at predetermined time intervals without stopping the weight adjustment by compression load; In a weight adjustment device for a molded product in a powder compression molding machine, which comprises a calculation means for calculating a difference in weight and determining a correction value for a setting device based on the weight difference, the average load in the vicinity of the sampling time is calculated, Powder compression molding characterized by having means for calculating a coefficient for correcting the correction of the powder filling amount into the mortar based on the difference between the average load and the basic load and changing the setting value of the setting device. Weight adjustment device for molded products in machines.
(15)平均荷重が、サンプリングした成型品の圧縮荷
重により算出したものであることを特徴とする請求項1
4記載の粉末圧縮成型機における成型品の重量調節装置
(15) Claim 1, characterized in that the average load is calculated from compressive loads of sampled molded products.
4. A weight adjustment device for a molded product in a powder compression molding machine according to item 4.
(16)平均荷重が、サンプリング直前の適数回の成型
品の圧縮荷重により算出したものであることを特徴とす
る請求項14記載の粉末圧縮成型機における成型品の重
量調節装置。
(16) The weight adjustment device for a molded product in a powder compression molding machine according to claim 14, wherein the average load is calculated by compressing the molded product an appropriate number of times immediately before sampling.
(17)平均荷重が、サンプリングした成型品の圧縮荷
重と、サンプリング直前の適数回の成型品の圧縮荷重と
により算出したものであることを特徴とする請求項14
記載の粉末圧縮成型機における成型品の重量調節装置。
(17) Claim 14, characterized in that the average load is calculated from the compressive load of the sampled molded product and the compressive load of the molded product an appropriate number of times immediately before sampling.
A weight adjusting device for a molded product in the powder compression molding machine described above.
(18)平均荷重が、サンプリングした成型品の圧縮荷
重と、サンプリング直前及び直後の適数回の成型品の圧
縮荷重とにより算出したものであることを特徴とする請
求項14記載の粉末圧縮成型機における成型品の重量調
節装置。
(18) Powder compression molding according to claim 14, wherein the average load is calculated from the compression load of the sampled molded product and the compression load of the molded product an appropriate number of times immediately before and after sampling. Weight adjustment device for molded products in machines.
(19)粉末成型における成型品の基本重量W_0に基
づく圧縮荷重の変化を検出して荷重電気信号に変える変
換手段と、該荷重電気信号と比較する設定値がそれぞれ
定められた多段の設定器と、成型による荷重電気信号を
各設定値と比較することにより臼への充填粉末量を自動
制御する調節手段と、圧縮荷重による重量調節を止める
ことなく所定時間毎に成型品を適数回サンプリングして
成型品の平均重量W_nを算出する秤量手段と、該平均
重量W_nと上記基本重量W_0との差を算出してその
重量差に基づいて多段の設定器の基準値又は各設定値を
修正する修正値を決定する演算手段とから成る粉末圧縮
成型機における成型品の重量調節装置において、上記秤
量した成型品のサンプリングが平均荷重P_nを算出し
、これらの基本重量W_0、平均重量W_n、サンプリ
ング平均荷重P_n及び単位重量に相当する荷重Aを用
いて変動係数Kを演算し、該変動係数Kを上記修正値に
変えて基準値又は各設定値に乗算して修正するようにし
たことを特徴とする粉末圧縮成型機における成型品の重
量調節装置。
(19) A conversion means that detects a change in compressive load based on the basic weight W_0 of a molded product in powder molding and converts it into a load electrical signal, and a multistage setting device each having a set value to be compared with the load electrical signal. , an adjustment means that automatically controls the amount of powder filled into the mortar by comparing the load electric signal from molding with each set value, and a control means that samples the molded product an appropriate number of times at a predetermined time without stopping the weight adjustment by compression load. a weighing means that calculates the average weight W_n of the molded product, and calculates the difference between the average weight W_n and the basic weight W_0, and corrects the reference value or each set value of the multistage setting device based on the weight difference. In a weight adjustment device for a molded product in a powder compression molding machine, which comprises a calculation means for determining a correction value, the sample of the weighed molded product calculates an average load P_n, and calculates the basic weight W_0, average weight W_n, and sampling average. A coefficient of variation K is calculated using a load P_n and a load A corresponding to a unit weight, and the coefficient of variation K is changed to the above correction value and multiplied by the reference value or each setting value to correct it. Weight adjustment device for molded products in powder compression molding machines.
(20)変更係数Kが K={P_0+A(W_0−W_n)}/P_0×P_
n/P_0の式より求められたものであることを特徴と
する請求項19記載の粉末圧縮成型機における成型品の
重量調節装置。
(20) The change coefficient K is K={P_0+A(W_0-W_n)}/P_0×P_
20. The weight adjustment device for a molded product in a powder compression molding machine according to claim 19, wherein the weight adjustment device is determined from the formula n/P_0.
(21)変更係数Kが K={P_n_−_1+A(W_0−W_n)}/P_
n_−_1×P_n/P_n_−_1の式より求められ
たものであることを特徴とする請求項19記載の粉末圧
縮成型機における成型品の重量調節装置。
(21) The change coefficient K is K={P_n_-_1+A(W_0-W_n)}/P_
20. The weight adjustment device for a molded product in a powder compression molding machine according to claim 19, wherein the weight adjustment device is determined from the formula n_-_1×P_n/P_n_-_1.
(22)変更係数Kが (P_n−P_n_−_1)×(W_n−W_0)>0
の場合は係数Kを K=P_n_−_1+A(W_0−W_n)}/P_n
_−_1の式より求め、(P_n−P_n_−_1)×
(W_n−W_0)≦0の場合は係数Kを K={P_n_−_1+A(W_0−W_n)}/P_
n_−_1×P_n/P_n_−_1の式より求められ
たものであることを特徴とする請求項19記載の粉末圧
縮成型機における成型品の重量調節装置。
(22) Change coefficient K is (P_n-P_n_-_1)×(W_n-W_0)>0
In this case, the coefficient K is K=P_n_-_1+A(W_0-W_n)}/P_n
Obtained from the formula of _-_1, (P_n-P_n_-_1)×
If (W_n-W_0)≦0, the coefficient K is K={P_n_-_1+A(W_0-W_n)}/P_
20. The weight adjustment device for a molded product in a powder compression molding machine according to claim 19, wherein the weight adjustment device is determined from the formula n_-_1×P_n/P_n_-_1.
(23)変更係数Kが K=P_n/{P_n_−_1+A(W_n−W_0)
}の式より求められたものであることを特徴とする請求
項19記載の粉末圧縮成型機における成型品の重量調節
装置。
(23) The change coefficient K is K=P_n/{P_n_-_1+A(W_n-W_0)
20. The weight adjustment device for a molded product in a powder compression molding machine according to claim 19, wherein the weight adjustment device is determined from the formula: }.
(24)粉末係数Kが (P_n−P_0)×(W_n−W_0)>0の場合は
係数Kを K={P_0+A(W_0−W_n)}/P_0の式よ
り求め、(P_n−P_0)×(W_n−W_0)≦0
の場合は係数Kを K={P_0+A(W_0−W_n)}/P_0×P_
n/P_0の式より求められたものであることを特徴と
する請求項19記載の粉末圧縮成型機における成型品の
重量調節装置。
(24) If the powder coefficient K is (P_n-P_0)×(W_n-W_0)>0, calculate the coefficient K from the formula K={P_0+A(W_0-W_n)}/P_0, and calculate (P_n-P_0)×( W_n−W_0)≦0
In this case, the coefficient K is K={P_0+A(W_0-W_n)}/P_0×P_
20. The weight adjustment device for a molded product in a powder compression molding machine according to claim 19, wherein the weight adjustment device is determined from the formula n/P_0.
(25)変更係数Kが、稼働時及び再稼働時のそれぞれ
初回はP_n_−_1に変えて基本荷重P_0を用いた
ことを特徴とする請求項21、22又は23記載の粉末
圧縮成型機における成型品の重量調節装置。
(25) Molding in the powder compression molding machine according to claim 21, 22 or 23, characterized in that the change coefficient K is changed to P_n_-_1 and uses basic load P_0 at the initial operation and restart, respectively. Product weight adjustment device.
(26)荷重Aが、経時的な変化要因を考慮した変動係
数Eを乗算したことを特徴とする請求項19、20、2
1、22、23、24又は25記載の粉末圧縮成型機に
おける成型品の重量調節装置。
(26) Claims 19, 20, 2, wherein the load A is multiplied by a coefficient of variation E that takes into account factors that change over time.
26. A weight adjustment device for a molded product in a powder compression molding machine according to 1, 22, 23, 24 or 25.
JP1206870A 1989-08-11 1989-08-11 Method and apparatus for controlling weight of molded product in powder compression molding machine Expired - Lifetime JP2872286B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006175499A (en) * 2004-12-24 2006-07-06 Mitsubishi Materials Techno Corp Method and device for manufacturing powder compact
JP2012106265A (en) * 2010-11-18 2012-06-07 Sumitomo Electric Hardmetal Corp Method and device for manufacturing pressed body
JP2012245562A (en) * 2011-05-31 2012-12-13 Mitsubishi Materials Techno Corp Powder molding apparatus
GB2576509A (en) * 2018-08-20 2020-02-26 Gamlen Tableting Ltd Powder identification system and method
CN113453879A (en) * 2019-02-18 2021-09-28 道尔斯特技术有限两合公司 Method for powder compacting at least two compacts and powder compacting device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57165200A (en) * 1981-04-02 1982-10-12 Hata Tekkosho:Kk Method for weight adjustment of molded goods in powder compressing and molding machine
JPS63212099A (en) * 1987-02-27 1988-09-05 Kikusui Seisakusho:Kk Method for setting setter to control weight of molding formed by powder compression molding machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57165200A (en) * 1981-04-02 1982-10-12 Hata Tekkosho:Kk Method for weight adjustment of molded goods in powder compressing and molding machine
JPS63212099A (en) * 1987-02-27 1988-09-05 Kikusui Seisakusho:Kk Method for setting setter to control weight of molding formed by powder compression molding machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006175499A (en) * 2004-12-24 2006-07-06 Mitsubishi Materials Techno Corp Method and device for manufacturing powder compact
JP4694193B2 (en) * 2004-12-24 2011-06-08 三菱マテリアルテクノ株式会社 Method and apparatus for manufacturing powder molded product
JP2012106265A (en) * 2010-11-18 2012-06-07 Sumitomo Electric Hardmetal Corp Method and device for manufacturing pressed body
JP2012245562A (en) * 2011-05-31 2012-12-13 Mitsubishi Materials Techno Corp Powder molding apparatus
GB2576509A (en) * 2018-08-20 2020-02-26 Gamlen Tableting Ltd Powder identification system and method
GB2576509B (en) * 2018-08-20 2021-12-08 Gamlen Tableting Ltd Powder identification system and method
US12007366B2 (en) 2018-08-20 2024-06-11 Gamlen Tableting Limited Powder identification system and method
CN113453879A (en) * 2019-02-18 2021-09-28 道尔斯特技术有限两合公司 Method for powder compacting at least two compacts and powder compacting device

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