JPH0364337A - Latex composition - Google Patents
Latex compositionInfo
- Publication number
- JPH0364337A JPH0364337A JP20008289A JP20008289A JPH0364337A JP H0364337 A JPH0364337 A JP H0364337A JP 20008289 A JP20008289 A JP 20008289A JP 20008289 A JP20008289 A JP 20008289A JP H0364337 A JPH0364337 A JP H0364337A
- Authority
- JP
- Japan
- Prior art keywords
- weight
- parts
- copolymer latex
- latex
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 69
- 239000004816 latex Substances 0.000 title claims abstract description 54
- 229920000126 latex Polymers 0.000 title claims abstract description 54
- 229920001577 copolymer Polymers 0.000 claims abstract description 50
- 239000000178 monomer Substances 0.000 claims abstract description 31
- 239000007787 solid Substances 0.000 claims abstract description 14
- 230000009477 glass transition Effects 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 11
- 150000001993 dienes Chemical class 0.000 claims abstract description 6
- 150000001735 carboxylic acids Chemical class 0.000 claims abstract description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 229920000620 organic polymer Polymers 0.000 claims description 15
- 125000000217 alkyl group Chemical group 0.000 claims description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 claims description 11
- 230000001235 sensitizing effect Effects 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- 125000001931 aliphatic group Chemical group 0.000 claims description 5
- 229920002959 polymer blend Polymers 0.000 claims 1
- -1 alkyl methacrylate Chemical compound 0.000 abstract description 15
- 239000000853 adhesive Substances 0.000 abstract description 10
- 230000001070 adhesive effect Effects 0.000 abstract description 10
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical class OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 abstract 2
- 125000005250 alkyl acrylate group Chemical group 0.000 abstract 1
- 238000013329 compounding Methods 0.000 abstract 1
- 239000000839 emulsion Substances 0.000 abstract 1
- 230000000379 polymerizing effect Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 16
- 239000004744 fabric Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 11
- 239000003995 emulsifying agent Substances 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- 238000001035 drying Methods 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N formaldehyde Substances O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000011734 sodium Substances 0.000 description 7
- 229910052708 sodium Inorganic materials 0.000 description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 125000002947 alkylene group Chemical group 0.000 description 6
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- 229920001296 polysiloxane Polymers 0.000 description 6
- 239000012986 chain transfer agent Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 229920002472 Starch Polymers 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- PMBXCGGQNSVESQ-UHFFFAOYSA-N 1-Hexanethiol Chemical compound CCCCCCS PMBXCGGQNSVESQ-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 2
- 229920002125 Sokalan® Polymers 0.000 description 2
- MOYAFQVGZZPNRA-UHFFFAOYSA-N Terpinolene Chemical compound CC(C)=C1CCC(C)=CC1 MOYAFQVGZZPNRA-UHFFFAOYSA-N 0.000 description 2
- 150000008360 acrylonitriles Chemical class 0.000 description 2
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 230000003712 anti-aging effect Effects 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- DIKBFYAXUHHXCS-UHFFFAOYSA-N bromoform Chemical compound BrC(Br)Br DIKBFYAXUHHXCS-UHFFFAOYSA-N 0.000 description 2
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000003431 cross linking reagent Substances 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- AUZONCFQVSMFAP-UHFFFAOYSA-N disulfiram Chemical compound CCN(CC)C(=S)SSC(=S)N(CC)CC AUZONCFQVSMFAP-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000002649 leather substitute Substances 0.000 description 2
- 229920000609 methyl cellulose Polymers 0.000 description 2
- 239000001923 methylcellulose Substances 0.000 description 2
- 235000010981 methylcellulose Nutrition 0.000 description 2
- 229920002432 poly(vinyl methyl ether) polymer Polymers 0.000 description 2
- 239000004584 polyacrylic acid Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 2
- 235000015497 potassium bicarbonate Nutrition 0.000 description 2
- 239000011736 potassium bicarbonate Substances 0.000 description 2
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 2
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 2
- 159000000000 sodium salts Chemical class 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- BYLSIPUARIZAHZ-UHFFFAOYSA-N 2,4,6-tris(1-phenylethyl)phenol Chemical compound C=1C(C(C)C=2C=CC=CC=2)=C(O)C(C(C)C=2C=CC=CC=2)=CC=1C(C)C1=CC=CC=C1 BYLSIPUARIZAHZ-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- YYYOQURZQWIILK-UHFFFAOYSA-N 2-[(2-aminophenyl)disulfanyl]aniline Chemical compound NC1=CC=CC=C1SSC1=CC=CC=C1N YYYOQURZQWIILK-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- ISUXQQTXICTKOV-UHFFFAOYSA-N 2-methylpentane-2-thiol Chemical compound CCCC(C)(C)S ISUXQQTXICTKOV-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- RNMDNPCBIKJCQP-UHFFFAOYSA-N 5-nonyl-7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-ol Chemical compound C(CCCCCCCC)C1=C2C(=C(C=C1)O)O2 RNMDNPCBIKJCQP-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- FVIGODVHAVLZOO-UHFFFAOYSA-N Dixanthogen Chemical compound CCOC(=S)SSC(=S)OCC FVIGODVHAVLZOO-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 239000004471 Glycine Substances 0.000 description 1
- QNAYBMKLOCPYGJ-REOHCLBHSA-N L-alanine Chemical compound C[C@H](N)C(O)=O QNAYBMKLOCPYGJ-REOHCLBHSA-N 0.000 description 1
- 239000002211 L-ascorbic acid Substances 0.000 description 1
- 235000000069 L-ascorbic acid Nutrition 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 229920002845 Poly(methacrylic acid) Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 206010057040 Temperature intolerance Diseases 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 235000004279 alanine Nutrition 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 229950005228 bromoform Drugs 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- SPTHWAJJMLCAQF-UHFFFAOYSA-M ctk4f8481 Chemical compound [O-]O.CC(C)C1=CC=CC=C1C(C)C SPTHWAJJMLCAQF-UHFFFAOYSA-M 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- FJBFPHVGVWTDIP-UHFFFAOYSA-N dibromomethane Chemical compound BrCBr FJBFPHVGVWTDIP-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 230000008543 heat sensitivity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 229940102396 methyl bromide Drugs 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- ZWWQICJTBOCQLA-UHFFFAOYSA-N o-propan-2-yl (propan-2-yloxycarbothioyldisulfanyl)methanethioate Chemical compound CC(C)OC(=S)SSC(=S)OC(C)C ZWWQICJTBOCQLA-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 229940096992 potassium oleate Drugs 0.000 description 1
- MLICVSDCCDDWMD-KVVVOXFISA-M potassium;(z)-octadec-9-enoate Chemical compound [K+].CCCCCCCC\C=C/CCCCCCCC([O-])=O MLICVSDCCDDWMD-KVVVOXFISA-M 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- GEKDEMKPCKTKEC-UHFFFAOYSA-N tetradecane-1-thiol Chemical compound CCCCCCCCCCCCCCS GEKDEMKPCKTKEC-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000006276 transfer reaction Methods 0.000 description 1
- 238000009732 tufting Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明はラテックス組成物に関し、詳しくは不織布、人
工皮革、浸漬ゴム製品、各種フオーム製品、カーペット
などの製造に有用なラテックス組成物に関する。特に、
本発明のラテックス組成物は、耐ブリスター性および接
着強度に優れ、カーペット裏打ち用接着剤組成物として
好適である。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a latex composition, and more particularly to a latex composition useful for manufacturing nonwoven fabrics, artificial leather, soaked rubber products, various foam products, carpets, and the like. especially,
The latex composition of the present invention has excellent blister resistance and adhesive strength, and is suitable as an adhesive composition for carpet lining.
(従来の技Wl)
カーペットとして代表的なタフテッドカーペットは、一
般にポリプロピレンなとの一次基布にナイロン捲縮糸、
ポリエステル捲縮糸などのタフト糸をタフトして得られ
る生機の裏面にカーペット裏打ち用組成物を塗布しその
まま熱、@乾燥するか、あるいはこの裏打ち用組成物を
塗布後ざらにジュー)wA布、合成繊維不織布などの二
次基布を張り合わせて熱風乾燥することにより製造され
る。(Conventional Technique Wl) Tufted carpets, which are a typical type of carpet, are generally made of a primary base fabric of polypropylene, crimped nylon yarn,
A carpet lining composition is applied to the back side of a gray fabric obtained by tufting tufted yarn such as polyester crimped yarn, and the carpet lining composition is directly heated and dried, or after the lining composition is applied, it becomes rough. It is manufactured by laminating a secondary base fabric such as a synthetic fiber nonwoven fabric and drying it with hot air.
上記カーペット裏打ち用組成物は共重合体ラテックスに
無機充填剤および必要に応じて分散剤、老化防止剤、消
泡剤、発泡剤、架橋剤などを添加し、さらに増粘剤によ
って適度な粘度に調整することによって製造されている
。The above carpet lining composition is made by adding an inorganic filler and, if necessary, a dispersant, an anti-aging agent, an antifoaming agent, a foaming agent, a crosslinking agent, etc. to a copolymer latex, and then adjusting the viscosity to an appropriate level with a thickener. Manufactured by adjusting.
カーペット裏打ち用組成物に要求される特性としては、
(υ製造工程あるいは製品におけるタフト糸の抜糸強度
および一次基布と二次基布との剥離強度が高いこと、(
2)乾燥工程において乾燥効率がよく、しかも耐ブリス
ター性(火ぶくれをおこさないこと)が良好であること
などを挙げることができる。The properties required for carpet lining compositions include:
(υThe removal strength of the tufted yarn in the manufacturing process or the product and the peeling strength between the primary base fabric and the secondary base fabric are high, (
2) Good drying efficiency in the drying process and good blister resistance (no blistering).
特に、近年、カーペット加工製造工程において、生産性
を高めるた・めに大型乾燥機(モジュラ−タイプ)を用
い、カーペットを高温、高風量の条件下で高速度で通し
て乾燥する乾燥方式が採用されているが、この方式にお
いては耐ブリスター性が特に重要となる。In particular, in recent years, in order to increase productivity in the carpet processing and manufacturing process, a drying method has been adopted in which large dryers (modular type) are used to dry the carpet at high speed under high temperature and high air volume conditions. However, in this method, blister resistance is particularly important.
耐ブリスター性を高める方法として、組成物中の固形分
濃度を高める方法が提案されているが、固形分濃度を高
めると組成物の流動性、充填剤の分散性および粘度安定
性が低下し、しかも耐ブリスター性も必ずしも十分改良
されていない。また、この方法では、共重合体ラテック
スの高濃度化が必要であり、共重合体ラテックスの製造
面でも問題が生じる。すなわち、前記組成物を高濃度化
するためには、例えば組成物を構成する共重合体ラテッ
クスの粒子径を大きくし、粘度を低下させなければなら
ないが、その結果凝固物が発生し、重合工程で大きな問
題となる。As a method of increasing blister resistance, a method of increasing the solid content concentration in the composition has been proposed, but increasing the solid content concentration decreases the fluidity of the composition, the dispersibility of the filler, and the viscosity stability. Moreover, the blister resistance has not necessarily been sufficiently improved. Furthermore, this method requires a high concentration of the copolymer latex, which causes problems in the production of the copolymer latex. That is, in order to increase the concentration of the composition, for example, it is necessary to increase the particle size of the copolymer latex constituting the composition and lower the viscosity, but as a result, coagulation occurs and the polymerization process becomes a big problem.
また、耐ブリスター性を改良する他の方法としては、高
分子ラテックスに有機ポリシロキサンを配合する方法(
特公昭56−44191号公報)、デンプンを配合する
方法(特開昭54−126242号公報)、有機ポリシ
ロキサンと芳香族スルホン酸−ホルムアルデヒド縮合物
とを配合する方法(特開昭62−167337号公報)
などが提案されているが、充分なブリスター防止には至
っていない、また、カーペット裏打ち用組成物の経時安
定性、腐敗などに問題があり、未だ満足すべきものでは
ない。Another method for improving blister resistance is to blend organic polysiloxane into polymer latex (
JP-A No. 56-44191), a method of blending starch (JP-A-54-126242), a method of blending an organic polysiloxane and an aromatic sulfonic acid-formaldehyde condensate (JP-A-62-167337). Public bulletin)
Although such methods have been proposed, they have not yet achieved sufficient blister prevention, and there are problems with the stability of carpet lining compositions over time, decomposition, etc., and they are still unsatisfactory.
(発明が解決しようとする課題)
本発明は上記従来の問題点を解決し、耐ブリスター性お
よび接着強度に優れたラテックス組成物、特にカーペッ
ト裏打ち用として好適なラテックス組成物を提供するも
のである。(Problems to be Solved by the Invention) The present invention solves the above conventional problems and provides a latex composition with excellent blister resistance and adhesive strength, particularly a latex composition suitable for carpet lining. .
(課題を解決するための手段)
本発明者らは、カーペットのブリスター発生のメカニズ
ムを検討した結果、ブリスター発生は、カーペットに塗
布後のカーペット裏打ち用組成物のマイグレーション、
すなわち乾燥工程での急激な温度上昇による組成物の粘
度低下でラテックスと無機充填剤とが分離することが原
因でラテックス相の表面が皮膜化して、逃げ場を失った
水分が突沸してブリスターとなることを見いだした。(Means for Solving the Problems) As a result of studying the mechanism of blister generation in carpets, the present inventors found that blister generation is caused by migration of the carpet lining composition after it is applied to the carpet,
In other words, the latex and the inorganic filler separate due to a decrease in the viscosity of the composition due to a sudden rise in temperature during the drying process, which causes the surface of the latex phase to form a film, and the water that has no place to escape boils and forms blisters. I found out.
本発明者らは、共重合体ラテックスに曇り点を有する有
機高分子感熱化剤と重炭酸塩を特定量配合すると耐ブリ
スター性および接着強度に優れたラテックス組成物が得
られることを見出し、この知見に基づいて本発明を完成
するに至った。The present inventors have discovered that a latex composition with excellent blister resistance and adhesive strength can be obtained by blending a specific amount of an organic polymer heat sensitizing agent with a cloud point and bicarbonate into a copolymer latex, and has found that a latex composition with excellent blister resistance and adhesive strength can be obtained. The present invention was completed based on the findings.
すなわち、本発明は、
(a) 脂肪族共役ジエン、炭素数が2〜10のアル
キル基を有するアクリル酸アルキルエステルおよび炭素
数が6〜14のアルキル基を有するメタクリル酸アルキ
ルエステルから選ばれる少なくとも1種の単量体25〜
70重量%、
(b) エチレン系不飽和カルボン酸0〜5重量%、
および
(c) 上記(a)および(b)と共重合可能な他の
単重体25〜75重遺%
からなる単量体混合物を乳化重合して得られる、99重
量%である共重合体ラテックスと該共重合体ラテッ2ス
100重量部(固形分基準)当り有機高分子感熱化剤0
.OI〜30重量部および重炭酸塩0.03〜5重重部
とを含有することを特徴とするラテックス組成物に関す
る。That is, the present invention provides at least one compound selected from (a) an aliphatic conjugated diene, an acrylic acid alkyl ester having an alkyl group having 2 to 10 carbon atoms, and a methacrylic acid alkyl ester having an alkyl group having 6 to 14 carbon atoms; Seed monomer 25~
70% by weight, (b) 0-5% by weight of ethylenically unsaturated carboxylic acid,
and (c) a 99% by weight copolymer latex obtained by emulsion polymerization of a monomer mixture consisting of 25 to 75% of other monopolymers copolymerizable with (a) and (b) above. and 0 organic polymer heat-sensitizing agent per 100 parts by weight (solid content basis) of the copolymer latex.
.. The present invention relates to a latex composition containing ~30 parts by weight of OI and 0.03 to 5 parts by weight of bicarbonate.
以下、本発明の詳細な説明する。The present invention will be explained in detail below.
本発明における共重合体ラテックスの製造に使用する単
量体混合物の成分(a)は脂肪族共役ジエン、炭素数が
2〜lOのアルキル基を有するアクリル酸アルキルエス
テルおよび炭素数が6〜14のアルキル基を有するメタ
クリル酸アルキルエステルから選ばれる少なくとも1種
の単量体である。Component (a) of the monomer mixture used in the production of the copolymer latex in the present invention is an aliphatic conjugated diene, an acrylic acid alkyl ester having an alkyl group having 2 to 10 carbon atoms, and an acrylic acid alkyl ester having an alkyl group having 6 to 14 carbon atoms. At least one monomer selected from methacrylic acid alkyl esters having an alkyl group.
上記脂肪族共役ジエンとしては、1.3−ブタジェン、
イソプレン、2−クロル−1,3−ブタジェンなどを挙
げることができる。これらのうち、1,3−ブタジェン
が好ましい。炭素数が2〜10のアルキル基を有するア
クリル酸アルキルエステルとしては、アクリル酸エチル
、アクリル酸ブチル、アクリル酸2−エチルヘキシルな
どを挙げることができる。As the aliphatic conjugated diene, 1,3-butadiene,
Examples include isoprene, 2-chloro-1,3-butadiene, and the like. Among these, 1,3-butadiene is preferred. Examples of the acrylic acid alkyl ester having an alkyl group having 2 to 10 carbon atoms include ethyl acrylate, butyl acrylate, and 2-ethylhexyl acrylate.
炭素数が6〜14のアルキル基を有するメタクリル酸ア
ルキルエステルとしては、メタクリル酸2−エチルヘキ
シル、メタクリル酸ラウリルなどを挙げることができる
。Examples of the methacrylic acid alkyl ester having an alkyl group having 6 to 14 carbon atoms include 2-ethylhexyl methacrylate and lauryl methacrylate.
上記成分(a)の単量体は、得られる共重合体に適度な
柔軟性と接着強度を与えるために必須の成分であり、そ
の使用割合は、単量体混合物の25〜70重攬%、覆髄
しくは30〜65重員%である。使用割合が25重量%
未満では、得られる共重合体は柔軟性、接着強度に劣り
、一方70重量%を超えると得られる共重合体ラテック
スを用いて製造したカーペットが柔軟すぎ、また剥離強
度も低く、耐ブリスター性も悪くなる。The above monomer (a) is an essential component for imparting appropriate flexibility and adhesive strength to the obtained copolymer, and its usage ratio is 25 to 70% by weight of the monomer mixture. , and the pulp content is 30 to 65% by weight. Usage rate is 25% by weight
If it is less than 70% by weight, the resulting copolymer will have poor flexibility and adhesive strength, while if it exceeds 70% by weight, the carpet produced using the resulting copolymer latex will be too soft, have low peel strength, and have poor blister resistance. Deteriorate.
単量体混合物の成分(b)は、エチレン系不飽和カルボ
ン酸であり、例えばイタコン酸、アクリル酸、メタクリ
ル酸、フマル酸、マレイン酸などを挙げることができる
。これらエチレン系不飽和カルボン酸は単独でも、ある
いは2種以上混合して使用することもできる。特に、ア
クリル酸とメタクリル酸とを適当ffi組み合わせて使
用するのが好ましい。成分(b)の使用割合は、単量体
混合物の0〜5重量%、好ましくは0.2〜4.5重量
%である。Component (b) of the monomer mixture is an ethylenically unsaturated carboxylic acid, such as itaconic acid, acrylic acid, methacrylic acid, fumaric acid, maleic acid, and the like. These ethylenically unsaturated carboxylic acids can be used alone or in combination of two or more. In particular, it is preferable to use acrylic acid and methacrylic acid in a suitable ffi combination. The proportion of component (b) used is 0 to 5% by weight, preferably 0.2 to 4.5% by weight of the monomer mixture.
この使用割合が5重量%を超えると共重合体ラテックス
の粘度が高く実用性に欠けたものとなる。If this proportion exceeds 5% by weight, the copolymer latex will have a high viscosity and will be impractical.
単量体混合物の成分(c)は、上記成分(a)、(b)
と共重合可能な他の単量体であり、例えば芳香族ビニル
化合物、シアン化ビニル化合物、酢酸ビニル、アクリル
アミド、アルキル基の炭素数が1〜5のメタクリル酸ア
ルキルエステルなどを挙げることができる。Component (c) of the monomer mixture is the above components (a) and (b).
Examples of other monomers that can be copolymerized with the monomer include aromatic vinyl compounds, vinyl cyanide compounds, vinyl acetate, acrylamide, and methacrylic acid alkyl esters in which the alkyl group has 1 to 5 carbon atoms.
上記芳香族ビニル化合物の具体例としては、スチレン、
α−メチルスチレン、ρ−メチルスチレン、ビニルトル
エン、クロルスチレンなどを挙げることができる。これ
らのうち、特にスチレンが好ましい。シアン化ビニル化
合物の具体例としては、アクリロニトリル、メタクリロ
ニトリルなどを挙げることができる。これらのうち、特
にアクリロニトリルが好ましい。上記メタクリル酸アル
キルエステルのうち、特にメタクリル酸メチルが好まし
い。これら他の単量体は、単独でも、あるいは2種以上
漬合して使用することもできる。Specific examples of the aromatic vinyl compounds include styrene,
Examples include α-methylstyrene, ρ-methylstyrene, vinyltoluene, and chlorostyrene. Among these, styrene is particularly preferred. Specific examples of vinyl cyanide compounds include acrylonitrile and methacrylonitrile. Among these, acrylonitrile is particularly preferred. Among the above alkyl methacrylate esters, methyl methacrylate is particularly preferred. These other monomers can be used alone or in combination of two or more.
成分(c)の使用割合は、単量体混合物の25〜75重
遣%、還部しくは30〜70重量%である。この使用量
が25重量%未満では得られる共重合体ラテックスを使
用して5!遺したカーペットの風合いが柔らかくなりす
ぎ、一方75重量%を超えると逆に硬くなりすぎ、取り
扱い上に支障が生じるとともに、カーペットの主要物性
である抜糸強度、二次基布との剥離強度が劣る。更に、
耐ブリスター性も悪くなる。The proportion of component (c) used is 25 to 75% by weight, or 30 to 70% by weight of the monomer mixture. If the amount used is less than 25% by weight, the obtained copolymer latex is used. The texture of the leftover carpet becomes too soft, while if it exceeds 75% by weight, it becomes too hard, making it difficult to handle, and the main physical properties of the carpet, such as thread removal strength and peel strength from the secondary base fabric, are poor. . Furthermore,
Blister resistance also deteriorates.
本発明における共重合体ラテックスは上記単量体混合物
を乳化重合して得られる。この乳化重合における乳化剤
としては、ドデシルベンゼンスルホン酸ナトリウム、ラ
ウリル硫酸ナトリウム、ジフェニルエーテルジスルホン
酸ナトリウム、コハク酸ジアルキルエステルスルホン酸
ナトリウム、ロジン酸ナトリウム、オレイン酸カリウム
、アルキルナフタレンスルホン酸−ホルムアルデヒド縮
合物のナトリウム塩などのアニオン系乳化剤、あるいは
ポリオキシエチレンアルキルエステル、ポリオキシエチ
レンアルキルアリルエーテルなどのノニオン系乳化剤の
1種または2種以上を使用することができる。本発明に
おいては、アニオン系乳化剤が効果的であり、特にジフ
ェニルエーテルジスルホン酸ナトリウムとアルキルナフ
タレンスルホン酸−ホルムアルデヒド縮合物のナトリウ
ム塩との併用が重合安定性の面から好適である。The copolymer latex in the present invention is obtained by emulsion polymerization of the above monomer mixture. Emulsifiers used in this emulsion polymerization include sodium dodecylbenzenesulfonate, sodium lauryl sulfate, sodium diphenyl ether disulfonate, sodium dialkyl succinate sulfonate, sodium rosinate, potassium oleate, and sodium salt of alkylnaphthalenesulfonic acid-formaldehyde condensate. One or more types of anionic emulsifiers such as, or nonionic emulsifiers such as polyoxyethylene alkyl ester and polyoxyethylene alkyl allyl ether can be used. In the present invention, anionic emulsifiers are effective, and a combination of sodium diphenyl ether disulfonate and a sodium salt of an alkylnaphthalene sulfonic acid-formaldehyde condensate is particularly suitable from the viewpoint of polymerization stability.
乳化剤の使用量は、通常、単量14:混合物の0.2〜
4重互%であり、特に0.5〜3重竜%の範囲が好まし
い。乳化剤の使用量が0.2重量%未満では共重合体の
製造時に凝固物が発生するなと、重合安定性が悪くなり
、一方4重垂%を超えると得られる共重合体ラテックス
の平均粒子径が小さくなり、カーペット裏打ち用組成物
の調製に際して、後記する充填剤の分散性が悪くなり、
配合後に粘度の経時変化が生じる。The amount of emulsifier used is usually 14 monomers: 0.2 to 0.2 of the mixture.
The content is 4%, and particularly preferably in the range of 0.5 to 3%. If the amount of emulsifier used is less than 0.2% by weight, coagulation will occur during the production of the copolymer and polymerization stability will deteriorate, while if it exceeds 4% by weight, the average particles of the copolymer latex obtained will decrease. The diameter becomes smaller, and the dispersibility of the filler described later becomes worse when preparing a carpet lining composition.
After blending, viscosity changes over time.
上記乳化重合反応における重合度を低下させ、はぼ理想
的な連鎖移動反応を起こさせるために使用する連鎖移動
剤としては、t−ドデシルメルカプタン、オクチルメル
カプタン、n−テトラデシルメルカプタン、t−へキシ
ルメルカプタン、n−へキシルメルカプタンなどのメル
カプタン類、四塩化炭素、臭化エチレン、臭化メチレン
、ブロモホルムなどのハロゲン化合物、α−メチルスチ
レンダイマー テルピノーレン、エチルキサントゲンジ
スルフィド、ジイソプロピルキサントゲンスルフィド、
アミノフエニルジスルフィド、テトラエチルチウラムジ
スルフィドなどを1種または21!以上組み合わせて使
用することができる。乳化剤の使用量は通常単量体混合
物00〜5重量%である。Examples of chain transfer agents used to lower the degree of polymerization in the emulsion polymerization reaction and to cause an ideal chain transfer reaction include t-dodecyl mercaptan, octyl mercaptan, n-tetradecyl mercaptan, and t-hexyl mercaptan. Mercaptans such as mercaptan and n-hexyl mercaptan, halogen compounds such as carbon tetrachloride, ethylene bromide, methylene bromide, and bromoform, α-methylstyrene dimer, terpinolene, ethylxanthogen disulfide, diisopropyl xanthogen sulfide,
Aminophenyl disulfide, tetraethylthiuram disulfide, etc. 1 or 21! The above can be used in combination. The amount of emulsifier used is usually 00 to 5% by weight of the monomer mixture.
上記乳化重合における重合開始剤としては、過硫酸カリ
ウム、過硫酸ナトリウム、過硫酸アンモニウムなとの過
硫酸塩系開始剤、クメンハイドロパーオキサイド、ジイ
ソプロピルベンゼンハイドロバーオキサイド、ベンゾイ
ルパーオキサイドなどの有811w化物、過酸化水素な
どを使用することができる。重合開始剤の使用量は単量
体混合物の0.03〜2.5 重量%、好ましくは0
.05〜2重童%である。Examples of the polymerization initiator in the emulsion polymerization include persulfate initiators such as potassium persulfate, sodium persulfate, and ammonium persulfate, 811w compounds such as cumene hydroperoxide, diisopropylbenzene hydroperoxide, and benzoyl peroxide; Hydrogen peroxide and the like can be used. The amount of polymerization initiator used is 0.03 to 2.5% by weight of the monomer mixture, preferably 0.
.. 05 to 2%.
なお、乳化重合を促進させるために、例えばピロ重亜硫
酸ナトリウム、亜Vt酸ナトリウム、亜硫酸水素ナトリ
ウム、@酸第−鉄、グルコース、ホルムアルデヒド、ナ
トリウムスルホキシレート、L−アスコルビン酸、亜硫
酸水素ナトリウムなどの還元剤、グリシン、アラニン、
エチレンジアミン四酢酸ナトリウムなどのキレート剤を
併用することもできる。In order to promote emulsion polymerization, for example, sodium pyrobisulfite, sodium Vtite, sodium hydrogen sulfite, ferrous acid, glucose, formaldehyde, sodium sulfoxylate, L-ascorbic acid, sodium hydrogen sulfite, etc. reducing agent, glycine, alanine,
A chelating agent such as sodium ethylenediaminetetraacetate can also be used in combination.
本発明における乳化重合方法については特に制限はなく
、上記乳化剤、連鎖移動剤、重合開始剤などのほか、必
要に応じて各種電解質、pi(調製剤などを併用して、
従来公知の方法で行えばよい。There are no particular restrictions on the emulsion polymerization method in the present invention, and in addition to the above-mentioned emulsifier, chain transfer agent, polymerization initiator, etc., various electrolytes, pi (preparative agents, etc.) may be used in combination as necessary.
This may be done by a conventionally known method.
例えば、単量体混合物100重量部に対して水100〜
300重屋部と乳化剤、連鎖移動剤、重合開始剤などを
前記範囲内の量で使用し、5〜80℃、好ましくは30
〜50℃の温度で19〜30時間乳化重合すればよい。For example, 100 parts by weight of the monomer mixture to 100 parts by weight of water.
300°C, an emulsifier, a chain transfer agent, a polymerization initiator, etc. are used in the amounts within the above range, and the temperature is 5 to 80°C, preferably 30°C.
Emulsion polymerization may be carried out at a temperature of ~50°C for 19 to 30 hours.
本発明における共重合体ラテックスを構成する共重合体
のガラス転移温度(T8〉は+30℃〜−55℃、好ま
しくは+25℃〜−50℃である。The glass transition temperature (T8) of the copolymer constituting the copolymer latex in the present invention is +30°C to -55°C, preferably +25°C to -50°C.
上記共重合体のガラス転移温度が上記範囲内にあると、
風合い、カーペットの施工性、剥離強度、抜糸強度およ
び耐ブリスター性が良好なカーペットが得られる。When the glass transition temperature of the copolymer is within the above range,
A carpet with good texture, carpet workability, peel strength, thread extraction strength, and blister resistance can be obtained.
本発明におけるガラス転移温度(T8)は下記式により
計算された値である。The glass transition temperature (T8) in the present invention is a value calculated by the following formula.
W (i ) =共重合体中の単量体(i)の重量分率
T g(i)=単量体(i)の単独重合体のTgを絶対
温度で表した値
なお、代表的な単独重合体のガラス転移温度は次の通り
である。ポリ(1,3−ブタジェン)=I83°に1
ポリスチレン= 373”K、ポリメタクリル酸メチル
=378″″K、ポリメタクリル酸= 501″K、ポ
リイタコン酸= 553’K、ポリアクリル酸= 37
9”K、ポリアクリロニトリル= 376”K、ポリア
クリル酸2−エチルへキシル=203’に
満ては耐ブリスター性が悪く、またカーペット裏生じ、
価格面で好ましくない。また、カーペット裏打ち用組成
物の流動性が低下し作業性が悪くなる。W (i) = weight fraction of monomer (i) in the copolymer T g (i) = value of Tg of the homopolymer of monomer (i) expressed in absolute temperature. The glass transition temperature of the homopolymer is as follows. Poly(1,3-butadiene) = 1 at I83°
Polystyrene = 373''K, polymethyl methacrylate = 378''K, polymethacrylic acid = 501''K, polyitaconic acid = 553'K, polyacrylic acid = 37''
9"K, polyacrylonitrile = 376"K, and polyacrylic acid 2-ethylhexyl = 203' have poor blister resistance and also cause carpet backing.
Unfavorable in terms of price. Furthermore, the fluidity of the carpet lining composition is reduced, resulting in poor workability.
上記共重合体の平均粒子径は、共重合体ラテックスをオ
スミウム酸で処理した後、倍率30,000倍の電子顕
微鏡写真を撮影し、100個の粒子径を測定して数平均
することにより求めた。The average particle diameter of the above copolymer was determined by treating the copolymer latex with osmic acid, taking an electron micrograph at a magnification of 30,000 times, measuring the diameters of 100 particles, and averaging them by number. Ta.
本発明における共重合体ラテックスのゲル含量は40〜
99重遺%であり、特に45〜98重量%が好ましい。The gel content of the copolymer latex in the present invention is 40~
It is 99% by weight, particularly preferably 45 to 98% by weight.
ゲル含量が40重量%未満では得られるカーペット裏打
ち用組成物の耐ブリスター性が劣り、またカーペットの
一次基布と二次基布とのfIllff強度が低下する。If the gel content is less than 40% by weight, the resulting carpet backing composition will have poor blister resistance, and the flIllff strength of the primary base fabric and secondary base fabric of the carpet will decrease.
−・方、99fflffi%を超えるとカーペットの風
合いが硬くなり、加工性も悪くなる。- On the other hand, if it exceeds 99fffffi%, the texture of the carpet will become hard and the workability will deteriorate.
上記共重合体ラテックスのゲル含量は次のようにして測
定した。すなわち、共重合体ラテックスをpl(8に調
整し、ラテックス中の共重合体をイソプロパノールで凝
固した後、洗浄、乾燥し、得られた固形分0.38をト
ルエン100−に室温で20時間浸漬し、その後120
メツシユの金網でろ過して得られる残存固形分の全固形
分に対する重量割合をもってゲル含量とした。The gel content of the above copolymer latex was measured as follows. That is, the copolymer latex was adjusted to pl (8), the copolymer in the latex was coagulated with isopropanol, then washed and dried, and the obtained solid content of 0.38 was immersed in toluene 100 at room temperature for 20 hours. and then 120
The weight ratio of the residual solid content obtained by filtration through a mesh wire mesh to the total solid content was defined as the gel content.
共重合体ラテックスのゲル含量は、分子量調節剤である
連鎖移動剤の種類、量を選ぶことによって容易に調整す
ることができる。例えば、連鎖移動剤として四塩化炭素
あるいは臭化メチルを使用する場合には単量体混合物の
2〜5重量%程度使用すればよい。また、t−ドデシル
メルカプタンあるいはn4デシルカプタンを単量体混合
物の0.05〜2重瓜%程度使用してもよい。その他、
重合開始剤の使/TIJffi、重合開始温度などを適
宜選択することによっても共重合体ラテックスのゲル含
量を調整することができる。The gel content of the copolymer latex can be easily adjusted by selecting the type and amount of the chain transfer agent, which is a molecular weight regulator. For example, when carbon tetrachloride or methyl bromide is used as a chain transfer agent, it may be used in an amount of about 2 to 5% by weight of the monomer mixture. Further, t-dodecylmercaptan or n4-decylcaptan may be used in an amount of about 0.05 to 2% of the monomer mixture. others,
The gel content of the copolymer latex can also be adjusted by appropriately selecting the polymerization initiator used/TIJffi, the polymerization initiation temperature, etc.
本発明における有機高分子感熱化剤としては、ラテック
スに感熱性を付与し得るものならばいずれも使用するこ
とができるが、特に35〜80℃の箱面の曇り点を有す
る有機高分子感熱化剤が好適に使用される。曇り点が3
5〜80℃の有機高分子感熱化剤としては、例えばアル
キルフェノール−ホルムアルデヒド縮合物のアルキレン
オキシド付加物、ポリビニルメチルエーテル、ポリエー
テルポリホルマール、オルガノポリシロキサン、デンプ
ン、水1容性ポリアミド、メチルセルローズなどを挙げ
ることができる。As the organic polymer heat sensitizing agent in the present invention, any organic polymer heat sensitizing agent that can impart heat sensitivity to latex can be used. Agents are preferably used. Cloud point is 3
Examples of organic polymer heat sensitizing agents at 5 to 80°C include alkylene oxide adducts of alkylphenol-formaldehyde condensates, polyvinyl methyl ether, polyether polyformals, organopolysiloxanes, starches, water-1-volume polyamides, methyl cellulose, etc. can be mentioned.
上記アルキルフェノール−ホルムアルデヒド縮合物のア
ルキレンオキシド付加物の具体例としては、例えば下記
一般式(1)〜(1v)で表される化合物を挙げること
ができる。Specific examples of alkylene oxide adducts of the alkylphenol-formaldehyde condensate include compounds represented by the following general formulas (1) to (1v).
CI)
(■)
(II)
(IV)
(式中、Rはアルキル基、好ましくは炭素数6〜12の
アルキル基を示し、aおよびbは各々整数、好ましくは
3〜200の整数を示し、EOはエチレンオキシド基を
示し、POはプロピレンオキシド基を示し、nは平均縮
合度、好ましくは2〜20の平均縮合度を示す)。CI) (■) (II) (IV) (wherein R represents an alkyl group, preferably an alkyl group having 6 to 12 carbon atoms, a and b each represent an integer, preferably an integer of 3 to 200, EO represents an ethylene oxide group, PO represents a propylene oxide group, and n represents an average degree of condensation, preferably an average degree of condensation of 2 to 20).
上記の35〜80℃の曇り点を有する有81高分子感熱
化剤のうちでも、アルキルフェノール−ホルムアルデヒ
ド縮合物のアルキレンオキシド付加物およびオルガノポ
リシロキサンが好適に使用される。Among the above-mentioned 81 polymeric heat sensitizing agents having a cloud point of 35 to 80°C, alkylene oxide adducts of alkylphenol-formaldehyde condensates and organopolysiloxanes are preferably used.
例えば、オルガノポリシロキサンとしては、市販のTP
A4390.TPA4380 (以上東芝シリコン(株
ン製)、F474 (信越シリコン(株)製)などを使
用することができる。For example, as organopolysiloxane, commercially available TP
A4390. TPA4380 (manufactured by Toshiba Silicon Co., Ltd.), F474 (manufactured by Shin-Etsu Silicon Co., Ltd.), etc. can be used.
なお、曇り点が35℃未満の有機高分子感熱化剤を使用
すると貯蔵安定性が悪くなり、一方曇り点が80℃を超
える有機高分子感熱化剤の場合、ブリスターを防止する
効果が弱い。Note that if an organic polymer heat sensitizing agent with a cloud point of less than 35° C. is used, the storage stability will be poor, while an organic polymer heat sensitizer with a cloud point of more than 80° C. will have a weak effect in preventing blistering.
本発明における曇り点は、有機高分子感熱化剤を10%
に希釈した後、徐々に加熱して全体が白濁する温度を測
定することによって求めた。The cloud point in the present invention is 10% of the organic polymer heat sensitizing agent.
The temperature was determined by diluting the solution to 100%, heating it gradually, and measuring the temperature at which the entire solution became cloudy.
本発明における有機高分子感熱化剤の使用量は、有機高
分子感熱化剤の種類の応じて多少変わるが、通常上記共
重合体ラテックス100Mm部(固形分基(t()当り
0.01〜30重量部である。この使用量が0.01重
量部未満では耐ブリスター性が悪く、一方30重員部を
超えるとカーペット裏打ち用組成物の経時安定性が悪く
なって好ましくない。具体的には、アルキルフェノール
−ホルムアルデヒド縮合物のアルキレンオキシド付加物
の使用量は0.01〜3重量部、好ましくは0.03〜
2.5重量部であり、ポリビニルメチルエーテルの使用
量は0.05〜5重量部、好ましくは0.1〜4重量部
であり、ポリエーテルポリホルマールまたはオルガノポ
リシロキサンの使用量は0.03〜2重量部、好ましく
は0.05〜1重量部であり、デンプンの使用量は1〜
30重量部、好ましくは3〜28重量部であり、水溶性
ポリアミドまたはメチルセルローズの使用量は0.5〜
lO重量部、好ましくは0.7〜8重量部である。The amount of the organic polymer heat-sensitizing agent used in the present invention varies somewhat depending on the type of organic polymer heat-sensitizing agent, but is usually 100 Mm parts of the above-mentioned copolymer latex (0.01 to 100 mm per solid content group (t()). The amount is 30 parts by weight. If this amount is less than 0.01 parts by weight, the blister resistance will be poor, while if it exceeds 30 parts by weight, the stability over time of the carpet lining composition will deteriorate, which is not preferable. The amount of the alkylene oxide adduct of the alkylphenol-formaldehyde condensate used is 0.01 to 3 parts by weight, preferably 0.03 to 3 parts by weight.
The amount of polyvinyl methyl ether used is 0.05 to 5 parts by weight, preferably 0.1 to 4 parts by weight, and the amount of polyether polyformal or organopolysiloxane used is 0.03 parts by weight. -2 parts by weight, preferably 0.05-1 parts by weight, and the amount of starch used is 1-2 parts by weight.
30 parts by weight, preferably 3 to 28 parts by weight, and the amount of water-soluble polyamide or methyl cellulose used is 0.5 to 28 parts by weight.
10 parts by weight, preferably 0.7 to 8 parts by weight.
上記有機高分子感熱化剤は単独でも、あるいは2種以上
混合して使用することもできる。The above organic polymer heat sensitizers can be used alone or in combination of two or more.
本発明における重炭酸塩としては、重炭酸アンモニウム
、重炭酸カリウム、重炭酸ナトリウムなどを1種または
2種以上混合して使用することができる。これらのうち
、重炭酸アンモニウムが好適である。As the bicarbonate in the present invention, ammonium bicarbonate, potassium bicarbonate, sodium bicarbonate, and the like can be used alone or in combination of two or more. Among these, ammonium bicarbonate is preferred.
重炭酸塩の使用量は、共重合体ラテックス100重量部
(固形分基準)に対し0.03〜5重量部、好ましくは
0.05〜4重量部である。重炭酸塩の使用量が0.0
3重量部未満ではカーペット裏打ち用組成物の耐ブリス
ター性が悪く、一方5重量部を超える量を添加してもそ
れに見合う効果は得られず、かえって組成物の経時的安
定性が悪くなる。The amount of bicarbonate used is 0.03 to 5 parts by weight, preferably 0.05 to 4 parts by weight, based on 100 parts by weight of the copolymer latex (based on solid content). The amount of bicarbonate used is 0.0
If it is less than 3 parts by weight, the blister resistance of the carpet backing composition will be poor, while if it is added in an amount exceeding 5 parts by weight, no commensurate effect will be obtained, and the stability of the composition over time will worsen.
本発明のラテックス組成物には、必要に応じてさらに分
散剤、消泡剤、架橋剤、発泡剤、着色剤、難燃剤、防腐
剤、老化防止剤、安定剤、加硫促進剤、帯電防止剤、p
H調整剤などを添加することができる。The latex composition of the present invention may further include a dispersant, an antifoaming agent, a crosslinking agent, a foaming agent, a coloring agent, a flame retardant, a preservative, an anti-aging agent, a stabilizer, a vulcanization accelerator, and an antistatic agent, as necessary. agent, p
An H adjuster and the like can be added.
本発明のラテックス組成物は、カーペット裏打ち用組成
物として以外に、不織布、人工皮革、浸漬ゴム製品、各
種フオームなどの製造にも使用することができる。The latex composition of the present invention can be used not only as a carpet backing composition but also in the production of nonwoven fabrics, artificial leather, dipped rubber products, various foams, and the like.
(実施例〉 以下、実施例を挙げて本発明を更に具体的に説明する。(Example> Hereinafter, the present invention will be explained in more detail with reference to Examples.
なお、部および%は重量基設である。Note that parts and percentages are based on weight.
実施例1
[共重合体ラテックスの製造]
ブタジェン48部、アクリル酸2部、スチレン45部お
よびメタクリル酸メチル5部からなる単量体混合物、乳
化剤としてジフェニルエーテルジスルホン酸ナトリウム
1.3部、連鎖移動剤としてt−ドデシルメルカプタン
0.3部および重合開始剤として過硫酸カリウム0.7
部のほかに、エチレンジアミン四酢酸ナトリウム0.0
1部および水200部を内容積toollのステンレス
製反応器に仕込み、45〜60℃で20時間撹押下乳化
重合を行い共重合体ラテックス(A)を得た。重合は一
括仕込みで行ったが、重合転化率は99.0%以上であ
り、重合安定性も良好で凝固物は殆どなかった。Example 1 [Production of copolymer latex] Monomer mixture consisting of 48 parts of butadiene, 2 parts of acrylic acid, 45 parts of styrene and 5 parts of methyl methacrylate, 1.3 parts of sodium diphenyl ether disulfonate as an emulsifier, and a chain transfer agent. 0.3 parts of t-dodecyl mercaptan and 0.7 parts of potassium persulfate as a polymerization initiator.
In addition to 0.0 parts of sodium ethylenediaminetetraacetate
1 part and 200 parts of water were placed in a stainless steel reactor having an internal volume of tool, and emulsion polymerization was carried out under stirring at 45 to 60°C for 20 hours to obtain a copolymer latex (A). Although the polymerization was carried out by batch charging, the polymerization conversion rate was 99.0% or more, the polymerization stability was also good, and there was almost no coagulum.
共重合体ラテックス(A)の重合率、平均粒子径、ゲル
含量およびガラス転移温度を表1に示した。なお、平均
粒子径、ゲル含量およびガラス転移温度は前記方法で測
定した。Table 1 shows the polymerization rate, average particle diameter, gel content, and glass transition temperature of the copolymer latex (A). Note that the average particle diameter, gel content, and glass transition temperature were measured by the method described above.
[カーペット裏打ち用組成物のg!4製コエコ上記共重
合体ラテックス)を用い下記処方によりカーペット裏打
ち用組成物を調製した。[g of carpet backing composition! A carpet lining composition was prepared using the above-mentioned copolymer latex manufactured by Coeco Co., Ltd. manufactured by Co., Ltd. 4 according to the following formulation.
共重合体ラテックス(A) 100部(固形分)
重炭酸カリウム 0.3部アルキルフェ
ノール−ホルムアルデヒド縮合物のアルキレンオキシド
付加物
(ラテムルNP−5150、花王(株)試作品)0.3
部
重質炭酸カルシウム 350部ビロリン酸カ
リウム 0.8部ポリオキシエチレンノニル
フェノールエーテル(エマルダン9101 花王(株)
製)0.5部
スチレン化フェノール
(スミライザーS、住友化学(株)製)1.0部
充填剤としての重質炭酸カルシウムは最後に添加し、充
分に分散後、粘度が約25 、000〜30,000c
ps (ブルックフィールド粘度計、BM型No、4を
使用し、6rpmの条件下で測定)になるように増粘剤
と水とで調整してカーペット裏打ち用組成物を調製した
。Copolymer latex (A) 100 parts (solid content) Potassium bicarbonate 0.3 parts Alkylene oxide adduct of alkylphenol-formaldehyde condensate (Latemul NP-5150, Kao Corporation prototype) 0.3
Part heavy calcium carbonate 350 parts Potassium birophosphate 0.8 part Polyoxyethylene nonylphenol ether (Emuldan 9101 Kao Corporation)
(manufactured by Sumilizer S, Sumitomo Chemical Co., Ltd.) 0.5 parts Styrenated phenol (Sumilyzer S, manufactured by Sumitomo Chemical Co., Ltd.) 1.0 parts Heavy calcium carbonate as a filler is added last, and after thorough dispersion, the viscosity is about 25,000 ~ 30,000c
A carpet backing composition was prepared by adjusting the viscosity with a thickener and water so that the composition had a viscosity of 1.5 ps (measured using a Brookfield viscometer, BM type No. 4, at 6 rpm).
[組成物の性能評価]
上記カーペット裏打ち用組成物の耐ブリスター性および
接着強度を下記方法で測定した。[Evaluation of Performance of Composition] The blister resistance and adhesive strength of the above carpet lining composition were measured by the following method.
耐ブリスター性
ポリプロピレン製の一次基布にナイロン捲縮糸をタフト
した生機に固形分濃度75%の上記カーペット裏打ち用
組成物を1.5kg(wetfl)/m2塗布し、次い
で二次基布として7オンスジユートを圧着して貼り合わ
せ、180℃の熱風乾燥機にいれて乾燥し、乾燥中に生
じるブリスターを目視により観察し1〜5級の5段階で
評価した。なお、1級はブリスターが全く発生しなかっ
たものであり、5級はブリスターが全面に発生したもの
である。1.5 kg (wetfl)/m2 of the above carpet lining composition with a solid content concentration of 75% was applied to a gray fabric made of a primary base fabric made of blister-resistant polypropylene tufted with nylon crimped yarn, and then 75 kg (wetfl)/m2 of the above carpet lining composition with a solid content concentration of 75% was applied as a secondary base fabric. The ounce jutes were bonded together by pressure, and dried in a hot air dryer at 180°C. Blisters generated during drying were visually observed and evaluated on a five-point scale from 1 to 5. Note that 1st grade means that no blisters were generated, and 5th grade means that blisters were generated all over the surface.
剥離強度 JIS L−1021敷物試験方法により測定した。Peel strength Measured according to JIS L-1021 rug test method.
すなわち、ポリプロピレン製の一次基布にナイロン捲縮
糸をタフトした生機に固形分濃度75%の上記カーペッ
ト裏打ち用組成物を塗布し、次いで二次基布として7オ
ンスジユートを圧着して貼り合わせ、120℃で20分
間乾燥した後、二次基布と生機との剥離強度を測定した
。That is, the above-mentioned carpet lining composition having a solid content concentration of 75% was applied to a gray fabric made of a primary polypropylene base fabric tufted with nylon crimped yarn, and then 7 oz. After drying at ℃ for 20 minutes, the peel strength between the secondary base fabric and the gray fabric was measured.
粘度の経時安定性
組成物を40℃で7日間放置した後、前記[カーペット
裏打ち用組成物の調illと同様の方法により粘度を測
定して、粘度の経時安定性を評価した。Stability of viscosity over time After the composition was left at 40° C. for 7 days, the viscosity was measured in the same manner as in the above [Preparation of carpet lining composition] to evaluate the stability of viscosity over time.
結果を表2に示す。The results are shown in Table 2.
実施例2〜5、比較例1−14
実施例1において、原料組成を表1に示すように変更し
た以外は実施例1と同様にして、本発明の共重合体ラテ
ックス(B)〜(D)および比較用共重合体ラテックス
(E)〜(L)を調製した。Examples 2 to 5, Comparative Examples 1 to 14 Copolymer latexes (B) to (D) of the present invention were produced in the same manner as in Example 1 except that the raw material composition was changed as shown in Table 1. ) and comparative copolymer latexes (E) to (L) were prepared.
これら共重合体ラテックスの重合率、平均粒子径、ゲル
含量およびガラス転移温度を表1に示した。Table 1 shows the polymerization rate, average particle diameter, gel content, and glass transition temperature of these copolymer latexes.
これら共重合体ラテックス(B)〜(L)を用い、表2
に示す処方による以外は実施例1と同様にしてカーペッ
ト裏打ち用組成物を調製し、その性能を評価した。結果
を表2に示す、 (以下余白)表2の結果から、本発明
のラテックス組成物(実施例1〜5)は耐ブリスター性
、剥離強度および&1時安定性が良好であることが理解
される。Using these copolymer latexes (B) to (L), Table 2
A carpet lining composition was prepared in the same manner as in Example 1 except for the formulation shown in , and its performance was evaluated. The results are shown in Table 2. From the results in Table 2 (blank below), it is understood that the latex compositions of the present invention (Examples 1 to 5) have good blister resistance, peel strength, and stability at &1. Ru.
これに対し、比較例1.2は仕込み単量体混合物中の脂
肪族共役ジエンの割合が本発明の範囲外であり、比較例
3は仕込み単量体混合物中のエチレン系不飽和カルボン
酸の割合が本発明の範囲外であり、比較例4.5は共重
合体の平均粒子径が本発明の範囲外であり、比較例6.
7は共重合体ラテックスのゲル含量が本発明の範囲外で
あり、また比較例12は共重合体のガラス転移温度が本
発明の範囲外であり、いずれも耐ブリスター性が悪く、
剥離強度も低い。また、比較例3.4においては粘度の
経時安定性も劣っている。On the other hand, in Comparative Example 1.2, the proportion of aliphatic conjugated diene in the charged monomer mixture was outside the scope of the present invention, and in Comparative Example 3, the proportion of ethylenically unsaturated carboxylic acid in the charged monomer mixture was outside the scope of the present invention. In Comparative Example 4.5, the average particle diameter of the copolymer was outside the range of the present invention, and in Comparative Example 6.
In Example 7, the gel content of the copolymer latex was outside the range of the present invention, and in Comparative Example 12, the glass transition temperature of the copolymer was outside the range of the present invention, and both had poor blister resistance.
Peel strength is also low. Moreover, in Comparative Example 3.4, the stability of viscosity over time is also poor.
比較例8は重炭酸塩を使用しなかった例であり、比較例
9は重炭酸塩の使用量が本発明の範囲外であり、比較例
13は重炭酸塩の代わりに他の化合物を使用した例であ
り、いずれも耐ブリスター性が悪く、剥離強度も低い。Comparative Example 8 is an example in which no bicarbonate was used, Comparative Example 9 is an example in which the amount of bicarbonate used is outside the scope of the present invention, and Comparative Example 13 is an example in which another compound is used instead of bicarbonate. All of these examples have poor blister resistance and low peel strength.
また、比較例9は粘度の経時安定性も劣っている。Comparative Example 9 also has poor viscosity stability over time.
比較例10は有機高分子感熱化剤を使用しなかった例で
あり、比較例11は有機高分子感熱化剤の使用量が本発
明のii!囲外であり、いずれも耐ブリスター性が悪く
、剥離強度も低い。また、比較例11は粘度の経時安定
性も劣っている。Comparative Example 10 is an example in which no organic polymer heat sensitizing agent was used, and Comparative Example 11 is an example in which the amount of organic polymer heat sensitizing agent used is ii! of the present invention. Both have poor blister resistance and low peel strength. Comparative Example 11 also has poor viscosity stability over time.
比較例14は重炭酸塩を使用することなく、有機高分子
感熱化剤としてアルキルフェノール−ホルムアルデヒド
縮金物のアルキレンオキシド付加物のみを使用した例で
あり、耐ブリスター性が悪い。Comparative Example 14 is an example in which only an alkylene oxide adduct of an alkylphenol-formaldehyde condensate was used as an organic polymer heat sensitizing agent without using a bicarbonate, and the blister resistance was poor.
(発明の効果)
本発明のラテックス組成物は特定組成の単量体混合物を
乳化重合して得られる、特定のガラス転移温度、平均粒
子径およびゲル含量を有する共重合体ラテックスに有機
高分子感熱化剤および重炭酸塩を配合してなるもので、
例えばカーペット裏打ち用として使用した場合、従来の
ものに比べて、副ブリスター性、剥離強度および粘度の
経時安定性に優れている。その結果、カーペット乾燥時
の走行スピードを速くすることが可能であり、生産性の
高い、
大型乾燥機を用いた高温、
大風量の乾
燥システムに適用することができる。(Effects of the Invention) The latex composition of the present invention is a copolymer latex having a specific glass transition temperature, average particle size, and gel content obtained by emulsion polymerization of a monomer mixture with a specific composition. It is made by combining a curing agent and bicarbonate,
For example, when used as a carpet lining, it has superior sub-blister properties, peel strength, and viscosity stability over time compared to conventional products. As a result, it is possible to increase the running speed during carpet drying, and it can be applied to high-productivity drying systems that use large dryers at high temperatures and large air volumes.
Claims (1)
ルキル基を有するアクリル酸アルキルエステルおよび炭
素数が6〜14のアルキル基を有するメタクリル酸アル
キルエステルから選ばれる少なくとも1種の単量体25
〜70重量%、 (b)エチレン系不飽和カルボン酸0〜5重量%、およ
び (c)上記(a)および(b)と共重合可能な他の単量
体25〜75重量% からなる単量体混合物を乳化重合して得られる、共重合
体のガラス転移温度が+30〜−55℃、平均粒子径が
600〜2500Åであり、かつゲル含量が40〜99
重量%である共重合体ラテックスと該共重合体ラテック
ス100重量部(固形分基準)当り有機高分子感熱化剤
0.01〜30重量部および重炭酸塩0.03〜5重量
部とを含有することを特徴とするラテックス組成物。(1) (a) At least one member selected from aliphatic conjugated dienes, acrylic acid alkyl esters having an alkyl group having 2 to 10 carbon atoms, and methacrylic acid alkyl esters having an alkyl group having 6 to 14 carbon atoms. mass 25
~70% by weight, (b) 0 to 5% by weight of an ethylenically unsaturated carboxylic acid, and (c) 25 to 75% by weight of another monomer copolymerizable with (a) and (b) above. A copolymer obtained by emulsion polymerization of a polymer mixture has a glass transition temperature of +30 to -55°C, an average particle diameter of 600 to 2500 Å, and a gel content of 40 to 99.
% by weight of a copolymer latex, and 0.01 to 30 parts by weight of an organic polymer heat sensitizing agent and 0.03 to 5 parts by weight of a bicarbonate per 100 parts by weight (based on solid content) of the copolymer latex. A latex composition characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20008289A JP2676931B2 (en) | 1989-08-01 | 1989-08-01 | Latex composition |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20008289A JP2676931B2 (en) | 1989-08-01 | 1989-08-01 | Latex composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0364337A true JPH0364337A (en) | 1991-03-19 |
JP2676931B2 JP2676931B2 (en) | 1997-11-17 |
Family
ID=16418554
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP20008289A Expired - Fee Related JP2676931B2 (en) | 1989-08-01 | 1989-08-01 | Latex composition |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2676931B2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002284958A (en) * | 2001-03-27 | 2002-10-03 | Dainippon Ink & Chem Inc | Method for producing thermosensitively coagulable latex |
US6723253B2 (en) * | 2000-10-27 | 2004-04-20 | The Procter & Gamble Company | Domestic treatment of fabrics with film-forming materials and blowing agents |
WO2014148178A1 (en) * | 2013-03-19 | 2014-09-25 | 日本エイアンドエル株式会社 | Copolymer latex for adhesive and adhesive composition |
-
1989
- 1989-08-01 JP JP20008289A patent/JP2676931B2/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6723253B2 (en) * | 2000-10-27 | 2004-04-20 | The Procter & Gamble Company | Domestic treatment of fabrics with film-forming materials and blowing agents |
JP2002284958A (en) * | 2001-03-27 | 2002-10-03 | Dainippon Ink & Chem Inc | Method for producing thermosensitively coagulable latex |
WO2014148178A1 (en) * | 2013-03-19 | 2014-09-25 | 日本エイアンドエル株式会社 | Copolymer latex for adhesive and adhesive composition |
JP5671188B1 (en) * | 2013-03-19 | 2015-02-18 | 日本エイアンドエル株式会社 | Copolymer latex for adhesive and adhesive composition |
KR20150119042A (en) * | 2013-03-19 | 2015-10-23 | 니폰 에이 엔 엘 가부시키가이샤 | Copolymer latex for adhesives and adhesive composition |
US9428674B2 (en) | 2013-03-19 | 2016-08-30 | Nippon A & L Inc. | Copolymer latex for adhesives and adhesive composition |
Also Published As
Publication number | Publication date |
---|---|
JP2676931B2 (en) | 1997-11-17 |
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