JPH0357190A - High frequency heating device - Google Patents
High frequency heating deviceInfo
- Publication number
- JPH0357190A JPH0357190A JP19292789A JP19292789A JPH0357190A JP H0357190 A JPH0357190 A JP H0357190A JP 19292789 A JP19292789 A JP 19292789A JP 19292789 A JP19292789 A JP 19292789A JP H0357190 A JPH0357190 A JP H0357190A
- Authority
- JP
- Japan
- Prior art keywords
- core
- primary winding
- winding
- transformer
- gaps
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 title claims description 10
- 238000004804 winding Methods 0.000 claims abstract description 77
- 229910000859 α-Fe Inorganic materials 0.000 claims abstract description 5
- 239000003990 capacitor Substances 0.000 claims description 5
- 239000000696 magnetic material Substances 0.000 claims description 4
- 239000004065 semiconductor Substances 0.000 claims 2
- 230000004907 flux Effects 0.000 abstract description 21
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- Control Of High-Frequency Heating Circuits (AREA)
Abstract
Description
【発明の詳細な説明】
産業上の利用分野
本発明はいわゆるインバータ回路を備えた高周波加熱装
置に関するものである.
従来の技術
以下、従来の高周波加熱装Iの昇圧トランスを図面を用
いて説明する.
第2図は、従来の昇圧トランスの構威を示す断面図であ
る.同図において昇圧トランスは、ギ中ッ7’l,2、
磁性材料からなるコア3、一次巻キ線4、二次巻き線5
からなり、ギャップlはコア3の磁気飽和を防ぐため、
一次巻き線4の下方に一つ設けられている.また、他の
ギャップ2は巻き線が巻かれていない側のコアに設けら
れている.一次巻き&iI4は、高周波損失を低減する
ためにリンツ線が用いられる.一次巻き!114の巻き
数は2oターン以上であり、5層程度に重ねられて巻か
れる.
一次巻き線4には、ピーク値で約500vの電圧が印加
される.このため、隣合う電線には、最大170v程度
の電位差が発生する.
第3図は、従来の高周波加熱装置の回路構成を示す回路
図である.同図において、商用電′a9は、整流器lO
で直流に変換され、コンデンサ11とインダクタl2の
共振回路とトランジスタl3とトランジスタl3を制御
する制御回路14から成るインバータ回路に印加される
.インバータ回路は、トランジスタl3のスイッチング
により直流を前記共振回路で決定される共振周波数の交
流に変換し出力する.前記インバータ回路の出力は、昇
圧トランス15で昇圧され高電圧を発生する.前記高電
圧は、コンデンサ16と、ダイオード17から成る半波
倍電圧整流回路で直流高電圧に変換されマグネトロン1
8に印加される.マグネトロン18はマイクロ波を発生
させ、マイクロ波は高周波加熱装置のオーブンに導かれ
、オーブン内の食品などに照射され加熱調理を行う.
前記共振回路のインダクタl2は昇圧トランス15の一
次巻き線4と共用される.従って、前記共振回路の共振
周波数は、昇圧トランス15の一次巻きls4のインダ
クタンスと前記コンデンサ1lの容量で決定される.
発明が解決しようとする課題
従来の高周波加熱装置の昇圧トランスは、大型で高価な
ものであった。このため、昇圧トランスを小型にし、低
価格のものにする必要があった.昇圧トランスを小型に
するためには、共振回路のインダクタ、すなわち昇圧ト
ランスの一次巻き線のインダクタンスとコンデンサの容
量を小さくし共振周波数を高くする必要がある。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a high-frequency heating device equipped with a so-called inverter circuit. BACKGROUND OF THE INVENTION A step-up transformer of a conventional high-frequency heating device I will be explained below with reference to the drawings. Figure 2 is a sectional view showing the structure of a conventional step-up transformer. In the same figure, the step-up transformer is in the middle 7'l, 2,
Core 3 made of magnetic material, primary winding wire 4, secondary winding wire 5
The gap l is to prevent magnetic saturation of the core 3,
One is provided below the primary winding 4. Further, the other gap 2 is provided on the core on the side where the winding is not wound. For the primary winding &iI4, Linz wire is used to reduce high frequency loss. First roll! The number of turns of 114 is 2 o turns or more, and it is wound in about 5 layers. A voltage of approximately 500V at the peak value is applied to the primary winding 4. Therefore, a maximum potential difference of about 170V occurs between adjacent wires. FIG. 3 is a circuit diagram showing the circuit configuration of a conventional high-frequency heating device. In the same figure, the commercial power 'a9 is connected to the rectifier lO
The current is converted into direct current by the converter 11, and is applied to an inverter circuit consisting of a resonant circuit of a capacitor 11 and an inductor l2, a transistor l3, and a control circuit 14 that controls the transistor l3. The inverter circuit converts direct current into alternating current at a resonant frequency determined by the resonant circuit by switching the transistor l3, and outputs the alternating current. The output of the inverter circuit is boosted by a step-up transformer 15 to generate a high voltage. The high voltage is converted into a DC high voltage by a half-wave voltage doubler rectifier circuit consisting of a capacitor 16 and a diode 17, and then the magnetron 1
Applied to 8. The magnetron 18 generates microwaves, which are guided to an oven of a high-frequency heating device, and are irradiated onto food in the oven to heat and cook the food. The inductor l2 of the resonant circuit is shared with the primary winding 4 of the step-up transformer 15. Therefore, the resonant frequency of the resonant circuit is determined by the inductance of the primary winding ls4 of the step-up transformer 15 and the capacitance of the capacitor 1l. Problems to be Solved by the Invention The step-up transformers of conventional high-frequency heating devices have been large and expensive. For this reason, it was necessary to make the step-up transformer smaller and cheaper. In order to downsize a step-up transformer, it is necessary to reduce the inductance of the resonant circuit, that is, the inductance of the primary winding of the step-up transformer, and the capacitance of the capacitor to increase the resonant frequency.
昇圧トランスの一次巻き線のインダクタンスを小さくす
ると一次巻き線の巻き回数が少なくなり、電線を重ね巻
きにすると、重なり合う電線間に発生する電位差が非常
に大きくなり、コロナが発生し電線の絶縁皮膜の寿命を
著しく低下させてしまう.このために、一次巻き線の電
線を重ね巻きにせず、一列に巻く手段をとる場合、従来
のように、一次巻き線の下方にギャップを一箇所だけも
うける手段では、一次巻き線の各電線がつくる磁束を均
等に制限することができず、コアが飽和しやすくなるの
で、コアの断面積を小さくすることができず昇圧トラン
スを小型軽量なものにできないというtJIMがあった
.
!!flを解決するための手段
本発明は、かかるてんをかえりみてなされたもので、本
発明の昇圧トランスは、複数の巻き線と、フェライトな
どの磁性材料をもちいたコアとからなり、前記複数の巻
き線は前記コアの上に巻かれ、前記複数の巻き線のうち
、一次巻き線の下方のコアに複数のギャップを設ける構
戒とする.更に、前記一次巻き線の下方のコアに設けら
れた複数のギャップの大きさを、コアの中の磁束の集合
度合いに応じて異なる大きさのものとする構威とする.
作用
本発明によれば、昇圧トランスの小型化の為に一次巻き
線の電線の巻き数を少なくし、インダクタンスを小さく
し、一次巻き線の隣合う電線間に発生する電位差を低減
するために、電線を一列に巻く手段を取っても、前記一
次巻き線の下方のコアに複数のギャップを設けることに
より、コアの飽和を防ぐことができ、コアを小型軽量化
することができ、電線にコロナが発生せず、信頼性の高
い、低価格の昇圧トランスを実現できるという作用を有
するものである.
実施例
以下、本発明の一実施例を図面を参照して説明する.
第1図は、本発明の一実施例である昇圧トランスの構戒
を示す断面図である.同図において、昇圧トランスは、
フェライトなどからなるコア3と、一次巻き線4と、二
次巻き線5と、ギャップl2から構戒され、一次巻き線
4は一列に巻かれ、一次巻き線4の下方のコア3には、
複数のギャップlが設けられている.また、巻き線が巻
かれていない側のコアにもギャフプ2が設けられている
。Reducing the inductance of the primary winding of the step-up transformer reduces the number of turns of the primary winding, and when wires are wound in layers, the potential difference that occurs between the overlapping wires becomes extremely large, causing corona and damaging the wire's insulation coating. This will significantly shorten the lifespan. For this reason, when winding the wires in the primary winding in a single row instead of overlapping them, the conventional method of creating a gap below the primary winding would not allow each wire in the primary winding to There was a tJIM in which it was impossible to reduce the cross-sectional area of the core, making it impossible to make the step-up transformer smaller and lighter, because the generated magnetic flux could not be evenly restricted and the core would easily become saturated. ! ! Means for Solving Fl The present invention has been made in consideration of this problem, and the step-up transformer of the present invention comprises a plurality of windings and a core made of a magnetic material such as ferrite, and The windings are wound on the core, and a plurality of gaps are provided in the core below the primary winding among the plurality of windings. Furthermore, the sizes of the plurality of gaps provided in the core below the primary winding are made to differ depending on the degree of aggregation of magnetic flux in the core. According to the present invention, in order to downsize the step-up transformer, the number of turns of wire in the primary winding is reduced, the inductance is reduced, and the potential difference generated between adjacent wires in the primary winding is reduced. Even if the wire is wound in a row, by providing a plurality of gaps in the core below the primary winding, saturation of the core can be prevented, the core can be made smaller and lighter, and the wire can have corona. This has the effect of making it possible to realize a highly reliable, low-cost step-up transformer that does not occur. EXAMPLE Hereinafter, an example of the present invention will be described with reference to the drawings. FIG. 1 is a sectional view showing the structure of a step-up transformer that is an embodiment of the present invention. In the same figure, the step-up transformer is
A core 3 made of ferrite or the like, a primary winding 4, a secondary winding 5, and a gap l2 are arranged, and the primary winding 4 is wound in a row, and the core 3 below the primary winding 4 has
Multiple gaps l are provided. Furthermore, a gaff 2 is also provided on the core on the side where no wire is wound.
本発明の高周波加熱装置の回路横威は、従来の高周波加
熱装置の回路横威である第3図と同樟であるので、ここ
ではその説明を省略する.発明が解決しようとする!!
題でも述べたように、昇圧トランスを小型化するために
は、一次巻き線4のインダクタンスを小さくすればよく
、そのためには、一次巻き線4の巻き数を減らし共振回
路の共振周波数を高くすばよい。例えば、共振周波敗が
100kHz以上ならば、一次巻き線4の巻き数は、お
よそ9ターンほどになる。The circuit width of the high-frequency heating device of the present invention is the same as the circuit width of the conventional high-frequency heating device in FIG. 3, so its explanation will be omitted here. Invention tries to solve! !
As mentioned in the title, in order to downsize the step-up transformer, it is sufficient to reduce the inductance of the primary winding 4. To do this, the number of turns of the primary winding 4 can be reduced and the resonant frequency of the resonant circuit can be increased. Bye. For example, if the resonance frequency is 100 kHz or more, the number of turns of the primary winding 4 will be about 9 turns.
一次巻き線4は、磁束を発生させ、この磁束が二次巻き
線5に鎖交することにより、エネルギーが伝達される.
一次巻き線4のつくる磁束は、コア3を通り二次巻き線
5と鎖交する磁束6と、コア3を通らずに二次巻き線5
と鎖交する磁束7、および二次巻きvA5と鎖交しない
磁束8などからなる。一次巻きvA4の下方のコアには
、磁束が集中しコアが飽和しやすくなる.こ・のため、
一次巻き14の下方のコアにギャップ1を設けることに
より、コアを通る磁束を制限でき飽和を防ぐことができ
る。The primary winding 4 generates magnetic flux, and this magnetic flux interlinks with the secondary winding 5, thereby transmitting energy. The magnetic flux generated by the primary winding 4 is divided into magnetic flux 6 that passes through the core 3 and interlinks with the secondary winding 5, and magnetic flux 6 that does not pass through the core 3 but connects the secondary winding 5.
It consists of a magnetic flux 7 that interlinks with the secondary winding vA5, and a magnetic flux 8 that does not interlink with the secondary winding vA5. Magnetic flux concentrates in the core below the primary winding vA4, making it easy for the core to become saturated. For this reason,
By providing the gap 1 in the core below the primary winding 14, the magnetic flux passing through the core can be restricted and saturation can be prevented.
しかしながら、一次巻き14の下方のコアのギャップ1
が一箇所だけであると、ギャップ付近の一次巻き線4が
つくる磁束は制限できるが、ギャップから遠い一次巻き
線4のつくる磁束は制限できない。特に一次巻き線4を
一列に巻くと、巻き線が縦方向に長くなり、一次巻き8
!4の下方のコアのギャンプが一箇所だけであると、一
次巻き線4の各電線がつくる磁束を制限できない。However, the gap 1 in the core below the primary winding 14
If there is only one location, the magnetic flux generated by the primary winding 4 near the gap can be restricted, but the magnetic flux generated by the primary winding 4 far from the gap cannot be restricted. In particular, when the primary winding 4 is wound in a row, the winding becomes long in the vertical direction, and the primary winding 8
! If there is only one gap in the lower core of the primary winding 4, the magnetic flux generated by each wire of the primary winding 4 cannot be restricted.
そこで、第1図に示すように一次巻き線4の下方のコア
に複数のギャップlを設けることにより(同図では、ギ
ャップ1を三箇所に設けている)、一次巻き線4の各電
線がつくる磁束を均等に制限することができる.
更に、縦方向に一列に巻かれた一次巻き線4の中央付近
は磁束が集中しやすいため、第1図に示すように、三箇
所に設けられたギャップlのうち、真ん中のギャップを
他のギャンブより大きくすることにより、一次巻き線4
の各電線がつくる磁束をより均等に制限することができ
る。Therefore, by providing a plurality of gaps l in the lower core of the primary winding 4 as shown in Fig. 1 (in the figure, gaps 1 are provided at three locations), each wire of the primary winding 4 is The generated magnetic flux can be equally limited. Furthermore, since the magnetic flux tends to concentrate near the center of the primary winding 4 wound in a row in the vertical direction, as shown in FIG. By making the gamb larger than the primary winding 4
The magnetic flux created by each wire can be more evenly restricted.
このように一次巻き線4の下方のコアに複数のギャンブ
lを設けることにより一次巻き線4を一列に巻< t*
威にしてもコア3の飽和を、防ぐことができコア3を小
型化でき低価格の昇圧トランスを実現できる.
発明の効果
(1) 本発明の高周波加熱装直の昇圧トランスは、
複数の巻き線と、フェライトなどの磁性材料をもちいた
コアとからなり、前記複数の巻き線は、前記コアの上に
巻かれ、前記複数の巻き線のうち、一次巻き線の下方の
コアに複数のギャップを設ける構威とすることにより、
一次巻き線の各電線がつくる磁束を均等に制限すること
ができるのでコアの飽和を防ぐことができ、コアを小型
軽量化することができ、かつ、一次巻き線のtvAを一
列に巻く方法をとることができ、一次巻き線の隣合う電
線間に発生する電位差を低減できるため、tvAにコロ
ナが発生せず、信頼性の高い、小型で低価格の昇圧トラ
ンスを実現できるという効果を有するものである.
(2)一つの巻き線の下方のコアに設けられた複数のギ
ャップは、それぞれ大きさが異なるものとすることによ
り、巻き線の各電線がつくる磁束をより均等に制限する
ことができコアの飽和をより効果的に防ぐことができる
.In this way, by providing a plurality of gambles l in the lower core of the primary winding 4, the primary winding 4 is wound in a row < t*
However, saturation of core 3 can be prevented, core 3 can be made smaller, and a low-cost step-up transformer can be realized. Effects of the invention (1) The step-up transformer directly connected to high-frequency heating equipment of the present invention has the following features:
It consists of a plurality of windings and a core made of a magnetic material such as ferrite, and the plurality of windings are wound on the core, and among the plurality of windings, a core below the primary winding is wound. By creating multiple gaps,
Since the magnetic flux created by each wire of the primary winding can be equally restricted, saturation of the core can be prevented, the core can be made smaller and lighter, and the method of winding the tvA of the primary winding in a single row can be Because it can reduce the potential difference that occurs between adjacent wires of the primary winding, corona does not occur in tvA, and it has the effect of realizing a highly reliable, compact, and low-cost step-up transformer. It is. (2) By making the multiple gaps provided in the lower core of one winding different in size, the magnetic flux created by each wire in the winding can be more evenly restricted, and the core Saturation can be more effectively prevented.
第1図は本発明の一実施例である昇圧トランスの構戒を
示す断面図、第2図は従来の昇圧トランスの構成を示す
断面図、第3図は従来および本発明の高周波加熱装置の
回路図である.FIG. 1 is a cross-sectional view showing the configuration of a step-up transformer that is an embodiment of the present invention, FIG. 2 is a cross-sectional view showing the configuration of a conventional step-up transformer, and FIG. This is a circuit diagram.
Claims (2)
る直流電源と、前記直流電源を高周波数の電源に変換す
るトランジスタ等の半導体スイッチング素子、コンデン
サ、インダクタから成る直列共振回路、および前記半導
体スイッチング素子を制御する制御回路からなるインバ
ータ回路と、前記インバータ回路の出力を昇圧する昇圧
トランスととを備え、前記昇圧トランスは、複数の巻き
線と、フェライトなどの磁性材料をもちいたコアとから
なり、前記複数の巻き線は前記コアの上に巻かれ、前記
複数の巻き線のうち、一つの巻き線の下方のコアに複数
のギャップを設けた高周波加熱装置。(1) A DC power source obtained by rectifying a battery or commercial power source, a series resonant circuit consisting of a semiconductor switching element such as a transistor, a capacitor, and an inductor that converts the DC power source into a high-frequency power source, and the semiconductor switching element. and a step-up transformer that steps up the output of the inverter circuit, the step-up transformer comprising a plurality of windings and a core made of a magnetic material such as ferrite, The plurality of windings are wound on the core, and a plurality of gaps are provided in the core below one winding among the plurality of windings.
ャップは、それぞれ大きさが異なるものとした特許請求
の範囲第1項記載の高周波加熱装置。(2) The high-frequency heating device according to claim 1, wherein the plurality of gaps provided in the lower core of one winding have different sizes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19292789A JP2697166B2 (en) | 1989-07-25 | 1989-07-25 | High frequency heating equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19292789A JP2697166B2 (en) | 1989-07-25 | 1989-07-25 | High frequency heating equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0357190A true JPH0357190A (en) | 1991-03-12 |
JP2697166B2 JP2697166B2 (en) | 1998-01-14 |
Family
ID=16299306
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19292789A Expired - Fee Related JP2697166B2 (en) | 1989-07-25 | 1989-07-25 | High frequency heating equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2697166B2 (en) |
-
1989
- 1989-07-25 JP JP19292789A patent/JP2697166B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP2697166B2 (en) | 1998-01-14 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |