【発明の詳細な説明】
[産業上の利用分野]
この発明はコークス炉装炭方法に関する.[従来の技術
]
コークス炉における石炭の装入は、炭化室の容積、石炭
の水分および粒度から総装炭量(ウエットベース〉を算
出し、各装炭口に装入す量は、総装炭量を装炭口数で割
り算した数値を装炭車の運転者の経験と勘により調整し
て決めている.例えば、総装炭量が42Tで、装炭口数
が4の場合、炭化室の両端の装炭口の区画の炉壁温度を
想定して{両端の装炭口の区画は、中央区画よりも熱放
散量が大きいため両端の装炭口の区画の炉壁温度が目標
温度よりも低くなる》、両端の装炭口の2口に各107
、中央の装炭口の2口に各11Tを配分して装入してい
た.
[発明が解決しようとする課題]
従来の運転者の経験による装炭量の配分は、炉長方向の
温度分布が必ずしも理想的でなく、窯毎のバラツキがあ
るため、火落ち不良や消費熱量の増大を招くという問題
点があった.
[課題を解決するための手段]
この発明は、上記のような問題点を解決しようとするも
ので、コークス炉炭化室の炉壁温度を測定し、演算器で
各区画の平均温度を求め、予め入力した各区画の目標温
度との差により該区画の装炭量を補正することを特徴と
するコークス炉装炭方法である.
[作用]
この発明は押出機のラムヘッドに取付けた温度計により
計測して得られた炭化室炉壁の温度が、演算機.に送信
され、演算機で各区画の平均温度が求められる.そして
、予め入力された各区画の目sm度と比較、演算し、各
区画(各装炭口〉の装炭量を求め装炭車のホッパースケ
ール装置に指令を出す.すなわち、各区画には、炭化室
の実際の炉壁温度に基づいた量が装炭される.
[実施例]
本発明の実施例を以下に詳細に説明する.第4図はコー
クス炉炭化室の断面図、第3図は輻射式温度計を取付け
た押出機のラムヘッドを示す図である.1は炭化室、C
Sはコークガイド側を、PSは押出機側を表す.5は押
出機側炉蓋、6はコークガイド側炉蓋、21,22.2
3.24は装炭口で、順に取1装炭口、ll&L2装炭
口・・・と呼称する.各装炭口の下の破線で示した区画
(順にNal区画,NL2区画・・・と呼称する〉に当
該装炭口からの石炭が装入される.2はラム、3はラム
ヘッド、41,42.43はラムヘッド3に取付けた輻
射式温度計で、順に上段温度計、中段温度計および下段
温度計であり、炭化室のコークスを押出すときに炉壁の
上、中、下段の温度を計測するものである.
第1rgは本発明の方法のブロック図である.押出機に
より炭化室1のコークスを排出する際、ラムヘッド3に
設けた輻射式温度計4により炉壁の上、中、下段の温度
を計測する.計測された温度は誘導無線または無線によ
り、中央の演算装置(または演算機)5に送信される.
演算装置5で次の演纂が行われる.
■各区画の炉N温度の平均値を計算し、この平均温度と
予めインプットされた各区画の目標温度との差に基づい
て、各区画の石炭の装入量の補正係数を計算する.
■別途インプットされた石炭の嵩密度、含有水分および
炭化室の容積から各区画の仮装入量を求め、■の補正係
数を乗じて実装入量を求める.装炭車の自動装炭装置に
送信され、装炭車のホッパースケールで計量しながら各
装炭口21,22,23.24から各炭化室に装入され
、規定量になった時点で、切出しフィーダが自動停止す
る.
第2図は炭化室の実測温度分布と各区画の目標温度を示
したグラフである.図で、Aは各区画の目標温度、Bは
押出機ラムヘッドに設けた輻射式温度計で計測された温
度である.第2図において、NIL1区画では、目標温
度が1000℃に対して,実測平均温度が970℃であ
る.この場合における装入量は次のように演算される.
狙1区画の仮装入量を10.57とすれば、補正係数は
(1000−970)/1000=0.03であるから
、
実装入量=10.5xO.97=10.187となる.
そして、NIL2区画は実測平均温度が目標温度より低
いから、マイナス補正、胤3,4区画は実測平均温度が
目標温度より高いからプラス補正される.なお、第2図
の目標温度がCS側がPS側より高く設定してあるのは
、炭化室にコ〜クスを排出し易いようにCS側に向かっ
て抜け勾配が付けられており、炭化室の区画容積がCS
側に向かって大きくなっているからである.本発明の方
法を実施したところ、部分的な火落ち不良もなくなり、
熱量原単位で10,000Kcal/Tの節減が得られ
た.
[発明の効果]
本発明は炭化室の炉壁温度をラムヘッドに設けた温度計
により実測し、その実測値に基づいて各区画の石炭の装
入量を求めて装入するものであるから、部分的な装炭量
の過不足、および火落ち不良がなくなり、また、従来よ
りも熱量原単位を低減できるという効果が得られる.[Detailed Description of the Invention] [Industrial Application Field] This invention relates to a coke oven coaling method. [Prior art] When charging coal in a coke oven, the total coal loading amount (wet base) is calculated from the volume of the coking chamber, the moisture content of the coal, and the particle size. The value is determined by dividing the amount of coal by the number of coal ports and is adjusted based on the experience and intuition of the driver of the coal loading vehicle.For example, if the total amount of coal charging is 42T and the number of coal ports is 4, both ends of the coking chamber Assuming the furnace wall temperature of the coal charging port sections at both ends, the furnace wall temperature of the coal charging port sections at both ends is lower than the target temperature because the heat dissipation amount is larger in the coal charging port sections at both ends than in the center section. 107 in each of the two coal charging ports at both ends.
, 11T was distributed and charged to each of the two central coal charging ports. [Problem to be solved by the invention] Conventionally, the distribution of coal charging amount based on the operator's experience is not necessarily ideal in the temperature distribution in the furnace length direction, and there are variations from furnace to furnace, resulting in poor fire-off and heat consumption. There was a problem in that it led to an increase in [Means for Solving the Problems] This invention attempts to solve the above-mentioned problems by measuring the furnace wall temperature of the coke oven carbonization chamber, calculating the average temperature of each compartment using a calculator, This coke oven coaling method is characterized by correcting the amount of coal in each section based on the difference from the target temperature of each section input in advance. [Function] In this invention, the temperature of the furnace wall of the carbonization chamber, which is measured by a thermometer attached to the ram head of the extruder, is measured by a computer. The average temperature of each section is determined by a computer. Then, it compares and calculates the amount of coal in each section (each port) by comparing and calculating the amount of coal in each section inputted in advance, and issues a command to the hopper scale device of the coal loading car.In other words, in each section, The amount of carbonization is based on the actual furnace wall temperature of the coke oven. [Example] An example of the present invention will be described in detail below. Fig. 4 is a cross-sectional view of the coke oven carbonization chamber, and Fig. 3 1 is a diagram showing the ram head of an extruder equipped with a radiation thermometer. 1 is a carbonization chamber, C
S represents the coke guide side, and PS represents the extruder side. 5 is the extruder side furnace lid, 6 is the coke guide side furnace lid, 21, 22.2
3.24 is the coal charging port, which will be referred to as the 1st coal charging port, the 1st coal charging port, the 1st coal charging port, the 1st coal charging port, the 1st coal charging port, and the 2nd coal charging port. Coal from the coal charging port is charged into the sections indicated by broken lines below each coal charging port (referred to as Nal section, NL2 section, etc.). 2 is the ram, 3 is the ram head, 41, 42 and 43 are radiation thermometers attached to the ram head 3, which in turn are an upper thermometer, a middle thermometer, and a lower thermometer, and they measure the temperature at the top, middle, and bottom of the furnace wall when extruding coke from the coking chamber. 1rg is a block diagram of the method of the present invention. When coke is discharged from the carbonization chamber 1 by the extruder, the radiation thermometer 4 installed in the ram head 3 measures the temperature on and inside the furnace wall. The temperature of the lower stage is measured.The measured temperature is transmitted to the central computing device (or computing machine) 5 by induction radio or wireless.
The following deduction is performed in the arithmetic unit 5. ■Calculate the average value of the furnace N temperature in each compartment, and calculate the correction coefficient for the coal charging amount in each compartment based on the difference between this average temperature and the pre-input target temperature for each compartment. ■Calculate the temporary loading amount for each section from the bulk density of coal, moisture content, and volume of the coking chamber that are input separately, and calculate the actual loading amount by multiplying by the correction coefficient in ■. The coal is sent to the automatic coal loading device of the coal loading car, and is charged into each carbonization chamber from each charging port 21, 22, 23. will stop automatically. Figure 2 is a graph showing the measured temperature distribution in the carbonization chamber and the target temperature for each section. In the figure, A is the target temperature of each section, and B is the temperature measured with a radiation thermometer installed in the extruder ram head. In Fig. 2, in the NIL1 section, the target temperature is 1000°C, but the actual average temperature is 970°C. The charging amount in this case is calculated as follows.
If the temporary loading amount for one target section is 10.57, the correction coefficient is (1000-970)/1000=0.03, so the mounting loading amount = 10.5 x O. 97=10.187.
In the NIL2 section, the measured average temperature is lower than the target temperature, so a negative correction is made, and in the Seed 3 and 4 sections, the measured average temperature is higher than the target temperature, so a positive correction is made. The target temperature in Figure 2 is set higher on the CS side than on the PS side because a draft slope is provided toward the CS side to make it easier to discharge coke into the carbonization chamber. Compartment volume is CS
This is because it gets larger towards the sides. When the method of the present invention was implemented, there were no partial fire failures,
A reduction of 10,000 Kcal/T was achieved in unit heat consumption. [Effects of the Invention] The present invention actually measures the furnace wall temperature of the coking chamber with a thermometer installed in the ram head, and calculates and charges the amount of coal in each compartment based on the measured value. Partial excess or deficiency in the amount of coal charged and poor fire-off are eliminated, and the effect is that the unit heat consumption can be reduced compared to conventional methods.
【図面の簡単な説明】[Brief explanation of drawings]
第1図は本発明方法のブロック図、第2図は炭化室の実
測温度分布と各区画の目標温度を示したグラフ図、第3
図は輻射式温度計を取付けた押出機のラムヘッドを示し
た図、第4図はコークス炉炭化室の断面図である.Fig. 1 is a block diagram of the method of the present invention, Fig. 2 is a graph showing the measured temperature distribution in the carbonization chamber and the target temperature of each section, and Fig. 3
The figure shows the ram head of the extruder equipped with a radiation thermometer, and Figure 4 is a cross-sectional view of the coke oven carbonization chamber.