JPH0355207A - Mold-releasing method of inorganic molding - Google Patents
Mold-releasing method of inorganic moldingInfo
- Publication number
- JPH0355207A JPH0355207A JP19049989A JP19049989A JPH0355207A JP H0355207 A JPH0355207 A JP H0355207A JP 19049989 A JP19049989 A JP 19049989A JP 19049989 A JP19049989 A JP 19049989A JP H0355207 A JPH0355207 A JP H0355207A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- molding
- receiving part
- kneaded
- molded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims description 25
- 239000000463 material Substances 0.000 claims abstract description 61
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 239000000126 substance Substances 0.000 abstract 6
- 239000002994 raw material Substances 0.000 description 8
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000004568 cement Substances 0.000 description 5
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 238000005034 decoration Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 241001474791 Proboscis Species 0.000 description 1
- 239000012615 aggregate Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
Description
く産業上の利用分野〉
本発明は、例えば屋根材,外壁材,内装材等に用いる無
機質成形体の離型方法に関し、特に養生硬化前の加圧成
形時に、混線物の材料が型に付着することなく離型する
ようIndustrial Application Fields> The present invention relates to a mold release method for inorganic molded bodies used, for example, for roofing materials, exterior wall materials, interior decoration materials, etc. In particular, the present invention relates to a mold release method for inorganic molded bodies used for roofing materials, exterior wall materials, interior decoration materials, etc. to release the mold without any
【こ工失したものである。
く従来の技術〉
従来、例えば屋根材,外壁材,内装材等に用いる無機質
硬化体は、セメント,石こう等を主原料とする水硬性無
機質組成物を、例えば抄造法,押出成形法,半乾式成形
法等により成形させることにより、あるいはその後さら
に加圧成形により例えば型つけ、模様づけ等の加圧成形
を行ない、離型後養生硬化させることにより製造されて
いろ。
く発明が解決しようとする課題〉
しかしながら、従来の無機質硬化体の製造方法において
、特に生板や混線吻の加圧成形を行う場合、以下のよう
な問題がある。
■ 材料に可塑性を付与させるため、増粘剤が多く添加
されていたり、あるいは水比が多い場合、粘性あるいは
流動性が高くなり、離型時に戊形用型に材料が付着しや
すい。
■ 特に成形用型に、例えば石目模様等の細かい模様や
深い模様をつけた場合、型に材料が密着してしまうこと
が多く、また付着防止のための離型油を用いて材利が型
に付着することを防止できない場合が多い。
■ 成形用型の材質をm型性の高いものに変えて使用し
ても、材料の粘性が高い場合には型に付着してしまう場
合が多い。
■ 水比を下げろ工夫も有るが、水化を下げると成形性
が低下するという問題がある。
■ 抄造法による成形物のような原料の粘性が少ないも
のでも厚さの不均一や、深い模様が有る場合や、さらに
大きなサイズの場合にlよ、部分的に圧力が加わり、付
着を生ずることがある。
く課題を解決するための手段〉
前記課題を解決するための本発明の無機質成形体の離型
方法の構或は、水硬性無機質組戒物からなる混練物を成
形用型を用いて加圧成形し、その後成形体を該成形用型
よりM型する無機質成形体の離型方法において、上記混
線物を載置すると共に成形用型のプレス受けとなろ受部
の混練物接触部を通気性材料で構威し、咳通気性材料を
介して、成形体を受部方向に吸引17つつ成形用型より
離型することを特徴する。
以下、本発明を詳細に説明する。
ここで、本発明で無機質成形体とは、一般にセメント,
石こう等を主原料とし、その他ケイ酸賀原料,石灰質原
料,補強材,骨材,減水材,増粘材等の種々の窯業材料
を目的により適宜配合した水硬性無機質組成物を、抄造
法,押出成形法,半乾式法等により成形した材料や混練
した材料を直接成形用型を用いて加圧成形し、離型1−
養生硬化させて、例えば屋根材,外壁材,内装材等に用
いられろものをいう。
本発明で混練物とは、上記水硬性無機質組成物に、目的
に応じてWiの水を加えて、混合又は)Y!練して得ら
れたものであって、種々の成形方法により賦形されるも
のをいう。
ここで、本発明で成形用型の混練物接触部を構成する通
気性材料とは、例えばステンレス等の各種金属からなり
メッシュの異なる網を層状にして真空焼結してなる多孔
質金属板や繊維径の異なる金属微細1m維の不織布!e
m層構造としtこものをいい、通気性が寓いものをいう
。
この通気性材料の好適な材料としては、例えば第2図(
al, (blに示すように、メッシュの径及び線状体
の太さが異なる網2Qa〜2ndを層状にして真空焼結
し、金属組織段階まで完全に一体化した多孔質金属板2
1 (フジプレート(商品名);富士フィルターエ業■
!M)を例示できる。
本発明で成形用型とは、セメント,石こう等を主原料と
する水硬性無機質組成物を水練りしたものや混合,混練
後、板状に一次成形された生板や混練物に、所定形状の
型づけや模様づけを施すもので、例えば平プレス法やロ
ールプレス法等の窯業材料での加圧成形法で用いられろ
ものをいう。
本発明で受部とはこの成形用型を用いて混練物を加圧す
る際のプレス受けとなるものをいう。
上記受部の混線物接触部とは、被賦形物である成形体の
底部と直接密着して該成形体金、受部方向に吸引しつつ
成形用型より離型させるものをいい、本発明では、この
混線物接触部を上述した通気性部材で少なくともその一
部を構成するものを用いて、成形体を離形するようにし
たものである。
上述したような通気性材料を用いた混練物接触部を有す
る受部を用いて魔練物を該混練物接触部上に載置し、加
圧成形後に別途設けた吸引ポンプで吸引すると、成形体
は受部方向に吸引され、成形用型からの離型が容易とな
る。なお、通気性材料と成形用型を反対に設置、すなわ
ち成形用型を下部に通気性材料を上部に構成した場合で
も適用可能である。
このような通気性材料からなる混線物接触部を有する受
部を用いての離型工程を第1図ta+〜telを参照し
て、次に説明する。
の 混練物11を載置したa練物接触部12を有する受
部13を、内面に離型油を塗布した成形用型14のプレ
ス位置まで搬送させる。
O 次に、成形用型14を降下させ、所定圧で加圧成形
する。
O 加圧成形後、成形用型14を上方へ上げる直前に図
示しない吸引ポンプを用いて吸引し、混練物接触部12
側に成形体15を吸い付かせ、その後吸引しつつ離型す
る。
施例〉
以下に本発明の好適な一実施例を図面を参照して説明す
る。
下記原科を用い、第1表に示す配合割合で況株物を得た
。
使用原料
・セメント:晋通ボルトランドセメント(小野田セメン
ト@製;ブレーン比表面113300cIl/ g )
・ケイ王得分: ケイ子遼缶札化e(鉱】ツ馳醍:狽二
&面積380QclIr/ g )・ワラストナイト:
(商品名: NYAD−G,米国産).高性能減水剤
: (商品名:マイティ1 5 0) (72王■ナフ
タリンく実
・増
・繊
スルホン酸塩高締合物)
粘剤 : (商品名:メトo−ズ90SH 1500
0,信越化学工業■装)
維:P.P.iリブひビレン(商品名:タフライト帝国
産業■)繊推長6m/m
第 1 表
成形方法
所定量の粉体とm雑とをミキサーで乾式混合(約3分)
シ、水を加えて湿式混合(約10分)する。その後押出
成形機を用いて’l’! 1 2 0mm×厚サ30l
SL1に押出成形する。次にロール径4 0cmのロー
ルプレスを用いて@2 5 0+mXjJさ9ll1−
に圧延する。そして、平プレス(1 0 0 tブレス
)で圧力10kg/cdでプレス成形し、厚さ8 ml
mの成形体とする。
この際、第1図(al〜(clに示すように、通気性材
料を用いた屁織物接触i!IIs12を有する受部13
を用いて載置した混練物11を加圧成形切断し、第3図
に示すような木口面3oが斜め押切り形状とした石割肌
調の成形体51を得tこ。
成形後、スチーム養生(60℃で24時間)を行った後
、二次養生として20℃でa室養生を1週間行い、その
後、105℃で絶乾まで乾燥を行って、無機硬化体を得
た。
上記加圧成形方法を更に詳しく説明する。
(加圧成形工程)
■ ロールプレスで幅250鞠XjL%9mに圧延され
た混隷物12は、受部13
上に*mされると共に搬送手段によっ
て、平プレスの成形用型14のプレス
所定位置まで搬送される(第1図(al参照)。本実施
例の平プレスの成形用型
14は、石目模様を施すと共に、得ら
れる成形体の木口の形状が斜め押切り
形状とするようにし゛ζいろ。
また、受部13のa4A性材料として
は、フジプレート・((商品名);蕩士フィルター工業
株式会社@)を用いた。
■ 次lζ成形用型14によって加圧威形し、加圧終了
と同時に別に設けた吸弓
装置を用いて受部内部を吸引すること
(こより、通気性材籾でN4rλされた混練物接触部1
3を介して、成形体15と
a棟物接触s13との接触界面16で
成形体15を受部13方向に吸引しつ
つ成形体15を離型する(第1図(b),fc)参照)
。
■ 次にカッターを用いて、四方を切断し、木口面3o
が斜め押切り形状とし
た成形体31を得た(第3図参照)。
得られた戒形体31は5石目模様が
表面に鮮明に転写されていた。また、
成形用型14への材料の付着は全くな
かった。
4
く発明の効果〉
以上、実施例と共に詳しく述べt二ように、本発明によ
れば養生硬化前の加圧成形時に混練物を材料が付幻する
ことなく成形用型から離型することができるという効果
を奏する。[This was a mistake. Conventionally, hardened inorganic materials used for roofing materials, exterior wall materials, interior decoration materials, etc., have been produced using hydraulic inorganic compositions whose main raw materials are cement, gypsum, etc., for example, by paper-making methods, extrusion molding methods, semi-dry molding methods, etc. It may be manufactured by molding by a molding method or the like, or by further pressure molding such as molding, patterning, etc., and curing and curing after release from the mold. Problems to be Solved by the Invention> However, in the conventional method for producing an inorganic cured body, there are the following problems, particularly when pressure forming a green board or a cross wire proboscis. ■ In order to impart plasticity to the material, if a large amount of thickener is added or if the water ratio is high, the viscosity or fluidity will increase and the material will easily adhere to the cutting die during mold release. ■ Particularly when a mold has a fine or deep pattern, such as a stone grain pattern, the material often sticks to the mold, and mold release oil is used to prevent the material from sticking. In many cases, it is not possible to prevent it from adhering to the mold. ■ Even if the material of the mold is changed to one with high m-type properties, if the material has high viscosity, it will often stick to the mold. ■ There are ways to lower the water ratio, but there is a problem that lowering the water ratio reduces moldability. ■ Even if the raw material has low viscosity, such as a molded product made by the papermaking method, if the thickness is uneven, if there is a deep pattern, or if it is large in size, pressure may be applied locally and cause adhesion. There is. Means for Solving the Problems〉 In order to solve the above problems, the method for releasing an inorganic molded article of the present invention has a structure in which a kneaded material made of a hydraulic inorganic composite is pressurized using a mold. In a mold release method for an inorganic molded body that is molded and then shaped into an M-shape from the mold, the above-mentioned mixed material is placed and the contact area of the kneaded material of the press receiver and the groove receiver of the mold is made to be air-permeable. The method is characterized in that the molded product is released from the mold while being suctioned toward the receiving portion through the breathable material. The present invention will be explained in detail below. Here, in the present invention, the inorganic molded body generally refers to cement,
A hydraulic inorganic composition containing gypsum as the main raw material and various other ceramic materials such as silicic acid raw materials, calcareous raw materials, reinforcing materials, aggregates, water-reducing materials, thickening materials, etc., as appropriate depending on the purpose, is prepared using a paper-making method. Materials molded or kneaded by extrusion molding method, semi-dry method, etc. are pressure molded using a mold for direct molding, and mold release 1-
It refers to materials that are cured and used as roofing materials, exterior wall materials, interior materials, etc. In the present invention, the kneaded product refers to the above-mentioned hydraulic inorganic composition mixed with Wi water depending on the purpose or)Y! It refers to products obtained by kneading and shaped by various molding methods. Here, in the present invention, the breathable material constituting the kneaded material contacting part of the molding die is, for example, a porous metal plate made of various metals such as stainless steel and vacuum sintered with layers of different meshes. Non-woven fabric made of fine 1m metal fibers with different fiber diameters! e
It has an M-layer structure and is characterized by its breathability. Suitable materials for this breathable material include, for example, Figure 2 (
al, (as shown in bl, a porous metal plate 2 in which meshes 2Qa to 2nd with different mesh diameters and linear body thicknesses are layered and vacuum sintered to be completely integrated up to the metal structure stage.
1 (Fuji Plate (product name); Fuji Filter Industry ■
! M) can be exemplified. In the present invention, the molding mold refers to a material obtained by kneading a hydraulic inorganic composition whose main raw material is cement, gypsum, etc., or a green plate or kneaded material that is primarily formed into a plate shape after mixing and kneading, into a predetermined shape. For example, it is used in pressure molding methods for ceramic materials such as flat press method and roll press method. In the present invention, the receiving part refers to a part that serves as a press receiving part when pressurizing the kneaded material using this mold. The contaminant-contacting part of the receiving part refers to the part that comes into direct contact with the bottom of the molded object, which is the object to be shaped, and causes the molded metal to be released from the mold while being sucked in the direction of the receiving part. In the present invention, the molded article is released by using at least a part of the above-mentioned air-permeable member to form the contact portion with the contaminant. Using a receiving part having a kneaded material contacting part made of an air permeable material as described above, the magic material is placed on the kneaded material contacting part, and after pressure molding, suction is performed using a separately provided suction pump, and a molded product is formed. is attracted toward the receiving part, making it easier to release the mold from the mold. Note that it is also possible to apply the present invention even when the breathable material and the molding mold are arranged oppositely, that is, the molding mold is arranged at the bottom and the breathable material is arranged at the top. A mold release process using a receiving part having a crosstalk contact part made of an air-permeable material will be described next with reference to FIGS. The receiving part 13 having the kneaded material contacting part 12 on which the kneaded material 11 is placed is transported to the pressing position of the mold 14 whose inner surface is coated with mold release oil. O Next, the mold 14 is lowered and pressure molding is performed at a predetermined pressure. O After pressure molding, immediately before raising the mold 14 upward, suction is applied using a suction pump (not shown) to remove the kneaded material contact portion 12.
The molded body 15 is attached to the side, and then the mold is released while being sucked. Embodiment> A preferred embodiment of the present invention will be described below with reference to the drawings. Using the following raw materials, commercial stocks were obtained at the blending ratios shown in Table 1. Raw material/cement used: Shintsu Bortland Cement (manufactured by Onoda Cement@; Blaine specific surface 113300 cIl/g)
・Kei Okubu: Keiko Liao Can Folding e (mine) Tsuchi Dai: Koji & Area 380QclIr/g) ・Wollastonite:
(Product name: NYAD-G, made in the United States). High-performance water reducing agent: (Product name: Mighty 150) (72 kings naphthalene nuts, thickening, fiber sulfonate high compaction) Viscous agent: (Product name: Mighty 150)
0, Shin-Etsu Chemical Co., Ltd.) Wis.: P. P. i Rib Hibiren (Product name: Toughlight Teikoku Sangyo ■) Fiber length 6 m/m Table 1 Forming method Dry mixing of specified amount of powder and m miscellaneous in a mixer (about 3 minutes)
Add water and wet mix (about 10 minutes). Then, using an extrusion molding machine, 'l'! 120mm x thickness 30l
Extrude into SL1. Next, using a roll press with a roll diameter of 40 cm,
Roll to Then, it was press-formed with a flat press (100 t press) at a pressure of 10 kg/cd to a thickness of 8 ml.
Let it be a molded body of m. At this time, as shown in FIG.
The kneaded material 11 placed thereon was press-molded and cut to obtain a molded product 51 with a cut-stone texture in which the end surface 3o was diagonally pressed as shown in FIG. After molding, steam curing (24 hours at 60°C) was performed, followed by secondary curing in an A room at 20°C for one week, and then drying at 105°C to absolute dryness to obtain an inorganic cured product. Ta. The above pressure molding method will be explained in more detail. (Pressure molding process) ■ The mixed material 12 rolled to a width of 250 mm x 9 m by a roll press is placed on the receiving part 13 and transferred to a predetermined press position in the molding die 14 of the flat press by a conveying means. The forming mold 14 of the flat press of this embodiment is designed to have a stone grain pattern and to make the shape of the end of the obtained molded product into a diagonally pressed shape. In addition, as the A4A material for the receiving part 13, Fuji Plate ((product name); Fushi Filter Industry Co., Ltd. @) was used. Then, at the same time as the pressurization is completed, the inside of the receiving part is suctioned using a separately provided suction device (this allows the contact part 1 of the kneaded material subjected to N4rλ with the breathable material paddy to be suctioned.
3, the molded product 15 is released from the mold while being sucked toward the receiving part 13 at the contact interface 16 between the molded product 15 and the a-shaped object contact s13 (see FIG. 1(b), fc). )
. ■ Next, use a cutter to cut the four sides, and
A molded body 31 having a diagonally pressed shape was obtained (see FIG. 3). The obtained precept form 31 had a five-stone pattern clearly transferred to its surface. Furthermore, no material adhered to the mold 14 at all. 4. Effects of the Invention> As described above in detail with Examples, according to the present invention, it is possible to release the kneaded material from the molding die during pressure molding before curing and curing without the material being attached. It has the effect of being able to do it.
第1図は(a)〜(C)は本発明一実施例に係る加圧成
形工程図、第2図は通気性材料の概略図、第3図は成形
体の斜視図である。
図 面 中、
11は混練物、
12は混練物接触部、
13は受部、
14は成形用型、
15は成形体、
l6は接触界面である。
第
2
図In FIG. 1, (a) to (C) are pressure molding process diagrams according to an embodiment of the present invention, FIG. 2 is a schematic diagram of a breathable material, and FIG. 3 is a perspective view of a molded product. In the drawing, 11 is a kneaded product, 12 is a kneaded product contact part, 13 is a receiving part, 14 is a mold, 15 is a molded product, and 16 is a contact interface. Figure 2
Claims (1)
加圧成形し、その後成形体を該成形用型より離型する無
機質成形体の離型方法において、 上記混練物を載置すると共に成形用型のプレス受けとな
る受部の混練物接触部を通気性材料で構成し、該通気性
材料を介して、成形体を受部方向に吸引しつつ成形用型
より離型することを特徴とする無機質成形体の離型方法
。[Scope of Claims] A mold release method for an inorganic molded body, which comprises pressure-molding a kneaded product made of a hydraulic inorganic composition using a mold, and then releasing the molded product from the mold, comprising: The kneaded material contacting part of the receiver part on which the object is placed and also serves as a press receiver for the molding mold is made of a breathable material, and the molded product is sucked in the direction of the receiving part through the breathable material. A method for releasing an inorganic molded article, which is characterized by improved mold release.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP19049989A JPH0355207A (en) | 1989-07-25 | 1989-07-25 | Mold-releasing method of inorganic molding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19049989A JPH0355207A (en) | 1989-07-25 | 1989-07-25 | Mold-releasing method of inorganic molding |
Publications (1)
Publication Number | Publication Date |
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JPH0355207A true JPH0355207A (en) | 1991-03-11 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP19049989A Pending JPH0355207A (en) | 1989-07-25 | 1989-07-25 | Mold-releasing method of inorganic molding |
Country Status (1)
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JP (1) | JPH0355207A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008088778A (en) * | 2006-10-05 | 2008-04-17 | Kaieitechno Co Ltd | Form for manufacturing tapered forming block and tapered forming block |
JP2019155618A (en) * | 2018-03-08 | 2019-09-19 | 日本碍子株式会社 | Manufacturing method of honeycomb structure, and conveyance pallet |
-
1989
- 1989-07-25 JP JP19049989A patent/JPH0355207A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008088778A (en) * | 2006-10-05 | 2008-04-17 | Kaieitechno Co Ltd | Form for manufacturing tapered forming block and tapered forming block |
JP2019155618A (en) * | 2018-03-08 | 2019-09-19 | 日本碍子株式会社 | Manufacturing method of honeycomb structure, and conveyance pallet |
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