JPH0353536A - 導体のボンディング方法 - Google Patents

導体のボンディング方法

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Publication number
JPH0353536A
JPH0353536A JP2181699A JP18169990A JPH0353536A JP H0353536 A JPH0353536 A JP H0353536A JP 2181699 A JP2181699 A JP 2181699A JP 18169990 A JP18169990 A JP 18169990A JP H0353536 A JPH0353536 A JP H0353536A
Authority
JP
Japan
Prior art keywords
bonding
conductor
support member
ribbon
bonded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2181699A
Other languages
English (en)
Inventor
Norman R Stockham
ノーマン ロイ ストックハム
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Welding Institute England
Original Assignee
Welding Institute England
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Welding Institute England filed Critical Welding Institute England
Publication of JPH0353536A publication Critical patent/JPH0353536A/ja
Pending legal-status Critical Current

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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は例えば半導体の製造における集積回路との導体
のボンディング方法に関し、特に集積回路のチップへ導
き取り付けるための新しい方法に関する。
(従来の技術) ファインワイヤの超音波ボンディングはよく知られ、例
えばワイヤ2を送る溶接器具1(第1図)を含む超音波
ヘッドでのウェッジボンディングはシリコンチップ4上
の適当な用意された金属処理されたパッド3上で第1の
結合を行なう。
(第1図(b)1及び第1図(b)2)。器具ヘッド1
はワイヤ2の長さ引き出すためチップ(第1図(b)3
と第1図(b)4)に対して動かされ、適当な用意され
た金属処理されたパッド5又は外部の回路のトラック(
第1図(b)5)への第2の結合を行なう。
この後者の結合は十分強く、ワイヤ2はシリコンチップ
からの次のワイヤ接続を準備するこの位置(第1図(b
)6)での裂かれるためワイヤにとって十分変形させら
れる. ポールボンディングと知られる他の方法において、ワイ
ヤは溶接器具7(第2図)を介して同軸的に通り抜け、
次にボール8は溶解によってワイヤ9の端の上に形成さ
れる。典型的にボールの直径はワイヤの直径の2倍であ
る。そしてこれは適当な高温でのボンディングを提供す
るためのシリコンチップll上の金属被覆10を用いて
の結合の中に超音波エネルギー技術によって圧縮される
。この特別な装置はワイヤがいずれかの方向において(
ポールボンディングがワイヤの軸について対称的である
ので)適当な回路のトラックへのチップの外にある次の
毛のように細いウェッジボンディングを用いて始めるこ
とができるという利点を有している。ポールボンディン
グの欠点はボールが変形したり、典型的にみて4つワイ
ヤの直径まで及ぶ。第2図Bに示すように、最小限のス
ペースの制限は第2図Aで中心間の200ミクロンのス
ペースを持つ100 X 100ミクロンとなる金属処
理されたパッド間に利用させることができる。第2図B
のように100ミクロンの中心間のスペースを持つ50
X50ミクロンのパッドサイズを小さくすることは隣接
するポールボンディングの間を短くしオーバーラップす
るポテンシャルに導く。またワイヤの比較的な柔軟性に
よって各々のワイヤ又はワイヤの組の間の充填不良(シ
ョート)に対して損傷を生じる振動の可能性がある。し
かしながら、大変高い周波数装置においてワイヤは重要
なインダクタンスを意味する。
約20年も知られる他の製造方法はいわゆるテープ自動
ボンディング(TAB)である。ここで電気的な接続は
順々にシリコンチップ上の金属処理されたパッドとボン
ディングされる薄片でエッチングされる。これはリード
の接近や単一の動作で作られるボンディングの全てを用
いた他部分の製造を可能とすることを意味する。テープ
は平らにエッチングされた金属薄片またはキャリアとし
て動作するプラスチックフィルムに付着したエッチング
された金属処理された層、又はプラスチックタップ上で
処理される接着剤と一緒にエッチングされた金属処理さ
れた層のいずれかからなる。この技術は長い時間知られ
ていたが工業利用性としては2つの理由で著しく進歩し
ていない。最後に、エッチングされた薄片または金属処
理されたテープと、チップまたはテープでのトラックの
金属処理されたパッド上のいずれかに突出又は衝突の付
加なしでのシリコンチップとの間の十分なボンディング
を確実にすることは困難である。これらの衝突はチップ
に関してテープの平坦でのエラーを引き起こし、特に第
2図Aからわかるようにチップ上の不動態化層にもかか
わらずお互いに金属表面を接続できる。典型的にみて、
付加された金属処理された層は適切な動作を可能にする
ため不動態化層l2より上に上がる衝突を提供するため
にチップ上に沈積させられる。そしてチップはTAB工
法の利点を得る特別に製造されなければならない。
またTAB工法はりードアレイの大変大きい部材がテー
プのリール上での印刷又はエッチングできるので大部分
の製造に理想的には適している。しかし、これは開発に
及び特殊化された構成部品に及ぶ製造にとって欠点であ
る。というのは全体のエッチング方法と相互の結合動作
は関係する特別な装置にマッチしなければならないから
である。さらに、テープは高価であって各装置毎に設計
しなければならない。
(発明の概要及び作用) 本発明によれば、集積回路の接点と、支持部材と、導体
とをボンディングする方法において、導体支持部材から
集積回路とボンディングされる導体とを離すためボンデ
ィングされる導体を分けることに特徴がある。
本発明を用いて装置は行なわれる試験のために支持部材
と仮に結合される。そして支持部材は最後のキャリアと
永久にボンディングされ得る導体の自由端を離す装置か
ら離間される。
典型的に集積回路は他の装置が使用できるがシリコンチ
ップからなる。導体はワイヤ又はリボンの形状をなす。
第1の先の方法において仮のボンディングはハンドリン
グ効果にとって中間のサブストレートを構成する支持部
材に一般的なコネクタワイヤ(または好ましくは長四角
形のリボン)として先ず作られ、自由端はワイヤ又はリ
ボンに対してウェッジボンディング機械を使用するIC
チップに続いて接続される。これらの後者のボンディン
グはワイヤまたはリボンはチップへの結合に対して容易
に裂くことができ、さらにコネクタの動作は再びチップ
への次の接続に対する支持部材上での新しい位置に仮に
ボンディングされるように導く。
第2の方法において永久的な接続はハンドリングの効果
にとって中間のサブストレートを構成する支持部材に続
いてボンディングされるワイヤ又はリボンを用いたウェ
ッジボンディング機械を使用して一般的なワイヤ(又は
好ましくは長四角形のリボン)によってシリコンチップ
になされる。
そして、第1のボンディングはシリコンチップ上になさ
れ、第2の仮のボンディング又は付着は結合リードと仮
のサブストレート又は支持部材(フラッシュ)の間に成
し遂げられる。キャリアサブストレートへの次の第2の
(仮の)取付を容易に壊すためのワイヤ又はリボンを可
能にするため十分に強いが仮の支持へのボンディングは
長期間で高い安全性を有していない。
中間のサブストレートまたは支持部材上の(仮の)ボン
ディングはもし必要ならば中間サブストレートへのワイ
ヤ又は好ましくはリボンを導くためのキャップ又は蓋を
ボンディングすることによって補強されつる。再び機械
的な強さの限界はこれらの仮の結合にとって要求される
ので全体的に似ていないプラスチックはキャップ及び支
持部材として機能させる。支持部材はワイヤ又はリボン
は取り付けられるために薄い金属薄片からなるがそれは
好ましくは構成のこの段階でのチップの試験に対する工
夫である。この目的のためにワイヤ又はリボンは絶縁体
として機能する接着剤を介して金属キャリアとボンディ
ングされ、またはさらにワイヤ又はリボンはプラスチッ
クのような適切な非接触キャリアとボンディングされる
相互に連結する導体又はリード線は好ましくは長四角形
のリボンの形状であってこれは振動に対してより堅いこ
とを提供し、また例えばマイクロ波装置のような高い周
波数能力を改善する。さらに、超音波ウェッジボンディ
ングを用いてリボンの形の悪さは結合の位置での比較的
に広さを小さくする。
本発明によれば直面する処理をどれか一つ選ぶべきであ
る。例えば、相互に連結するリード線を用いてチップは
適切なプラスチックの蓋及び基台を用いて内部に閉じ込
められ、結合されるリード線は次に仮のサブストレート
から離間される。プラスチック充填は適切な印をなし、
サブストレートを製造する動作にとってハンドリングさ
れるため結合されるリード線を用いてチップを可能にす
る。内部に閉じ込めることはチップを保持されないこと
を示し特にワイヤ又はリボンを用いての接続である。こ
れは汚れの影響又はチップの電気特性での物理的な応力
を防ぐ。適切なプラスチックはボリアミド(PAM)又
はさらに高い完全感湿充填のために、良い機械的な強さ
及び適切な感湿の特性で超音波で結合されうるLCPの
ようなポリエステル系芳香族又はボリブロビレン系硫化
物、PPSを補強する短ガラスを含む。一般的な超音波
圧搾ボンディング装置は20−40KHzのレンジでの
周波数で容易に利用される。
あるいはチップからの結合用のリード線(支持部材から
離間した後)は適切なトラック又はサブストレート上の
金属処理された接点又は大規模集積回路のようなシステ
ムネットワークにおけるプリント回路ボードにボンディ
ングされる。一つの方法において相互に連結するリード
線は各々に仮の又は中間のサブストレート及び主なサブ
ストレート上の回路トラックへのポンデイングされたワ
イヤから離間される。この外のリード線のボンディング
は超音波又は熱圧縮ウエッジボンディング又はハンダ付
けなどの周知な方法によって作られる。これはワイヤ又
は好ましくはリボンを用いてチップでの 本方法の利点はリボンの材質や大きさ又結合の位置が自
由にできる点であり、例えばシリコン装置におけるアル
ミニウム接続用リード線はアルミニウムの金属処理され
た接続パッド又はあるいは金の金属処理した接点を具備
するガリウムひ素装置における金のリード線を有する。
めっきしたワイヤ又はリボンはまた金属処理された接続
パッド又はプリント回路ボード又はサブストレート、例
えばスズ又は鉛−スズのめつきされたCuへのサブスト
レート取付をなすためハンダ付けの接続を可能にする。
また中間又は仮のサブストレートはスブロケット化され
たテープ又は金属の薄片のようなハンドリング効果にお
ける適切な材質で十分である。後述の記載はもしチップ
からの接続用のリード線がチップが次の電気回路の構成
要素と結合されるまえに電気的に試験されるならば適切
な絶縁層をもってコーティングされる必要がある。接続
用リード線の長さは本発明では可変でき、1mmより小
さくも5mmよりも大きくのできる。同様に接続用のリ
ード線は直径で4−500μ、又は5−500μの幅の
リボンからの任意のサイズが可能である。
(実施例) 以下、本発明の実施例を図面に基づいて説明する。
第3図にはウィンド2lを明示する支持部材20が示さ
れている。支持部材20は上述したようにブラスチック
または金属で作られ、例えばAu,Al,Cuなとの組
となっている導電性リボン22. 23が支持部材20
にボンディングされる。使用において、接点25. 2
6を有するシリコンチップ24は支持部材上にボンディ
ング位置で一直線に並んでおり、またリボンは支持部材
20に最初のボンディングされるリポン22を用いて連
続的に取り付けられる。そしてリボンは供給からの位置
で裂かれ、その後続いて支持部材とリボン23を形或す
るためのパツド26との間を結合させる。
あるいはリボン22. 23は最初にワイヤウェッジボ
ンディング法を使ってシリコンチップ24上で接点25
. 26にボンディングされ、リボンの自由端は支持部
材20に仮にボンディングされる。長く及び短く終端の
ボンディングのためのリボンまたはワイヤの取付方法は
超音波エネルギー又は熱、ハンダ付け又は粘着性のもの
を使って結合を形成させるものである。
超音波ボンディングの使用はワイヤボンディングの他の
形成を用いるより接続点におけるリボンでの広さが比較
的小さくなる。金、アルミニウム1%ジリコン又は銅の
リボンを用いて、均一な30μの幅のリボンを用いて、
良いボンディングを用いての広さはそれぞれ3−5μ、
4−7μ及び3−9μの値である。
実験はシリコンチップとプラスチック支持部材との間の
金属ワイヤとリボンのボンディングの実用性を確認する
ために行なわれた。そして、第4図Aに示すように、2
5ミクロン倍率のAIl%Siワイヤ30がシリコンの
表面3lと支持部材20にとって適切な材質を構成でき
たPEEK材料32との間に張り渡っている。
第4図BはPPSサブストレート34への125ミクロ
ン倍率のワイヤ33のボンディングをより詳細に示して
いる。
第4図Cはポリイミドタツブ36へのリボン35のボン
ディングを示している。第4図Dはシリコン38とPP
Sサブストレート39との間のリボン37のボンディン
グを示している。
支持部材20への(仮の)ボンディングはそれ自身によ
って十分な強くできるが、支持にリボンを導くためにキ
ャップ又は蓋をボンディングすることによってボンディ
ングを補強することが時々必要となる。例えばボリアミ
ドのようなサーモプラスチックのカバー用のプレートで
補強された短ガラス繊維を用いた補強用のガラス性のポ
リイミドのような加塑性のプラスチックの基板が使かわ
れることができる。
第5図Aは先のボンディングのカバー用のプレート、キ
ャップ又は蓋の縁をボンディングすることによる断面図
である。この縁又はカバー用のプレートの接続端はプラ
スチック材料のボンディングを容易にするために隣接す
る凹部4lを用いて共に狭い突出領域40を提供するた
めに断面で適切な形状をしている。突出領域40はいわ
ゆるエネルギー集中装置として機能し、一方凹部4lは
蓋のボンディング動作中圧搾される(フラッシュ)余分
な材料を保持するために機能する。
第5図Bは支持部材42を構成するポリイミドサブスト
レート上に設けられ、かつリボンを横切るカバー用のプ
レート43によって支える組の銅の導体のリボン22.
 23が示されており、サーモプラスチックはサブスト
レート(加塑性のプラスチック)を用いて密着型接着剤
でボンディング動作中の導体の周辺で形作られる。ここ
で、真のボンディングはサーモプラスチックと加塑性の
プラスチックの間で得られないが、ワイヤ又はリボンの
相互連結に対する適切な支持を提供するための機械的な
連結には十分である。また、チップは仮の支持体上に設
けらた接続用のリードを用いてこの位置に電気的に試す
ことができる。
支持部材20と結合される一方、チップ24は損傷のな
い同類や試験のために手で触れることである。最後にリ
ボン22. 23は本装置への次の取付に対してチップ
24を外すためライン22゜,23゜に沿って離間させ
る。
(発明の効果) 以上説明したように、本発明によれば、リボンの材質や
大きさ又結合の位置が自由にでき、めっきしたワイヤ又
はリボンはまた金属処理された接続パッド又はプリント
回路ボード又はサブストレート取付をなすためハンダ付
けの接続が可能となる。
【図面の簡単な説明】
第1図は超音波ウェッジボンディングを示す図、 第2図はポールボンディングを示す図、第3図は本発明
の方法による結果を示す図、第4図Aは25μm倍率の
Al−1%SLワイヤがシリコン及びポリエーテルエー
テルケトン(PEEK)上のA1薄膜にボンディングし
た様子を示す図、第4図Bは125μm倍率のAI−1
%SLワイヤがボリフエニレン硫化物(PPS)にボン
ディングした様子を示す図、 第4図Cは75X25μm Al−1%SLリボンがポ
リイミドテーブにボンディングした様子を示す図、第4
図Dは75X 25μmAI−1%StリボンがAI薄
膜とシリコンとポリフェニレン硫化物(PPS)とを′
ボンディングした様子を示す図、 第5図Aはキャップの縁の切り欠き断面図、第5図Bは
ポリイミドのキャップがボリミドサブストレート上の銅
のトラックにボンディングされている様子を示す縦部分
断面図である。 20・ ・ 22. 23 24・ ・ 25. 26 支持部材、 ・・導体、 シリコンチップ、 ・・接点

Claims (9)

    【特許請求の範囲】
  1. (1)集積回路の接点(25)と、支持部材(20)と
    、導体(22、23)とをボンディングする方法におい
    て、導体支持部材(20)から集積回路とボンディング
    される導体(22、23)とを離すためボンディングさ
    れる導体(22、23)を分けることを特徴とする導体
    のボンディング方法。
  2. (2)前記集積回路がシリコンチップ(24)からなる
    請求項1に記載の導体のボンディング方法。
  3. (3)前記導体(22、23)がワイヤ又はリボンの形
    状である請求項1または2に記載の導体のボンディング
    方法。
  4. (4)前記導体(22、23)は支持部材(20)と最
    初ボンディングされ、続いて自由端が回路と結合する請
    求項1〜3のいずれかに記載の導体のボンディング方法
  5. (5)前記導体は集積回路によってボンディングを切断
    される請求項4に記載の導体のボンディング方法。
  6. (6)ボンディング工程はウェッジボンディング法を使
    用して行なわれる請求項1〜5のいずれかに記載の導体
    のボンディング方法。
  7. (7)前記支持部材(20)上での仮のボンディングは
    前記支持部材上に導体を導くためキャップ又は蓋をボン
    ディングすることによって補強される請求項1〜6のい
    ずれかに記載の導体のボンディング方法。
  8. (8)前記導体(22、23)は長四角形のリボンの形
    状である請求項1〜7のいずれかに記載の導体のボンデ
    ィング方法。
  9. (9)離間させる工程の次に集積回路は離間された導体
    を経て主装置と接続される請求項1〜8のいずれかに記
    載のボンディング方法。
JP2181699A 1989-07-11 1990-07-11 導体のボンディング方法 Pending JPH0353536A (ja)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8915816.6 1989-07-11
GB898915816A GB8915816D0 (en) 1989-07-11 1989-07-11 Bonding electrical conductors

Publications (1)

Publication Number Publication Date
JPH0353536A true JPH0353536A (ja) 1991-03-07

Family

ID=10659836

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2181699A Pending JPH0353536A (ja) 1989-07-11 1990-07-11 導体のボンディング方法

Country Status (4)

Country Link
US (1) US5054680A (ja)
EP (1) EP0408272A3 (ja)
JP (1) JPH0353536A (ja)
GB (1) GB8915816D0 (ja)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5456404A (en) * 1993-10-28 1995-10-10 Digital Equipment Corporation Method of testing semiconductor chips with reusable test package
US5894983A (en) * 1997-01-09 1999-04-20 Harris Corporation High frequency, low temperature thermosonic ribbon bonding process for system-level applications
JPH11330134A (ja) * 1998-05-12 1999-11-30 Hitachi Ltd ワイヤボンディング方法およびその装置並びに半導体装置
US20040217488A1 (en) 2003-05-02 2004-11-04 Luechinger Christoph B. Ribbon bonding
US8614514B1 (en) 2013-03-13 2013-12-24 Palo Alto Research Center Incorporated Micro-spring chip attachment using ribbon bonds
ITMI20131707A1 (it) * 2013-10-15 2015-04-16 Meccaniche Crizaf S P A Costruzioni Dispositivo tenditore per nastro trasportatore
IT202000012379A1 (it) * 2020-05-26 2021-11-26 St Microelectronics Srl Procedimento per fabbricare prodotti a semiconduttore, substrato, prodotto a semiconduttore e utensile corrispondenti

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4441248A (en) * 1982-12-02 1984-04-10 Stanley Electric Company, Ltd. On-line inspection method and system for bonds made to electronic components
DE3370240D1 (en) * 1982-12-06 1987-04-16 Welding Inst Bonding leads to semiconductor devices
DE3543643A1 (de) * 1985-12-11 1987-06-19 Licentia Gmbh Verfahren zum aufbringen eines ic auf ein substrat
US4979663A (en) * 1986-08-27 1990-12-25 Digital Equipment Corporation Outer lead tape automated bonding system
DD266208A1 (de) * 1987-10-30 1989-03-22 Elektromat Veb Verfahren zur ermittlung von fehlkontaktierungen bei der herstellung von halbleiteranordnungen

Also Published As

Publication number Publication date
GB8915816D0 (en) 1989-08-31
EP0408272A2 (en) 1991-01-16
US5054680A (en) 1991-10-08
EP0408272A3 (en) 1991-12-11

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