JPH0350671B2 - - Google Patents
Info
- Publication number
- JPH0350671B2 JPH0350671B2 JP58099990A JP9999083A JPH0350671B2 JP H0350671 B2 JPH0350671 B2 JP H0350671B2 JP 58099990 A JP58099990 A JP 58099990A JP 9999083 A JP9999083 A JP 9999083A JP H0350671 B2 JPH0350671 B2 JP H0350671B2
- Authority
- JP
- Japan
- Prior art keywords
- sand
- conveyor
- hopper
- shake
- vibrating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004576 sand Substances 0.000 claims description 20
- 238000005266 casting Methods 0.000 claims description 14
- 238000012805 post-processing Methods 0.000 claims 1
- 239000003110 molding sand Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/001—Removing cores
- B22D29/006—Removing cores by abrasive, water or air blasting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Description
【発明の詳細な説明】
本発明は型ばらしにより砂分離された高温状態
の鋳物の後処理装置に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a post-treatment device for high-temperature castings from which sand has been separated by demolding.
抜枠された鋳型は一般にシエイクアウトマシン
によつて鋳物と鋳物砂とに分利されるようになつ
ているが、鋳物の損傷を防止するため、シエイク
アウトマシンは比較的短かい時間シエイクアウト
するように構成されたり、シエイクアウトマシン
の振動力は弱く制御されており、この結果、鋳物
は鋳物砂を完全には剥離されないままシエイクア
ウトマシンから放出されている。そのため、鋳物
は付着鋳物砂に保温されて自然冷却がしずらく、
2〜4時間もの長い時間鋳物を放置しなければな
らない問題があつた。 The punched mold is generally separated into castings and molding sand using a shake-out machine, but in order to prevent damage to the casting, the shake-out machine is used to shake out the mold for a relatively short period of time. In some cases, the vibration force of the shakeout machine is weakly controlled, so that the casting is ejected from the shakeout machine without being completely stripped of the foundry sand. As a result, the castings are kept warm by the molding sand that adheres to them, making it difficult for them to cool naturally.
There was a problem in that the castings had to be left for a long time of 2 to 4 hours.
本発明は上記の問題点を解消するためになされ
たもので、以下、本発明の一実施例について図面
に基づき詳細に説明する。 The present invention has been made to solve the above problems, and one embodiment of the present invention will be described in detail below with reference to the drawings.
第1図に示すように、注湯直後の抜枠された鋳
型Mをプツシヤ1によりシエイクアウトマシン2
上に押し出すと、当該鋳型Mはシエイクアウトマ
シン2により振動され崩壊されて、高温状態の鋳
物製品と湯口から成る粗材と鋳物砂とに分離され
る。そして、粗材は第2図に示すようにシエイク
アウトマシン2上を移送されて第1振動コンベヤ
3の搬入側に投入され、続いて、この振動コンベ
ヤ3により右方に移送され、移送の途中でホツパ
4内の砂が第1ノズル5を介して圧縮空気と共に
吹き付けられてサンドブラストされ、もつて表面
に付着している鋳物砂を剥離されると同時に冷却
される。鋳物砂を剥離されながら移送される粗材
は、やがて、第1振動コンベヤ3より下方に配設
された第2振動コンベヤ6上に落下し、落下する
際、第2振動コンベヤ6の落差により180度反転
される。第2振動コンベヤ6上に落下した粗材は
右方に移送されるとともにここでも第1振動コン
ベヤ3の場合と同様に第2ノズル7から圧縮空気
と共に噴射される砂によつてサンドブラストされ
裏面に付着している鋳物砂を剥離されると同時に
冷却される。こうして第2振動コンベヤ6により
移送された粗材はエプロンコンベヤ8上に投入さ
れ、ここで入力により堰折りされて湯口を除去さ
れながら移送されてシヨツトブラスト装置10に
投入され、このシヨツトブラスト装置10で適宜
シヨツトブラストされた後、外部に放出される。
一方、シエイクアウトマシン2上の鋳物砂は崩壊
されながら移送され、第1図に示すように移送の
途中でシエイクアウトマシン2の底部を貫通落下
してシエイクアウトマシン2の直下方に配設され
たベルトコンベヤ11上に落下し回収される。こ
の回収砂は、ベルトコンベヤ11,12およびバ
ケツトコンベヤ13を介して荒篩15に搬入さ
れ、ここで荒篩されたのちベルトフイーダ16を
介してサンドクーラ17に投入され、ここで冷却
されたのちベルトコンベヤ18およびバケツトコ
ンベヤ19を介して細篩に搬入され、その後サン
ドホツパ21に貯蔵される。サンドホツパ21内
の回収砂の一部はバイパスシユート22,バケツ
トイコンベヤ23およびベルトコンベヤ24,2
5を介し前記ホツパ4内に装入されてサンドブラ
スト用の砂として使用される。また、サンドホツ
パ21内の大部分の回収砂はベルトフイーダ2
6、バケツトコンベヤ27を介して混練機28に
投入されて、ここで生砂に混練されたのちベルト
コンベヤ29,30を介して図示しない造型機に
搬送される。なお、シエイクアウトマシン2およ
び第1、第2振動コンベヤ3,6の直上方には集
塵機(図示せず)に連通接続されたダストフード
31が設けられている。 As shown in FIG.
When pushed upward, the mold M is vibrated and collapsed by the shake-out machine 2, and is separated into a hot casting product, a raw material consisting of a sprue, and molding sand. Then, as shown in Fig. 2, the rough material is transferred on the shake-out machine 2 and put into the input side of the first vibrating conveyor 3, and then transferred to the right by this vibrating conveyor 3, and then On the way, the sand in the hopper 4 is sandblasted by being blown with compressed air through the first nozzle 5, and the molding sand adhering to the surface is peeled off and at the same time it is cooled. The rough material transported while having the molding sand peeled off eventually falls onto the second vibrating conveyor 6 which is disposed below the first vibrating conveyor 3, and when falling, the head of the second vibrating conveyor 6 causes a 180° It is inverted once. The raw material that has fallen onto the second vibrating conveyor 6 is transferred to the right and is also sandblasted by sand injected from the second nozzle 7 together with compressed air as in the case of the first vibrating conveyor 3. At the same time, the attached molding sand is removed and cooled. The rough material thus transferred by the second vibrating conveyor 6 is placed on the apron conveyor 8, where it is dam-folded according to the input, and the sprue is removed while being transferred and fed into the shot blasting device 10, where it is shot blasted. After being suitably shot blasted in the device 10, it is discharged to the outside.
On the other hand, the molding sand on the shake-out machine 2 is transferred while being disintegrated, and as shown in FIG. It falls onto the provided belt conveyor 11 and is collected. This recovered sand is carried into a rough sieve 15 via belt conveyors 11, 12 and a bucket conveyor 13, and after being roughly sieved there, it is fed into a sand cooler 17 via a belt feeder 16, where it is cooled. It is conveyed to a fine sieve via a belt conveyor 18 and a bucket conveyor 19, and then stored in a sand hopper 21. A portion of the recovered sand in the sand hopper 21 is transferred to a bypass chute 22, a bucket toy conveyor 23, and belt conveyors 24, 2.
5 and is charged into the hopper 4 and used as sand for sandblasting. In addition, most of the recovered sand in the sand hopper 21 is transferred to the belt feeder 2.
6. The raw sand is fed into a kneading machine 28 via a bucket conveyor 27, where it is kneaded into green sand, and then conveyed via belt conveyors 29 and 30 to a molding machine (not shown). A dust hood 31 is provided directly above the shake-out machine 2 and the first and second vibrating conveyors 3 and 6 and is connected to a dust collector (not shown).
以上の説明からも明らかなように本発明は、型
ばらしにより砂分離された高温の鋳物に砂を圧縮
空気と共に抜き付けて鋳物をサンドブラスト処理
するようにしたから、型ばらしの直後で高温状態
にある鋳物は、付着している鋳物砂を剥離される
と同時に砂の吹き付けに使用した圧縮空気により
冷却されるため、当該鋳物は比較的短時間で冷却
し、したがつて従来のように型ばらし後の鋳物を
長時間放置しておく必要は全くないなどの優れた
効果を奏する。 As is clear from the above description, in the present invention, the sand is removed from the high-temperature casting from which the sand has been separated by demolding, and the casting is sandblasted by extracting the sand together with compressed air. Some castings are cooled down by the compressed air used for sand blasting at the same time that the molding sand adhering to them is peeled off, so the castings are cooled in a relatively short period of time, and therefore cannot be disassembled as in the past. It has excellent effects such as there is no need to leave the subsequent casting for a long time.
図面は本発明を実施するための装置を示し、第
1図は平面図、第2図は主要部の一部断面正面図
である。
The drawings show an apparatus for carrying out the present invention, with FIG. 1 being a plan view and FIG. 2 being a partially sectional front view of the main part.
Claims (1)
動コンベヤ3を配設し、該第1振動コンベヤ3の
終端下方に、落差により鋳物を180度反転できる
距離だけ離して第2振動コンベヤ6を配設し、こ
れら第1、第2振動コンベヤ3,6の上方に、圧
縮空気と共に砂を噴射する第1、第2ノズル5,
7を臨ませ、さらに、前記シエイクアウトマシン
2の底部の下方にベルトコンベヤ11を配設し、
該ベルトコンベヤ11を荒篩15、サンドクーラ
17、細篩20及びサンドホツパ21を介してホ
ツパ4に接続し、該ホツパ4を前記第1、第2ノ
ズル5,6にそれぞれ連通接続したことを特徴と
する鋳物の後処理装置。1 A first vibrating conveyor 3 is disposed below the terminal end of the shake-out machine 2, and a second vibratory conveyor 6 is disposed below the terminal end of the first vibrating conveyor 3 at a distance that allows the casting to be turned over 180 degrees due to a head difference. First and second nozzles 5, which inject sand together with compressed air, are installed above the first and second vibrating conveyors 3, 6.
7, further disposing a belt conveyor 11 below the bottom of the shake-out machine 2,
The belt conveyor 11 is connected to a hopper 4 via a coarse sieve 15, a sand cooler 17, a fine sieve 20 and a sand hopper 21, and the hopper 4 is connected in communication with the first and second nozzles 5 and 6, respectively. Post-processing equipment for castings.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58099990A JPS59224266A (en) | 1983-06-03 | 1983-06-03 | After-treatment method of casing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP58099990A JPS59224266A (en) | 1983-06-03 | 1983-06-03 | After-treatment method of casing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59224266A JPS59224266A (en) | 1984-12-17 |
JPH0350671B2 true JPH0350671B2 (en) | 1991-08-02 |
Family
ID=14262078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP58099990A Granted JPS59224266A (en) | 1983-06-03 | 1983-06-03 | After-treatment method of casing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59224266A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018089590A (en) * | 2016-12-06 | 2018-06-14 | 株式会社サンメイテック | Cleaning medium jetting device and casting sand removal device with cleaning medium jetting device |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3374187B2 (en) * | 1994-08-01 | 2003-02-04 | 太洋マシナリー株式会社 | Product cooling method and apparatus using circulating molding sand |
EP0867234B1 (en) * | 1997-03-25 | 2002-07-17 | Somestra Industrie | Selective vibrating separator |
DE19845899A1 (en) * | 1998-10-06 | 2000-04-13 | Georg Fischer Disa Ag | Process for sanding castings |
JP6426395B2 (en) * | 2014-08-06 | 2018-11-21 | ブラスト工業株式会社 | Blasting apparatus and blasting method |
CN112404407B (en) * | 2020-12-02 | 2022-01-25 | 安徽信息工程学院 | Foundry goods sand removal integrative equipment of polishing |
CN113618049B (en) * | 2021-10-14 | 2021-12-03 | 南通市通州区腾飞设备制造有限公司 | Full-automatic vibrating shakeout machine for sand casting |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5845866A (en) * | 1981-09-07 | 1983-03-17 | Hitachi Ltd | Cast finishing method of die cast element |
-
1983
- 1983-06-03 JP JP58099990A patent/JPS59224266A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5845866A (en) * | 1981-09-07 | 1983-03-17 | Hitachi Ltd | Cast finishing method of die cast element |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018089590A (en) * | 2016-12-06 | 2018-06-14 | 株式会社サンメイテック | Cleaning medium jetting device and casting sand removal device with cleaning medium jetting device |
Also Published As
Publication number | Publication date |
---|---|
JPS59224266A (en) | 1984-12-17 |
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