JPH0349605B2 - - Google Patents

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Publication number
JPH0349605B2
JPH0349605B2 JP5627888A JP5627888A JPH0349605B2 JP H0349605 B2 JPH0349605 B2 JP H0349605B2 JP 5627888 A JP5627888 A JP 5627888A JP 5627888 A JP5627888 A JP 5627888A JP H0349605 B2 JPH0349605 B2 JP H0349605B2
Authority
JP
Japan
Prior art keywords
foam
antifoaming
antifoaming agent
compound
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP5627888A
Other languages
Japanese (ja)
Other versions
JPH01231909A (en
Inventor
Ryozo Kurita
Yoshiharu Yasuhara
Katsuhiko Takahara
Takashi Tanaka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ebara Corp
Ebara Research Co Ltd
Original Assignee
Ebara Research Co Ltd
Ebara Infilco Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ebara Research Co Ltd, Ebara Infilco Co Ltd filed Critical Ebara Research Co Ltd
Priority to JP5627888A priority Critical patent/JPH01231909A/en
Publication of JPH01231909A publication Critical patent/JPH01231909A/en
Publication of JPH0349605B2 publication Critical patent/JPH0349605B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明は新規な消泡剤及び消泡方法に関するも
のであり、特にし尿処理施設の生物処理工程で発
生する泡の障害に対して、低添加率で効果的な破
泡及び抑泡作用を発揮する消泡剤及び消泡方法に
関するものである。 〔従来の技術〕 し尿処理施設における生物処理工程では、季節
により処理量及び質的な変動が大きく、運転操作
条件などによつては泡が大量に発生し、操作上大
きなトラブルを生じ、運転が困難となるケースが
みられる。 特に、最近のし尿処理施設では、希釈水が不要
であり、設置スペースが小であり、且つ維持管理
費の大幅な削減などの特長を有する無希釈高負荷
処理を採用する例が増加しつゝあるが、この方式
は従来とくらべて生物処理工程(ばつき槽)で発
泡しやすい傾向がみられる。 これらし尿処理施設から発生する泡に対して、
破泡及び抑泡の目的で、高級アルコール脂肪酸エ
ステル、シリコーン、金属石けん、鉱物油、ハー
フエステル等の化合物が単独で又は2種以上配合
され、消泡剤として処理状況に応じて各々使用さ
れている。 一般に界面活性剤を含む消泡剤としては (1) 高級アルコールにプロピレンオキサイド、エ
チレンオキサイドを付加した消泡剤。 (2) 高級脂肪酸のエチレンオキサイド付加物の高
級脂肪酸エステル、又は高級脂肪酸のプロピレ
ンオキサイド付加物の高級脂肪酸エステルを含
む消泡剤。 などがある。 〔発明が解決しようとする問題点〕 前に述べた無希釈高負荷処理の場合、処理上、
はつき槽汚泥を高濃度に維持しなければならない
ため、槽内は高水温で発泡しやすい条件下にあ
る。これらの発泡障害に対して、いまゝで使用さ
れていた消泡剤は破泡及び抑泡効果が十分とは言
えず、状況に応じて使用量を増大し、対処する必
要があつた。 しかしながら、し尿処理施設の場合、生物処理
という制約された条件下で使用するため、用いら
れる消泡剤は処理上、悪影響を及ぼさず、しかも
安価で優れた消泡効果を有することが要求され
る。 前に挙げた単独、又は2種以上の配合物よりな
る消泡剤はその用途に応じてすぐれた機能を有す
るが、し尿処理施設向の消泡剤に限つた場合、い
くつかの欠点がある。 例えば、シリコーン系化合物では速効性、持続
性とも十分でなく、しかも沈殿池などの内壁にシ
リコンオイルが付着残留し、後処理が必要となる
こと、又、鉱物油系では遊離した油が生物処理の
処理阻害となり、機能低下につながるなどトラブ
ルの原因となつている。 一方、合成された界面活性剤系消泡剤ではその
種類、形態、プロピレンオキサイドやエチレンオ
キサイドの付加モル数、組合せなどにより破泡及
び抑泡効果はそれぞれ異なり、速効性、持続性な
どに問題があつた。 特に、し尿処理施設から発生する発泡成分は活
性汚泥に吸着、濃縮された物質、例えば活性汚泥
の中の菌体外ポリマーに起因していると考えら
れ、泡自体粘着性が極めて高く、消泡には大量の
薬剤を必要とした。 本発明者らは、このような従来技術における問
題点を解決すべく種々検討を行つた結果、生物処
理に安全でしかも破泡および抑泡効果共に優れた
自己乳化型の新規な消泡剤を見いだすに到つた。 〔問題点を解決するための手段〕 本発明は、 一般式 HO−〔(C2H4O)l−(C3H6O)n−(C4
H8O)o〕H…… (但し、式中lは0〜30、mは10〜100、nは0
〜50の整数を表わし、R1はC17のアルキル基又は
アルケニル基を示し、上記アルキレンオキサイド
基が2種以上存在する場合には、ブロツク又はラ
ンダム付加体である。) で表わされる化合物と化合物及び/又は化合
物との混合物よりなり、該混合物に対する化合
物及び/又は化合物の配合割合が5〜55重量
%であることを特徴とする消泡剤。 及び前記消泡剤を発泡性液体に添加するに際
し、設定した泡面位置を検知することによつて前
記消泡剤を添加することを特徴とする消泡方法で
ある。 本発明においては、lが30より大きくなると親
水性が大となり、常温において可溶化状態となり
消泡力は著しく低下する。 また、m及びnが夫々100及び50より大きい場
合には親油性が増大し、自己乳化性及び拡散性が
悪くなる。 一般式及びで示される化合物のR1
C17H35−のアルキル基又はアルケニル基を示し、
これ以外のものでは好ましくない。 例えばR1の炭素数がC16以下の場合には消泡力
が弱く、逆にC18以上の場合には自己乳化性が悪
くなる。 又、消泡剤中における一般式及び/又はで
示される化合物の配合割合は5〜55重量%であれ
ばよい10〜50重量%が最も好ましく、この割合で
配合した場合に破泡及び抑泡作用において顕著な
効果を示す。 本発明の消泡剤は、そのまゝ原液の形で使用し
ても水に乳化させて使用しても性能はかわらな
い。又、溶剤等と混合して使用しても構わない。 本発明の消泡剤は10mg/〜30mg/の割合に
なるように被処理液に添加すればよい。 本発明で用いる一般式で示される化合物は、
エチレングリコール、プロピレングリコール及
び/又はブチレングリコール等にアルカリ触媒の
存在下でエチレンオキサイド、プロピレンオキサ
イド及びブチレンオキサイドを付加反応させるこ
とにより製造することができる。 一方、一般式及びで示される化合物は、上
記方法で得られた一般式で示される化合物と、
パラトルエンスルフオン酸等のエステル化触媒の
存在下に高級脂肪酸とのエステル化反応により、
或いは高級脂肪酸クライドとの脱塩酸反応により
或いは低級アルコール高級脂肪酸エステルを用い
てエステル交換反応によつても得ることができ
る。 又高級脂肪酸に直後アルキレンオキサイドを付
加反応させることにより目的物を得ることもでき
る。 また、前記消泡剤を用いる消泡方法は、し尿等
の発泡性液体を生物処理して発泡が起きたら添加
するが、適宜位置に電極等の検知器を設け、泡面
が設定位置に達したのを検知したら添加するよう
に制御するのが好ましい。 実施例 本発明の消泡剤と従来品の消泡効果について、
以下の方法を用いて比較検討を行つた。 試験方法:試験装置は直径60φ、長サ1000mmの
透明アクリル製カラムを用いた外側にはサンプル
を保温するため、直径100φ、長サ800mmの透明ア
クリル製カラムを温水用ジヤケツトとして設け
た。 ばつきはカラム底部に設けた散気球から空気を
送り出すデフイーザ・ストーン法を採用した。 試験にあたつては、サンプルを一定量の空気で
1〜2分間ばつきし、発泡した泡を一定の高さに
調整したのち、ばつきを停止し、消泡剤を泡の表
面に添加し、泡の消滅状況を測定した(破泡効
果)。更に、泡消滅後、再度一定量の空気でばつ
きを行い、ばつき直後から8分後まで経時的に泡
の高さを測定した。(抑泡効果)。 以上、破泡及び抑泡効果より各消泡剤の効果に
ついて、総合的な評価を行つた。 (1) 対象試料:無希釈高負荷処理ばつき槽汚泥 (2) 供試試量:1 (3) ばつき空気量:2/分 (4) 消泡剤注入率:10mg/ 供試消泡剤は発明品6種類、従来品4種類の計
10種であり、詳細な内容を表−1に示し、結果を
表−2に示す。
[Industrial Application Field] The present invention relates to a new antifoaming agent and a new antifoaming method, and in particular, to a novel antifoaming agent and a new antifoaming method, which is effective at a low addition rate for the damage caused by foam that occurs in the biological treatment process of human waste treatment facilities. The present invention relates to an antifoaming agent that exhibits foam and antifoaming effects, and a defoaming method. [Conventional technology] In the biological treatment process at human waste treatment facilities, the amount and quality of treatment vary greatly depending on the season, and depending on the operating conditions, a large amount of foam may be generated, causing major operational troubles and halting operation. There are cases where this becomes difficult. In particular, recent human waste treatment facilities are increasingly adopting non-dilution, high-load treatment, which does not require dilution water, requires less installation space, and significantly reduces maintenance and management costs. However, compared to conventional methods, this method tends to foam more easily during the biological treatment process (dusting tank). Regarding the foam generated from these human waste treatment facilities,
For the purpose of foam breaking and foam suppression, compounds such as higher alcohol fatty acid esters, silicones, metal soaps, mineral oils, half esters, etc. are used singly or in combination of two or more, and each is used as an antifoaming agent depending on the processing situation. There is. In general, antifoaming agents containing surfactants include (1) antifoaming agents with propylene oxide and ethylene oxide added to higher alcohols; (2) An antifoaming agent containing a higher fatty acid ester of an ethylene oxide adduct of a higher fatty acid or a higher fatty acid ester of a propylene oxide adduct of a higher fatty acid. and so on. [Problems to be solved by the invention] In the case of the above-mentioned non-diluted high-load processing, there are
Because the sludge in the sludge tank must be maintained at a high concentration, the water temperature inside the tank is high and conditions make it easy for foaming to occur. The antifoaming agents currently used cannot be said to have sufficient foam-breaking and foam-inhibiting effects to deal with these foaming problems, and it has been necessary to increase the amount used depending on the situation. However, in the case of human waste treatment facilities, because they are used under the restricted conditions of biological treatment, the antifoaming agent used must not have a negative effect on the treatment, be inexpensive, and have an excellent antifoaming effect. . The antifoaming agents mentioned above, either alone or in combination of two or more, have excellent functions depending on their use, but when limited to antifoaming agents for human waste treatment facilities, there are several drawbacks. . For example, silicone-based compounds do not have sufficient fast-acting or long-lasting properties, and silicone oil remains attached to the inner walls of sedimentation tanks, requiring post-treatment, and mineral oil-based compounds release free oil through biological treatment. This is a cause of trouble, such as inhibiting the processing of On the other hand, the foam-breaking and foam-inhibiting effects of synthesized surfactant-based antifoaming agents vary depending on their type, form, number of moles of propylene oxide or ethylene oxide added, combination, etc., and there are problems with quick-acting, sustainability, etc. It was hot. In particular, the foaming components generated from human waste treatment facilities are thought to be caused by substances adsorbed and concentrated in activated sludge, such as extracellular polymers in activated sludge, and the foam itself is extremely sticky and defoaming. required large amounts of drugs. The present inventors have conducted various studies to solve these problems in the conventional technology, and as a result, have developed a new self-emulsifying antifoaming agent that is safe for biological treatment and has excellent foam-breaking and foam-inhibiting effects. I came to find it. [Means for Solving the Problems] The present invention has the general formula HO−[(C 2 H 4 O) l −(C 3 H 6 O) n −(C 4
H 8 O) o 〕H…… (However, in the formula, l is 0 to 30, m is 10 to 100, n is 0
It represents an integer of ~50, R 1 represents a C 17 alkyl group or alkenyl group, and when two or more types of the above alkylene oxide groups are present, it is a block or random adduct. 1.) An antifoaming agent comprising a mixture of the compound and/or the compound represented by the following formula and the compound and/or the compound in a proportion of 5 to 55% by weight with respect to the mixture. and an antifoaming method characterized in that when adding the antifoaming agent to the foaming liquid, the antifoaming agent is added by detecting a set foam surface position. In the present invention, when l is larger than 30, the hydrophilicity becomes large, and the material becomes soluble at room temperature, and the antifoaming power is significantly reduced. Moreover, when m and n are larger than 100 and 50, respectively, the lipophilicity increases and the self-emulsifying property and diffusibility deteriorate. R 1 of the compound represented by the general formula and
C 17 H 35 - represents an alkyl group or alkenyl group,
Anything other than this is not desirable. For example, when the number of carbon atoms in R 1 is C 16 or less, the antifoaming power is weak, and on the contrary, when the number of carbon atoms in R 1 is C 18 or more, the self-emulsifying property becomes poor. In addition, the compounding ratio of the compound represented by the general formula and/or in the antifoaming agent may be 5 to 55% by weight, but is most preferably 10 to 50% by weight. Shows remarkable effects in action. The antifoaming agent of the present invention has the same performance whether it is used as a stock solution or emulsified in water. Further, it may be used in combination with a solvent or the like. The antifoaming agent of the present invention may be added to the liquid to be treated at a ratio of 10 mg/-30 mg/. The compound represented by the general formula used in the present invention is
It can be produced by subjecting ethylene glycol, propylene glycol, and/or butylene glycol, etc. to an addition reaction with ethylene oxide, propylene oxide, and butylene oxide in the presence of an alkali catalyst. On the other hand, the compound represented by the general formula and is the compound represented by the general formula obtained by the above method,
Through an esterification reaction with higher fatty acids in the presence of an esterification catalyst such as para-toluenesulfonic acid,
Alternatively, it can be obtained by a dehydrochloric acid reaction with a higher fatty acid clide or by a transesterification reaction using a lower alcohol higher fatty acid ester. Further, the desired product can also be obtained by immediately adding an alkylene oxide to a higher fatty acid. In addition, in the antifoaming method using the above-mentioned antifoaming agent, a foaming liquid such as human waste is biologically treated and foaming occurs and then it is added. It is preferable to control the addition so that it is added when it is detected. Examples Regarding the antifoaming effects of the antifoaming agent of the present invention and conventional products,
A comparative study was conducted using the following methods. Test method: The test device used a transparent acrylic column with a diameter of 60φ and a length of 1000 mm.A transparent acrylic column with a diameter of 100φ and a length of 800 mm was installed on the outside as a jacket for hot water in order to keep the sample warm. Batsuki adopted the defuser stone method in which air is sent out from a diffuser balloon installed at the bottom of the column. For the test, the sample is bombarded with a certain amount of air for 1 to 2 minutes, and the foamed foam is adjusted to a certain height, after which the blowing is stopped and an antifoaming agent is added to the surface of the foam. Then, the state of foam disappearance was measured (bubble breaking effect). Furthermore, after the bubbles disappeared, a certain amount of air was bubbled again, and the height of the bubbles was measured over time from immediately after the bubbles disappeared until 8 minutes later. (foam suppressing effect). As described above, the effectiveness of each antifoaming agent was comprehensively evaluated based on the foam-breaking and foam-inhibiting effects. (1) Target sample: Undiluted high-load processing dusting tank sludge (2) Test amount: 1 (3) Dusting air amount: 2/min (4) Antifoaming agent injection rate: 10mg/test defoaming There are a total of 6 types of agents, 6 types of invented products and 4 types of conventional products.
There are 10 types, detailed contents are shown in Table 1, and results are shown in Table 2.

【表】【table】

【表】【table】

【表】 表−3は無希釈高負荷処理施設において、本発
明の消泡剤と従来品の消泡効果について比較検討
した結果である。 試験では泡面計により泡の高さが一定レベルに
保持できるよう注入ポンプをON−OFF運転しな
がら、原液、又は水で50倍に希釈した消泡剤を注
入した。 結果を表−3に示す。 その結果、本発明品を適用した場合、希釈注入
法では従来品に対して2.6倍、原液注入法では1.7
倍消泡効果がすぐれており、従来品とくらべて約
40〜60%少ない注入量で同等の効果が得られた。
[Table] Table 3 shows the results of a comparative study of the defoaming effects of the antifoaming agent of the present invention and conventional products in a non-dilution, high-load processing facility. In the test, the undiluted solution or antifoaming agent diluted 50 times with water was injected while the injection pump was operated on and off to maintain the foam height at a constant level using a foam meter. The results are shown in Table-3. As a result, when the product of the present invention was applied, it was 2.6 times that of the conventional product in the diluted injection method, and 1.7 times that in the undiluted solution injection method.
It has an excellent antifoaming effect and is approximately 2 times more effective than conventional products.
Similar effects were obtained with a 40-60% lower injection volume.

〔発明の効果〕〔Effect of the invention〕

以上、詳述したように本発明品の消泡剤は次の
ようなすぐれた効果を有するものである。 (1) し尿処理施設ばつき槽から発生する泡の障害
に対して、速効性(破泡作用)、持続性(抑泡
作用)ともにすぐれており、少量の添加量で安
定した処理が期待できる。 (2) 本発明は乳化安定性がすぐれているため、水
で希釈し、乳化状態で使用しても原液注入法と
何ら差異はなく、性能上、特に問題はない。 (3) 本発明品は装置および機器に対し、残留物に
よる付着がなく、しかも生物処理の処理阻害と
なる要因がないので、長期間継続使用しても処
理上、特に問題はない。
As detailed above, the antifoaming agent of the present invention has the following excellent effects. (1) It has excellent fast-acting properties (foam-breaking effect) and long-lasting properties (foam-inhibiting effect) against problems caused by foam generated from the dusting tank of human waste treatment facilities, and stable treatment can be expected with a small amount added. . (2) Since the present invention has excellent emulsion stability, even if it is diluted with water and used in an emulsified state, there is no difference from the undiluted solution injection method, and there is no particular problem in terms of performance. (3) The product of the present invention does not adhere to equipment or equipment due to residue, and there are no factors that inhibit biological treatment, so there is no particular problem in treatment even if it is used continuously for a long period of time.

Claims (1)

【特許請求の範囲】 1 一般式 HO−〔(C2H4O)l−(C3H6O)n−(C4
H8O)o〕H…… (但し、式中lは0〜30、mは10〜100、nは0
〜50の整数を表わし、R1はC17のアルキル基又は
アルケニル基を示し、上記アルキレンオキサイド
基が2種以上存在する場合には、ブロツク又はラ
ンダム付加体である。) で表わされる化合物と化合物及び/又は化合
物との混合物よりなり、該混合物に対する化合
物及び/又は化合物の配合割合が5〜55重量
%であることを特徴とする消泡剤。 2 特許請求の範囲第1項記載の消泡剤を発泡性
液体に添加するに際し、設定した泡面位置を検知
することによつて前記消泡剤を添加することを特
徴とする消泡方法。
[Claims] 1 General formula HO−[(C 2 H 4 O) l −(C 3 H 6 O) n −(C 4
H 8 O) o 〕H…… (However, in the formula, l is 0 to 30, m is 10 to 100, n is 0
It represents an integer of ~50, R 1 represents a C 17 alkyl group or alkenyl group, and when two or more types of the above alkylene oxide groups are present, it is a block or random adduct. 1.) An antifoaming agent comprising a mixture of the compound and/or the compound represented by the following formula and the compound and/or the compound in a proportion of 5 to 55% by weight with respect to the mixture. 2. A defoaming method characterized in that when adding the defoaming agent according to claim 1 to a foamable liquid, the defoaming agent is added by detecting a set foam surface position.
JP5627888A 1988-03-11 1988-03-11 Antifoaming agent and antifoaming process Granted JPH01231909A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5627888A JPH01231909A (en) 1988-03-11 1988-03-11 Antifoaming agent and antifoaming process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5627888A JPH01231909A (en) 1988-03-11 1988-03-11 Antifoaming agent and antifoaming process

Publications (2)

Publication Number Publication Date
JPH01231909A JPH01231909A (en) 1989-09-18
JPH0349605B2 true JPH0349605B2 (en) 1991-07-30

Family

ID=13022622

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5627888A Granted JPH01231909A (en) 1988-03-11 1988-03-11 Antifoaming agent and antifoaming process

Country Status (1)

Country Link
JP (1) JPH01231909A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5540177B2 (en) * 2009-10-16 2014-07-02 サンノプコ株式会社 Antifoam
JP6389989B2 (en) * 2016-05-12 2018-09-19 サンノプコ株式会社 Antifoam

Also Published As

Publication number Publication date
JPH01231909A (en) 1989-09-18

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