JPH0347730Y2 - - Google Patents
Info
- Publication number
- JPH0347730Y2 JPH0347730Y2 JP1985057713U JP5771385U JPH0347730Y2 JP H0347730 Y2 JPH0347730 Y2 JP H0347730Y2 JP 1985057713 U JP1985057713 U JP 1985057713U JP 5771385 U JP5771385 U JP 5771385U JP H0347730 Y2 JPH0347730 Y2 JP H0347730Y2
- Authority
- JP
- Japan
- Prior art keywords
- laser
- welding
- irradiation head
- printed circuit
- preheating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910000679 solder Inorganic materials 0.000 claims description 17
- 238000005476 soldering Methods 0.000 claims description 17
- 238000003466 welding Methods 0.000 claims description 15
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 239000013307 optical fiber Substances 0.000 claims description 7
- 239000006185 dispersion Substances 0.000 claims 1
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000004611 spectroscopical analysis Methods 0.000 description 3
- 230000004907 flux Effects 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Description
【考案の詳細な説明】 技術分野 本考案はレーザ自動ハンダ付装置に関する。[Detailed explanation of the idea] Technical field The present invention relates to an automatic laser soldering device.
従来技術
この種の従来装置においては、多くの場合ロボ
ツト自動機に搭載されたレーザ照射方式の作業ユ
ニツトによつて、ペースト状のハンダを用いたハ
ンダ付がなされる。しかし、フラツクス(松や
に)含有のペースト状のハンダに対して、非接触
のレーザ熱源を照射すると、フラツクスが急激に
加熱されて沸騰し、その結果ハンダが溶融付着す
る以前に、球状となつて飛散してしまうという不
具合がある。Prior Art In this type of conventional apparatus, soldering using paste solder is often performed by a laser irradiation type work unit mounted on an automatic robot machine. However, when pasty solder containing flux (pine resin) is irradiated with a non-contact laser heat source, the flux is rapidly heated and boils, resulting in the solder becoming spherical and scattering before it melts and adheres. There is a problem with this.
この対応策として、ペースト状ハンダの塗布処
理と、塗布後に溶融溶着を行なう各ステーシヨン
を別々に設置し、これらステーシヨン間に予熱手
段を設けて、この予熱手段によつてフラツクスを
一旦蒸発させたのちに、レーザによる溶着を行な
う方法が採られている。 As a countermeasure, we installed separate stations for applying paste solder and for melting and welding after application, and installed preheating means between these stations. A method of welding using a laser has been adopted.
しかし、このような従来装置の場合、塗布と溶
着の各ステーシヨンを別々に設置することによつ
て、同所における一貫したハンダ付作業の利点を
損なうものであり、しかも組立てラインが長くな
るという問題点がある。また、予熱手段の設備コ
ストが高価であつて、熱による素子の劣化などの
影響を嫌う電子部品に対しては使用不可となるな
ど、レーザ方式によるハンダ付の適用範囲を狭め
てしまうことになる。 However, in the case of such conventional equipment, the dispensing and welding stations are installed separately, which negates the advantage of consistent soldering operations at the same location, and also increases the length of the assembly line. There is a point. In addition, the equipment cost of preheating means is high, and it cannot be used for electronic components that do not want to be affected by heat-induced deterioration of the elements, which narrows the scope of application of laser soldering. .
考案の目的
本考案は、上記した従来装置の不具合を解消す
べくなされたものであり、ペースト状ハンダの予
熱と溶着が単一機で連続的に行なわれ、しかも高
精度のハンダ付をすることができるレーザ自動ハ
ンダ付装置の提供を目的としている。Purpose of the invention The present invention was made in order to solve the above-mentioned problems of the conventional device, and it is possible to continuously preheat and weld paste solder in a single machine, and to achieve high-precision soldering. The purpose is to provide an automatic laser soldering device that can perform
考案の構成
本考案によるレーザ自動ハンダ付装置は、プリ
ント基板を搬送路上流から下流へ搬送する搬送手
段と、前記搬送路上流に設けられ、前記プリント
基板上の電子部品に塗布されたハンダ部分のみを
予熱するためのレーザ光を照射する予熱用レーザ
照射ヘツドと、前記搬送路下流に設けられ、前記
プリント基板上の電子部品の予熱ハンダ部分のみ
を溶着するためのレーザ光を照射する溶着用レー
ザ照射ヘツドと、前記予熱用レーザ照射ヘツドと
溶着用レーザ照射ヘツドとを搭載した移動自在な
ハンドと、前記搬送路下流のプリント基板のハン
ダの溶着と前記搬送路上流のプリント基板のハン
ドの予熱とを同時に行うよう制御する自動機と、
前記レーザ光を供給するレーザ供給源と、前記レ
ーザ供給源からのレーザ光を予め設定された比率
に分光する分光手段と、前記分光手段により分光
されたレーザ光を前記予熱用レーザ照射ヘツドと
溶着用レーザ照射ヘツドとに夫々導入する光フア
イバとを有することを特徴とする。Structure of the invention The laser automatic soldering device according to the invention includes a conveyance means for conveying a printed circuit board from upstream to downstream on a conveyance path, and a solder portion provided on the upstream of the conveyance path and applied to electronic components on the printed circuit board. a preheating laser irradiation head that irradiates laser light to preheat the electronic components; and a welding laser that is provided downstream of the conveyance path and irradiates laser light to weld only the preheated solder portions of the electronic components on the printed circuit board. A movable hand equipped with an irradiation head, the preheating laser irradiation head and the welding laser irradiation head, welding solder on a printed circuit board downstream of the conveyance path, and preheating the hand of the printed circuit board upstream of the conveyance path. an automatic machine that controls the operations to be performed at the same time;
a laser supply source for supplying the laser beam; a spectroscopy means for dispersing the laser beam from the laser supply source into a preset ratio; and welding the laser beam separated by the spectrometry means to the preheating laser irradiation head. The invention is characterized in that it has a laser irradiation head and an optical fiber introduced into the laser irradiation head.
実施例
以下、本考案による実施例のレーザ自動ハンダ
付装置について図面を参照しつつ述べる。Embodiment Hereinafter, an automatic laser soldering device according to an embodiment of the present invention will be described with reference to the drawings.
ハンダ付を行なう作業ユニツトUにおいて、1
はレーザ供給源、2はレーザ供給源からのレーザ
ビームを出射出力の異なる二束に分光する反射
鏡、3は分光された各レーザビームを光フアイバ
4に結合するフアイバ結合装置、5は光フアイバ
4の一方端を担持して座標軸系の移動が自在なロ
ボツト等の自動機、6と7は自動機5のハンド5
aに装着されて上記光フアイバ4を介してレーザ
を集光出射するレーザ照射ヘツドである。 In work unit U that performs soldering, 1
2 is a laser source; 2 is a reflector that separates the laser beam from the laser source into two bundles with different output powers; 3 is a fiber coupling device that couples each of the separated laser beams to an optical fiber 4; 5 is an optical fiber. An automatic machine such as a robot that can freely move the coordinate axis system by holding one end of 4, 6 and 7 are the hands 5 of the automatic machine 5.
This is a laser irradiation head that is attached to the optical fiber 4 and emits a laser beam through the optical fiber 4.
また、2つのレーザ照射ヘツド6,7同士の間
隔は、搬送コンベア8上の2箇所のステーシヨン
において、夫々位置決めされたハンダ付作業対象
である2つのプリント基板(以下、ワークと称
す)9,10に対応し得る寸法となつている。 Furthermore, the distance between the two laser irradiation heads 6 and 7 is determined by the distance between two printed circuit boards (hereinafter referred to as "workpieces") 9 and 10, which are respectively positioned at two stations on the conveyor 8 and are to be soldered. It has dimensions that can accommodate the following.
また、搬送コンベア8の上流側端には、ワーク
供給部11が接続されている。このワーク供給部
11においては、ワーク9,10上の回路配線の
ハンダ付を行なう部分に予めペースト状ハンダが
塗布され、この塗布部に結着されるハンダ付部品
を載置してセツトするまでの工程が行なわれる。 Furthermore, a work supply section 11 is connected to the upstream end of the conveyor 8 . In this workpiece supply section 11, paste solder is applied in advance to the parts of the circuit wiring on the works 9 and 10 to be soldered, and the soldered parts to be bonded are placed on this application part until they are set. The following steps are performed.
このような構成において、ワーク供給部11で
上記所要の前処理が施こされた初めのワーク9
は、搬送コンベア8によつて上流側のステーシヨ
ンに搬送されて位置決めされる。 In such a configuration, the first workpiece 9 that has been subjected to the above-mentioned necessary pretreatment in the workpiece supply section 11
is transported to an upstream station by the transport conveyor 8 and positioned.
位置決めされたワーク9に対応するレーザ照射
ヘツド6においては、既に塗布されているペース
ト状の予熱に好適な出射出力および加工条件、即
ちレーザの供給源1から供給されるレーザの反射
鏡2における分光透過率や反射率などが設定され
ている。 In the laser irradiation head 6 corresponding to the positioned workpiece 9, the output power and processing conditions suitable for preheating the paste-like paste that has already been applied are set, that is, the spectroscopy of the laser supplied from the laser supply source 1 at the reflecting mirror 2 is performed. Transmittance, reflectance, etc. are set.
また、レーザ照射ヘツド6,7とプリント基板
10,9との距離は、予熱及びハンダ付に適した
デフオーカス量となるように夫々調整されている
ものとする。 It is also assumed that the distances between the laser irradiation heads 6, 7 and the printed circuit boards 10, 9 are adjusted so that the amount of defocus is suitable for preheating and soldering.
こうした加工条件に基づいて、先ずワーク9に
対するハンダ塗布部の予熱がレーザ照射ヘツド6
により行なわれ、予熱終了後のワーク9は搬送コ
ンベア8の駆動で図のワーク10の位置のステー
シヨンまで移動して位置決めされる。この段階
で、後続のワーク10は予熱済みの先行ワーク9
の位置に達して位置決めされ、予熱を施されるべ
く待機する。 Based on these processing conditions, first, the solder application area for the workpiece 9 is preheated by the laser irradiation head 6.
After preheating, the workpiece 9 is moved by the conveyor 8 to a station at the position of the workpiece 10 in the figure and is positioned there. At this stage, the subsequent work 10 is heated by the preheated preceding work 9.
It reaches the position, is positioned, and waits to be preheated.
予熱が終了して下流のステーシヨンにて位置決
めされた先行ワーク9に対応するレーザ照射ヘツ
ド7においては、予熱済みのハンダを溶融するに
好適な設定が、上記した予熱用レーザ照射ヘツド
6の場合と異なる条件の下でなされている。 In the laser irradiation head 7 corresponding to the preceding work 9 which has been preheated and is positioned at the downstream station, the settings suitable for melting the preheated solder are the same as those of the preheating laser irradiation head 6 described above. have been made under different conditions.
このようにして、先行のワーク9に対してはレ
ーザ照射ヘツド7によつて予熱済みのハンダ付の
部分溶着が行なわれ、後続側ではワーク10のハ
ンダ塗布部の予熱がレーザ照射ヘツド6によつ
て、テイーチングされたハンダ付部のプログラム
に基づく自動機5の移動に倣つて行なわれる。以
下、一連の予熱と溶着によるハンダ付作業が単一
の作業ユニツトUの作動によつて連続供給される
ワークに対して行なわれるのである。 In this way, the preceding workpiece 9 is partially welded with preheated solder by the laser irradiation head 7, and the solder application area of the subsequent workpiece 10 is preheated by the laser irradiation head 6. Then, the soldering section is moved by following the movement of the automatic machine 5 based on the taught program of the soldering section. Thereafter, a series of preheating and welding operations are performed on the continuously supplied workpieces by the operation of a single working unit U.
考案の効果
上記したことから理解されるように、本考案に
よるレーザ自動ハンダ付装置によれば、塗布され
たペースト状ハンダの予熱と溶着が、夫々に好適
に設定されたレーザ照射ヘツドを備えた単一の作
業ユニツトによつて連続的に行なわれるから、高
精度のハンダ付が効率的に得られ、しかも組立ラ
イン長を短縮することができる。Effects of the Invention As can be understood from the above, the automatic laser soldering device according to the present invention is capable of preheating and welding the applied paste solder, and is equipped with a laser irradiation head that is suitably set for each. Since soldering is carried out continuously by a single working unit, high precision soldering can be achieved efficiently and the assembly line length can be shortened.
図は本考案による実施例のレーザ自動ハンダ付
装置の全体斜視図である。
1……レーザ供給部、4……光フアイバ、5…
…自動機、6……予熱用レーザ照射ヘツド、7…
…溶融用レーザ照射ヘツド、8……搬送コンベ
ア、9,10……プリント基板等のワーク、11
……ワーク供給部。
The figure is an overall perspective view of an automatic laser soldering device according to an embodiment of the present invention. 1... Laser supply unit, 4... Optical fiber, 5...
...Automatic machine, 6... Laser irradiation head for preheating, 7...
...Laser irradiation head for melting, 8...Transport conveyor, 9, 10...Works such as printed circuit boards, 11
...Work supply section.
Claims (1)
搬送手段と、前記搬送路上流に設けられ、前記プ
リント基板上の電子部品に塗布されたハンダ部分
のみを予熱するためのレーザ光を照射する予熱用
レーザ照射ヘツドと、前記搬送路下流に設けら
れ、前記プリント基板上の電子部品の予熱ハンダ
部分のみを溶着するためのレーザ光を照射する溶
着用レーザ照射ヘツドと、前記予熱用レーザ照射
ヘツドと溶着用レーザ照射ヘツドとを搭載した移
動自在なハンドと、前記搬送路下流のプリント基
板のハンダの溶着と前記搬送路上流のプリント基
板のハンドの予熱とを同時に行うよう制御する自
動機と、前記レーザ光を供給するレーザ供給源
と、前記レーザ供給源からのレーザ光を予め設定
された比率に分光する分光手段と、前記分光手段
により分光されたレーザ光を前記予熱用レーザ照
射ヘツドと溶着用レーザ照射ヘツドとに夫々導入
する光フアイバとを有することを特徴とするレー
ザ自動ハンダ付装置。 a transport means for transporting a printed circuit board from upstream to downstream on a transport path; and a preheating laser provided upstream of the transport path that irradiates laser light to preheat only the solder portion applied to the electronic components on the printed circuit board. an irradiation head; a welding laser irradiation head that is provided downstream of the conveyance path and irradiates a laser beam for welding only the preheated solder portion of the electronic component on the printed circuit board; the preheating laser irradiation head and the welding head; a movable hand equipped with a laser irradiation head; an automatic machine configured to simultaneously perform welding of solder on a printed circuit board downstream of the conveyance path and preheating of the hand on a printed circuit board upstream of the conveyance path; a laser supply source for supplying a welding laser, a spectroscopic means for dispersing the laser light from the laser supply source into predetermined ratios, and a dispersion means for transmitting the laser light separated by the spectrometer to the preheating laser irradiation head and the welding laser irradiation head. 1. A laser automatic soldering device comprising: a head; and an optical fiber introduced into the head.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1985057713U JPH0347730Y2 (en) | 1985-04-18 | 1985-04-18 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1985057713U JPH0347730Y2 (en) | 1985-04-18 | 1985-04-18 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS61177770U JPS61177770U (en) | 1986-11-06 |
JPH0347730Y2 true JPH0347730Y2 (en) | 1991-10-11 |
Family
ID=30582501
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1985057713U Expired JPH0347730Y2 (en) | 1985-04-18 | 1985-04-18 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0347730Y2 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS549852U (en) * | 1977-06-24 | 1979-01-23 | ||
JPS5530895A (en) * | 1978-08-24 | 1980-03-04 | Raytheon Co | Soldering device |
JPS5717369A (en) * | 1980-07-04 | 1982-01-29 | Toshiba Corp | Method for soldering by laser |
-
1985
- 1985-04-18 JP JP1985057713U patent/JPH0347730Y2/ja not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS549852U (en) * | 1977-06-24 | 1979-01-23 | ||
JPS5530895A (en) * | 1978-08-24 | 1980-03-04 | Raytheon Co | Soldering device |
JPS5717369A (en) * | 1980-07-04 | 1982-01-29 | Toshiba Corp | Method for soldering by laser |
Also Published As
Publication number | Publication date |
---|---|
JPS61177770U (en) | 1986-11-06 |
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