JPH0339612A - Roller for thickness detector of paper - Google Patents

Roller for thickness detector of paper

Info

Publication number
JPH0339612A
JPH0339612A JP17528389A JP17528389A JPH0339612A JP H0339612 A JPH0339612 A JP H0339612A JP 17528389 A JP17528389 A JP 17528389A JP 17528389 A JP17528389 A JP 17528389A JP H0339612 A JPH0339612 A JP H0339612A
Authority
JP
Japan
Prior art keywords
roller
base material
chromium carbide
thickness
hard chromium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17528389A
Other languages
Japanese (ja)
Inventor
Hideo Mibe
見辺 日出男
Hisao Miura
久夫 三浦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Origin Electric Co Ltd
Original Assignee
Origin Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Origin Electric Co Ltd filed Critical Origin Electric Co Ltd
Priority to JP17528389A priority Critical patent/JPH0339612A/en
Publication of JPH0339612A publication Critical patent/JPH0339612A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Controlling Sheets Or Webs (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

PURPOSE:To maintain high accuracy by providing a hard chromium carbide combined metal layer having non-lubricity and wear resistance on a roller surface part and grinding the hard chromium carbide combined metal layer. CONSTITUTION:The intramolecular bond layer (0.01 to 0.04mm) 4 with a base material 2 of the roller, which layer consists of the combined chromium metal on the base material side for intensifying the adhesive property of the base material 2 and the hard chromium carbide combined metal layer 3 exists between the base material and the above-mentioned layer. In addition, the thickness t1 of the combined metal layer 3 is formed and thereafter, the thickness t2 is removed by the grinding, by which the thickness (t1-t2) of the sufficiently maintained surface accuracy is left at the thickness of about 1,200HV as the combined metal layer 3 on the roller surface.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、母材1n度を100%活かした上で、母材表
面を硬質炭化クロム複合合金M(ダイクロン処理)によ
り硬化改質し、その後、研削・研磨加工をして最終製品
の請度を更に高めた紙の厚さ検知用ローラに関する。
[Detailed Description of the Invention] [Field of Industrial Application] The present invention utilizes 100% of the 1n degree of the base material, hardens and modifies the base material surface with a hard chromium carbide composite alloy M (Dyclone treatment), Then, it relates to a paper thickness detection roller that has been ground and polished to further improve the quality of the final product.

〔従来の技術〕[Conventional technology]

従来の母材に対する表面硬化技術としては1例えば下記
に示すようなものがある。
Examples of conventional surface hardening techniques for base materials include the following.

[11ずぶ焼入れ(母材全体を焼入れする)−殻内には
この焼入れ方式が最も多く利用されているが5本発明で
論じている長尺物では特にひとい歪みや曲がり(062
〜1.Om會)を生じ、l&工程での歪み取り、 11
11がりの矯正、研削加工等が難しく、後処理が煩雑で
高価となる。
[11 Deep hardening (hardening the entire base material) - This hardening method is most often used for the inside of the shell, but 5 It is particularly difficult to cause distortion or bending in the long objects discussed in this invention (062
~1. Om meeting) and distortion removal in l & process, 11
11 It is difficult to correct the edges, grind, etc., and post-processing is complicated and expensive.

(2)高周波焼入れ 高周波の熱により部分焼入れが可能であるが。(2) Induction hardening Partial hardening is possible using high-frequency heat.

高温度のため上記(1)と同様に母材に対して歪みや曲
がりが生じ易く、錆等の発/P、もありV#る。
Due to the high temperature, the base material is likely to be distorted and bent, as in (1) above, and rust, etc. may occur.

(3)浸炭焼入れ ある条件の雰囲気・環境中で炭素を母材に浸這させて表
層硬化させるが、硬化層が薄く、ばらつきもあり、高温
により長手母材ではやはり歪みや曲がりが生じる。また
、この曲がりのために、l&の研削工程時に偏って研削
され、母材生地が露出することになり、硬さが確保され
ず、請度出しが劣る。更に、錆の発生(ステンレス材を
除く)を住う。
(3) Carburizing and quenching Carbon infiltrates into the base material in a certain atmosphere and environment to harden the surface layer, but the hardened layer is thin and uneven, and the long base material still causes distortion and bending due to high temperatures. In addition, due to this bending, the material is ground unevenly during the grinding process of l&, exposing the base material fabric, making it difficult to ensure hardness and resulting in poor bending. Additionally, rust may occur (except for stainless steel materials).

(41表面窒化 浸炭焼入れと同様で炭素の代わりに窒素により硬化を行
うが、浸炭焼入れと同様の欠点がある。
(Similar to 41 surface nitriding carburizing and quenching, hardening is performed using nitrogen instead of carbon, but it has the same drawbacks as carburizing and quenching.

(5)化学メツキ 母材表面に電解または無電解により母材表面とは異種の
金属膜(または金属層)を形成させるため、母材表面と
は独立したものとなっており、Il械的外力の影響によ
り剥離し易く、精度が不確実で、精度出しのための追加
加工等ができない。
(5) Chemical plating In order to form a metal film (or metal layer) of a different type from the base material surface on the base material surface by electrolysis or non-electrolysis, it is independent from the base material surface, and is free from mechanical external forces. It is easy to peel off due to the influence of oxidation, the accuracy is uncertain, and additional processing for accuracy cannot be performed.

(6)その他の表面処理 硬質金属をコーティングまたはブレーティング等拡散技
術や蒸着技術により表面硬化が試みられているが、i温
のため母材への歪みや助がりを生じ、精度が劣る。81
11度出しの追加加工は困難で。
(6) Other surface treatments Attempts have been made to harden the surface of hard metals by diffusion techniques or vapor deposition techniques, such as coating or brating, but the i temperature causes distortion and sagging of the base material, resulting in poor accuracy. 81
Additional processing at 11 degrees is difficult.

後処理方法が高価である。Post-processing methods are expensive.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかし、このような従来の母材に対する表面硬化技術に
あっては0本発明で論じているような長尺物について9
表面における硬さと精度と耐摩耗性とを要求されている
製品においては、前述のような表面硬化方法では、何れ
の場合でも、高温雰囲気による長尺母材精度への影響に
よる歪み・曲がり等の発生、また精度確保のための後工
程での機械加工時での困難さ、或いは加工不能を伴い。
However, such conventional surface hardening technology for base materials has no effect on long objects such as those discussed in the present invention.
For products that require surface hardness, precision, and abrasion resistance, the surface hardening methods described above may cause distortion, bending, etc. due to the effects of high temperature atmosphere on the precision of the long base material. In addition, it is difficult or impossible to perform machining in the subsequent process to ensure accuracy.

仮に目I!AI+5度が確保できたとしても、ひと<i
A価なものとなり、製品価値は挿めて希薄なものとなら
ざるを得ない。
Temporarily eye I! Even if AI+5 degrees can be secured, human <i
It becomes an A-value product, and the product value is inevitably very weak.

〔課題を解決するための手段〕[Means to solve the problem]

本発明は以上の欠点を除去するために9紙の厚さ検知装
置用ローラのローラ表面部に無潤滑性能と耐摩耗性を有
する硬質炭化クロム複合合金層を備えると共に2M硬硬
質炭化クロム金合金層に研削・研磨加工を施してなるこ
とを特徴とする紙の厚さ検知装訳用ローラを提供するも
のである。
In order to eliminate the above-mentioned drawbacks, the present invention includes a hard chromium carbide composite alloy layer having no-lubrication performance and wear resistance on the roller surface of the roller for a paper thickness detection device, and a 2M hard chromium carbide gold alloy. The present invention provides a paper thickness sensing and translating roller characterized by having layers subjected to grinding and polishing processing.

(作用〕 このような紙の摩さ検知用ローラによれば1表面硬化処
理に密着性・耐摩耗性の優れた硬質炭化クロム複合合金
層を形成して長尺母材の表面硬化改質を行っており、長
尺母材の持てる精度(特に、真直度、平行度9円筒度2
面粗度)をそのまま活かし、硬化層をl軸〜o、oos
關の間で保持しながら、追加機械加工(研削、研磨仕上
げ)を行うことができるため、更にAit+’を度(真
直度、平行度平面度、真円度2円筒度1寸法精度1面粗
度〉な性能を確保できることになり、上記問題点を解決
することができる。
(Function) According to such a roller for detecting paper abrasion, 1) a hard chromium carbide composite alloy layer with excellent adhesion and wear resistance is formed in the surface hardening treatment to improve the surface hardening of the long base material; Accuracy of long base materials (especially straightness, parallelism 9 cylindricity 2)
Taking advantage of the surface roughness), the hardened layer is made from l axis to o, oos
Since additional machining (grinding, polishing finishing) can be performed while holding it between the two This makes it possible to ensure excellent performance and solve the above problems.

〔実施例〕〔Example〕

第1図乃至第4図は本発明の一実施例を説明するための
図である。先ず第1図において構成を説明すると、この
実施例の長尺ローラは紙幣厚さ検知用ローラの例で、幾
種類もの大きさ1寸法のものがあるが、第1図はそれら
のうちで最も代表的な寸法範囲のもので、凸部ローラl
の数もn=9〜15個のものが最も多い、この図で最も
重要な精度的ポイントは n個あるローラ部表面のラジ
アル捩れ9表面粗度硬さ、真直度である。
1 to 4 are diagrams for explaining one embodiment of the present invention. First, the configuration will be explained with reference to FIG. 1. The long roller of this embodiment is an example of a roller for detecting the thickness of banknotes, and there are many types of rollers with one size, but FIG. Typical size range, convex roller l
The most important accuracy points in this figure are the radial torsion, surface roughness, hardness, and straightness of the n roller surfaces.

次に1作用を説明すると、以下の通りになる。Next, one effect will be explained as follows.

第1図のA部断面静細図である第2図において。In FIG. 2, which is a sectional still view of section A in FIG. 1.

母材2と硬質炭化クロム複合合金WI3との間に両者の
密着性を強化するための母材側でのクロム合金による母
材2との分子間結合層(厚さ0.O1〜0゜04u)4
が°存在し、且つ硬質炭化クロム複合合金層3の厚さt
lが形成された後1gF削・研磨加工により厚さt2を
削除し2表面積度が充分保持された厚さ(tl −t2
)が硬質炭化クロム複合合金FJ3として約11V12
00前後の硬さを以てローラ表面に残される。ここで、
硬質炭化クロム複合合金FJ3の厚みLlは、ft尺ロ
ーラの全ての凸部ローラlにおける最大の歪み・曲がり
T以上でなければならない第3図は長尺ローラの表面硬
化の硬質炭化クロム複合合金処理前後における機械加工
工程と真直度精度の例を示す図である。長尺ローラにお
いである程度精度の出た鉄系又は非鉄系の母材(第3図
Ta+の旋削工程後の真直度は0.2mm、砥石5によ
り研削・IIIF磨を行う第3図(blの第1次研削・
研磨工程後の真直度は0.05闘である)に、Il+潤
滑性能と耐摩耗性を備えた硬質炭化クロム複合合金層を
形成して9表面を硬化改質(第3図(C1の硬化改質工
a)した上で、更に第2次機械加工、即ち砥石5による
研削・研磨加工(第3図+dlの第2次研削・研磨工程
後の真直度はo、oos關である)を追加している。従
って、特にこのような凹凸面を有する長尺ローラの表面
硬化改質を行った上に、最終ネn度を非常に高く維持で
き、且つ経済性も確保できる。また、硬質炭化クロム複
合合金層3に限らず、他の電気メツキ処理の場合も同様
であるが。
In order to strengthen the adhesion between the base material 2 and the hard chromium carbide composite alloy WI3, there is an intermolecular bonding layer (thickness 0.01 to 0.04μ) made of chromium alloy on the base material side. )4
exists, and the thickness t of the hard chromium carbide composite alloy layer 3
After tl is formed, the thickness t2 is removed by 1 gF grinding and polishing to obtain a thickness (tl - t2) that sufficiently maintains the surface area.
) is approximately 11V12 as hard chromium carbide composite alloy FJ3.
It is left on the roller surface with a hardness of around 0.00. here,
The thickness Ll of the hard chromium carbide composite alloy FJ3 must be greater than or equal to the maximum distortion/bending T of all the convex rollers l of the ft-length roller. Figure 3 shows the hard chromium carbide composite alloy treatment for surface hardening of the long roller. It is a figure which shows the example of a machining process and straightness accuracy before and behind. A ferrous or non-ferrous base material with a certain degree of accuracy with a long roller (Fig. 3) The straightness after the turning process of Ta+ is 0.2 mm, and grinding and IIIF polishing are performed with a grindstone 5 (Fig. 3, BL). 1st grinding/
After the polishing process, the straightness is 0.05mm), a hard chromium carbide composite alloy layer with Il+ lubrication performance and wear resistance is formed on the 9 surface to harden and modify the surface (Figure 3 (hardening of C1). After the modification a), further secondary machining, that is, grinding and polishing using the grindstone 5 (the straightness after the secondary grinding and polishing process in Figure 3 + dl is o, oos). Therefore, in addition to performing surface hardening modification on long rollers having such uneven surfaces, it is possible to maintain a very high final stiffness and also ensure economical efficiency. The same applies not only to the chromium carbide composite alloy layer 3 but also to other electroplating treatments.

母材生地に表面処理を施した場合、必ず第4図に示すよ
うに、母材2の凸部の角に1表面処理層の不揃いな峯り
上がり現象(B部)が発生し、母材2に対し単に表面処
理層を設けるだけでは母材2の精度を活かすこともでき
ず、高精度な製品とすることができない、しかし、この
実施例においては1表面処理前の母材2の精度を保持管
理した上で、硬質炭化クロム複合合金J!!3により表
面処理を行い、更にその後の工程で追加の精密加工を行
うことにより、上記不揃いの盛り上がり部(Be)を除
去すると共に、ali桔度な製品を造ることができ、最
終的に必要な厚さに硬質炭化クロム複合合金層3を管理
することができる。
When surface treatment is applied to the base material fabric, as shown in Figure 4, uneven upheaval of the first surface treatment layer (part B) occurs at the corners of the convex portions of the base material 2, and the base material Simply providing a surface treatment layer for 1 does not take advantage of the precision of the base material 2, and it is not possible to produce a high-precision product.However, in this example, the precision of the base material 2 before surface treatment After maintaining and managing the hard chromium carbide composite alloy J! ! By performing surface treatment in Step 3 and performing additional precision machining in the subsequent process, it is possible to remove the uneven raised portions (Be) mentioned above and to create a product with high quality. The thickness of the hard chromium carbide composite alloy layer 3 can be controlled.

尚1以上の実施例は、各種金融端末機器において9紙幣
の厚さを検出する装置に取り付けられる紙幣厚さ検知装
置用ローラについて述べたが、その他各種用紙関連機器
における紙のHさ検知vt置川用−ラについても、同様
に実施することができる。
In the above embodiments, a roller for a banknote thickness detection device is attached to a device for detecting the thickness of nine banknotes in various financial terminal devices. The same procedure can be applied to rivers as well.

〔発明の効果〕〔Effect of the invention〕

以上述べたように本発明は3紙の厚さ検知装置用ローラ
のローラ表面部に無潤滑性能と耐摩耗性を有する硬質炭
化クロム複合合金層を備えると共に、!1[硬質炭化ク
ロム複合合金層に研削・研磨加工を施してなることを特
徴とする紙の摩さ検知装置用ローラである0本発明はこ
のような特徴を有するので、ローラの表面硬化改質と共
に、最終精度を非常に高精度として維持でき、且つ経済
性も確保できる。
As described above, the present invention includes a hard chromium carbide composite alloy layer having no-lubrication performance and wear resistance on the roller surface of a roller for a paper thickness detection device, and! 1 [A roller for a paper abrasion detection device characterized by being formed by grinding and polishing a hard chromium carbide composite alloy layer0 Since the present invention has such characteristics, surface hardening modification of the roller is possible. At the same time, the final accuracy can be maintained at a very high level, and economical efficiency can also be ensured.

【図面の簡単な説明】[Brief explanation of drawings]

第1II乃至mNIJは本発明の一実施例を説明するた
めの図である。 ■・・・凸部ローラ 2・・・母材 3・・・硬質炭化クロム複合合金層 4・・・分子間結合層 5・・・砥石
1II to mNIJ are diagrams for explaining one embodiment of the present invention. ■... Convex roller 2... Base material 3... Hard chromium carbide composite alloy layer 4... Intermolecular bonding layer 5... Grinding wheel

Claims (1)

【特許請求の範囲】[Claims] 紙の厚さ検知装置用ローラのローラ表面部に無潤滑性能
と耐摩耗性を有する硬質炭化クロム複合合金層を備える
と共に,該硬質炭化クロム複合合金層に研削・研磨加工
を施してなることを特徴とする紙の厚さ検知装置用ロー
A hard chromium carbide composite alloy layer with no-lubrication performance and wear resistance is provided on the roller surface of a roller for a paper thickness detection device, and the hard chromium carbide composite alloy layer is ground and polished. Features: Roller for paper thickness detection device
JP17528389A 1989-07-06 1989-07-06 Roller for thickness detector of paper Pending JPH0339612A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17528389A JPH0339612A (en) 1989-07-06 1989-07-06 Roller for thickness detector of paper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17528389A JPH0339612A (en) 1989-07-06 1989-07-06 Roller for thickness detector of paper

Publications (1)

Publication Number Publication Date
JPH0339612A true JPH0339612A (en) 1991-02-20

Family

ID=15993418

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17528389A Pending JPH0339612A (en) 1989-07-06 1989-07-06 Roller for thickness detector of paper

Country Status (1)

Country Link
JP (1) JPH0339612A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61292513A (en) * 1985-05-28 1986-12-23 プ−マライセン ツトキムスライトスオ−ワイ Method and device for measuring thickness of continuous material web
JPS63138201A (en) * 1986-11-29 1988-06-10 Kyocera Corp Measuring implement

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61292513A (en) * 1985-05-28 1986-12-23 プ−マライセン ツトキムスライトスオ−ワイ Method and device for measuring thickness of continuous material web
JPS63138201A (en) * 1986-11-29 1988-06-10 Kyocera Corp Measuring implement

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