JPH0337249A - Acrylic fiber-reinforced rubber composition - Google Patents

Acrylic fiber-reinforced rubber composition

Info

Publication number
JPH0337249A
JPH0337249A JP17172889A JP17172889A JPH0337249A JP H0337249 A JPH0337249 A JP H0337249A JP 17172889 A JP17172889 A JP 17172889A JP 17172889 A JP17172889 A JP 17172889A JP H0337249 A JPH0337249 A JP H0337249A
Authority
JP
Japan
Prior art keywords
acrylic fiber
rubber composition
fibers
acrylic
reinforced rubber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP17172889A
Other languages
Japanese (ja)
Inventor
Yoshihiro Nishihara
良浩 西原
Hajime Ito
元 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Rayon Co Ltd
Original Assignee
Mitsubishi Rayon Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Rayon Co Ltd filed Critical Mitsubishi Rayon Co Ltd
Priority to JP17172889A priority Critical patent/JPH0337249A/en
Publication of JPH0337249A publication Critical patent/JPH0337249A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To prepare easily an acrylic fiber-reinforced rubber compsn. with excellent strengths and resistance to heat and oil by compounding an ethylene- propylene rubber, a carbon black, and an acrylic fiber each in a specified amt. CONSTITUTION:10-40wt.% ethylene-propylene rubber, 20-40wt.% carbon black, and 5-40wt.% acrylic fiber (e.g. polyacrylonitrile fiber) are compounded and the tensile strength is adjusted to pref. 200kg/cm<2>.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、強度、耐熱性、耐油性に優れたアクリル繊維
補強ゴム組成物に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an acrylic fiber-reinforced rubber composition that has excellent strength, heat resistance, and oil resistance.

(従来の技vfI) ゴムの強度を上げる一般的な方法として、ゴムの中に各
種の補強材を埋め込む方法が知られている。しかしなが
らこれらの方法は、長繊維状の補強材をいったん製織管
たは製編し、その上にゴムをライニングするものであり
、非常に繁雑な工程を必要とする。そこで短fI!維を
ゴムの中に分散させることでゴム製品の補強が可能とi
れば、その組成物の製造工程はゴムと添加材及び補強用
短繊維を混合し、押し出し成形や射出成形することにな
り、前述の長繊維からなる織編物を用いる方法に比較し
て大幅に簡略化されることが期待される。
(Prior Art vfI) As a general method of increasing the strength of rubber, a method of embedding various reinforcing materials into rubber is known. However, these methods require a very complicated process, since the reinforcing material in the form of long fibers is first woven into a tube or knitted, and then rubber is lined thereon. So short fI! It is possible to strengthen rubber products by dispersing fibers into rubber.
If so, the manufacturing process for the composition would involve mixing rubber, additives, and reinforcing short fibers, and then extruding or injection molding the mixture, which is significantly more efficient than the method using woven or knitted fabrics made of long fibers. It is expected that this will be simplified.

このような目的のため、たとえば特開昭57−1063
2号公報や特開昭58−103539号公報には、ジエ
ン糸ゴムをミクロ有機短#I1.維で補強する技術が開
示されている。しかしこれらの方法では、補強効果を出
すためにはアモルファス部分のガラス転移温度が30℃
以下かまたは120℃以上で、その結晶部分の融点が1
60℃以上であり、平均短M維長が08〜50μm1平
均短繊維径が(LO2〜(18μmといった極細の特殊
な形態の繊維を添加する必要がある。
For this purpose, for example, Japanese Patent Application Laid-Open No. 57-1063
No. 2 and JP-A No. 58-103539 disclose that diene thread rubber is made of micro organic short #I1. A technology for reinforcing fibers has been disclosed. However, in these methods, the glass transition temperature of the amorphous part must be 30°C to produce a reinforcing effect.
or below or above 120°C, the melting point of the crystalline portion is 1
It is necessary to add ultrafine special fibers such that the temperature is 60° C. or higher, the average short M fiber length is 08 to 50 μm, and the average short fiber diameter is (LO2 to 18 μm).

そして、ミクロ有機繊維を構成するポリマーの具体例と
してアインタクチツクポリプロピレン、ポリ−4−メチ
ル−1−ペンテン、ポリ弗化ビ二すデン、ポリ塩化ビニ
リデン、ポリーp −tart−プチルスチレ/、ポリ
−p−クロロスチレン、ポリジクロロスチレン、ポリ−
α−メチルスチレン、ポリ−p−フェニルスチレン、ポ
リー〇−ビニルベンジルアルコール、yNIJ−p−ビ
ニルベンジルアルコール、ポリビニルナフタレン、ポリ
オキシメチレン、ポリービスフェノールAカーポネー)
、1.4ポリ−2,3ジメチルブタジエン等が例示され
ているのみである。
Specific examples of polymers constituting the micro organic fibers include intactic polypropylene, poly-4-methyl-1-pentene, polyvinylidene fluoride, polyvinylidene chloride, poly p-tart-butyl styrene/poly- p-chlorostyrene, polydichlorostyrene, poly-
α-methylstyrene, poly-p-phenylstyrene, poly-vinylbenzyl alcohol, yNIJ-p-vinylbenzyl alcohol, polyvinylnaphthalene, polyoxymethylene, polybisphenol A carbonate)
, 1.4 poly-2,3 dimethylbutadiene, etc. are only exemplified.

(発明が解決しようとする課題) 本発明者らは、上述した如き現状に鑑み、ジエン系ゴム
以外のゴムについての有機短繊維補強について鋭意検討
した結果、驚くべきことに有機繊維としてアクリル繊維
を用いると抗張力に優れる補強ゴム組成物を得ることが
できることを見出し本発明に到達した。
(Problems to be Solved by the Invention) In view of the above-mentioned current situation, the present inventors conducted intensive studies on organic short fiber reinforcement for rubbers other than diene rubber, and surprisingly found that acrylic fibers were used as organic fibers. The present inventors have discovered that a reinforcing rubber composition with excellent tensile strength can be obtained by using this method, and have thus arrived at the present invention.

(課題を解決するための手段) 本発明の要旨とするところは、エチレン−プロピレンゴ
ム10〜40重量嘩、カーボンブラフ220〜40重i
ll及びアクリル繊維5〜40重t4から構成されるア
クリル繊維補強ゴム組成物にある。
(Means for Solving the Problems) The gist of the present invention is to use ethylene-propylene rubber with a weight of 10 to 40 weight, carbon bluff with a weight of 220 to 40 weight.
ll and acrylic fiber reinforced rubber composition composed of acrylic fibers of 5 to 40 weights t4.

本発明で甲いるアクリル繊維は、特に限定されないがア
クリル繊維補強ゴム組成物を成形する際に、高温下で加
硫するために耐熱性の高いアクリルN1雑が望ましい。
The acrylic fibers used in the present invention are not particularly limited, but acrylic N1 miscellaneous fibers with high heat resistance are desirable because they are vulcanized at high temperatures when molding the acrylic fiber-reinforced rubber composition.

従って用いるアクリルN1.維を構成する重合体FA戒
ば、アクリロニトリル単位が90重−[1以上のもので
あることが好ましい。オたゴムを効果的に補強するため
には、強度の高いアクリルm維であることが好着しく、
引張り強度が52/d以上、好1しくは101F/d以
上、更に好ましくは159/d以上のアクリロニトリル
系繊維を用いるのが好ましい。更にアクリル繊維の形態
につしては、短繊維の長さが01〜10調、短繊維の繊
度が1l11d〜10d1アスペクト比が10〜100
0の範囲が好!しい。
Therefore, the acrylic N1. The polymer FA constituting the fiber preferably has 90 or more acrylonitrile units. In order to effectively reinforce the rubber, it is preferable to use high-strength acrylic m-fiber.
It is preferable to use acrylonitrile fibers having a tensile strength of 52/d or more, preferably 101 F/d or more, and more preferably 159/d or more. Furthermore, regarding the form of the acrylic fibers, the length of the short fibers is 01 to 10, the fineness of the short fibers is 1l11d to 10d1, and the aspect ratio is 10 to 100.
I like the range of 0! Yes.

短繊維の長さがα1wN未満では、ゴム組成物の補強を
効果的に行うことが固溶となり、筐た10■を越えると
ゴムm酸物へのアクリルN11.維の分散性が低下し好
1しく々b0 寸た短繊維の繊度が(11(1未満ではアクリル繊維I
維の分散性が低下し、逆に10+1を越えるとアクリル
繊維の有効表面積が相対的に減少し、十分な補強効果が
得られilA。
When the short fiber length is less than α1wN, effective reinforcement of the rubber composition becomes a solid solution, and when the length exceeds 10mm, acrylic N11. The dispersibility of the fibers decreases, and the fineness of short fibers with a diameter of 1 mm (b0) decreases (11 (less than 1, the acrylic fiber I
The dispersibility of the acrylic fibers decreases, and on the other hand, if it exceeds 10+1, the effective surface area of the acrylic fibers decreases relatively, and a sufficient reinforcing effect is obtained.

更にアスペクト比が10未満ではアクリル繊維補強ゴム
組成物の抗弾力は十分に高くなく、一方1000を越え
るとアクリルN1維のゴム組成物中への分散性が低下す
るので好オしくfk!/に0アクリル繊維補強ゴム組成
物中のアクリル繊維の含有量が51重1%未満では補強
効果かほとんどなく、一方40重量優を越えると、得ら
れるアクリル繊維補強ゴム組成物を混練する工程にかけ
る加工°性が悪く好1しくなXA。
Furthermore, if the aspect ratio is less than 10, the anti-elasticity of the acrylic fiber-reinforced rubber composition will not be sufficiently high, while if it exceeds 1000, the dispersibility of the acrylic N1 fibers in the rubber composition will decrease, so fk! /0 If the content of acrylic fiber in the acrylic fiber reinforced rubber composition is less than 1% by weight of 51%, there will be almost no reinforcing effect, while if it exceeds 40% by weight, the resulting acrylic fiber reinforced rubber composition will be difficult to knead. XA is unfavorable due to its poor processability.

本発明で用するアクリル繊維はアクリロニトリル系重合
体を適当な溶媒に溶解したあと、湿式、乾湿式あるいは
乾式紡糸法によって得られるフィラメントを公知の方法
でカットして得られるものであるが、アクリル繊維補強
ゴム組成物の抗張力を高めるためには、引張り強度の高
いアクリロニトリル系繊維を使用することが望!しく、
このようなアクリル繕維ば、例えば重量平均分子量20
万以上の高分子量のアクリロニトリル系ポリマーを原料
にして、特定の条件下で製造されるのである。係る目的
に合うポリマーの重合法は、特開昭59−191704
号、特開昭61−12704号、特開昭61−1420
6号等に開示されてかり、tた紡糸技術は特開昭60−
139809号、特開昭60−139810号、特開昭
61−119708号、特開昭6j−1197fO号、
特開昭6l−167(115号、特開昭62−5791
0号等の公報に開示されている。
The acrylic fiber used in the present invention is obtained by dissolving an acrylonitrile polymer in a suitable solvent and then cutting filaments obtained by wet, wet-dry or dry spinning using a known method. In order to increase the tensile strength of the reinforcing rubber composition, it is desirable to use acrylonitrile fibers with high tensile strength! Shikaku,
Such acrylic maintenance fibers, for example, have a weight average molecular weight of 20
It is manufactured under specific conditions using an acrylonitrile-based polymer with a high molecular weight of over 10,000 yen as a raw material. A polymerization method suitable for such purposes is disclosed in Japanese Patent Application Laid-Open No. 59-191704.
No., JP-A-61-12704, JP-A-61-1420
No. 6, etc., and the spinning technology was disclosed in Japanese Patent Application Laid-open No. 1983-
139809, JP 60-139810, JP 61-119708, JP 6J-1197fO,
JP-A-6L-167 (No. 115, JP-A-62-5791)
It is disclosed in publications such as No. 0.

また、本発明で用いられるエチレン−プロピレンゴムは
特に限定されるものではなh0本発明で用いられるカー
ボンブラックは特に限定されるものではないが、例えば
ゴム用カーボンブラックのゴム用フ了−ネス(SPIP
、FBIP、GBIF)等が挙げられる。オたアクリル
繊維補強ゴム組成物中のカーボンブラック含有量は、カ
ーボンブラック1〜30重量係であることが必要である
Further, the ethylene-propylene rubber used in the present invention is not particularly limited, and the carbon black used in the present invention is not particularly limited. SPIP
, FBIP, GBIF), etc. The carbon black content in the acrylic fiber reinforced rubber composition needs to be 1 to 30 parts by weight of carbon black.

カーボンブラック含有量が1重94未満では得られるア
クリル繊維補強ゴム組成物からの成形物の抗張力が低い
のみ々らず、耐候性が著しく劣る。一方30重量参を越
えると、加工性が悪く好1しくない。
If the carbon black content is less than 94%, the resulting molded product from the acrylic fiber-reinforced rubber composition not only has low tensile strength but also extremely poor weather resistance. On the other hand, if the weight exceeds 30%, processability is poor and this is not desirable.

本発明のアクリル繊維補強ゴム組成物には、更に加硫剤
、促進助剤、y IJ力等の充填剤、軟化剤等の配合剤
を通常の配合量の範囲内で配合することができる。
The acrylic fiber-reinforced rubber composition of the present invention may further contain compounding agents such as a vulcanizing agent, a promoter, a filler such as IJ force, and a softening agent within the range of usual compounding amounts.

本発明のアクリル繊維補強ゴム組成物は、前述したアク
リル繊維、ゴム及びカーボンブラック更に必要に応じた
各種添加剤を添加し、加熱処理を施し、加硫しながら混
線機で混合し、押し出し成形や射出成形を行うことによ
り得られる。
The acrylic fiber-reinforced rubber composition of the present invention is produced by adding the aforementioned acrylic fibers, rubber, and carbon black, as well as various additives as necessary, heat-treating the composition, mixing in a mixing machine while vulcanizing, and then extruding or molding the composition. Obtained by injection molding.

(実施例) 以下、実施例にしたがって本発明の詳細な説明する。(Example) Hereinafter, the present invention will be explained in detail based on examples.

実施例1〜3.比較例1〜3 ゴム、短繊維、カーボンブラック及び添加剤を表1に示
した配合比で混合後1.T X S  K6301記載
の試験法にしたがったダンベル試験片を作成した。會た
ダンベル試験片の引張り試験は、J工8  K2SO3
にしたがった。
Examples 1-3. Comparative Examples 1 to 3 After mixing rubber, short fibers, carbon black, and additives at the compounding ratio shown in Table 1, 1. A dumbbell test piece was prepared according to the test method described in T.X.K.6301. The tensile test of the dumbbell test piece was conducted using J-K8 K2SO3.
I followed it.

表   1 &Th、表中アクリル繊維は、特開昭61−14206
号公報に記載された方法で得られた重号平均分子量70
万のポリアクリロニトリルを用いて、特開昭61−16
701!S号公報に記載された紡糸法に従って、但し延
伸倍率を変えることにより製造した強度水準で2種類の
繊維を供試した。
Table 1 &Th, the acrylic fibers in the table are from JP-A-61-14206
Heavy weight average molecular weight 70 obtained by the method described in the publication
Using 10,000 polyacrylonitrile, JP-A-61-16
701! Two types of fibers were tested at different strength levels produced according to the spinning method described in Publication No. S, but by varying the draw ratio.

筐た比較例のポリエステル繊維は、一般衣料用及び資材
用繊維を試験した。
Regarding the polyester fibers of the comparative example, fibers for general clothing and materials were tested.

表   2 実施例4.比較例4 実施例1及び比較例3で用いたダンベル試験片を120
℃の乾燥機中に置いた。この時の抗張力保持率が50鳴
になる壕での時間を比較した結果、実施例1の試験片は
比較例3の試験片に比べて1.2倍長く、本発明のアク
リル繊維補強ゴム組成物が耐熱性にも優れてhることが
わ蜘った。
Table 2 Example 4. Comparative Example 4 The dumbbell test piece used in Example 1 and Comparative Example 3 was
Placed in the dryer at °C. As a result of comparing the time in the trench at which the tensile strength retention rate at this time reached 50 rings, the test piece of Example 1 was 1.2 times longer than the test piece of Comparative Example 3, and the acrylic fiber reinforced rubber composition of the present invention I found out that the material also has excellent heat resistance.

実施例5.比較例5 実施例1及び比較例3で用いたダンベル試験片を:JX
B  K2SO3に従って、4Q’C122時間の耐油
性テストに供した。その結果、実施例1の抗張力保持率
は634、膨油は121憾であり1一方比較例6の抗張
力保持率は57g6、膨油は162傷であり、本発明の
アクリル繊維補強ゴム組成物が耐油性にも優れているこ
とがわかった。
Example 5. Comparative Example 5 The dumbbell test pieces used in Example 1 and Comparative Example 3 were: JX
B Subjected to 4Q'C122 hour oil resistance test according to K2SO3. As a result, the tensile strength retention rate of Example 1 was 634 and the swelling oil was 121 scratches, whereas the tensile strength retention rate of Comparative Example 6 was 57g6 and the swelling oil was 162 scratches, indicating that the acrylic fiber reinforced rubber composition of the present invention It was also found to have excellent oil resistance.

(発明の効果) このように本発明によるアクリルM維補強ゴム組成物は
簡単なプロセスで容易に製造するととができ、従来の長
#雑補強ゴム組成物に比較して、その製造工程が大幅に
簡略化されるだけでなく、該アクリル機維補強ゴム組成
物が高い抗張力と耐熱性、耐油性を有してかり、ホース
、パツキン、防振材、シール材等の各種ゴム製品用原料
として適性を示すので、産業上の利益は真に大である。
(Effect of the invention) As described above, the acrylic M fiber-reinforced rubber composition according to the present invention can be easily manufactured by a simple process, and the manufacturing process is significantly shorter than that of conventional long and miscellaneous reinforced rubber compositions. In addition to being simplified, the acrylic fiber-reinforced rubber composition has high tensile strength, heat resistance, and oil resistance, and can be used as a raw material for various rubber products such as hoses, packing, vibration isolating materials, and sealing materials. Since it shows aptitude, the industrial benefits are truly great.

Claims (1)

【特許請求の範囲】 1、エチレン−プロピレンゴム10〜40重量%、カー
ボンブラック20〜40重量%及びアクリル繊維5〜4
0重量%から構成されるアクリル繊維補強ゴム組成物。 2、抗張力が200kg/cm^2であることを特徴と
する請求項1記載のゴム組成物。
[Claims] 1. 10-40% by weight of ethylene-propylene rubber, 20-40% by weight of carbon black, and 5-4% of acrylic fiber.
An acrylic fiber reinforced rubber composition composed of 0% by weight. 2. The rubber composition according to claim 1, which has a tensile strength of 200 kg/cm^2.
JP17172889A 1989-07-03 1989-07-03 Acrylic fiber-reinforced rubber composition Pending JPH0337249A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17172889A JPH0337249A (en) 1989-07-03 1989-07-03 Acrylic fiber-reinforced rubber composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17172889A JPH0337249A (en) 1989-07-03 1989-07-03 Acrylic fiber-reinforced rubber composition

Publications (1)

Publication Number Publication Date
JPH0337249A true JPH0337249A (en) 1991-02-18

Family

ID=15928577

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17172889A Pending JPH0337249A (en) 1989-07-03 1989-07-03 Acrylic fiber-reinforced rubber composition

Country Status (1)

Country Link
JP (1) JPH0337249A (en)

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