JPH0336641B2 - - Google Patents
Info
- Publication number
- JPH0336641B2 JPH0336641B2 JP23974085A JP23974085A JPH0336641B2 JP H0336641 B2 JPH0336641 B2 JP H0336641B2 JP 23974085 A JP23974085 A JP 23974085A JP 23974085 A JP23974085 A JP 23974085A JP H0336641 B2 JPH0336641 B2 JP H0336641B2
- Authority
- JP
- Japan
- Prior art keywords
- sheet
- substrate
- adhesive
- upper plate
- attached
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000758 substrate Substances 0.000 claims description 23
- 239000000853 adhesive Substances 0.000 claims description 17
- 230000001070 adhesive effect Effects 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 2
- -1 sawn board Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
Landscapes
- Finished Plywoods (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、建築用・家具用等として使用され
る化粧板の製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for manufacturing decorative laminates used for construction, furniture, etc.
従来の化粧板、例えば扉においては第４図に示
すように、基板１上に、この基板１の面積よりも
小さい化粧板２を貼着するとともに、上記基板１
の周縁にも化粧枠３を取り付けて扉４を製造して
いた。
In a conventional decorative board, for example, a door, as shown in FIG.
A decorative frame 3 was also attached to the periphery of the door 4 to manufacture the door 4.
上記従来のような構成であれば、枠組み・鏡板
の加工・組み込み等の作業に手間がかかり、生産
性が低いという問題点を有していた。
With the above-mentioned conventional configuration, processing and assembling of the frame and end plate takes time and effort, resulting in low productivity.
この発明は、基板表面に模様状に上板を接着し
た化粧板を製造するに際し、一方の表面に接着剤
を塗布した後、この表面に模様状のシートを介し
て他方を貼着し、上記シートの周縁とシートが貼
着されていない接着剤との境界を含む位置に上板
上から基板に達する凹溝を形成し、その後シート
を介した部分の上板を取り外すことを特徴とする
化粧板の製造方法に係るものである。
When manufacturing a decorative board in which a top plate is adhered in a pattern to the surface of a substrate, the adhesive is applied to one surface, and then the other is adhered to this surface via a patterned sheet. A makeup product characterized by forming a concave groove from the upper plate to the substrate at a position including the boundary between the periphery of the sheet and the adhesive to which the sheet is not attached, and then removing the upper plate through the sheet. This relates to a method of manufacturing a board.
以下、この発明を実施例図面により詳述する。
第１図はこの発明の製造工程における一実施例を
示す断面図、第２図はこの発明の製造工程におけ
る他実施例を示す断面図、第３図はこの発明によ
り製造された実施品を示す平面図である。
Hereinafter, this invention will be explained in detail with reference to the drawings.
Fig. 1 is a sectional view showing one embodiment of the manufacturing process of this invention, Fig. 2 is a sectional view showing another embodiment of the manufacturing process of this invention, and Fig. 3 is a sectional view showing an embodiment manufactured by this invention. FIG.
第１図Ａ〜Ｆに示すように、合板・挽板・パー
テイクルボード等の基板１１表面に、本質板の接
着に通常用いられる接着剤１２を塗布した後、こ
の基板１１表面に接着剤を一部露出させるように
して模様状のシート１３を貼着する。このシート
１３はポリエチレンシートやポリプロピレンシー
トのように剥離性を有するものであれば、製造の
最終段階で剥し、露出した基板１１表面に新たに
突板等の化粧シートを貼つたり、塗装を施して化
粧をする。この化粧は予め基板１１表面にしてお
いてもよい。またシート１３自体に予め化粧が施
されていたり、突板をシートとして用いた場合
は、そのまま化粧シートとして用いる。なお、突
板のように接着剤が表面ににじみ出してくる恐れ
があるようなシートを用いる場合は、裏面に裏打
紙等を貼つて接着剤がにじみ出してこないように
してもよい。次に上記シート１３を含む基板表面
に合板・挽板・パーテイクルボード等からなる上
板１４を貼着し、上記シート１３の外周縁とシー
トが貼着されていない接着剤との境界を含む位置
に上板１４上から基板１１に達する凹溝１５を
NCルーター等により形成し、次にシート１３を
貼着した部分の上板１４ａを取り外す。なお、こ
の実施例ではシート１３の外周縁に沿つてルータ
ーで凹溝１５を形成したが、シート１３の形状に
よつてはシート１３の内周縁に沿つて凹溝１５を
形成する場合もある。また凹溝１５の深さは、少
なくとも基板１１の表面にまで達する必要があ
り、実施例図のように基板１１の中程まで達して
もよい。また凹溝１５の周縁にはモール等を形成
してもよい。このようにして所望の化粧板１０を
製造する。 As shown in FIGS. 1A to 1F, an adhesive 12 commonly used for bonding essential boards is applied to the surface of a substrate 11 such as plywood, sawn board, particle board, etc., and then the adhesive is applied to the surface of this substrate 11. A patterned sheet 13 is attached so as to partially expose it. If this sheet 13 is removable, such as a polyethylene sheet or a polypropylene sheet, it can be peeled off at the final stage of manufacturing, and a new decorative sheet such as a veneer can be applied to the exposed surface of the substrate 11, or it can be painted. put on makeup. This makeup may be applied to the surface of the substrate 11 in advance. Further, if the sheet 13 itself has been decorated in advance or if a veneer is used as the sheet, it can be used as it is as a decorative sheet. In addition, when using a sheet such as a veneer that may cause the adhesive to ooze out onto the surface, a paper lining or the like may be pasted on the back side to prevent the adhesive from oozing out. Next, a top plate 14 made of plywood, sawn board, particle board, etc. is attached to the surface of the substrate including the sheet 13, including the boundary between the outer periphery of the sheet 13 and the adhesive to which the sheet is not attached. A concave groove 15 reaching from the upper plate 14 to the substrate 11 is placed in the position.
The upper plate 14a is formed using an NC router or the like, and then the upper plate 14a is removed from the area to which the sheet 13 is attached. In this embodiment, the grooves 15 are formed along the outer periphery of the sheet 13 using a router, but depending on the shape of the sheet 13, the grooves 15 may be formed along the inner periphery of the sheet 13. Further, the depth of the groove 15 needs to reach at least the surface of the substrate 11, and may reach the middle of the substrate 11 as shown in the embodiment diagram. Further, a molding or the like may be formed on the periphery of the groove 15. In this way, the desired decorative board 10 is manufactured.
次に、別の実施例として、第１図Ａ〜Ｄ→Ｇ，
Ｈについて説明すると、Ａ〜Ｄは前述した通りで
あり省略する。Ｇ，Ｈは基板１１の表面に接着剤
１２を介して模様状のシート１３を貼着してお
り、この表面に上板１４を貼着する。次にこの上
板１４の上に接着剤１６を介してシート１７を貼
着し、この表面に上板１８を貼着し、図に示すよ
うに凹溝１９，２０を形成する。凹溝１９は上板
１４（上板１８からみれば基板に相当）に達する
ように形成し、凹溝２０は基板１１に達するよう
に形成する。その後、シート１３，１７を貼着し
た部分の上板１４ａ，１８ａを取り外す。このよ
うにＥ，Ｆは二層、Ｇ，Ｈは三層にしており、何
層にでも容易にでき、模様も同様にできる。な
お、この実施例では、中央部が凹所になつている
が、中央部が凸所になつた化粧板もシート１３の
形状を変えることによつて得られることはちろん
である。 Next, as another example, FIGS.
When explaining H, A to D are as described above and will be omitted. In G and H, a patterned sheet 13 is attached to the surface of a substrate 11 via an adhesive 12, and an upper plate 14 is attached to this surface. Next, a sheet 17 is attached onto this upper plate 14 via an adhesive 16, and an upper plate 18 is attached to this surface, and grooves 19 and 20 are formed as shown in the figure. The groove 19 is formed to reach the upper plate 14 (corresponding to the substrate when viewed from the upper plate 18), and the groove 20 is formed to reach the substrate 11. Thereafter, the upper plates 14a, 18a on which the sheets 13, 17 are attached are removed. In this way, E and F have two layers, and G and H have three layers, and they can easily be made into any number of layers, and patterns can be made in the same way. In this embodiment, the central portion is a concave portion, but it goes without saying that a decorative board having a convex central portion can also be obtained by changing the shape of the sheet 13.
同様にして第２図について説明する。第２図Ｉ
〜Ｌに示すように合版．挽板・パーテイクルボー
ド等の基板１１表面に、模様状に形成したシート
１３を載置し、次に裏面に接着剤１２を塗布した
上板１４を貼着する。次に上記シート１３の外周
縁とシートが貼着されていない接着剤との境界を
含む位置に上板１４上から基板１１に達する凹溝
１５をNCルーター等により形成し、次にシート
１３を貼着した部分の上板１４ａを取り外す。な
お、この実施例ではシート１３の外周縁に沿つて
ルーターで凹溝１５を形成したが、シート１３の
形状によつてはシート１３の内周縁に沿つて凹溝
１５を形成する場合もある。また凹溝１５の深さ
は、少なくとも基板１１の表面にまで達する必要
があり、実施例図のように基板１１の中程まで達
してもよい。また凹溝１５の周縁にはモール等を
形成してもよい。このようにして所望の化粧板１
０を製造する。なお予め基板１１表面に化粧を施
していてもよく後から突板等のシートを貼着した
り、塗装を施したりしてもよい。 Similarly, FIG. 2 will be explained. Figure 2 I
~ Combined edition as shown in L. A sheet 13 formed in a pattern is placed on the surface of a substrate 11 such as a sawn board or particle board, and then an upper plate 14 coated with an adhesive 12 is attached to the back surface. Next, a concave groove 15 reaching from the upper plate 14 to the substrate 11 is formed using an NC router or the like at a position including the boundary between the outer peripheral edge of the sheet 13 and the adhesive to which the sheet is not attached, and then the sheet 13 is Remove the attached portion of the upper plate 14a. In this embodiment, the grooves 15 are formed along the outer periphery of the sheet 13 using a router, but depending on the shape of the sheet 13, the grooves 15 may be formed along the inner periphery of the sheet 13. Further, the depth of the groove 15 needs to reach at least the surface of the substrate 11, and may reach the middle of the substrate 11 as shown in the embodiment diagram. Further, a molding or the like may be formed on the periphery of the groove 15. In this way, the desired decorative board 1
Manufacture 0. Note that the surface of the substrate 11 may be decorated in advance, or a sheet such as a veneer may be attached afterwards, or it may be painted.
次に、別の実施例として、第１図Ｉ〜Ｊ→Ｍ，
Ｎについて説明すると、Ｉ〜Ｊは前述した通りで
あり省略する。Ｍ，Ｎは基板１１の表面に模様状
のシート１３を載置し、この表面に裏面に接着剤
を塗布した上板１４を貼着する。次にこの上板１
４の上に模様状のシート１７を載置し、同様に裏
面に接着剤を塗布した上板１８を表面に貼着す
る。そして図に示すように凹溝１９，２０を形成
する。その後、シート１３，１７を貼着した部分
の上板１４ａ，１８ａを取り外す。このように
Ｋ，Ｌは二層、Ｍ，Ｎは三層にしており、何層に
でも容易にでき、模様も同様にできる。なお、こ
の実施例では、中央部が凹所になつているが、中
央部が凸所になつた化粧板もシート１３の形状を
変えることによつて得られることはももちろんで
ある。なお基板１１表面にもそり防止のために裏
打材を貼つておくとよい。 Next, as another example, FIG.
Regarding N, I to J are as described above and will be omitted. In M and N, a patterned sheet 13 is placed on the surface of a substrate 11, and an upper plate 14 whose back surface is coated with an adhesive is attached to this surface. Next, this upper plate 1
A patterned sheet 17 is placed on top of the sheet 4, and an upper plate 18 whose back surface is similarly coated with adhesive is adhered to the front surface. Then, grooves 19 and 20 are formed as shown in the figure. Thereafter, the upper plates 14a, 18a on which the sheets 13, 17 are attached are removed. In this way, K and L are made of two layers, and M and N are made of three layers, and any number of layers can be easily made, and patterns can be made in the same way. In this embodiment, the central portion is a concave portion, but it goes without saying that a decorative board having a convex central portion can also be obtained by changing the shape of the sheet 13. Note that it is preferable to apply a backing material to the surface of the substrate 11 to prevent warping.
この発明は上述した構成をとつているので、立
体的な化粧板を容易に製造できる利点を有する。
Since this invention has the above-described configuration, it has the advantage that a three-dimensional decorative board can be easily manufactured.
第１図はこの発明の製造工程における一実施例
を示す断面図、第２図はこの発明の製造工程にお
ける他実施例を示す断面図、第３図はこの発明に
より製造された実施品を示す平面図、第４図は従
来の実施例を示す断面図である。
１０…化粧板、１１…基板、１２…接着剤、１
３…シート、１４，１４ａ…上板、１５…凹溝。
Fig. 1 is a sectional view showing one embodiment of the manufacturing process of this invention, Fig. 2 is a sectional view showing another embodiment of the manufacturing process of this invention, and Fig. 3 is a sectional view showing an embodiment manufactured by this invention. The plan view and FIG. 4 are cross-sectional views showing a conventional embodiment. 10... Decorative board, 11... Substrate, 12... Adhesive, 1
3... Sheet, 14, 14a... Top plate, 15... Concave groove.
Claims (1)
製造するに際し、一方の表面に接着剤を塗布した
後、この表面に模様状のシートを介して他方を貼
着し、上記シートの周縁とシートが貼着されてい
ない接着剤との境界を含む位置に上板上から基板
に達する凹溝を形成し、その後シートを介した部
分の上板を取り外すことを特徴とする化粧板の製
造方法。1. When manufacturing a decorative board in which a top plate is adhered in a pattern to the surface of a substrate, after applying an adhesive to one surface, the other is adhered to this surface via a patterned sheet, and the periphery of the sheet is Manufacturing a decorative board characterized by forming a concave groove reaching the substrate from the upper plate at a position including the boundary between the adhesive and the adhesive to which the sheet is not attached, and then removing the upper plate at the part where the sheet is interposed. Method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23974085A JPS6299101A (en) | 1985-10-26 | 1985-10-26 | Manufacture of decorative board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23974085A JPS6299101A (en) | 1985-10-26 | 1985-10-26 | Manufacture of decorative board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6299101A JPS6299101A (en) | 1987-05-08 |
| JPH0336641B2 true JPH0336641B2 (en) | 1991-06-03 |
Family
ID=17049226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP23974085A Granted JPS6299101A (en) | 1985-10-26 | 1985-10-26 | Manufacture of decorative board |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6299101A (en) |
-
1985
- 1985-10-26 JP JP23974085A patent/JPS6299101A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6299101A (en) | 1987-05-08 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |