JPH032457A - Panel for tile hanging and tile for the work - Google Patents

Abstract

PURPOSE:To easily carry out a tile work without any special tecknique, by fixing a substrate panel for tile hanging on an application panel of tiles and by adopting tiles fitted on it as a set. CONSTITUTION:The front fact of a substrate panel 10 is composed of a tile fitting face 20, a recessed fitting face 18 with a slanting plane, a inner wall face 24 for fitting the upper part of the tile, and a tile sheet 22. And this is fixed at a wall face 16 by a screw 14 and a screw hole 12. And further, the tile 30 is made rectangular as a whole and thick at the upper side and thin at the lower side an moreover, it is formed to show a specified angle in order to keep parallel to the wall when it is fitted at the substrate panel 10. Next, the tile 30 is placed on the sheet 22 of the recessed fitting part 18 of the substrate panel 10a and fixed by an adhesive 40. And masonry joint 42 is stuffed to finish it for the appearance.

Description

DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a tiling panel and tiles used therefor.

(Conventional technology) Conventional methods for laying tiles on walls, etc. include applying adhesive to the base in advance and pasting the tiles;
There are methods such as providing a locking part for fixing the tile to the base, hooking the tile to the locking part, fixing it to the wall, and finishing by filling the joints.

The above method of bonding by applying an adhesive has a limited adhesive strength and is often used for relatively small tiles, such as small and lightweight tiles such as mosaic tiles and small tiles. When these tiles are glued together, they rarely fall off due to their own weight, but if the tiles are large enough, they often fall off or peel off due to their own weight, so tiling methods using adhesives have a limited range of applicability. be done.

On the other hand, the method of fixing tiles by providing locking parts on the base physically fixes the tiles, so it has the advantage that even heavy tiles will not shift or peel off. It has the advantage of being able to complete the work simply by hooking it onto the base and filling the joints, making construction work more efficient.

In addition, as a method for locking the tile to the base, there is a method in which locking metal fittings for hooking the tiles are provided on the base panel in the form of a rail or at regular intervals, and the back side of the tile is locked to the locking metal fittings, or a method in which the tile and unevenness are fixed. There is a method in which a base panel provided with engaging uneven portions is fixed to a wall surface, and tiles are fitted onto the base panel itself.

(Problem to be Solved by the Invention) In the above-mentioned method of fixing the tile by hooking it onto the locking metal fittings provided on the base panel, etc., the back side of the tile has a shape that engages with the locking metal fittings or the engaging part. Tiles must be manufactured, therefore, a high degree of dimensional accuracy is required to properly fit the locking fittings etc. during installation, and manufacturing accuracy is difficult to control and the defective rate is sometimes high. The problem is that it becomes expensive.

In addition, in order to prevent the tile from falling out toward the front when the tile is fitted into the base panel, a groove or protrusion is formed on the back of the tile to prevent it from falling out, so the tile shape is It gets quite complicated. For this reason,
When manufacturing tiles, it is common to use wet extrusion molding, which allows molding into complex shapes.

The reason why the dry method, which is commonly used in tile manufacturing, cannot be used is that the dry method uses a forming mold to press the tile in the plane direction and cut it out. This is because if grooves or protrusions are formed, molding is impossible because it cannot be cut out. Therefore, as mentioned above, all tiles for inlays are currently manufactured by wet extrusion molding. Therefore, in view of the above problems, the present invention can simplify the shape of the tile and use a dry manufacturing method. However, the object of the present invention is to provide tiles that can be easily manufactured, and also to provide tiling panels that can be used in this construction.

(Means for solving problems) The present invention has the following configuration to achieve the above object.

That is, on the front surface of the base panel that is fixed to a construction surface such as a wall surface on which tiling is to be carried out, there is a joint gap between the adjacent upper and lower sides, and a fitting recess into which the back side of the tile is inserted in the left-right direction of the base panel is provided.

The joint surface, which is the inner bottom surface of the fitting recess to which the back surface of the tile is joined, is inclined so that the upper side is closer to the construction surface than the lower side, and the lower end surface of the tile is received on the lower inner wall surface of the fitting recess. It is characterized by having a seating part. Further, the tile is inserted into the fitting recess and installed, and the front side is installed parallel to the wall surface while being installed in the fitting recess, and the wall thickness on the upper side is made thicker than the wall thickness on the lower side. It is characterized in that it is formed thickly and its center of gravity is deviated so that it is tilted toward the joint surface when it is installed in the fitting recess.

(Function) A base panel is fixed on the construction surface, and the tile is installed in the fitting recess of the base panel while placing the lower end surface of the thin tile on the seating part. This is because the center of gravity of the tile is deviated so that it leans toward the joint surface.

This allows the tile to be positioned and securely joined to the joining surface.

(Embodiments) Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

FIG. 1 is a vertical cross-sectional view showing a state in which a tiling panel according to the present invention is attached to a wall surface. In FIG.
It is fixed to the wall surface 16 with screws 14.

Reference numeral 18 denotes a fitting recess provided horizontally on the front surface of the base panel 10 over the entire length of the base panel 10. The fitting recesses 18 are arranged in parallel with a joint interval in the vertical direction.

The inner bottom surface of the fitting recess 18 is a joint surface 20 to which tiles are joined.
The bonding surface 20 is formed into a flat surface as shown in the figure. Reference numeral 22 denotes a tile seating portion projecting forward from the lower end of the joint surface 20. In addition.

The seating portion 22 is inclined so that its front end is at a slightly higher position.

24 is an upper inner wall surface of the fitting recess 18, and this upper inner wall surface 2
4 is set deeper than the depth of the seating part 22, and the joint surface 20 is set so that the upper side of the joint surface 20 approaches the wall surface 16.
Provided at an angle.

The material for the base panel 10 is not particularly limited as long as it is fire resistant and has a predetermined strength, but for example, a cement-based material is suitable.

In this way, by fixing the base panel 10 having the above structure to the wall surface 16, a tiling panel having a plurality of rows of fitting recesses 18 formed on the front surface is obtained.

FIG. 2 shows the tile 30 installed on the tiling panel, and FIG. 3 shows the tile 30 alone.

As shown in the figure, the tile 30 has a rectangular shape as a whole.

The cross-sectional shape of the tile 30 is trapezoidal, with the upper side being thicker and the lower side being thinner.
0, the angle is set so that it is parallel to the wall surface, and the back surface 32 of the tile 30 is formed into an inclined surface with a thicker upper part. Further, the rear edge of the lower end surface of the tile 30 is formed at an acute angle.

As shown in FIG. 2, the tile 30 is installed by inserting the back side of the tile into the fitting recess 18 of the base panel 10.
The lower end surface of the tile 30 is placed on the seating part 22 and installed.

Reference numeral 40 denotes an adhesive applied to the joint surface 20 in advance.

Since the fitting recess 18 has predetermined joint spacing in the vertical and up-down directions, the tiles 30 can be pasted in the fitting recess 18 with predetermined joint spacing in the left-right direction.
is a joint material filled in the joint area after the tile 30 was installed. By finishing the joints, the construction surface can be finished to look like regular tiling.

The tile 30 can be easily installed by being inserted into the fitting recess 18 as described above, and the tile 30 is joined while being prevented from shifting. Furthermore, since the tile 30 of this embodiment has a thicker upper part and the joint surface 20 is formed as an inclined surface, the center of gravity is deviated so as to tilt the tile 30 toward the joint surface. Bonding is performed by pressing the back surface of the tile 30 against the bonding surface 20 side.

Since the adhesive material is applied to the base panel 10 in advance, the tile 30 does not shift when it is attached to the fitting recess 18.

Tile 30 is fixed with a predetermined bonding strength.

When joining tiles 30, displacement of the tiles 30 when the adhesive hardens is the most likely cause of a decrease in joint strength.The required joint strength can be achieved by supporting the tiles 30 without shifting them. can get. In this way, even if the tiles are quite large, they will not shift in position and can be attached very easily.

In the above embodiment, the seating portion 22 is formed so that its tip side is at a high level, and the rear edge of the lower end surface of the tile 30 is formed at an acute angle, thereby preventing the tile 30 from shifting. 30 is prevented from coming out from the fitting recess 18.

In actual construction, the base panel 10 may be fixed on a construction surface such as a wall surface, the adhesive material 40 may be applied to the joint surface 20, and then the tiles 30 may be placed.

In normal tiling, the tile is held on the construction surface for a while to prevent it from shifting, but in this embodiment, after the tile 30 is installed in the fitting recess 18, the tile 30 is placed on the joint surface 20. Since the tile 30 is tilted to the side for reliable joining, there is no need to take the trouble of holding the tile 30, and work efficiency can be improved. In addition, in tiling, the workers are required to have a high level of skill because the tiles are laid while maintaining a predetermined joint spacing. However, when using the tiling panel of this example, it is necessary to place the tiles in the fitting recesses in advance. It is also possible to match the joint spacing by setting it to 1, which has the advantage of making the construction work easier and not requiring special skilled workers.

In addition, as shown in FIG. 2, the tile 30 of the above embodiment has a much simpler shape than the conventional tile whose back side is hooked to a locking metal fitting.
From the perspective of manufacturing 0, of course it can be formed by wet extrusion molding, but its major feature is that it can be easily formed by dry press molding because there are no grooves or other non-return features on the back of the tile. There is.

That is, if the tile has the above shape, the molded product can be extracted from the mold after being press-molded, and a commonly used dry construction method can be used as is.

Additionally, in the case of wet-extrusion tiles made using a vacuum drain machine, there are many stoneware tiles, which are characterized by the texture of fabric, and are often subdued in color.However, porcelain tiles made using a dry method In this case, the color of the fabric itself is often dull, so glazes are applied to create various colors. Therefore, if a dry method can be used, tiles of various colors can be used without being limited in terms of color.

Note that the tiles of the above-described embodiments are installed by inserting the tiles into the fitting recesses, but the characteristics are that the tiles can be inserted into the fitting recesses 18 from the front side of the base panel 10;
The center of gravity has been shifted by changing the wall thickness of the tiles at the bottom and top sides. Therefore, tiles that have similar effects can be used in the same way.

4 and 5 show examples in which, in addition to shifting the center of gravity of the tile, the tile is configured to be more difficult to pull out. In the example shown in FIG. 4, a protrusion 34 is provided on the back surface 32 of the tile 30, This is an example in which a recess 11 into which a protrusion 32 fits is provided in a base panel 10. Further, in the example shown in FIG. 5, a protrusion 36 is provided on the upper end surface of the tile 30, and
4 is provided with a groove 13 into which a projection 36 fits.

Further, in the above embodiment, the fitting recesses 18 are continuously provided in the entire left and right direction of the base panel 10, but in some cases, the fitting recesses 18 are provided at intervals according to the tile size, and the fitting recesses 18 are provided in the left and right portions of adjacent tiles. Of course, the form may be changed to the extent that small irregularities are provided on the back surface of the tile in order to improve the bondability between the back surface of the tile 30 and the bonding surface 20.

The present invention has been variously explained above using preferred embodiments, but the present invention is not limited to these embodiments.
Of course, many modifications can be made without departing from the spirit of the invention.

(Effects of the Invention) By using the tiling panel and tiles according to the present invention, the tiles can be supported simply by setting the tiles on the base panel, making it possible to perform tiling very efficiently and easily. This makes it possible to perform construction even if you are not a highly skilled engineer.

In addition, even large and heavy tiles can be joined without causing positional displacement, ensuring reliable tiling work, and expanding the scope of tiling work.

Furthermore, since the tiles of the present invention have an extremely simple shape, they are easy to manufacture, and when manufacturing tiles that are fitted into base panels, a dry manufacturing method, which could not be used in the past, can be used. As a result, manufacturing becomes easy, and many types of products with various tile surface textures can be easily manufactured.

[Brief explanation of drawings]

Fig. 1 is a sectional view showing an embodiment of the tiling panel according to the present invention, Fig. 2 is a sectional view showing a state in which tiles are attached to the tiling panel, and Fig. 3 is a perspective view showing a single tile. 4 and 5 are sectional views showing other embodiments, respectively. 10... Base panel, 11... Recess, 13...
Concave groove, 16...Wall surface, 18...Fitting recess, 20...Joint surface, 22...-
Seating part, 30...Tile, 40...Adhesive material, 4
2...Gout material. Figure Figure

Claims (1)

[Claims] 1. On the front side of a base panel fixed to a construction surface such as a wall surface on which tiling is to be carried out, a joint gap is provided between the adjacent upper and lower sides, and the back side of the tile is inserted in the left-right direction of the base panel. A fitting recess is provided, and the joint surface, which is the inner bottom surface of the fitting recess to which the back side of the tile is joined, is inclined so that the upper side is closer to the construction surface than the lower side, and the joint surface is provided on the lower inner wall surface of the fitting recess. A tiling panel characterized by having a seating portion for receiving the lower end surface of a tile. 2. A tile that is inserted and installed in the fitting recess according to claim 1, wherein the front side is installed parallel to the wall surface while the tile is installed in the fitting recess, and the wall thickness on the upper side is made smaller than that on the lower side. A tile characterized by being formed thicker than the wall thickness and having a center of gravity deviated so as to tilt toward the joint surface when installed in a fitting recess.