JPH03230894A - Solder powder, production thereof and solder paste using this method - Google Patents

Solder powder, production thereof and solder paste using this method

Info

Publication number
JPH03230894A
JPH03230894A JP2026945A JP2694590A JPH03230894A JP H03230894 A JPH03230894 A JP H03230894A JP 2026945 A JP2026945 A JP 2026945A JP 2694590 A JP2694590 A JP 2694590A JP H03230894 A JPH03230894 A JP H03230894A
Authority
JP
Japan
Prior art keywords
solder
particles
powder
solder powder
medium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2026945A
Other languages
Japanese (ja)
Inventor
Akio Harada
昭雄 原田
Akio Fushihara
伏原 昭夫
Hisanori Furubayashi
古林 久則
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daiken Kagaku Kogyo KK
Original Assignee
Daiken Kagaku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daiken Kagaku Kogyo KK filed Critical Daiken Kagaku Kogyo KK
Priority to JP2026945A priority Critical patent/JPH03230894A/en
Publication of JPH03230894A publication Critical patent/JPH03230894A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3457Solder materials or compositions; Methods of application thereof
    • H05K3/3485Applying solder paste, slurry or powder

Landscapes

  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)

Abstract

PURPOSE:To allow the uniform printing of solder paste on a printed board by specifying the grain size of solder powder and the ratio of solder particles. CONSTITUTION:The solder is dispersed in the form of fine particles into a liquid dispersion medium heated to the temp. above the m. p. thereof and a cooling medium is added to the dispersion medium to solidify the dispersed fine particles of the liquid solder. The solder powder has >=80wt.% ratio of the solder particles having 5 to 30mum grain size. The solder consisting of the spherical solder particles which have the small and uniform grain sizes and are free from oxide films is obtd. in this way. The solder is, therefore, adequate for the screen printing of fine patterns and since the oxide on the particle surfaces is little, the flow of the solder is good.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明はプリント基板上のファインパターンを形成する
のに用いられる半田粉末、その製造法およびこれを用い
た半田ペーストに関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a solder powder used to form a fine pattern on a printed circuit board, a method for producing the same, and a solder paste using the same.

[従来の技術] 近年さまざまな技術分野で一層の技術の精密化が進展し
ているが、プリント基板の製造技術に関しては特にこの
ような要請が強い。
[Prior Art] In recent years, technology has become more sophisticated in various technical fields, and such demands are particularly strong in the field of printed circuit board manufacturing technology.

現在、プリント基板に用いられるスクリーン印刷用半田
としては、アトマイズ法にて製造された半田粉末をフラ
ックス中に分散したクリーム半田が広く用いられている
。アトマイズ法による半田粒子の製造は、高温にて液状
とした半田溶湯に圧縮ガスを噴射して、半田溶湯を飛散
、粉末化させ、凝固した半田粉末を回収するものである
Currently, as screen printing solder used for printed circuit boards, cream solder in which solder powder produced by an atomization method is dispersed in flux is widely used. In the production of solder particles by the atomization method, compressed gas is injected into the molten solder that has been liquefied at high temperature, the molten solder is scattered and powdered, and the solidified solder powder is recovered.

[発明が解決しようとする課題] しかしながら、アトマイズ法では、球形を有する半田粒
子を得ることは困難であり、かつその粒径も約30μm
以上の粒子が90重量%以上と大きく、また半田粒子の
形状も不揃いである(第3図(a)および(b)参照)
。さらに、アトマイズ法では、ガス圧力、溶湯温度、冷
却条件などのさまざまな製造条件が粒子形状に影譬を与
え、球形の粒子を安定して得ることは困難である。また
、この製法では半田溶湯が凝固するまでの間に粒子の表
面に酸化物が形成し、半田の流れが非常に悪くなる。し
たがって、このような半田を用いてプリント基板上に精
密なパターン形成することは非常に困難である。
[Problems to be solved by the invention] However, with the atomization method, it is difficult to obtain solder particles having a spherical shape, and the particle size is also approximately 30 μm.
The solder particles are large, accounting for more than 90% by weight, and the shape of the solder particles is also irregular (see Figures 3 (a) and (b)).
. Furthermore, in the atomization method, various manufacturing conditions such as gas pressure, molten metal temperature, and cooling conditions affect the particle shape, making it difficult to stably obtain spherical particles. Furthermore, in this manufacturing method, oxides are formed on the surfaces of the particles until the molten solder solidifies, resulting in extremely poor solder flow. Therefore, it is very difficult to form a precise pattern on a printed circuit board using such solder.

特開昭63−4.3794号には、アトマイズ法にて半
田粉末を製造するにあたり、圧縮ガスおよび回収容器内
の酸素濃度および湿度を所定の値以下に規制することに
より、酸化被膜のない球状の半田粉末を得ることが記載
されている。しかしながら、この方法によっても未だ充
分に微細で、かつ粒子形状が球形の半田粉末を安定して
得ることはできない。
JP-A No. 63-4.3794 discloses that when producing solder powder using the atomization method, by regulating the compressed gas and the oxygen concentration and humidity in the recovery container to below predetermined values, it is possible to create a spherical shape without an oxide film. It is described that a solder powder of However, even with this method, it is still not possible to stably obtain solder powder that is sufficiently fine and has a spherical particle shape.

本発明の目的は、プリント基板に半田ペーストを均一に
印刷するため、粒径が小さく、しかも粒度の揃った酸化
被膜のない球状の半田粒子からな一 る半田を提供することにある。
An object of the present invention is to provide solder made of spherical solder particles with small and uniform particle sizes and no oxide film, in order to uniformly print solder paste on a printed circuit board.

[課題を解決するための手段] 本発明は、半田をその融点以上の温度に加熱された液状
の分散媒体中に微粒子状の分散し、該分散系に冷却媒体
を添加して前記の分散された液体半田微粒子を固化させ
ることを特徴とする半田粉末の製造法を提供するもので
ある。本発明の半田粉末は、粒径5〜30μmの半田粒
子の割合が80重量%以上であるこ七を特徴とする。
[Means for Solving the Problems] The present invention involves dispersing solder in the form of fine particles in a liquid dispersion medium heated to a temperature equal to or higher than its melting point, and adding a cooling medium to the dispersion system to disperse the solder as described above. The present invention provides a method for producing solder powder, which is characterized by solidifying liquid solder fine particles. The solder powder of the present invention is characterized in that the proportion of solder particles having a particle size of 5 to 30 μm is 80% by weight or more.

本発明の半田粉末に用いられる半田は、共晶半田など従
来プリント配線に用いられているものであればいずれで
あってもよい。例えば5n−Pb系(63Sn、37P
b: 50Sn、50Pb; 35Sn。
The solder used in the solder powder of the present invention may be any solder conventionally used in printed wiring, such as eutectic solder. For example, 5n-Pb system (63Sn, 37P
b: 50Sn, 50Pb; 35Sn.

残Pb、0.5Sbなど)、5n−Pb−8b系(32
Sn、66Pb、2Sbなど)、Sn系(95Sn、5
Sb; 95Sn、5Agなど)、その他97.5Pb
residual Pb, 0.5Sb, etc.), 5n-Pb-8b system (32
Sn, 66Pb, 2Sb, etc.), Sn-based (95Sn, 5
Sb; 95Sn, 5Ag, etc.), other 97.5Pb
.

2.5Ag; 57Bi、17Sn、26 In; 3
0Sn。
2.5Ag; 57Bi, 17Sn, 26In; 3
0Sn.

70Zn;60Cd、30Zn、10Sn;95Cd。70Zn; 60Cd, 30Zn, 10Sn; 95Cd.

5Agなどの組成を有する半田がいずれも用いられてよ
い。これら半田表面の酸化膜は、サンドペ−パー等で物
理的に完全除去して使用する。
Any solder having a composition such as 5Ag may be used. The oxide film on the solder surface is physically completely removed using sandpaper or the like before use.

つぎに、加熱容器に高沸点の液体の分散媒体を入れる。Next, a high boiling point liquid dispersion medium is placed in the heating container.

かかる媒体としてはシリコンオイル、エンジンオイノ区
工業用潤滑油(例えばスピンドル油、マシン油、シリン
ダー油、ギヤ油、絶縁油)、油脂(例えばヤシ油、パー
ム油、オリーブ油、ひまわり油、大豆油、あまに油、な
たね油、ひまし油)、樹脂(例えば松やに、コーパル、
ダンマル)などが挙げられる。
Such media include silicone oil, industrial lubricating oils (e.g. spindle oil, machine oil, cylinder oil, gear oil, insulation oil), fats and oils (e.g. coconut oil, palm oil, olive oil, sunflower oil, soybean oil, linseed oil, rapeseed oil, castor oil), resins (e.g. pine tar, copal,
Danmar) etc.

ついで、該液体媒体をオイルバスなどを用いて溶融する
半田の融点に応じて約75〜400℃、好ましくは19
0〜230℃に加熱する。加熱された分散媒体中に酸化
被膜を除去した半田を入れて溶融しながら撹拌し、半田
を液体の微粒子として分散する。分散には従来公知の装
置が用いられてよいが、ホモジナイザーを用いてに容易
に撹拌、分散できる。加熱媒体中に半田が充分微粒子状
に分散した後、低温、例えば室温程度の液体媒体を流し
込み、急冷させて分散系の温度を低下させ半田粒子を凝
固沈降させる。得られた半田粉末の粒子形状はほぼ真球
であり、粒径約5〜30μmの微細粒子を80重量%以
上含む。
Then, the liquid medium is melted using an oil bath or the like at a temperature of about 75 to 400°C, preferably 19°C depending on the melting point of the solder.
Heat to 0-230°C. Solder from which the oxide film has been removed is placed in a heated dispersion medium and stirred while melting, thereby dispersing the solder as liquid fine particles. Although conventionally known devices may be used for dispersion, stirring and dispersion can be easily achieved using a homogenizer. After the solder is sufficiently dispersed in the form of fine particles in the heating medium, a liquid medium at a low temperature, for example, around room temperature, is poured into the heating medium and rapidly cooled to lower the temperature of the dispersion system and solidify and precipitate the solder particles. The particle shape of the obtained solder powder is almost perfect sphere, and contains 80% by weight or more of fine particles with a particle size of about 5 to 30 μm.

半田粉末は適宜の溶剤で加熱媒体を除去し、ついで酸化
防止のため非水性媒体中に保存する。かかる媒体として
は、例えばガソリン、灯油などの石油系媒体;ベンゼン
、トルエン、キシレンなどの芳香族系媒体:トリクレン
、パークレン、クロロセン、四塩化炭素などの塩素系媒
体:メタノール、エタノール、イソプロパツールなどの
炭化水素系媒体がいずれも用いられてよい。
The heating medium is removed from the solder powder using a suitable solvent, and then the solder powder is stored in a non-aqueous medium to prevent oxidation. Such media include, for example, petroleum-based media such as gasoline and kerosene; aromatic media such as benzene, toluene, and xylene; chlorine-based media such as trichlene, perchlorene, chlorocene, and carbon tetrachloride; methanol, ethanol, isopropanol, etc. Any of the following hydrocarbon-based media may be used.

このようにして得られた半田粉末は、フラックスを添加
して印刷用ペースト半田とする。かかるフラックスの組
成としては、例えば活性化松脂、非活性化松脂、塩化亜
鉛、塩化亜鉛と無機ハロゲン化物または無機酸との混合
物など従来フラックスとして公知のものがいずれも用い
られてよい。
The solder powder thus obtained is made into a printing paste solder by adding flux. As for the composition of such a flux, any conventionally known flux such as activated pine resin, non-activated pine resin, zinc chloride, or a mixture of zinc chloride and an inorganic halide or an inorganic acid may be used.

[実施例] つぎに本発明を実施例によりさらに具体的に説明する。[Example] Next, the present invention will be explained in more detail with reference to Examples.

実施例1 (6,4共晶半田) 鉛・錫が644の半田表面をサンドペーパーで磨いて酸
化膜の物理的除去を行い、ついでトルエンにより洗浄し
た。トールビーカー(500cc)にシリコンオイル2
00ccを入れ、オイルバスで190℃に加熱した。加
熱されたシリコンオイルに前記半田50gを入れ完全に
溶融した。半田が溶融したならばホモジナイザー(約1
00 Orpm)を差し込み、液状となった半田を約1
5秒間撹拌して分散させ、液体の半田を充分微粒子状態
に分散した。ついで、加熱をやめ、これに常温のシリコ
ンオイル200ccを加えて分散系を急冷した。
Example 1 (6,4 eutectic solder) The surface of the 644 lead/tin solder was polished with sandpaper to physically remove the oxide film, and then cleaned with toluene. Silicone oil 2 in a tall beaker (500cc)
00cc and heated to 190°C in an oil bath. 50 g of the solder was placed in heated silicone oil and completely melted. Once the solder has melted, use a homogenizer (approximately 1
00 Orpm) and apply approximately 1 ounce of liquid solder.
The liquid solder was dispersed by stirring for 5 seconds to sufficiently disperse the liquid solder into fine particles. Then, heating was stopped, and 200 cc of silicone oil at room temperature was added to rapidly cool the dispersion.

半田粉末が沈澱したらデカンテーションによりシリコン
オイルを除去し、沈澱した半田粉末を400 mesh
のフルイに通した。半田粉末に付着したシリコンオイル
をトルエンにより洗浄除去し、酸化しないようトルエン
中に浸漬した。第1図(a)および(b)に得られた半
田粉末の顕微鏡写真を示す。第1図に示すごとく、半田
粒子はほぼ球状で粒径5〜20μ尻の微細な粒子を90
重量%含有する。
Once the solder powder has precipitated, silicone oil is removed by decantation, and the precipitated solder powder is separated into 400 mesh pieces.
passed through the sieve. The silicone oil adhering to the solder powder was removed by washing with toluene, and the solder powder was immersed in toluene to prevent oxidation. FIGS. 1(a) and 1(b) show micrographs of the obtained solder powder. As shown in Figure 1, the solder particles are approximately spherical and have a diameter of 5 to 20 μm.
Contains % by weight.

実施例2(7:3銀入り半田) 鉛:錫が7;3の半田の表面酸化膜をサンドペーパーで
磨いて物理的に除去し、ついでトルエンで洗浄した。ト
ールビーカー(500cc)にシリコンオイル250c
cを入れ、オイルバスで200°Cに加熱した。加熱さ
れたシリコンオイルのなかに前記半田t OOgを入れ
、完全に溶融した。半田が溶融した後、ホモジナイザー
を差し込み、約30秒間撹拌して半田を分散させた。こ
れに常温のシリコンオイルを250cc加え分散系を急
冷した。半田粉末が沈澱したらデカンテーションにより
シリコンオイルを除去し、沈澱した半田粉末を400 
meshのフルイに通した。半田粉末に付着したシリコ
ンオイルをトルエンで洗浄除去し、酸化しないようトル
エン中に浸漬しておく。得られた半田粉末の顕微鏡写真
を第2図(a)および(b)に示す。得られた半田粒子
は、はぼ球状で粒径5〜30μlの微細な粒子を約90
重量%含有する。
Example 2 (7:3 silver-containing solder) The surface oxide film of the 7:3 lead:tin solder was physically removed by polishing with sandpaper, and then washed with toluene. Silicone oil 250c in tall beaker (500cc)
c and heated to 200°C in an oil bath. The solder tOOg was placed in heated silicone oil and completely melted. After the solder was melted, a homogenizer was inserted and stirred for about 30 seconds to disperse the solder. 250 cc of room temperature silicone oil was added to this and the dispersion system was rapidly cooled. After the solder powder has precipitated, silicone oil is removed by decantation, and the precipitated solder powder is
It was passed through a mesh sieve. Wash and remove silicone oil adhering to the solder powder with toluene, and immerse it in toluene to prevent oxidation. Microscopic photographs of the obtained solder powder are shown in FIGS. 2(a) and 2(b). The obtained solder particles are approximately 90 spherical and have a diameter of 5 to 30 μl.
Contains % by weight.

実施例3 鉛:錫が6=4の半田の表面酸化膜をサンドペ8 −バーで磨いて物理的に除去し、ついでトルエンで洗浄
した。トールビーカー(500cc)にエンジンオイル
200ccを入れ、オイルバスにて200℃に加熱した
。加熱されたエンジンオイルのなかに前記半田50gを
入れ、完全に溶融した。半田が溶融した後、ホモジナイ
ザーを差し込み、約30秒間撹拌して分散させた。これ
に常温のエンジンオイルを200cc加え分散系を急冷
させた。
Example 3 The surface oxide film of lead:tin 6=4 solder was physically removed by polishing with a sandpaper 8-bar, and then washed with toluene. 200 cc of engine oil was placed in a tall beaker (500 cc) and heated to 200° C. in an oil bath. 50 g of the solder was placed in heated engine oil and completely melted. After the solder was melted, a homogenizer was inserted and stirred for about 30 seconds to disperse it. 200 cc of room temperature engine oil was added to this to rapidly cool the dispersion system.

半田粉末が沈澱したらデカンテーションによりシリコン
オイルを除去し、沈澱した半田粉末を400 mesh
のフルイに通した。半田粉末に付着したエンジンオイル
をトルエンで洗浄除去し、酸化しないようトルエン中に
浸漬保存した。得られた半田粒子は、はぼ球状で粒径5
〜30μ肩の微細な粒子を90重量%含有する。
Once the solder powder has precipitated, silicone oil is removed by decantation, and the precipitated solder powder is separated into 400 mesh pieces.
passed through the sieve. Engine oil adhering to the solder powder was removed by washing with toluene, and the solder powder was immersed in toluene and stored to prevent oxidation. The obtained solder particles were spherical and had a particle size of 5.
Contains 90% by weight of fine particles with a diameter of ~30μ.

実施例4 松やに20gおよび塩酸ヒドラジン2gを加熱溶融して
混合し、これにトルエン10gを加えてラックスを得た
。該ラックス5gと実施例1にて得られた半田粉末10
gとを混合してクリーム半田を製造した。
Example 4 20 g of pine tar and 2 g of hydrazine hydrochloride were heated and melted and mixed, and 10 g of toluene was added thereto to obtain lux. 5 g of said Lux and 10 of the solder powder obtained in Example 1
A cream solder was produced by mixing with g.

[発明の効果コ 本発明の半田粉末は微細な球形を有しファインパターン
のスクリーン印刷に好適であり、また粒子表面の酸化物
が少ないため半田の流れがよい。
[Effects of the Invention] The solder powder of the present invention has a fine spherical shape and is suitable for screen printing of fine patterns, and since there are few oxides on the particle surface, the solder flows well.

また、ファインパターンの印刷に好適なりリーム半田が
得られる。
In addition, ream solder suitable for printing fine patterns can be obtained.

【図面の簡単な説明】[Brief explanation of drawings]

第1図および第2図は本発明半田粉末の粒子構造を示す
顕微鏡写真(いずれも(a)100倍、(b)500倍
)、第3図は従来のアトマイズ法にて得られた半田粉末
の粒子構造を示す顕微鏡写真((a)100倍、(b)
500倍)である。
Figures 1 and 2 are micrographs showing the particle structure of the solder powder of the present invention (both (a) 100x and (b) 500x), and Figure 3 is the solder powder obtained by the conventional atomization method. Micrograph showing the particle structure of ((a) 100x, (b)
500 times).

Claims (4)

【特許請求の範囲】[Claims] (1)粒径5〜30μmの半田粒子の割合が80重量%
以上であることを特徴とする半田粉末。
(1) The proportion of solder particles with a particle size of 5 to 30 μm is 80% by weight
A solder powder characterized by the above.
(2)半田をその融点以上の温度に加熱された液状の分
散媒体中に微粒子状の分散し、該分散系に冷却媒体を添
加して前記の分散された液体半田微粒子を固化させるこ
とを特徴とする半田粉末の製造法。
(2) The solder is dispersed in the form of fine particles in a liquid dispersion medium heated to a temperature equal to or higher than its melting point, and a cooling medium is added to the dispersion system to solidify the dispersed liquid solder fine particles. A method for producing solder powder.
(3)前記分散媒体および冷却媒体が同一の液状媒体で
あり、これら媒体がシリコンオイル、エンジンオイルお
よび工業用潤滑油から選ばれた少なくとも1種の液状媒
体である前記請求項2記載の半田粉末の製造法。
(3) The solder powder according to claim 2, wherein the dispersion medium and the cooling medium are the same liquid medium, and the medium is at least one liquid medium selected from silicone oil, engine oil, and industrial lubricating oil. manufacturing method.
(4)前記請求項1記載の半田粉末およびフラックを配
合したことを特徴とする半田ペースト。
(4) A solder paste containing the solder powder and flak according to claim 1.
JP2026945A 1990-02-06 1990-02-06 Solder powder, production thereof and solder paste using this method Pending JPH03230894A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2026945A JPH03230894A (en) 1990-02-06 1990-02-06 Solder powder, production thereof and solder paste using this method

Applications Claiming Priority (1)

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JP2026945A JPH03230894A (en) 1990-02-06 1990-02-06 Solder powder, production thereof and solder paste using this method

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JPH03230894A true JPH03230894A (en) 1991-10-14

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08252687A (en) * 1995-03-14 1996-10-01 Sony Corp Cream solder and method for supplying solder
JP2002519509A (en) * 1998-06-29 2002-07-02 シュルツェ・ユルゲン Method and apparatus for producing solder powder
US6521176B2 (en) 1994-09-29 2003-02-18 Fujitsu Limited Lead-free solder alloy and a manufacturing process of electric and electronic apparatuses using such a lead-free solder alloy
EP2548677A2 (en) 2011-07-19 2013-01-23 Mitsubishi Materials Corporation Solder powder-cleaning agent and method for making solder powder
JP2013163185A (en) * 2012-02-09 2013-08-22 Asahi Kasei E-Materials Corp Filler metal, solder paste, and connecting structure

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6521176B2 (en) 1994-09-29 2003-02-18 Fujitsu Limited Lead-free solder alloy and a manufacturing process of electric and electronic apparatuses using such a lead-free solder alloy
US6984254B2 (en) 1994-09-29 2006-01-10 Fujitsu Limited Lead-free solder alloy and a manufacturing process of electric and electronic apparatuses using such a lead-free solder alloy
JPH08252687A (en) * 1995-03-14 1996-10-01 Sony Corp Cream solder and method for supplying solder
JP2002519509A (en) * 1998-06-29 2002-07-02 シュルツェ・ユルゲン Method and apparatus for producing solder powder
EP2548677A2 (en) 2011-07-19 2013-01-23 Mitsubishi Materials Corporation Solder powder-cleaning agent and method for making solder powder
JP2013023534A (en) * 2011-07-19 2013-02-04 Mitsubishi Materials Corp Solder powder-cleaning agent and method for producing solder powder
JP2013163185A (en) * 2012-02-09 2013-08-22 Asahi Kasei E-Materials Corp Filler metal, solder paste, and connecting structure

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