JPH03223627A - Fluid measuring method - Google Patents

Fluid measuring method

Info

Publication number
JPH03223627A
JPH03223627A JP1800290A JP1800290A JPH03223627A JP H03223627 A JPH03223627 A JP H03223627A JP 1800290 A JP1800290 A JP 1800290A JP 1800290 A JP1800290 A JP 1800290A JP H03223627 A JPH03223627 A JP H03223627A
Authority
JP
Japan
Prior art keywords
amount
head
feeding
supply
measurement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1800290A
Other languages
Japanese (ja)
Inventor
Toshiharu Arimatsu
有松 年治
Tomonori Shida
智徳 志田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Teijin Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Ltd filed Critical Teijin Ltd
Priority to JP1800290A priority Critical patent/JPH03223627A/en
Publication of JPH03223627A publication Critical patent/JPH03223627A/en
Pending legal-status Critical Current

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  • Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)

Abstract

PURPOSE:To improve accuracy by actually measuring the amount of a head during measurement, and correcting the amount of the head. CONSTITUTION:When an apparatus is started, a screw feeder 20 performs feeding at a large-quantity feeding up to a switching quantity in the vicinity of a target quantity. Then the feeding is switched into small-quantity feeding. At the switching time point, the feeding in 50 - 95% of the target quantity is selected. The small-feeding quantity is selected at 1/2 - 1/20 of the large-feeding quantity. When the measured value reaches a head-measuring quantity by the small-quantity feeding, the feeder 20 is stopped, and a timer is started. The feeding is stopped during a specified time sufficient for the complete fall of head quantity. Thus the head quantity is measured. The same minute quantity of feeding is supplied into a container 30 again. The head quantity is operated and subtracted from the target value. Thus the finishing value is obtained. When the measured value of a platform scale 40 reaches the finishing value, the feeding is finished. A control part 100 starts the timer at the same time. When the difference between the measured value after a specified time sufficient for the complete fall of the head from the finish and the target value is within a control width, the completion of measurement is judged. Thus, the accurate measurement can be realized with a simple system.

Description

【発明の詳細な説明】 [利用分野1 本発明は、粉粒体、液体等の流体を所定高さの投入口か
ら計量槽に投入して計量する流体の計量方法に関し、特
に高精度の計量が必要な分野に好適な流体の計量方法に
関する。
Detailed Description of the Invention [Field of Application 1] The present invention relates to a fluid measuring method in which a fluid such as powder or liquid is charged into a measuring tank from an input port at a predetermined height and measured, and particularly relates to a method for measuring a fluid with high precision. This invention relates to a method for measuring fluid suitable for fields where it is necessary.

[従来技術] 粉粒体、 i’?H4:等の流体の計量槽による計量に
おいては、投入終了時に停止バルブから投入口までの供
給路にある供給流体の一部並びに投入口から計量槽まで
の空中にある供給流体が最終的に計量槽に投入されるの
で、この量、すなわち落差量が測定精度に大きな影響を
与える。
[Prior art] Powder, i'? When measuring fluids such as H4 using a measuring tank, a part of the supply fluid in the supply path from the stop valve to the input port and the supply fluid in the air from the input port to the measuring tank are finally measured at the end of charging. Since it is poured into the tank, this amount, ie, the amount of head, has a large effect on measurement accuracy.

これに対して特開平1−263524号公報には、供給
流体の投入流量を測定し、予めテス1へにより測定して
おいて落下時間と該投入流量との積として落差重量を求
め、補正する方法が従業されている。
On the other hand, Japanese Patent Application Laid-Open No. 1-263524 discloses that the input flow rate of the supply fluid is measured in advance by Test 1, and the head weight is calculated as the product of the falling time and the input flow rate and corrected. How have you been employed?

この方法は落差量補正という点で優れたものであるが、
実用上以下の問題がある。
This method is excellent in terms of head correction, but
In practice, there are the following problems.

すなわち、落下時間について流体側にテストにより測定
しておく必要あり、又配管等の修理・変更等があるとそ
の都度前記テストによる落下時間の測定が必要であり、
計量前の準備作業に多くの人手と時間を要する問題、流
体供給路への異物付着等による経時変化の補正ができず
、誤差が大きくなる問題がある。
In other words, it is necessary to measure the falling time by testing the fluid side, and whenever there is repair or change of piping, etc., it is necessary to measure the falling time by the test.
There are problems in that preparatory work before measurement requires a lot of manpower and time, and that changes over time due to foreign matter adhering to the fluid supply path cannot be corrected, resulting in large errors.

[発明の目的] 本発明は、上記問題に鑑みなされたしので、何らの準備
作業も必要とせず、落差量の経時変化も補正できる高精
度の流体の計量方法を目的としたものである。
[Object of the Invention] The present invention was made in view of the above-mentioned problems, and therefore aims at a highly accurate fluid measuring method that does not require any preparatory work and is capable of correcting changes over time in the amount of head.

[発明の構成及び作用] 前記目的は以下の本発明により達成される。すなわち、
本発明は所定高さの投入口から計量容器へ流体を連続的
に供給し、その重量により所定の目標量を計量する流体
の計量方法において、計量途中で一旦供給を中止して落
差量を測定し、該落差量で目標量を補正して終了量を求
め、計量値が該終了量に達した時流体の供給を終了する
ことを特徴とする流体の計量方法である。
[Structure and operation of the invention] The above object is achieved by the present invention as described below. That is,
The present invention is a fluid measuring method in which fluid is continuously supplied to a measuring container from an input port at a predetermined height, and a predetermined target amount is measured based on the weight of the fluid. The method of measuring fluid is characterized in that the target amount is corrected by the head amount to determine the end amount, and the supply of fluid is ended when the measured value reaches the end amount.

ここで落差量とは、流木の供給を停止した後、計量容器
に落下する流体量であり、具体的には例えば流体の停止
バルブから投入口までの供給路内の流体の一部あるいは
搬送路の慣性で投入される流体と、投入口から計量容器
までの空中の流体どの和等である。更に、供給停止後、
動荷重から静荷重へ切替わることによる変化や、単純に
計量容器の振れなども、誤差囚として落差量に含まれる
6又流体は、粉粒体2液体等連続的に供給できるもので
あれば特に限定されない。
Here, the head amount is the amount of fluid that falls into the measuring container after the supply of driftwood is stopped, and specifically, for example, a part of the fluid in the supply path from the fluid stop valve to the inlet or the conveyance path. It is the sum of the fluid injected due to the inertia of , and the fluid in the air from the inlet to the measuring container. Furthermore, after the supply is stopped,
Changes caused by switching from a dynamic load to a static load, or simply shaking of the measuring container, can cause errors, and the six or more fluids included in the head amount can be supplied continuously, such as powder, granules, two liquids, etc. Not particularly limited.

上述の通り本発明では、計量途中で、落差量を実測して
補正するようにしであるので、従来技術のような準備作
業は全く不要で、又、供給路への異物堆積等による経時
変化も確実に補正でき、非常に再現性の良い高精度の計
量ができるのである6又、その実施C:対しては、簡単
な、マイクロコンピュータ−で完全自動化が可能であり
、安価に実現できる。
As mentioned above, in the present invention, the amount of head is actually measured and corrected during measurement, so there is no need for any preparatory work as in the prior art, and changes over time due to foreign matter deposited in the supply channel etc. 6. Implementation C, which can be reliably corrected and highly reproducible and highly accurate, can be fully automated using a simple microcomputer and can be realized at low cost.

なお、上述の本発明において、計量途中での落差量の測
定は計量終了時と同じ供給流量で行なうことが精度、再
現性が向上すると共に換算も不要となる点で、好ましい
、更に、若干計量時間GJ長くなるが、計量終了前の所
定時間の間の供給量をそれ以前の流量より小さい小流量
にして、前記落差量の測定を行ない補正するようにする
と、より一層の精度・再現性の向上が得られる。
In addition, in the present invention described above, it is preferable to measure the head amount during measurement using the same supply flow rate as at the end of measurement, since this improves accuracy and reproducibility and eliminates the need for conversion. Although the time GJ will be longer, if the supply amount during a predetermined time period before the end of measurement is set to a small flow rate smaller than the previous flow rate and the head amount is measured and corrected, further accuracy and reproducibility can be achieved. Improvement can be obtained.

以下、本発明の詳細を粉粒体の計量に適用した実施例に
基いて説明する 第1図は、該実施例の全体構成を示す説明図である。第
2図は、該実施例の制御構成を示すフローチャート図、
第3図は該実施例の計量パターンのグラフである。
Hereinafter, the details of the present invention will be explained based on an example in which the present invention is applied to the measurement of powder and granular materials. Fig. 1 is an explanatory diagram showing the overall configuration of the example. FIG. 2 is a flow chart diagram showing the control configuration of the embodiment;
FIG. 3 is a graph of the metering pattern of this example.

図示の通り本例の計量装置の本体部は、貯蔵タンク10
に貯蔵された粉粒体を、その底部出口11に設けた粉粒
体供給手段のスクリューフィーダ20により計量手段の
の床Fに埋込まれた台秤40上に載置した搬送可能な計
量容器30に供給し、所定の目標量ずつ計量できるよう
になっている。
As shown in the figure, the main body of the measuring device of this example includes a storage tank 10
A transportable weighing container 30 is placed on a platform scale 40 embedded in the floor F of the weighing means. It is designed so that it can be metered in predetermined target amounts.

ここで、貯蔵タンク10は、ロードセル12でその内容
量が管理できるようになっている。なお計量する粉粒体
の貯蔵タンク10への補給は、公知のものと同様、原料
袋60から気体輸送の粉粒体供給装置50を介して行な
うようになっている。
Here, the content of the storage tank 10 can be controlled by a load cell 12. Note that the powder to be measured is replenished into the storage tank 10 from a raw material bag 60 via a powder supply device 50 for gas transportation, similar to the known system.

スクリューフィーダ20は、その駆動モーター21の回
転数を制御することによりその供給量を制御できるよう
になっている0台秤40は、計量値データ、操作指令等
のデータ授受ができるデータ伝送機能を有するもので、
本例では市販の埋込型高精度台秤(島津製作所製)を用
いた。
The screw feeder 20 can control the amount of feed by controlling the rotation speed of its drive motor 21.The scale 40 has a data transmission function that can exchange data such as weighing value data and operation commands. Something,
In this example, a commercially available embedded high-precision platform scale (manufactured by Shimadzu Corporation) was used.

そして、上記本体部は、制御部100により制御される
。制御部100は中央演算処理袋!(CPU)110と
、データ及びプログラムを記憶するメモリー120と、
本体部のロードセル120のデータを収集するロードセ
ルアンプ等からなる第1のI10ボート130と、スク
リューフィーダ20の駆動モーター21の回転数を制御
する制御ユニット等からなる第2のI10ボート140
と、粉体輸送装置50の起動停止を行なう操作ユニット
等からなる第3の110ボート150と、台秤40との
データ授受を行なうR3232Cからなる第4のr10
ボー1〜160と、必要な操作を支持する押釦スイッチ
、データを入力するキーボード等からなる操作パネル1
70と、必要なデータの表示を行なう液晶パネル等の表
示パネル、プリンター等の出力表示手段180とからな
る0図の川は共通のデータバスである。そして、制御部
 100は、以下の計量動作を行なうようにプログラム
されている。以下第2図に基いてその計量動作を計量手
Illと共に説明する。
The main body section is controlled by a control section 100. The control unit 100 is a central processing bag! (CPU) 110, a memory 120 for storing data and programs,
A first I10 boat 130 consisting of a load cell amplifier etc. that collects data from the load cell 120 in the main body, and a second I10 boat 140 consisting of a control unit etc. that controls the rotation speed of the drive motor 21 of the screw feeder 20.
, a third 110 boat 150 consisting of an operation unit etc. that starts and stops the powder transport device 50, and a fourth r10 consisting of an R3232C that exchanges data with the platform scale 40.
An operation panel 1 consisting of buttons 1 to 160, pushbutton switches for supporting necessary operations, a keyboard for inputting data, etc.
70, a display panel such as a liquid crystal panel for displaying necessary data, and output display means 180 such as a printer, the river in FIG. 0 is a common data bus. The control unit 100 is programmed to perform the following metering operations. The weighing operation will be explained below with reference to FIG. 2 together with the weighing hand Ill.

まず、計量容器30を台秤40上にセットすると共に操
作パネル170のキーボード(図示省略)より目標量及
び管理中を入力し、操作パイ・ル170の起動釦(図示
省略)をオンにする。すると、風袋引き釦(図示省略)
のランプが点滅する。計量容器30のセット状態を確認
し、良好であれば風袋引き釦をオンする。すると制御部
100は風袋引き釦を点灯し、風袋引きを行なうと共に
、前記目標量管理中、計量値及び貯蔵タンク10の貯蔵
量等計量に必要なデータを出力表示手段180の表示パ
ネルに表示し、スタート釦(図示省略)のランプを点滅
する。ここで表示内容を確認し、正常であればスタート
釦をオンにする。するとスタート釦が点灯し、スクリュ
ーフィーダー20が起動される。スクリューフィーダー
20は、第3図に示す計量パターンに従って粉粒体を供
給する。すなわち、予め設定した目標量の近くの切替量
までは大供給で供給し、それ以後不供給に切換えられる
。小供給への切換え時点具体的に切換量が目標量に近い
程計量時間は短縮できる。又小供給の供給量が小さくな
ればなるほど、計量の精度、再現性は向上する。
First, the measuring container 30 is set on the platform scale 40, the target amount and "under management" are inputted from the keyboard (not shown) of the operation panel 170, and the start button (not shown) of the operation panel 170 is turned on. Then, the tare button (not shown)
The lamp flashes. Check the set state of the weighing container 30, and if it is good, turn on the tare button. Then, the control unit 100 turns on the tare button and performs taring, and also displays the data necessary for weighing, such as the measured value and the amount stored in the storage tank 10, on the display panel of the output display means 180 during the target amount management. , the lamp of the start button (not shown) blinks. Check the displayed content, and if it is normal, turn on the start button. Then, the start button lights up and the screw feeder 20 is started. The screw feeder 20 supplies powder and granular material according to the metering pattern shown in FIG. That is, large supply is provided until a switching amount close to a preset target amount, and thereafter the supply is switched to non-supply. Specifically, the closer the switching amount is to the target amount at the time of switching to small supply, the shorter the metering time can be. Furthermore, the smaller the supply amount of the small supply, the better the accuracy and reproducibility of measurement.

この切換え時点すなわち切換量並びに各供給量の選定は
、必要な計量精度、再現性、用いる供給手段、計量容器
の形状1前後のプロセスとの整合性等から単位時間当り
の供給量が充分安定した時点で落差測定が実施できるよ
うに決定するのが一般である。通常切換え時点は目標量
の50〜95%位に、小供給量は大供給量の1/2〜1
/20位に選定される。なお、本例では、各供給量及び
切換量は操作パネル170のキーボー1<より必要に応
じ設定するようになっている。
The switching point, the switching amount, and the selection of each supply amount should be made to ensure that the supply amount per unit time is sufficiently stable based on the required measurement accuracy, reproducibility, the supply means used, the shape of the measuring container, and the consistency with the process before and after 1. Generally, the determination is made so that the head measurement can be carried out at the same time. Normally, the switching point is about 50 to 95% of the target amount, and the small supply amount is 1/2 to 1/2 of the large supply amount.
/Selected 20th place. In this example, each supply amount and switching amount are set as necessary using keyboard 1< on the operation panel 170.

そして、小供給において、計量値が目標量に対して一定
量少ない落差測定量に達した時点で、スクリューフィー
ダーを停止し、タイマーT1を起動じて供給を落差分が
完全に落下してしまうのに充分な一定の停止時間中止し
て落差量を測定する。
When the measured value reaches a head difference measurement amount that is a certain amount smaller than the target amount during small supply, the screw feeder is stopped and timer T1 is started to stop the supply until the head difference has completely fallen. Measure the head after stopping for a certain period of time sufficient for

この落差量は記憶した停止終了時点の台秤の計量(a 
M 2から停止開始時点の計量値M、を差し引くことに
より得られる。なお、一定時間の停止に替えて計量値の
増減がなくなるすなわち安定したことを検出するように
しても良い、このようにすると計量時間が短縮できる効
果がある。
This amount of head is the memorized weighing (a) of the platform scale at the end of the stop.
It is obtained by subtracting the measured value M at the time of the start of stopping from M2. Note that instead of stopping for a certain period of time, it may be possible to detect that there is no increase or decrease in the measured value, that is, that it has stabilized.This has the effect of shortening the measuring time.

次いで再び同じ微小供給量でスクリューフィーダ20は
粉粒体を計量容器30に供給する。と同時に前記落差量
を演算し、目標量から差し引いて終了量を求め、これと
台秤40からの計量値を比較し、計量値が終了量に達す
るとスクリューフィーダ20は停止され、供給終了とな
る。制御部100はこれと同時にタイマーT2を起動し
て落差量測定と同様に終了から落差分が完全に落下する
に充分な一定時間後の計量値を読みM3として記憶し、
目標量との差を求め、これが管理中内であれば、計量完
了として、操作パネル170の完了釦(図示省略)のラ
ンプを点滅する。そこで完了釦を押すと、最終計量値1
目標量、誤差、管理中、測定日時等管理に必要なデータ
がメモリーに記憶されると同時に出力表示手段180の
プリンターにより印字され、初期状態にリセットされ計
量が終了する。そこで計量容器30は次工程へ搬送され
、次の計量容器30がセットされる。なお、最終計量値
M3が管理中外となった時は、出力表示手段180の計
量異常表示がランプとブザーでなされるので、異常リセ
ット後、表示パネルで確認しながら入手により修正し、
修正終了後、操作パネル110の修正釦をオンにする。
Next, the screw feeder 20 supplies the powder to the measuring container 30 again at the same minute supply amount. At the same time, the head amount is calculated and subtracted from the target amount to obtain the end amount, and this is compared with the measured value from the platform scale 40. When the measured value reaches the end amount, the screw feeder 20 is stopped and the supply ends. . At the same time, the control unit 100 starts the timer T2, reads the measured value after a certain period of time sufficient for the head to completely fall from the end, and stores it as M3, similar to the head measurement.
The difference from the target amount is determined, and if the difference is within the managed amount, the lamp of the completion button (not shown) on the operation panel 170 is blinked to indicate that the measurement is complete. When you press the completion button, the final weighing value is 1.
Data necessary for management, such as target amount, error, management status, measurement date and time, etc., are stored in the memory and simultaneously printed by the printer of the output display means 180, reset to the initial state, and measurement is completed. The weighing container 30 is then conveyed to the next process, and the next weighing container 30 is set. In addition, when the final weighing value M3 is out of control, the output display means 180 displays a weighing error with a lamp and a buzzer, so after resetting the error, check the display panel and correct it as obtained.
After completing the correction, turn on the correction button on the operation panel 110.

これにより正常処理となる。This results in normal processing.

以上の構成により乳糖粉末を計量したデータを以下に示
す、大供給の供給量を4に「/分、小供給の供給量を6
00.7分として風袋重量を併せた秤量目標量1350
 kgで、大供給から小供給への切換え時点を目標量か
ら1 kg少ない時点とし、計量した結果、精度±40
gr、標準偏差10.3grと非常に高精度で、再現性
の良い結果が得られた。なお、落差量の測定は目標量の
500g r少ない時点で数秒間停止して行なった1以
上本発明を実施例に基いて説明したが本発明はかかる実
施例に限定されるものでないことは本発明の趣旨から明
らかである。
The data obtained by measuring the lactose powder using the above configuration is shown below.
Weighing target amount 1350 including tare weight as 00.7 minutes
kg, the switching point from large supply to small supply is set as the point when 1 kg is less than the target amount, and as a result of weighing, the accuracy is ±40.
gr, standard deviation of 10.3 gr, results with very high accuracy and good reproducibility were obtained. The amount of head difference was measured by stopping for several seconds when the amount was 500gr below the target amount.Although the present invention has been described based on examples, it is to be understood that the present invention is not limited to such examples. This is clear from the purpose of the invention.

以上の通り、本発明では計量途中で一旦供給停止して落
差量を実際に測定し、目標量を該落差量分だけ補正した
終了量で供給を停止するようにして落差補正しているの
で、従来例のような準備作業が不要で、且つ精度の良い
計量が簡単なシステムで実現できるという優れた効果が
得られる。また、測定対象が変更されても必要な運転条
件を変更するのみで対応でき、広く各分野の流体の計量
に適用できるものである。
As described above, in the present invention, the head is corrected by stopping the supply once during measurement to actually measure the head, and then stopping the supply at the end amount that corrects the target amount by the amount of head. There is no need for preparatory work as in the conventional example, and excellent effects can be obtained in that highly accurate measurement can be achieved with a simple system. Furthermore, even if the measurement target is changed, it can be handled simply by changing the necessary operating conditions, and it can be widely applied to fluid measurement in various fields.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は実施例の全体構成の説明図2第2図は該実施例
の制御部の動作フローチャート、第3図は該実施例の計
量パターンのグラフである。 10:貯蔵タンク 20ニスクリユーフィーダ30:計
量容器  40:台秤 100:制御部 第 図 時間
FIG. 1 is an illustration of the overall configuration of the embodiment. FIG. 2 is an operation flowchart of the control section of the embodiment, and FIG. 3 is a graph of the measurement pattern of the embodiment. 10: Storage tank 20 Niscrew feeder 30: Weighing container 40: Platform scale 100: Control unit diagram time

Claims (1)

【特許請求の範囲】 1、所定高さの投入口から計量容器へ流体を連続的に供
給しその重量により所定の目標量を計量する流体の計量
方法において、計量途中で一旦供給を中止して落差量を
測定し、該落差量で目標量を補正して終了量を求め、計
量値が該終了量に達した時供給を終了することを特徴と
する流体の計量方法。 2、前記落差量を供給終了時と同じ供給量において測定
する請求項第1項記載の流体の計量方法。 3、計量終了前の所定時間の間の供給量をそれ以前の供
給量より小さい一定流量とし、この間に前記落差量を測
定する請求項第2項記載の流体の計量方法。
[Claims] 1. In a fluid measuring method in which fluid is continuously supplied from an inlet at a predetermined height to a measuring container and a predetermined target amount is measured based on its weight, the supply is temporarily stopped during measurement. A method for measuring fluid, characterized in that a head amount is measured, a target amount is corrected by the head amount to obtain an end amount, and supply is ended when the measured value reaches the end amount. 2. The fluid measuring method according to claim 1, wherein the head amount is measured at the same supply amount as at the end of the supply. 3. The fluid measuring method according to claim 2, wherein the supply amount during a predetermined time period before the end of measurement is set to a constant flow rate smaller than the previous supply amount, and the head amount is measured during this period.
JP1800290A 1990-01-30 1990-01-30 Fluid measuring method Pending JPH03223627A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1800290A JPH03223627A (en) 1990-01-30 1990-01-30 Fluid measuring method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1800290A JPH03223627A (en) 1990-01-30 1990-01-30 Fluid measuring method

Publications (1)

Publication Number Publication Date
JPH03223627A true JPH03223627A (en) 1991-10-02

Family

ID=11959493

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1800290A Pending JPH03223627A (en) 1990-01-30 1990-01-30 Fluid measuring method

Country Status (1)

Country Link
JP (1) JPH03223627A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60135727A (en) * 1983-12-23 1985-07-19 Asano Seiki Kk Correcting method of fall extent of quantitative cutting weighing machine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60135727A (en) * 1983-12-23 1985-07-19 Asano Seiki Kk Correcting method of fall extent of quantitative cutting weighing machine

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