JPH03215622A - Walking beam - Google Patents

Walking beam

Info

Publication number
JPH03215622A
JPH03215622A JP2008929A JP892990A JPH03215622A JP H03215622 A JPH03215622 A JP H03215622A JP 2008929 A JP2008929 A JP 2008929A JP 892990 A JP892990 A JP 892990A JP H03215622 A JPH03215622 A JP H03215622A
Authority
JP
Japan
Prior art keywords
steel pipe
walking beam
walking beams
compsn
build
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2008929A
Other languages
Japanese (ja)
Inventor
Jiyuichi Wanaki
和南城 寿一
Takayuki Aisaka
隆行 相坂
Kenichi Uratsuji
浦辻 憲一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Osaka Fuji Corp
Original Assignee
Sumitomo Metal Industries Ltd
Osaka Fuji Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd, Osaka Fuji Corp filed Critical Sumitomo Metal Industries Ltd
Priority to JP2008929A priority Critical patent/JPH03215622A/en
Publication of JPH03215622A publication Critical patent/JPH03215622A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To prevent the flawing on the outer peripheral surface of a seamless steel pipe without forming build-up by providing a thermally sprayed film consisting of a Co-based alloy having a specific compsn. and alumina ceramics in the part on the surface of the walking beams to be used in a heat treating furnace for seamless steel pipes, where the surface comes into contact with the steel pipe. CONSTITUTION:The thermally sprayed layer 3 of 0.02 to 2mm thickness consisting of a thermally spraying material formed by incorporating Al2O3 ceramics at <=50% by volume into a Co-based alloy of the compsn. consisting, by weight %, of 15 to 40% Cr, 3 to 20% Al, 0.01 to 2% Y, and the balance Co is formed on the hollow curved surface which is the front surface of the walking beams 1 made of a heat resisting cast steel, etc., and comes into contact with the steel pipe to be treated at the time of supporting the seamless steel pipe by the walking beams and heat treating the steel pipe while transporting the same in a heating furnace. A Co-based alloy which contains 0.01 to 20% Hf, Si, Ti, Zr in place of Y or these elements in combination with W, Mo, Nb, Ta, Ti, C in the compsn. of the above mentioned alloy may be used in this case. The build-ups by the seizure of scale in the part of the walking beams in contact with the steel pipe are not formed and the steel pipe free from the generation of the flaws by the build-ups is obtd.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、ウォーキングビーム式熱処理炉のウォーキン
グビームに関するものである.(従来の技術) 継目無鋼管製造設備のウォーキングビーム式鋼管熱処理
炉のウォーキングビームは高温下で使用される為、耐酸
化性及び耐高温強度に優れたJISSCH22 (25
Cr − 20Ni )等の耐熱鋳鋼が一般に使用され
ている。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a walking beam of a walking beam heat treatment furnace. (Prior art) Walking beams of walking beam type steel pipe heat treatment furnaces in seamless steel pipe manufacturing equipment are used at high temperatures, so JISSCH22 (25
Heat-resistant cast steel such as Cr-20Ni) is generally used.

ところで近年、従来は熱間加工後冷間で製造していた鋼
管を、■コスト合理化のために熱間仕上げで製品にする
鋼管や、■高寸法精度が必要とされる鋼管や、■微小外
面班が問題となる鋼管、等、鋼管に対する品質要求条件
がきびしくなってきている。
By the way, in recent years, steel pipes that were conventionally produced by hot working and then cold processing have been replaced with products that are manufactured using hot finishing to reduce costs, steel pipes that require high dimensional accuracy, and microscopic external surfaces. The quality requirements for steel pipes, such as steel pipes, which are a problem, are becoming stricter.

そして、前記品質要求条件のうちの外面疵については、
(i)材質(製鋼)に起因するもの、( ii )圧延
工程に起因するもの、(in)搬送工程に起因するもの
、があり、このうち鋼管熱処理炉内で発生する外面疵は
搬送工程に起因する外面疵の範晴である。具体的にはウ
ォーキングビームの鋼管との接触面に発生するスケール
の焼付き物すなわちピルドアップによって、このウォー
キングビーム上に載った鋼管の外周面に押込み疵がつき
、これが品質上問題となっていた. 一度発生したピルドアップは、ウォーキングビームの表
面に強固に付着するため、それ以降に通過する全鋼管に
外面疵をつけることになる。従って、ピルドアップを除
去することが必要となるが、炉内は高温状態であるため
、ピルドアップを炉外から除去することは困難である。
Regarding external defects among the above quality requirements,
There are (i) those caused by the material (steel manufacturing), (ii) those caused by the rolling process, and (in) those caused by the transportation process. Among these, external defects that occur in the steel pipe heat treatment furnace are caused by the transportation process. There are no external defects caused by this. Specifically, scale burn-in, or pill-up, occurs on the contact surface of the walking beam with the steel pipe, causing indentation scratches on the outer circumferential surface of the steel pipe placed on the walking beam, which poses a quality problem. Once pilled up occurs, it firmly adheres to the surface of the walking beam, causing external flaws to all steel pipes that pass through it thereafter. Therefore, it is necessary to remove the pill-up, but since the inside of the furnace is in a high temperature state, it is difficult to remove the pill-up from outside the furnace.

そこで従来は定期的に炉を消火し、炉内に作業者が入っ
てグラインダー等でピルドアンブを除去していたため、
炉の昇温、冷却による燃料原単位の悪化も問題となって
おり、ピルドアップの発生しないウォーキングビームの
開発が要求されていた。
Conventionally, the furnace would be extinguished periodically and a worker would enter the furnace and remove the pilled amber with a grinder, etc.
Deterioration of the fuel consumption rate due to heating and cooling of the furnace has also become a problem, and there has been a demand for the development of a walking beam that does not cause pill-up.

(発明が解決しようとする課題) ウォーキングビームのピルドアソプ発生に対し、従来よ
りウォーキングビームの材質を変更したり、溶射セラミ
ックス等の表面コーティングの変更が種々行われてきた
が、十分なピルドアップ防止効果は得られていないのが
実情である。
(Problem to be Solved by the Invention) Various attempts have been made to prevent pill-up from occurring in walking beams, such as changing the material of the walking beam or changing surface coatings such as thermal sprayed ceramics. The reality is that we are not getting it.

すなわち、ウォーキングビームは、高温・酸化環境下で
使用されるため、材質を変更してもその表面の酸化劣化
により焼付きは防止できない。また、溶射等についても
ウォーキングビームと溶射材料との熱膨張差により、コ
ーティング層が剥離するからである。
That is, since walking beams are used in high-temperature, oxidizing environments, even if the material is changed, seizure cannot be prevented due to oxidative deterioration of the surface. Further, in thermal spraying, etc., the coating layer peels off due to the difference in thermal expansion between the walking beam and the thermal spraying material.

本発明は、かかる問題点に鑑みて成されたものであり、
皮膜の剥離を解決し、耐ピルドアップの要求性能を満た
すウォーキングビームを提供することを目的としている
The present invention has been made in view of such problems,
The objective is to provide a walking beam that solves the problem of peeling of the film and meets the required performance for pill-up resistance.

(課題を解決するための手段) 上記目的を達成するために本発明に係る第1のウォーキ
ングビームは、重量%で、Cr : 15〜40%、A
l:3〜20%、Y : 0.01〜2%を含有し、残
部がCoからなるMCrAlX合金(MにCo, Xに
Yを使用)に、AhOsセラミックを体積比で50%以
下配合してなる溶射材料を、被加熱材との接触面に0.
02〜2圓の厚さで被覆しているのである。
(Means for Solving the Problems) In order to achieve the above object, a first walking beam according to the present invention has Cr: 15-40%, A
A MCrAlX alloy containing 3 to 20% L, 0.01 to 2% Y, and the remainder Co (using Co for M and Y for X) is blended with AhOs ceramic at a volume ratio of 50% or less. 0.0% thermal spray material on the contact surface with the heated material.
It is coated with a thickness of 0.2 to 2 mm.

また本発明の第2のウォーキングビームは、前記第1の
ウォーキングビームのYに代えてHf, Si、Ti,
 Zrを0.01〜20%含有させているのである。
Moreover, the second walking beam of the present invention has Hf, Si, Ti,
It contains Zr in an amount of 0.01 to 20%.

また本発明の第3のウォーキングビームは、前記第1の
ウォーキングビームのY, Hf, St, Ti、Z
rとともにW, Mo, Nb, Ta, Ti, C
を組み合わせて0.01〜20%含有させているのであ
る。
Further, the third walking beam of the present invention has Y, Hf, St, Ti, Z of the first walking beam.
With r W, Mo, Nb, Ta, Ti, C
The content is 0.01 to 20% in combination.

すなわち本発明は、耐熱、耐焼付性に優れたMCrA 
I X合金をベース材料としている。その理由は、MC
rAlX合金は成分中のAI及びCrが選択的に酸化さ
れ、その組成によりAI!O:l又はCrz03の緻密
で化学的にも安定な保護性酸化膜を形成するため、スケ
ールやFe合金と反応せずピルドアップを防止できるか
らである。
That is, the present invention provides MCrA with excellent heat resistance and seizure resistance.
The base material is IX alloy. The reason is MC
In rAlX alloy, AI and Cr in the components are selectively oxidized, and due to its composition, AI! This is because a dense and chemically stable protective oxide film of O:l or Crz03 is formed, so it does not react with scale or Fe alloy and pill-up can be prevented.

次に本発明の限定理由について説明する。Next, the reasons for the limitations of the present invention will be explained.

(Cr)  :Crは保護性酸化皮膜のCr2O3を形
成する元素であると同時に、AIの活性化を果たし、A
hOsの安定生成を促進する。
(Cr): Cr is an element that forms the protective oxide film Cr2O3, and at the same time activates AI and
Promotes stable production of hOs.

しかし、■5%未満であるとこれらの効果が乏しくなり
、一方40%を超えると溶射皮〔AI〕 (Y) 膜の延性低下を招く。
However, if the content is less than 5%, these effects will be poor, while if it exceeds 40%, the ductility of the thermally sprayed coating [AI] (Y) film will decrease.

従って、15〜40%とした。Therefore, it was set at 15 to 40%.

:Alは保護性酸化皮膜のAI.0!を形成する元素で
ある。
:Al is the protective oxide film AI. 0! It is an element that forms

しかし、3%未満では連続したAlz03膜が形成され
ず、一方20%を超えると溶射皮膜の延性低下を招く。
However, if it is less than 3%, a continuous Alz03 film will not be formed, while if it exceeds 20%, the ductility of the sprayed coating will decrease.

従って3〜20%とした。Therefore, it was set at 3 to 20%.

他:Yは保護性酸化皮膜(CrzOi 、Al2O3)
の耐剥離性向上機能を有する。
Others: Y is a protective oxide film (CrzOi, Al2O3)
It has the ability to improve peeling resistance.

しかし、Yの場合は、0.01%未満では効果が乏しく
なり、一方2%を超えると溶射皮膜の延性低下を招く。
However, in the case of Y, if it is less than 0.01%, the effect will be poor, while if it exceeds 2%, the ductility of the sprayed coating will decrease.

従ってYの含有率は0.01〜2%とした。Therefore, the content of Y was set at 0.01 to 2%.

このYに対し、Yの代替である例えば Hf, Si, Ti, ZrやY, HfSSi, 
Ti, Zrとの組合せである例えばW,Mo、Nb,
 Ta、Ti, Cを含有する場合は、最高20%まで
添加することができ、これによって高温強度や耐酸化性
の改善を図ることができる。
For this Y, substitutes for Y such as Hf, Si, Ti, Zr, Y, HfSSi,
For example, W, Mo, Nb, which is a combination with Ti, Zr.
When Ta, Ti, and C are contained, they can be added up to a maximum of 20%, which can improve high-temperature strength and oxidation resistance.

(Co)  :Coは高温強度に優れたベース金属であ
り、Cr, AI, Y他を除いた残りとする。
(Co): Co is a base metal with excellent high-temperature strength, and is the remainder after removing Cr, AI, Y, and others.

(A1z03セラミック):AhOsセラミックは皮膜
に耐摩耗性能を付与するために複合させるものである。
(A1z03 ceramic): AhOs ceramic is compounded to impart wear resistance to the coating.

しかし、含有量が体積比で50%を超えると皮膜が脆く
なって剥離し易くなり、また多孔賞となる。
However, if the content exceeds 50% by volume, the film becomes brittle and easily peels off, and becomes porous.

従って、Alz03セラミックの配合量を50%以下と
した。
Therefore, the blending amount of Alz03 ceramic was set to 50% or less.

〔皮膜厚さ〕 :皮膜厚さが0.02mm以下では母材
表面を完全に被覆することが困難である。
[Coating thickness]: If the coating thickness is 0.02 mm or less, it is difficult to completely cover the surface of the base material.

方、2IIIII1以上では膜厚が厚すぎて剥離し易く
なる。
On the other hand, if the thickness is 2III1 or more, the film thickness will be too thick and peeling will occur easily.

従って、0.02〜2IIIII1とした。Therefore, it was set as 0.02 to 2III1.

なお、施工方法は高融点材に有利なプラズマ溶射法や高
速ガス溶射法が適しているが、特に限定はしない。
In addition, as for the construction method, the plasma spraying method and the high-speed gas spraying method, which are advantageous for high melting point materials, are suitable, but there is no particular limitation.

(実 施 例) 以下本発明を添付図面に基づいて説明する。(Example) The present invention will be explained below based on the accompanying drawings.

添付図面は、本発明に係るウォーキングビームの正面図
であり、ウォーキングビーム1は固定ビームと移動ビー
ムとで構成され、移動ビームの上昇、水平往復移動、下
降の周期的な繰り返しにより、鋼管を固定ビームと移動
ビームとに交互に移し替えなから1ポケットずつ鋼管を
わずかに回転させながら熱処理炉内を搬送するものであ
る。
The attached drawing is a front view of a walking beam according to the present invention, and the walking beam 1 is composed of a fixed beam and a moving beam, and the steel pipe is fixed by the periodic repetition of the moving beam's upward movement, horizontal reciprocating movement, and downward movement. Since the steel pipes are transferred alternately between the beam and the moving beam, the steel pipes are conveyed through the heat treatment furnace while being rotated slightly one pocket at a time.

ところで、熱処理炉内の雰囲気温度は最大1100゜C
の高温に保持されているので、ウォーキングビーム1の
本体2は耐熱鋳鋼が使用されている。そして、鋼管との
接触面は凹彎曲面と成されており、隣接する鋼管が一定
間隔で載置できるように成されている。
By the way, the ambient temperature inside the heat treatment furnace is 1100°C at maximum.
Since the walking beam 1 is maintained at a high temperature, the main body 2 of the walking beam 1 is made of heat-resistant cast steel. The contact surface with the steel pipe is a concave curved surface so that adjacent steel pipes can be placed at regular intervals.

しかして、ピルドアップはこの鋼管との接触面に発生す
る。
Therefore, pill-up occurs at the contact surface with this steel pipe.

そこで、本発明では、この接触面に例えばCo残25C
r−14AI  O.5 Yにattotを体積比で3
0%配合してなる溶射材料3を0.4閣の厚さでガスプ
ラズマで溶射するのである。
Therefore, in the present invention, for example, 25C of Co remains on this contact surface.
r-14AI O. 5 Attot to Y in volume ratio 3
The thermal spraying material 3 containing 0.0% is thermally sprayed to a thickness of 0.4 mm using gas plasma.

下記表に本発明ウォーキングビームと従来のウォーキン
グビーム並びに比較例を使用して実機テストを行った結
果を示す。
The table below shows the results of an actual machine test using the walking beam of the present invention, a conventional walking beam, and a comparative example.

上記表より明らかな如く本発明はピルドアップの発生も
なく、被覆層の剥離もなかった.しかし、比較例、従来
例は共にピルドアップが発生し、また被覆層の剥離がみ
られた。
As is clear from the table above, in the present invention, there was no pill-up and no peeling of the coating layer. However, in both the comparative example and the conventional example, pill-up occurred and peeling of the coating layer was observed.

(発明の効果) 以上説明したように、本発明ウォーキングビームを採用
すれば手入れに要する時間が不要となって燃料原単位が
良くなると共に品質良好な鋼管を製造できる.
(Effects of the Invention) As explained above, by adopting the walking beam of the present invention, the time required for maintenance becomes unnecessary, the fuel consumption rate improves, and steel pipes of good quality can be manufactured.

【図面の簡単な説明】[Brief explanation of drawings]

図面は本発明ウォーキングビームの正面図である. The drawing is a front view of the walking beam of the present invention.

Claims (3)

【特許請求の範囲】[Claims] (1) 重量%で、Cr:15〜40%、Al:3〜2
0%、Y:0.01〜2%を含有し、残部がCoからな
るMCrAlX合金(MにCo、XにYを使用)に、A
l_2O_3セラミックを体積比で50%以下配合して
なる溶射材料を、被加熱材との接触面に0.02〜2m
mの厚さで被覆したことを特徴とするウォーキングビー
ム。
(1) In weight%, Cr: 15-40%, Al: 3-2
A
A thermal spray material containing 50% or less of l_2O_3 ceramic by volume is applied to the contact surface with the heated material by 0.02 to 2 m.
A walking beam characterized by being coated with a thickness of m.
(2) 請求項1記載のウォーキングビームにおいて、
Yに代えてHf、Si、Ti、Zrを0.01〜20%
含有したことを特徴とするウォーキングビーム。
(2) In the walking beam according to claim 1,
0.01 to 20% of Hf, Si, Ti, and Zr in place of Y
A walking beam characterized by containing.
(3) 請求項1記載のウォーキングビームにおいて、
Y、Hf、Si、Ti、ZrとともにW、Mo、Nb、
Ta、Ti、Cを組み合わせて0.01〜20%含有し
たことを特徴とするウォーキングビーム。
(3) In the walking beam according to claim 1,
Along with Y, Hf, Si, Ti, and Zr, W, Mo, Nb,
A walking beam characterized by containing 0.01 to 20% of a combination of Ta, Ti, and C.
JP2008929A 1990-01-17 1990-01-17 Walking beam Pending JPH03215622A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008929A JPH03215622A (en) 1990-01-17 1990-01-17 Walking beam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008929A JPH03215622A (en) 1990-01-17 1990-01-17 Walking beam

Publications (1)

Publication Number Publication Date
JPH03215622A true JPH03215622A (en) 1991-09-20

Family

ID=11706352

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008929A Pending JPH03215622A (en) 1990-01-17 1990-01-17 Walking beam

Country Status (1)

Country Link
JP (1) JPH03215622A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100280016B1 (en) * 1994-08-26 2001-02-01 로버트 에이. 바쎄트 High durability roadbed rolls
JP2006275499A (en) * 2005-03-01 2006-10-12 Ngk Insulators Ltd Continuous heat treatment furnace and heat treatment method
US7645136B2 (en) 2004-10-04 2010-01-12 Ngk Insulators, Ltd. Continuous heat treatment furnace and heat treatment method
JP2014167166A (en) * 2013-02-14 2014-09-11 Praxair St Technol Inc SELECTIVE OXIDATION OF MODIFIED MCrAlY COMPOSITION LOADED WITH HIGH LEVELS OF CERAMIC ACTING AS BARRIER TO SPECIFIC OXIDE FORMATIONS
CN107099700A (en) * 2017-05-15 2017-08-29 深圳市万泽航空科技有限责任公司 A kind of method for preparing CoCrAlY alloy target materials

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61106763A (en) * 1984-10-30 1986-05-24 Toshiba Corp Thermal spraying alloy powder
JPS61136649A (en) * 1984-12-06 1986-06-24 アブコウ・コーポレイシヨン High strength nickel monocrystralline alloy
JPS62183950A (en) * 1986-02-06 1987-08-12 Nippon Steel Corp Thermal spraying roll for hot casting slab
JPS6331531A (en) * 1986-07-24 1988-02-10 Ishikawajima Harima Heavy Ind Co Ltd High pressure generator
JPH01139715A (en) * 1987-11-25 1989-06-01 Kubota Ltd Hearth roll having superior build-up resistance
JPH01259117A (en) * 1988-04-07 1989-10-16 Nippon Steel Corp Roll for heat treatment furnace

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61106763A (en) * 1984-10-30 1986-05-24 Toshiba Corp Thermal spraying alloy powder
JPS61136649A (en) * 1984-12-06 1986-06-24 アブコウ・コーポレイシヨン High strength nickel monocrystralline alloy
JPS62183950A (en) * 1986-02-06 1987-08-12 Nippon Steel Corp Thermal spraying roll for hot casting slab
JPS6331531A (en) * 1986-07-24 1988-02-10 Ishikawajima Harima Heavy Ind Co Ltd High pressure generator
JPH01139715A (en) * 1987-11-25 1989-06-01 Kubota Ltd Hearth roll having superior build-up resistance
JPH01259117A (en) * 1988-04-07 1989-10-16 Nippon Steel Corp Roll for heat treatment furnace

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100280016B1 (en) * 1994-08-26 2001-02-01 로버트 에이. 바쎄트 High durability roadbed rolls
US7645136B2 (en) 2004-10-04 2010-01-12 Ngk Insulators, Ltd. Continuous heat treatment furnace and heat treatment method
JP2006275499A (en) * 2005-03-01 2006-10-12 Ngk Insulators Ltd Continuous heat treatment furnace and heat treatment method
JP2014167166A (en) * 2013-02-14 2014-09-11 Praxair St Technol Inc SELECTIVE OXIDATION OF MODIFIED MCrAlY COMPOSITION LOADED WITH HIGH LEVELS OF CERAMIC ACTING AS BARRIER TO SPECIFIC OXIDE FORMATIONS
CN107099700A (en) * 2017-05-15 2017-08-29 深圳市万泽航空科技有限责任公司 A kind of method for preparing CoCrAlY alloy target materials

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