JPH03211052A - Vinyl chloride resin laminated sheet for vacuum molding - Google Patents

Vinyl chloride resin laminated sheet for vacuum molding

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Publication number
JPH03211052A
JPH03211052A JP668890A JP668890A JPH03211052A JP H03211052 A JPH03211052 A JP H03211052A JP 668890 A JP668890 A JP 668890A JP 668890 A JP668890 A JP 668890A JP H03211052 A JPH03211052 A JP H03211052A
Authority
JP
Japan
Prior art keywords
chloride resin
vinyl chloride
layer
sheet
vacuum forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP668890A
Other languages
Japanese (ja)
Other versions
JPH072406B2 (en
Inventor
Nobuyasu Ogawara
大河原 延泰
Takeshi Ogawa
武志 小川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Achilles Corp
Original Assignee
Achilles Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Achilles Corp filed Critical Achilles Corp
Priority to JP2006688A priority Critical patent/JPH072406B2/en
Publication of JPH03211052A publication Critical patent/JPH03211052A/en
Publication of JPH072406B2 publication Critical patent/JPH072406B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PURPOSE:To extremely reduce secondary shrinkage after vacuum molding by forming one or more vinyl chloride resin layer composed of a vinyl chloride resin plastisol composition to the surface of a PVC/ABS resin sheet. CONSTITUTION:At least one vinyl chloride resin layer composed of a vinyl chloride resin plastisol composition may be provided to the surface of a PVC/ ABC resin sheet and may be formed as a single layer or a double layer. In the case of the double layer, a vinyl chloride resin layer low in an average polymerization degree and a vinyl chloride resin layer high in an average polymerization degree may be used in combination and, in this case, the vinyl chloride resin layer low in an average polymerization degree may be exposed on a surface side to form a skin layer or may be positioned on a rear side to form a skin layer. When the skin layer is formed by the vinyl chloride resin layer high in an average polymerization degree, a polyvinyl chloride resin sheet for vacuum molding having a double layer structure wherein one or more skin layer of the polyvinyl chloride resin sheet obtained from the plastisol composition of the vinyl chloride resin low in an average polymerization degree is formed may be formed.

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明は真空成形用の塩化ビニル系樹脂シートに関し、
特に真空成形後のシートの収縮の少ない真空成形用塩化
ビニル系樹脂シートに係るものである。 〔従来技術〕 従来、真空成形用ポリ塩化ビニル系樹脂シートとして、
成形品のソフト化から塩化ビニル系樹脂プラスチゾルを
使用したシートが使用されてきた。 塩化ビニル系樹脂プラスチゾルを使用して絞模様を有す
るシートを形成するには、凹凸模様を有する離型紙に塩
化ビニル系樹脂プラスチゾル組成物を塗布しこれをゲル
化して離型紙から剥離するので、得られる塩化ビニル系
樹脂シートには離型紙の凹凸模様が明確に転写され、絞
の凹凸が微細なものまで含めて充分に表現でき、自動車
等の車輌用内装材用としては好適なものである。 〔発明が解決しようとする問題点〕 塩化ビニル系樹脂プラスチゾルから形成したシートは上
述したように、真空成形してもソフト感があり、自動車
等の内装材に好適ではあるが、従来使用されていた真空
成形用の塩化ビニル系樹脂プラスチゾルは平均重合度が
1400以上で、特に平均重合度2000程度のものが
多く使用されてきたが、これら高重合度塩化ビニル系樹
脂のプラスチゾルから形成されたシートは、真空成形後
のシートの収縮が大きいという問題点を有しており、特
に自動車等の内装品として真空成形品を別な成形品に嵌
め込んだり、あるいは別の型にセットしてポリウレタン
を注入成形する場合などには、真空成形品の2次収縮に
より、注入型へのセ・ントが困難になるという大きな問
題点があった。 本発明は、このような従来技術を背景になされたもので
、真空成形後の2次収縮が極めて少ない真空成形用塩化
ビニル系樹脂シートを提供するものである。 (課題を解決するための手段〕 すなわち本発明は、 (1)PVC/ABS系樹脂シート表面に塩化ビニル系
樹脂プラスチゾル組成物からなる塩化ビニル系樹脂層が
1層以上形成されてなる真空成形用塩化ビニル系樹脂積
層シート。 (2)PVC/ABS系樹脂シート表面に塩化ビニル系
樹脂プラスチゾル組成物からなる塩化ビニル系樹脂の皮
膜層が形成され、該皮膜層上に熱可塑性合成樹脂の表皮
層が形成されてなる真空成形用塩化ビニル系樹脂積層シ
ート。 (3)皮膜層が非発泡層である請求項2記載の真空成形
用塩化ビニル系樹脂シート。 (4)皮膜層が発泡層である請求項2記載の真空成形用
塩化ビニル系樹脂シート。 (5)表皮層を形成する熱可塑性合成樹脂がポリウレタ
ンまたは塩化ビニル系樹脂プラスチゾル組成物から形成
された請求項2〜4のいづれかに記載の真空成形用塩化
ビニル系樹脂シート。 を要旨とするものである。 本発明で使用する塩化ビニル系樹脂としては、塩化ビニ
ル単独、または塩化ビニルと他のビニルモノマー、例え
ば酢酸ビニル、エチレン、プロピレン、マレイン酸エス
テル、メタクリル酸メチル、メタクリル酸メチル、アク
リル酸エステル、高級ビニルエーテルなどとをエマルジ
ョン重合またはマイクロサスペンション重合で得られる
重合体または共重合体が挙げられるが、これらは単独で
使用してもよいし、複数を併用して使用してもよい。 塩化ビニル系樹脂からプラスチゾルを形成するのに使用
できる液状可塑剤としては、例えばフタル酸ジー2−エ
チルへキシルエステル(DOP)、フタル酸ジイソノニ
ルエステル(DINP)、フタル酸ブチルヘンシルエス
テル(BBP)、フタル酸ジイソデシルエステル(DI
DP)、フタル酸ジウンデシルエステル(DUP)など
に代表される一般のフタル酸エステル系可塑剤、アジピ
ン酸ジオクチルエステル(DOA) 、セバシン酸ジオ
クチルエステル(DO3)、アゼライン酸ジオクチルエ
ステル(DOZ)に代表される一般の脂肪酸エステル系
可塑剤、トリメリット酸トリオクチルエステル(TOT
M)に代表されるトリメリット酸エステル系可塑剤、ト
リクレジルフォスフェート(T CP )、トリキシリ
ルフォスフェート(TXP)などに代表されるトリアリ
ールフォスフェート系可塑剤のほか、エポキシ化大豆油
などに代表されるエポキシ系可塑剤、ポリプロピレンア
ジペート等に代表されるポリエステル系可塑剤などの高
分子系可塑剤、塩素化パラフィンなどの一般の可塑剤が
使用できるが、これらの可塑剤は単独で使用しても良い
し、2種以上を併用して使用してもよい。 これらの可塑剤は、目的とする種々の用途に合わせて、
塩化ビニル系樹脂に適宜量添加される。 一般に添加される量は、塩化ビニル系樹脂100重量部
に対して30−100重量部程度であるが、本発明にお
いてはこれに限定されるものではない。 本発明において使用されるPVC/ABS系樹脂シート
を形成するのに使用されるPvC系樹脂としては、先に
記載した塩化ビニル系樹脂層を形成する塩化ビニル系樹
脂組成が全て使用できる。 但し塩化ビニル系樹脂はサスペンション重合したもので
ある。またABS系樹脂としては、一般にアクリロニト
リル−ブタジェン−スチレン共重合体が使用されるが、
メチルメタクリレート−ブタジェン−スチレン共重合体
などのようにアクリロニトリルに代えて他のアクリル系
モノマーを使用した共重合体や、ブタジェンに代えてア
クリルゴムを使用した共重合体や、ブタジェンに代えて
他のジエン系モノマーを使用した共重合体や、スチレン
に代えて他のスチレン系モノマーを使用した共重合体な
どが使用でき、通常のABS共重合体に制限されるもの
ではない。 PVC/ABS系樹脂シートは、塩化ビニル系樹脂とA
BS系樹脂とをブレンドし、これに必要に応して可塑剤
、安定剤等の一般に塩化ビニル系樹脂の添加剤として使
用されている添加剤を添加し、カレンダー加工等の塩化
ビニル系樹脂のシート成形方法でシーテイングすること
により得られる。尚、添加剤としてNBRやアクリル系
加工助剤を添加することもできる。 また、本発明の塩化ビニル系樹脂には、安定剤として、
例えばステアリン酸鉛、ステアリン酸バリウム、ステア
リン酸亜鉛、ステアリン酸カドミウム、ステアリン酸カ
ルシウム等の金属石鹸、ジブチル錫ジラウレート、ジプ
チル錫マレート、有機錫メルカプチド、有機錫スルホン
アミド等の錫系安定剤、三塩基性硫酸鉛、三塩基性亜燐
酸鉛、三塩基性マレイン酸鉛などが用いられ、これらの
安定剤は単独でまたは2種以上を併用して使用でき、特
に安定剤を制限するものではない。 この安定剤の添加量は、塩化ビニル系樹脂100重量部
に対して0.5から10重量部、好ましくは1〜5重量
部程度である。 また、この塩化ビニル系樹脂には、発泡剤を添加して発
泡シートを得ることもできる。発泡させる場合、発泡剤
として例えば塩化ビニル系樹脂の発泡剤であるアゾジカ
ルボンアミド、ジニトロソペンタテトラミン、オキシビ
スベンゼンヒドラジドなどを用いることにより発泡させ
ることができ、また必要に応じて発泡促進剤または発泡
抑制剤を添加してもよい。 さらに、本発明の真空成形用塩化ビニル系樹脂シートを
得るための塩化ビニル系樹脂プラスチゾルを機械発泡さ
せて発泡シートを得ることもできるものである。この場
合には、整泡剤としてアルキルヘンゼンスルホン酸ナト
リウム、アルキルヘンゼンスルホン酸カリウム等の有機
界面活性剤やポリジメチルシロキサン、ポリメチルフェ
ニルシロキサンなどのシリコーン油を用いるのが好まし
い。整泡剤の添加量は塩化ビニル系樹脂プラスチゾル1
00重量部に対して0.1〜5重量部である。 上記以外に、必要に応じて二酸化アンチモン、トリアル
コキシアルキルフォスフェートなどの難燃剤、炭酸カル
シウム、タルク、ハイドロタルサイト、炭酸マグネシウ
ム、水酸化アルミニウム等の充填剤等の他に、加工助剤
、顔料、紫外線吸収剤、帯電防止剤、老化防止剤なども
添加することができる。 本発明においては、PVC/ABS系樹脂シートの表面
に塩化ビニル系樹脂のプラスチゾル組成物からなる塩化
ビニル系樹脂層を少なくとも1層有していればよく、こ
の塩化ビニル系樹脂層は単層であっても複層であっても
よい。複層の場合、平均重合度が低い塩化ビニル系樹脂
層と平均重合度が高い塩化ビニル系樹脂層とを組み合わ
せて使用してもよく、この場合、平均重合度が低い塩化
ビニル系樹脂層は表面側に露出して表皮層を形成しても
よいし、裏面側に位置して皮膜層を形成してもよい。 
平均重合度が高い塩化ビニル系樹脂層で表皮層を形成す
る場合には、平均重合度の低い塩化ビニル系樹脂のプラ
スチゾル組成物から得られる塩化ビニル系樹脂シートの
皮膜層を1層以上形成した複層構造の真空成形用ポリ塩
化ビニル系樹脂シートとしてもよい。この場合皮膜層は
非発泡層であっても、発泡層であっても、また発泡層と
非発泡層の組合せであってもよい。表皮層が平均重合度
の高い塩化ビニル系樹脂のプラスチゾル組成物から形成
されたものは、真空成形して得られる真空成形品の表面
の絞消え、艷変化が極めて少なく好ましい。 〔作用〕 本発明においては、真空成形用ポリ塩化ビニル系樹脂シ
ートがPVC/ABS系樹脂シート表面に塩化ビニル系
樹脂プラスチゾル組成物からなる塩化ビニル系樹脂層を
少なくともIN有するものであるので、塩化ビニル系樹
脂を主成分とするプラスチゾル組成物から形成された塩
化ビニル系樹脂層だけからなるシートのように、真空成
形後の2次収縮を起こすことがなく、自動車等の車輌や
、船舶等の乗物の内装に使用されるインナーパネル、セ
イフティバンド、リッド、コンソールボックス、アシス
トグリップ等に好適である。 〔実施例〕 以下、本発明の実施例を具体的に説明するが、本発明は
これら実施例に限定されるものではない。 実施例1 第1表に示す配合例1の塩化ビニル樹脂プラスチゾルを
ライカイ機で20分混練後、革絞状の凹凸模様を有する
離型紙に厚み0.5mmになるように塗布し、これを2
00 ’Cで2分間加熱ゲル化して塩化ビニル樹脂シー
トを得た。得られた塩化ビニル樹脂シートは離型紙に形
成された凹凸模様が明確に転写されおり、皮革調の良好
な外観を有するものであった。この塩化ビニル樹脂シー
トを、下記配合の組成物を185°Cで混練しカレンダ
ーにて厚み0.6mmに分出ししたPVC/ABS樹脂
シートにラミネートして真空成形用塩化ビニル樹脂積層
シートを得た。 この真空成形用塩化ビニル樹脂積層シ
ートを遠赤外線ヒーターで加熱し、表面温度160°C
にて真空成形したところ良好な真空成形品が得られた。 得られた真空成形品について収縮率(2次収縮率)を測
定した。その結果を第2表に示す。
[Industrial Application Field] The present invention relates to a vinyl chloride resin sheet for vacuum forming.
In particular, the present invention relates to a vinyl chloride resin sheet for vacuum forming, which exhibits less shrinkage after vacuum forming. [Prior art] Conventionally, as a polyvinyl chloride resin sheet for vacuum forming,
Sheets using vinyl chloride resin plastisol have been used to make molded products softer. In order to form a sheet with a squeeze pattern using a vinyl chloride resin plastisol, a vinyl chloride resin plastisol composition is applied to a release paper having an uneven pattern, and this is gelled and peeled off from the release paper. The uneven pattern of the release paper is clearly transferred to the resulting vinyl chloride resin sheet, and the unevenness of the aperture, even minute ones, can be sufficiently expressed, making it suitable for interior materials for vehicles such as automobiles. [Problems to be solved by the invention] As mentioned above, sheets formed from vinyl chloride resin plastisol have a soft feel even when vacuum formed, and are suitable for interior materials for automobiles, etc., but they are not conventionally used. PVC resin plastisols for vacuum forming have an average degree of polymerization of 1,400 or more, and those with an average polymerization degree of about 2,000 have often been used. This has the problem of large shrinkage of the sheet after vacuum forming, especially when the vacuum formed product is inserted into another molded product for interior parts of automobiles, etc., or set in a separate mold and polyurethane is applied. In the case of injection molding, there is a major problem in that secondary shrinkage of the vacuum-formed product makes it difficult to insert it into the injection mold. The present invention was made against the background of such conventional technology, and provides a vinyl chloride resin sheet for vacuum forming that exhibits extremely little secondary shrinkage after vacuum forming. (Means for Solving the Problems) That is, the present invention provides: (1) A vacuum forming product comprising one or more vinyl chloride resin layers made of a vinyl chloride resin plastisol composition formed on the surface of a PVC/ABS resin sheet. Vinyl chloride resin laminated sheet. (2) A vinyl chloride resin film layer made of a vinyl chloride resin plastisol composition is formed on the surface of the PVC/ABS resin sheet, and a thermoplastic synthetic resin skin layer is formed on the film layer. (3) A vinyl chloride resin sheet for vacuum forming according to claim 2, wherein the film layer is a non-foamed layer. (4) The film layer is a foamed layer. The vinyl chloride resin sheet for vacuum forming according to claim 2. (5) The thermoplastic synthetic resin forming the skin layer is formed from polyurethane or a vinyl chloride resin plastisol composition. A vinyl chloride resin sheet for vacuum forming.The vinyl chloride resin used in the present invention includes vinyl chloride alone, or vinyl chloride and other vinyl monomers such as vinyl acetate, ethylene, propylene, Examples include polymers or copolymers obtained by emulsion polymerization or microsuspension polymerization with maleate esters, methyl methacrylates, methyl methacrylates, acrylic esters, higher vinyl ethers, etc., but these may be used alone. However, a plurality of them may be used in combination. Examples of liquid plasticizers that can be used to form plastisol from vinyl chloride resin include di-2-ethylhexyl phthalate (DOP) and diisononyl phthalate. (DINP), butyl hensyl phthalate (BBP), diisodecyl phthalate (DI
DP), general phthalate ester plasticizers such as diundecyl phthalate (DUP), dioctyl adipate (DOA), dioctyl sebacate (DO3), and dioctyl azelaate (DOZ). Trioctyl trimellitate (TOT) is a common fatty acid ester plasticizer.
In addition to trimellitic acid ester plasticizers represented by M), triaryl phosphate plasticizers represented by tricresyl phosphate (TCP), tricylyl phosphate (TXP), etc., epoxidized soybean oil General plasticizers such as epoxy plasticizers such as epoxy plasticizers, polymer plasticizers such as polyester plasticizers such as polypropylene adipate, and chlorinated paraffin can be used, but these plasticizers alone cannot be used. They may be used, or two or more types may be used in combination. These plasticizers can be used for various purposes,
An appropriate amount is added to the vinyl chloride resin. Generally, the amount added is about 30 to 100 parts by weight per 100 parts by weight of the vinyl chloride resin, but the present invention is not limited to this. As the PvC resin used to form the PVC/ABS resin sheet used in the present invention, all the vinyl chloride resin compositions that form the vinyl chloride resin layer described above can be used. However, the vinyl chloride resin is suspension polymerized. Acrylonitrile-butadiene-styrene copolymer is generally used as ABS resin, but
Copolymers that use other acrylic monomers instead of acrylonitrile, such as methyl methacrylate-butadiene-styrene copolymers, copolymers that use acrylic rubber instead of butadiene, and copolymers that use other acrylic monomers instead of butadiene. Copolymers using diene monomers, copolymers using other styrene monomers instead of styrene, etc. can be used, and are not limited to ordinary ABS copolymers. PVC/ABS resin sheet is made of vinyl chloride resin and A
Blend with BS resin, add additives such as plasticizers and stabilizers that are generally used as additives for vinyl chloride resin as necessary, and process the vinyl chloride resin by calendering etc. Obtained by sheeting using a sheet forming method. Note that NBR and acrylic processing aids can also be added as additives. In addition, the vinyl chloride resin of the present invention includes, as a stabilizer,
For example, metal soaps such as lead stearate, barium stearate, zinc stearate, cadmium stearate, calcium stearate, tin stabilizers such as dibutyltin dilaurate, diptyltin malate, organotin mercaptide, organotin sulfonamide, tribasic Lead sulfate, tribasic lead phosphite, tribasic lead maleate, etc. are used, and these stabilizers can be used alone or in combination of two or more, and there are no particular restrictions on the stabilizers. The amount of the stabilizer added is about 0.5 to 10 parts by weight, preferably about 1 to 5 parts by weight, per 100 parts by weight of the vinyl chloride resin. A foamed sheet can also be obtained by adding a foaming agent to this vinyl chloride resin. In the case of foaming, foaming can be carried out by using, for example, azodicarbonamide, dinitrosopentatetramine, oxybisbenzene hydrazide, etc., which are foaming agents for vinyl chloride resins, and if necessary, a foaming accelerator or Foam suppressants may also be added. Furthermore, a foamed sheet can also be obtained by mechanically foaming the vinyl chloride resin plastisol for obtaining the vinyl chloride resin sheet for vacuum forming of the present invention. In this case, it is preferable to use an organic surfactant such as sodium alkylhenzenesulfonate or potassium alkylhenzenesulfonate or a silicone oil such as polydimethylsiloxane or polymethylphenylsiloxane as the foam stabilizer. The amount of foam stabilizer added is 1 part vinyl chloride resin plastisol
The amount is 0.1 to 5 parts by weight per 00 parts by weight. In addition to the above, flame retardants such as antimony dioxide and trialkoxyalkyl phosphate, fillers such as calcium carbonate, talc, hydrotalcite, magnesium carbonate, and aluminum hydroxide, processing aids, and pigments may be added as necessary. , ultraviolet absorbers, antistatic agents, antiaging agents, etc. can also be added. In the present invention, it is sufficient that the surface of the PVC/ABS resin sheet has at least one vinyl chloride resin layer made of a plastisol composition of vinyl chloride resin, and this vinyl chloride resin layer is a single layer. There may be one or multiple layers. In the case of multiple layers, a vinyl chloride resin layer with a low average degree of polymerization and a vinyl chloride resin layer with a high average degree of polymerization may be used in combination. In this case, the vinyl chloride resin layer with a low average degree of polymerization A skin layer may be formed by being exposed on the front side, or a film layer may be formed by being exposed on the back side.
When the skin layer is formed of a vinyl chloride resin layer with a high average degree of polymerization, one or more layers of a vinyl chloride resin sheet obtained from a plastisol composition of a vinyl chloride resin with a low average degree of polymerization are formed. It may also be a polyvinyl chloride resin sheet for vacuum forming with a multilayer structure. In this case, the coating layer may be a non-foamed layer, a foamed layer, or a combination of a foamed layer and a non-foamed layer. It is preferable that the skin layer is formed from a plastisol composition of a vinyl chloride resin having a high average degree of polymerization, as the vacuum molded product obtained by vacuum forming has very little fading and curvature change on the surface. [Function] In the present invention, the polyvinyl chloride resin sheet for vacuum forming has at least IN a vinyl chloride resin layer made of a vinyl chloride resin plastisol composition on the surface of the PVC/ABS resin sheet. Unlike sheets made of a vinyl chloride resin layer formed from a plastisol composition whose main component is vinyl resin, there is no secondary shrinkage after vacuum forming, and it is used for vehicles such as automobiles, ships, etc. Suitable for inner panels, safety bands, lids, console boxes, assist grips, etc. used in vehicle interiors. [Examples] Examples of the present invention will be specifically described below, but the present invention is not limited to these Examples. Example 1 After kneading the vinyl chloride resin plastisol of Formulation Example 1 shown in Table 1 for 20 minutes in a Raikai machine, it was applied to a release paper having a leather-like uneven pattern to a thickness of 0.5 mm.
The mixture was gelled by heating at 00'C for 2 minutes to obtain a vinyl chloride resin sheet. The obtained vinyl chloride resin sheet clearly had the uneven pattern formed on the release paper transferred thereto, and had a good leather-like appearance. This vinyl chloride resin sheet was laminated to a PVC/ABS resin sheet prepared by kneading the following composition at 185°C and calendering the mixture to a thickness of 0.6 mm to obtain a vinyl chloride resin laminate sheet for vacuum forming. . This vacuum-forming vinyl chloride resin laminated sheet was heated with a far-infrared heater to a surface temperature of 160°C.
When the product was vacuum formed, a good vacuum formed product was obtained. The shrinkage rate (secondary shrinkage rate) of the obtained vacuum-formed product was measured. The results are shown in Table 2.

【収縮率の試験】[Shrinkage rate test]

得られた真空成形用塩化ビニル樹脂積層シートを真空成
形し、100%伸長された部分の24時間放置後の収縮
率を測定した。この収縮率が小さいほど好ましいもので
ある。 実施例2 配合例2の塩化ビニル樹脂プラスチゾルを使用し、実施
例1と同様にして真空成形用塩化ビニル樹脂積層シート
を得た。この真空成形用塩化ビニル樹脂積層シートにつ
いて実施例1と同様の試験を行なった。その結果につい
ては第2表に示す。 実施例3〜5 配合例1.2.3.4の塩化ビニル樹脂プラスチゾルを
使用し、配合例1と配合例3、配合例4と配合例2、配
合例4と配合例3との組合せで離型紙上に表皮層が0.
1mmの厚みになるように塗布し、これをゲル化した後
、表皮層上に皮膜層が0.4mmの厚みになるように塗
布し、これをゲル化する2層引きをする以外は実施例1
と同様にして真空成形用塩化ビニル樹脂積層シートを得
た。 この真空成形用塩化ビニル樹脂積層シートについて実施
例1と同様の試験を行なった。その結果については第2
表に示す。 比較例1〜2 配合例1.2.3.4の塩化ビニル樹脂プラスチゾルを
使用し、配合例4と配合例3と配合例1、配合例2との
組合せで離型紙上に表面層が0.11の厚みになるよう
に塗布し、これをゲル化し、表面層上に表皮層が0.4
mmの厚みになるように塗布し、これをゲル化して2層
の真空成形用塩化ビニル樹脂積層シートを得た。この真
空成形用塩化ビニル樹脂積層シートについて実施例1と
同様の試験を行なった。その結果については第2表に示
す。 (以下余白) 第 ■ 表 第 表 第2表から明らかなように本発明の真空成形用塩化ビニ
ル系樹脂積層シートは、PVC/ABS系樹脂シート表
面に塩化ビニル系樹脂のプラスチゾル組成物からなる塩
化ビニル系樹脂層を少なくとも1層有するものであるの
で、真空成形後の2次収縮は極めて少ないことがわかる
。平均重合度が低い塩化ビニル系樹脂プラスチゾル組成
物からなる層を有する真空成形用塩化ビニル系樹脂積層
シート(比較例2)は、平均重合度が高い塩化ビニル系
樹脂プラスチゾル組成物だけからなる真空成形用塩化ビ
ニル系樹脂積層シート(比較例1)に比較し、2次収縮
が少なく良好であるが、本発明の真空成形用塩化ビニル
系樹脂積層シート(実施例1〜5)は、これよりも2次
収縮が少なく好ましいものである。 〔発明の効果〕 本発明は、このように真空成形用ポリ塩化ビニル系樹脂
シートがPVC/ABS系樹脂シート表5 面に塩化ビニル系樹脂プラスチゾル組成物からなる塩化
ビニル系樹脂層を少な(とも1層有するものであるので
、塩化ビニル系樹脂を主成分とするプラスチゾル組成物
から形成された塩化ビニル系樹脂層だけからなるシート
のように、真空成形後の2次収縮を起こすことがなく、
ソフトで手触り感の優れた真空成形品を得ることができ
、自動車等の車輌や、船舶等の乗物の内装に使用される
インナーパネル、セイフティパッド、リッド、コンソー
ルボックス、アシストグリップ等に好適である。 7 ■b 手続補正書 平成 許 4月16日 1、事件の表示 平成2年特許願第6688号 2、発明の名称 真空成形用塩化ビニル系樹脂積層シート3、補正をする
者 事件との関係   出願人 住所 東京都新宿区大京町22番地の5電話 03(2
25)2143   (◎160)自発的 5、補正の対象 (1)明細書の「発明の詳細な説明」 6、補正の内容 の欄 十 分 /;\ □ (1)明細書筒7頁18〜19行目の 「・・・・・・より得られる。尚、添加剤として・・・
・・・」を「・・・・・・より得られる。PVC/AB
S系樹脂シートの厚みは0.05〜1mmで、好ましく
は0.15〜0.7mmである。尚、添加剤として・・
・・・・」と訂正する。 (2)明細書筒12頁14行目の rMN−60) Jを [’MK−60)pと訂正する。
The obtained vinyl chloride resin laminate sheet for vacuum forming was vacuum formed, and the shrinkage rate of the 100% elongated portion after being left for 24 hours was measured. The smaller this shrinkage rate is, the more preferable it is. Example 2 A vinyl chloride resin laminate sheet for vacuum forming was obtained in the same manner as in Example 1 using the vinyl chloride resin plastisol of Formulation Example 2. The same tests as in Example 1 were conducted on this vacuum-forming vinyl chloride resin laminate sheet. The results are shown in Table 2. Examples 3 to 5 Using the vinyl chloride resin plastisol of Formulation Example 1.2.3.4, combinations of Formulation Example 1 and Formulation Example 3, Formulation Example 4 and Formulation Example 2, and Formulation Example 4 and Formulation Example 3 were used. The surface layer on the release paper is 0.
Example except that two layers are applied, in which the film is applied to a thickness of 1 mm, gelled, and then coated on the epidermis layer to a thickness of 0.4 mm, and then gelled. 1
A vinyl chloride resin laminate sheet for vacuum forming was obtained in the same manner as above. The same tests as in Example 1 were conducted on this vacuum-forming vinyl chloride resin laminate sheet. The results are explained in the second section.
Shown in the table. Comparative Examples 1 to 2 Using the vinyl chloride resin plastisol of Formulation Example 1.2.3.4, a combination of Formulation Example 4, Formulation Example 3, Formulation Example 1, and Formulation Example 2 resulted in no surface layer on the release paper. Apply the coating to a thickness of .11 mm, gel it, and form an epidermis layer on the surface layer of 0.4 mm.
The mixture was coated to a thickness of 1.0 mm, and gelled to obtain a two-layer vacuum-forming vinyl chloride resin laminate sheet. The same tests as in Example 1 were conducted on this vacuum-forming vinyl chloride resin laminate sheet. The results are shown in Table 2. (Left below) Table 2 As is clear from Table 2, the vinyl chloride resin laminate sheet for vacuum forming of the present invention has a chlorinated polyvinyl chloride resin laminate made of a plastisol composition of vinyl chloride resin on the surface of the PVC/ABS resin sheet. Since it has at least one vinyl resin layer, it can be seen that secondary shrinkage after vacuum forming is extremely small. The vacuum forming vinyl chloride resin laminate sheet (Comparative Example 2) having a layer made of a vinyl chloride resin plastisol composition with a low average degree of polymerization is a vacuum forming sheet made only of a vinyl chloride resin plastisol composition having a high average degree of polymerization. The vinyl chloride resin laminate sheet for vacuum forming of the present invention (Examples 1 to 5) has less secondary shrinkage and is better than the vinyl chloride resin laminate sheet for vacuum forming (Examples 1 to 5). This is preferable because secondary shrinkage is small. [Effects of the Invention] As described above, the present invention provides a polyvinyl chloride resin sheet for vacuum forming with a small vinyl chloride resin layer made of a vinyl chloride resin plastisol composition on the surface of the PVC/ABS resin sheet. Since it has one layer, it does not undergo secondary shrinkage after vacuum forming, unlike a sheet made of only a vinyl chloride resin layer formed from a plastisol composition whose main component is vinyl chloride resin.
Vacuum-formed products can be obtained that are soft and have an excellent texture, and are suitable for inner panels, safety pads, lids, console boxes, assist grips, etc. used in the interior of vehicles such as automobiles and vehicles such as ships. . 7 ■b Procedural amendment Heisei April 16th 1, Indication of the case 1990 Patent Application No. 6688 2, Title of the invention PVC resin laminated sheet for vacuum forming 3, Person making the amendment Relationship to the case Application Person Address: 22-5 Daikyomachi, Shinjuku-ku, Tokyo Telephone: 03 (2)
25) 2143 (◎160) Voluntary 5. Subject of amendment (1) "Detailed description of the invention" in the specification 6. Enough column for the contents of the amendment /;\ □ (1) Description tube 7 page 18~ Line 19: ``It can be obtained from ....In addition, as an additive...
..." can be obtained from "...PVC/AB
The thickness of the S-based resin sheet is 0.05 to 1 mm, preferably 0.15 to 0.7 mm. In addition, as an additive...
"..." I corrected myself. (2) rMN-60) J on page 12, line 14 of the specification cylinder is corrected to ['MK-60)p.

Claims (5)

【特許請求の範囲】[Claims] (1)PVC/ABS系樹脂シート表面に塩化ビニル系
樹脂プラスチゾル組成物からなる塩化ビニル系樹脂層が
1層以上形成されてなる真空成形用塩化ビニル系樹脂積
層シート。
(1) A vinyl chloride resin laminate sheet for vacuum forming, comprising one or more vinyl chloride resin layers made of a vinyl chloride resin plastisol composition formed on the surface of a PVC/ABS resin sheet.
(2)PVC/ABS系樹脂シート表面に塩化ビニル系
樹脂プラスチゾル組成物からなる塩化ビニル系樹脂の皮
膜層が形成され、該皮膜層上に熱可塑性合成樹脂の表皮
層が形成されてなる真空成形用塩化ビニル系樹脂積層シ
ート。
(2) Vacuum forming in which a vinyl chloride resin film layer made of a vinyl chloride resin plastisol composition is formed on the surface of a PVC/ABS resin sheet, and a thermoplastic synthetic resin skin layer is formed on the film layer. Vinyl chloride resin laminated sheet for use.
(3)皮膜層が非発泡層である請求項2記載の真空成形
用塩化ビニル系樹脂シート。
(3) The vinyl chloride resin sheet for vacuum forming according to claim 2, wherein the film layer is a non-foamed layer.
(4)皮膜層が発泡層である請求項2記載の真空成形用
塩化ビニル系樹脂シート。
(4) The vinyl chloride resin sheet for vacuum forming according to claim 2, wherein the film layer is a foam layer.
(5)表皮層を形成する熱可塑性合成樹脂がポリウレタ
ンまたは塩化ビニル系樹脂プラスチゾル組成物から形成
された請求項2〜4のいづれかに記載の真空成形用塩化
ビニル系樹脂シート。
(5) The vinyl chloride resin sheet for vacuum forming according to any one of claims 2 to 4, wherein the thermoplastic synthetic resin forming the skin layer is formed from polyurethane or a vinyl chloride resin plastisol composition.
JP2006688A 1990-01-16 1990-01-16 Vinyl chloride resin laminated sheet for vacuum forming Expired - Lifetime JPH072406B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006688A JPH072406B2 (en) 1990-01-16 1990-01-16 Vinyl chloride resin laminated sheet for vacuum forming

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006688A JPH072406B2 (en) 1990-01-16 1990-01-16 Vinyl chloride resin laminated sheet for vacuum forming

Publications (2)

Publication Number Publication Date
JPH03211052A true JPH03211052A (en) 1991-09-13
JPH072406B2 JPH072406B2 (en) 1995-01-18

Family

ID=11645297

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006688A Expired - Lifetime JPH072406B2 (en) 1990-01-16 1990-01-16 Vinyl chloride resin laminated sheet for vacuum forming

Country Status (1)

Country Link
JP (1) JPH072406B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003191320A (en) * 2001-12-25 2003-07-08 Sumitomo Chem Co Ltd Easy-to-peel molded body

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6147252A (en) * 1984-08-14 1986-03-07 三菱化成ポリテック株式会社 Composite sheet and vacuum molding method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6147252A (en) * 1984-08-14 1986-03-07 三菱化成ポリテック株式会社 Composite sheet and vacuum molding method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003191320A (en) * 2001-12-25 2003-07-08 Sumitomo Chem Co Ltd Easy-to-peel molded body

Also Published As

Publication number Publication date
JPH072406B2 (en) 1995-01-18

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