JPH03208873A - Production of artificial pumice stone - Google Patents
Production of artificial pumice stoneInfo
- Publication number
- JPH03208873A JPH03208873A JP528390A JP528390A JPH03208873A JP H03208873 A JPH03208873 A JP H03208873A JP 528390 A JP528390 A JP 528390A JP 528390 A JP528390 A JP 528390A JP H03208873 A JPH03208873 A JP H03208873A
- Authority
- JP
- Japan
- Prior art keywords
- felt
- hole
- bodies
- stone
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000008262 pumice Substances 0.000 title claims abstract description 14
- 239000004575 stone Substances 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 239000000835 fiber Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims abstract description 4
- 229920000728 polyester Polymers 0.000 claims abstract description 4
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 4
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 4
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 238000005524 ceramic coating Methods 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 239000000919 ceramic Substances 0.000 abstract description 4
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Aftertreatments Of Artificial And Natural Stones (AREA)
Abstract
Description
【発明の詳細な説明】 （産業上の利用分野） 本発明は人造軽石の製造方法に係る。[Detailed description of the invention] (Industrial application field) The present invention relates to a method for producing artificial pumice.
（従来の技術）
軽石はケイ長質のマグマから生じたもので無数の気孔が
形成さえておシ、今日ジーンズ製品の色抜き作業に多用
されているが、即ちドラム籠内にジーンズ製品を入れる
と共に、次亜塩素酸カルシュラム水溶液に浸漬した軽石
の多数を投入してドラム籠と共に回動させることによシ
軽石と布地との相互摺擦を図って摺擦部分に霜降シ状の
まだら模様を作成するのである。(Prior art) Pumice is produced from silicic magma, has countless pores, and is widely used today for removing color from jeans products. At the same time, a large number of pumice stones immersed in an aqueous solution of calcium hypochlorite are thrown in and rotated together with a drum basket to cause the pumice stones and the fabric to rub against each other, creating a marbling-like mottled pattern on the rubbed area. Create it.
（発明が解決しようとする課題）
上述の如くデニム製品の模様作成は布地を次亜塩素酸カ
ルシュラム水に浸漬した軽石と摺擦することによシ得ら
れるのであるが、軽石の生産量にも限度があシ、且つ一
定大きさ以下に摩耗した軽石の廃棄にさいし、該軽石に
は塩素を含んでいるのでそのまま捨てると植物が枯れた
シ１．また水が汚給されるなどして動物など生体にも悪
影驚を及ぼすものとなるのであシ、処置に困る問題とな
っている。(Problems to be Solved by the Invention) As mentioned above, patterns on denim products can be created by rubbing the fabric with pumice stone soaked in calcium hypochlorite water. When disposing of pumice stones that have reached a limit and have worn below a certain size, it is important to note that pumice stones contain chlorine, so if you throw them away, plants may wither.1. In addition, the water becomes polluted and has negative effects on living organisms such as animals, making it a difficult problem to deal with.
（課題を解決するための手段）
本発明は上記問題点を解決、ぜんとするものであって、
その特徴とするところはポリプロピレンやポリエステル
などの合成繊維による吸水繊維で一定肉厚の多角形をな
したフェルト体に作成し、これらフェルト体を重ね合せ
るようになさしめると共に中間フェルト体は内方に透孔
を穿設し、これによシ内部に窩室を形成し、該窩室内に
は石や不錆性金属などによる錘りを内蔵させて全体を積
層接着させ、あと全周にセラミックコーティングを実施
する。(Means for Solving the Problems) The present invention completely solves the above problems, and includes:
Its unique feature is that it is made of water-absorbing fibers made of synthetic fibers such as polypropylene and polyester into polygonal felt bodies with a constant thickness, and these felt bodies are made to overlap one another, and the intermediate felt body is folded inward. A through hole is drilled and a cavity is formed inside the cavity, and a weight made of stone or rust-resistant metal is built into the cavity, and the whole is laminated and bonded, and then the entire circumference is coated with ceramic. Implement.
本発明の作用は次の実施例により明らかにされる。The effects of the present invention will be clarified by the following examples.
（実施例）
第１図は本発明で使用されるフェルト体であってポリプ
ロピレン、ポリエステルなど合成繊維の吸水繊維からな
シ、肉厚りは凡そｌＯｎ程度となされる。こ＼に図Ａは
積層するさいの上下フェル）体１であシ、図Ｂは中間フ
ェルト体２である。本図で見られる通シ中間フエ／９）
体２の内部中央には比較的大きな透孔３が穿設され、次
述する錘シが内蔵されるようになされる。(Example) Fig. 1 shows a felt body used in the present invention, which is made of water-absorbing fibers such as synthetic fibers such as polypropylene and polyester, and has a wall thickness of about 1 On. Figure A shows the upper and lower felt bodies 1 during lamination, and Figure B shows the intermediate felt body 2. Intermediate feed seen in this figure/9)
A relatively large through hole 3 is bored in the center of the interior of the body 2, and a weight described below is housed therein.
第２図は組立図であって、上下フェルト体１．１間へ中
間フェルト体２を挾むように重ね、押圧接着させるので
あシ、押圧接着するに先立ち、中間フエ／ｌ／）体２の
透孔３内には石や不錆性金属などからなる錘り４を内蔵
させた状態にする。こ−に錘シ４を内蔵させることは全
体的に一定比重の重さが保持されるようになすためで凡
そ１５ ｆ〜８０ｆの範囲で考慮される。なお、抑圧接
着には融着フィルムを挾んで加熱しながら行うのが簡便
である。FIG. 2 is an assembly diagram, in which the intermediate felt body 2 is sandwiched between the upper and lower felt bodies 1.1 and is pressed and bonded. A weight 4 made of stone, rust-proof metal, etc. is housed in the hole 3. The built-in weight 4 is intended to maintain a constant specific gravity as a whole, and is considered to be within the range of approximately 15 f to 80 f. Note that it is convenient to carry out the pressure bonding while sandwiching the fusion film and heating it.
次に、上記錘シ４を内蔵させて積層接着した外周の全面
に対してセラミックコーティング５を実施するのであシ
、このさいそのコーテイング量は凡そ１５ ｆ〜３０１
程度となされる。Next, ceramic coating 5 is applied to the entire outer periphery where the weight 4 is built in and laminated and bonded, and the amount of coating at this time is approximately 15 f to 301.
It is done to a certain degree.
第８図は斯くして出来上った製品斜視図であシ、積層体
局面にはセラミックスの砥粒の一定量が焼付付着してポ
ーラスな外表面に形成されたものとなるのであシ、全体
的な重量は凡そ４０１〜９０ ｆとなされる。FIG. 8 is a perspective view of the product thus completed, and a certain amount of ceramic abrasive grains are baked and attached to the surface of the laminate, forming a porous outer surface. The overall weight is approximately 401-90 f.
上記実施例ではジーンズ用の製品としての使用で外形を
三角形状となしたものについて説明したが四角形、五角
形など任意の形状のものに設計することができる。In the above embodiment, the outer shape is triangular for use as a product for jeans, but it can be designed to have any shape such as a square or a pentagon.
但し、ジーンズ製品に対する使用ではその角部が長期に
亘シ布地に対し鋭角的に接触する意味で専ら三角形〜八
角形までのものが適当である。However, for use in jeans products, triangular to octagonal shapes are suitable in the sense that the corners are in sharp contact with the fabric for a long period of time.
しかして、上記構成の軽石の使用は従来に次亜塩素酸カ
ルシュラム水に浸漬したさい、本体内へ充分に良く吸収
させることのできるものとなるのであり、従って長期に
亘シその作用を持続発揮することができる。また、セラ
ミック粒子は天然軽石に比べて硬度に優れるため、これ
また長期に亘シ効果的な摺擦作用の行われるものとなる
。Therefore, the use of pumice with the above structure allows it to be sufficiently absorbed into the main body when immersed in calcium hypochlorite water, and therefore maintains its effect over a long period of time. can do. Furthermore, since ceramic particles have superior hardness compared to natural pumice, they also provide an effective rubbing action over a long period of time.
上記実施例ではフェアＭ）体を三層に積層したものにつ
いて説明したが、中間フェルト体を２箇、３箇と使用す
ることも差支えない。In the above embodiment, the fair M) body is laminated in three layers, but it is also possible to use two or three intermediate felt bodies.
その他、中間フエ／ｌ／ ）体と下部フェルト体を一体
と″した形状即ち下部フェルト体を比較的肉厚的なもの
として内部に錘り４用の窩室を穿設したものを使用する
ことも本発明に於ける他の実施態様とする。In addition, it is possible to use a shape in which the intermediate felt body and the lower felt body are integrated, that is, the lower felt body is relatively thick and a cavity for the weight 4 is bored inside. This is also considered as another embodiment of the present invention.
（発明の効果）
天然軽石は色々と品質が安定しないが、本発明によると
常に一定した品質のものが自由・且つ多量に得られるも
のとなるのであり、また長期間の使用で摩耗し廃棄する
にさいしては含有塩素を遠心脱水機で水と共に分離させ
れば残シ本体は焼却炉で焼却処理することのできるもの
となるのであシ、その処置に困るようなことは一切なく
て公害の問題を生じせしめるようなことはない。なお、
分離された液は再使用される。(Effect of the invention) Natural pumice stone is unstable in quality for various reasons, but according to the present invention, it is possible to freely obtain a large amount of constant quality pumice stone, and it also does not wear out and be discarded after long-term use. In this case, if the chlorine content is separated from the water using a centrifugal dehydrator, the remaining residue can be incinerated in an incinerator, so there is no problem with the disposal and there is no pollution. It doesn't cause any problems. In addition,
The separated liquid is reused.
第１図Ａ、Ｂは本発明で使用されるフエルト体を示すも
の、第２図Ａ、Ｂは製造状態図、第３図は製品斜視図で
ある。
１・・・フェルト体 ２・・・フェルト体３・・・透
孔 ４・・・錘り
５ ・・・セラミックコーティングFIGS. 1A and 1B show the felt body used in the present invention, FIGS. 2A and 2B are manufacturing state diagrams, and FIG. 3 is a perspective view of the product. 1... Felt body 2... Felt body 3... Hole 4... Weight 5... Ceramic coating
Claims (1)
よる吸水繊維で一定肉厚の多角形をなしたフェルト体に
作成し、これらフェルト体を重ね合せるようになさしめ
ると共に、中間フェルト体は内方に透孔を穿設し、これ
により、内部に窩室を形成し、該窩室内には石や不錆性
金属などによる錘りを内蔵させて全体を積層接着させ、
あと全周にセラミックコーティングを実施して製造する
ことを特徴とする人造軽石の製造方法。(1) A polygonal felt body with a constant thickness is made of water-absorbing fibers made of synthetic fibers such as polypropylene or polyester, and these felt bodies are made to overlap, and the intermediate felt body has through-holes inward. This forms a cavity inside, and a weight made of stone or rust-proof metal is built into the cavity, and the whole is laminated and bonded.
A method for manufacturing artificial pumice that is characterized by applying a ceramic coating to the entire circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP528390A JPH03208873A (en) | 1990-01-12 | 1990-01-12 | Production of artificial pumice stone |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP528390A JPH03208873A (en) | 1990-01-12 | 1990-01-12 | Production of artificial pumice stone |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH03208873A true JPH03208873A (en) | 1991-09-12 |
Family
ID=11606914
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP528390A Pending JPH03208873A (en) | 1990-01-12 | 1990-01-12 | Production of artificial pumice stone |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH03208873A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55112765A (en) * | 1979-02-20 | 1980-08-30 | Sabun Kogyosho:Kk | Tip for barrel grinding |
| JPS60242960A (en) * | 1984-05-17 | 1985-12-02 | Tipton Mfg Corp | Porous resin media and its manufacturing method |
-
1990
- 1990-01-12 JP JP528390A patent/JPH03208873A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS55112765A (en) * | 1979-02-20 | 1980-08-30 | Sabun Kogyosho:Kk | Tip for barrel grinding |
| JPS60242960A (en) * | 1984-05-17 | 1985-12-02 | Tipton Mfg Corp | Porous resin media and its manufacturing method |
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