JPH032041B2 - - Google Patents
Info
- Publication number
- JPH032041B2 JPH032041B2 JP20317982A JP20317982A JPH032041B2 JP H032041 B2 JPH032041 B2 JP H032041B2 JP 20317982 A JP20317982 A JP 20317982A JP 20317982 A JP20317982 A JP 20317982A JP H032041 B2 JPH032041 B2 JP H032041B2
- Authority
- JP
- Japan
- Prior art keywords
- colored
- molded product
- inorganic
- extrusion
- kneaded material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 33
- 238000001125 extrusion Methods 0.000 claims description 16
- 239000000377 silicon dioxide Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 239000004576 sand Substances 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 9
- 238000004040 coloring Methods 0.000 claims description 5
- 239000000839 emulsion Substances 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims 1
- 239000011324 bead Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 5
- 239000004033 plastic Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000012615 aggregate Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006253 efflorescence Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 206010037844 rash Diseases 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Aftertreatments Of Artificial And Natural Stones (AREA)
- Producing Shaped Articles From Materials (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
この発明は無機質押出成形品の着色方法に関す
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for coloring inorganic extrusion molded products.
従来、無機質成形品の成形手段として無機質混
練材料を押出成形装置を用い押出成形する手段が
広く採用されている。 BACKGROUND ART Conventionally, as a means for forming inorganic molded products, a means for extruding an inorganic kneaded material using an extrusion molding apparatus has been widely adopted.
この種成形手段は大量の成形品を連続的に生産
できるといつた利点を有するが、成形直後の未硬
化の成形品は軟かく変形しやすいため、表面に着
色層を設ける、あるいは表面に凹凸模様を付する
といつた後加工を施するのが困難であつた。 This type of molding method has the advantage of being able to continuously produce a large amount of molded products, but since the uncured molded products immediately after molding are soft and easily deformed, it is necessary to provide a colored layer on the surface or make the surface uneven. Once the pattern was applied, it was difficult to process it after it was finished.
従つて、例えば、装飾用壁板など表面に意匠的
な模様、色彩を有するものを製造する場合、硬化
後の成形品に着色施工しなければならず非常に工
数が掛るといつた欠点があつた。 Therefore, for example, when manufacturing objects with decorative patterns or colors on the surface, such as decorative wallboards, the molded product must be colored after hardening, which is a disadvantage in that it takes a lot of man-hours. Ta.
又、無機質成形品を多孔質とする場合、前述し
た無機質混練材料中に発泡プラスチツクビーズを
混入し、これを押出成形により成形するといつた
ことが行われるが、成形品の押出成形直後、材料
中の内部圧力によつて発泡プラスチツクビーズが
成形品表面に突出してくるいわゆるスプリングバ
ツク現象が生じ、表面が凹凸状となるため、これ
を平滑にならす工程が必要となり、工程が複雑と
なるといつた問題があつた。 In addition, when making an inorganic molded product porous, foamed plastic beads are mixed into the inorganic kneaded material mentioned above and this is molded by extrusion molding. Due to the internal pressure of the molded product, a so-called springback phenomenon occurs in which the foamed plastic beads protrude onto the surface of the molded product, resulting in an uneven surface, which requires a process to smooth it out, making the process complicated. It was hot.
この発明は上記に鑑み、容易に着色ができ、し
かもその着色の種類も豊富とすることができさら
には多孔質の無機質押出成形品を製造する場合の
後処理も必要としない無機質押出成形品の着色方
法を得ることを目的としてなされたものであつ
て、無機質混練材料の押出成形ダイランド部に所
望の着色顔料とセメント、シリカ、短繊維及び水
を混合して成る着色スラリーを圧入供給しつつ押
出成形ダイより無機質混練材料を成形吐出させ、
さらに形勢吐出直後に成形体表面に所望色彩の着
色珪砂を散布し、次いで成形体表面をローラによ
り加圧整形した後エマルジヨン塗装を施し、その
後養生することを特徴とするものである。 In view of the above, this invention is an inorganic extrusion molded product that can be easily colored, can be colored in a wide variety of colors, and does not require post-treatment when producing porous inorganic extrusion molded products. This method was developed for the purpose of obtaining a coloring method, in which a colored slurry made of a mixture of a desired colored pigment, cement, silica, short fibers, and water is press-feeded into an extrusion molding die land part of an inorganic kneaded material while extrusion is carried out. The inorganic kneaded material is molded and discharged from the molding die,
Furthermore, immediately after shaped discharge, colored silica sand of a desired color is sprinkled on the surface of the molded product, the surface of the molded product is then pressed and shaped by a roller, and then emulsion coating is applied, followed by curing.
以下、この発明を実施例により説明する。 This invention will be explained below with reference to Examples.
第１図はこの発明の実施に使用する装置の概略
図面であつて、この発明の無機質押出成形品の着
色方法は、セメント、細骨材、補強繊維及び水を
混練して成る無機質混練材料１を押出成形する装
置２のダイランド部２Ａに、所望の着色顔料とセ
メント、シリカ、短繊維及び水を混合して成る着
色スラリー３を圧入供給しつつ押出成形ダイ２よ
り無機質混練材料１を成形吐出させ、さらに成形
吐出直後に成形体１Ａ表面に所望色彩の着色珪砂
４を散布し、次いで成形体表面ローラ５により加
圧整形し、例えば木目模様などの凹凸模様を付し
た後養生時の白華現象を防止する目的よりエマル
ジヨン塗装６を施し、その後養生硬化させること
により構成されている。 FIG. 1 is a schematic drawing of an apparatus used to carry out the present invention, and the method for coloring an inorganic extrusion molded product of the present invention is carried out using an inorganic kneaded material 1 made by kneading cement, fine aggregate, reinforcing fibers, and water. The inorganic kneaded material 1 is molded and discharged from the extrusion molding die 2 while a colored slurry 3 made by mixing a desired colored pigment, cement, silica, short fibers, and water is press-fitted into the die land part 2A of the extrusion molding device 2. Immediately after the molding is discharged, colored silica sand 4 of a desired color is sprinkled on the surface of the molded body 1A, and then the molded body surface is shaped under pressure by rollers 5 to form an uneven pattern such as a wood grain pattern, and then efflorescence is removed during curing. For the purpose of preventing this phenomenon, an emulsion coating 6 is applied and then cured.
上記において、ローラ５の作用は成形品表面に
凹凸模様を付するに必要な圧着力とされているの
で、ローラ５により成形品全体が変形してしまう
ようなことがない。 In the above, since the action of the roller 5 is set to the pressing force necessary to form the uneven pattern on the surface of the molded product, the roller 5 does not deform the entire molded product.
又、ローラ５の圧着は着色スラリー３上にさら
に着色珪砂４を散布した後に行われるので、この
着色珪砂４が離型剤的な作用を行い、着色スラリ
ー３がローラ５に付着してしまうのが防止され
る。 In addition, since the pressing of the roller 5 is performed after the colored silica sand 4 is further spread on the colored slurry 3, the colored silica sand 4 acts like a release agent, and the colored slurry 3 is prevented from adhering to the roller 5. is prevented.
又、着色スラリー３、並びに着色珪砂４は共に
成形品表面全体に均一に供給されるほか、両者又
はいずれか一方を成形品表面の部分的位置に供給
することもでき、この場合、各種の組み合わせ模
様が構成可能である。 In addition, both the colored slurry 3 and the colored silica sand 4 can be uniformly supplied to the entire surface of the molded product, or both or either one can be supplied to a partial position on the surface of the molded product. In this case, various combinations can be used. The pattern is configurable.
さらに、無機質成形品を多孔質とする場合は混
練材料１中に発泡プラスチツクビーズ、例えば発
泡スチレンビーズなどが混入されるが、これらの
スプリングバツク現象による成形品表面への突出
は、着色スラリー３及び着色珪砂４による着色層
によつて充分にカバーされ、外部にまで表出する
ことはない。そして、エマルジヨン塗装後は通常
の養生工程へと送られ硬化されるのである。 Furthermore, when the inorganic molded product is made porous, foamed plastic beads, such as expanded styrene beads, are mixed into the kneaded material 1, but the protrusion of these beads onto the molded product surface due to the springback phenomenon is caused by the colored slurry 3 and It is sufficiently covered by the colored layer of colored silica sand 4 and does not show to the outside. After the emulsion is coated, it is sent to a normal curing process and hardened.
この発明は以上のように構成されているので、
押出成形品に着色を施す場合、着色スラリーを混
練材料と共に成形ダイから押出すから、着色層は
成形体と一体的に融合し、きわめて強靭な着色層
とされ、さらに着色珪砂により着色するため、散
布状態を種々変更することによつて各種の着色模
様、例えばぼかし模様、くり返しパターン模様な
ど従来とうてい実現し得なかつた着色模様を付す
ることが可能となり、又、多孔無機質押出成形体
を成形する場合の内部に混入される発泡プラスチ
ツクビーズのスプリングバツクによる突出があつ
ても、特にこれを修正する工程も必要とせず、製
造装置の省略化も図れるなどの種々の効果を有す
る。 Since this invention is configured as described above,
When coloring an extrusion molded product, the colored slurry is extruded from the molding die together with the kneaded material, so the colored layer is integrally fused with the molded product to form an extremely strong colored layer, and since it is colored with colored silica sand, By changing the dispersion conditions in various ways, it is possible to create various colored patterns, such as shading patterns and repeating patterns, which have been difficult to achieve in the past, and also to form porous inorganic extruded bodies. Even if there is a protrusion due to the springback of the foamed plastic beads mixed into the case, there is no need for a special process to correct this protrusion, and there are various effects such as the ability to simplify manufacturing equipment.
第１図はこの発明の実施に使用される装置の概
略断面図である。
１……無機質混練材料、１Ａ……成形品、２…
…押出成形装置、２Ａ……ダイランド部、３……
着色スラリー、４……着色珪砂、５……ローラ、
６……エマルジヨン塗装。
FIG. 1 is a schematic cross-sectional view of the apparatus used to practice the invention. 1... Inorganic kneaded material, 1A... Molded product, 2...
...Extrusion molding device, 2A...Die land section, 3...
Colored slurry, 4... Colored silica sand, 5... Roller,
6... Emulsion painting.
Claims (1)
望の着色顔料とセメント、シリカ、短繊維及び水
を混合して成る着色スラリーを圧入供給しつつ押
出成形ダイより無機質混練材料を成形吐出させ、
さらに成形吐出直後に成形体表面に所望色彩の着
色珪砂を散布し、次いで成形体表面をローラによ
り加圧整形した後エマルジヨン塗装を施し、その
後養生することを特徴とする無機質押出成形品の
着色方法。1. Extrusion molding of inorganic kneaded material While press-feeding a colored slurry made by mixing a desired colored pigment, cement, silica, short fibers and water into a die land part, the inorganic kneaded material is molded and discharged from an extrusion molding die,
Further, a method for coloring an inorganic extrusion molded product, which is characterized by scattering colored silica sand in a desired color onto the surface of the molded product immediately after extrusion, followed by shaping the surface of the molded product under pressure with a roller, applying emulsion coating, and then curing. .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20317982A JPS5993307A (en) | 1982-11-18 | 1982-11-18 | Method of coloring inorganic extrusion shape |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20317982A JPS5993307A (en) | 1982-11-18 | 1982-11-18 | Method of coloring inorganic extrusion shape |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5993307A JPS5993307A (en) | 1984-05-29 |
| JPH032041B2 true JPH032041B2 (en) | 1991-01-14 |
Family
ID=16469762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20317982A Granted JPS5993307A (en) | 1982-11-18 | 1982-11-18 | Method of coloring inorganic extrusion shape |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5993307A (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03150279A (en) * | 1989-11-02 | 1991-06-26 | Kubota Corp | Multi-colored scrape-finishing of cement building material |
| JPH03150280A (en) * | 1989-11-02 | 1991-06-26 | Kubota Corp | Multi-colored finishing of cement product |
| JPH05310484A (en) * | 1992-05-12 | 1993-11-22 | Kubota Corp | Method for decorating surface of unhardened inorganic board material |
| JP5015394B2 (en) * | 2001-09-25 | 2012-08-29 | ニチハ株式会社 | Outer wall material with excellent weather resistance and manufacturing method thereof |
-
1982
- 1982-11-18 JP JP20317982A patent/JPS5993307A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5993307A (en) | 1984-05-29 |
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