JPH03199396A - Plating equipment of roll - Google Patents
Plating equipment of rollInfo
- Publication number
- JPH03199396A JPH03199396A JP33891189A JP33891189A JPH03199396A JP H03199396 A JPH03199396 A JP H03199396A JP 33891189 A JP33891189 A JP 33891189A JP 33891189 A JP33891189 A JP 33891189A JP H03199396 A JPH03199396 A JP H03199396A
- Authority
- JP
- Japan
- Prior art keywords
- tank
- plating
- roll
- rinsing
- hanging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007747 plating Methods 0.000 title claims abstract description 49
- 238000005238 degreasing Methods 0.000 claims abstract description 12
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 2
- 239000003513 alkali Substances 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
Description
【発明の詳細な説明】 (産業上の利用分野) 本発明はロールのメッキ設備に関するものである。[Detailed description of the invention] (Industrial application field) The present invention relates to roll plating equipment.
(従来の技術)
圧延ロールは、鋼帯系圧延材の圧延により、摩耗するた
め、ロールの取替えを行なうものである。(Prior Art) Rolls are worn out due to the rolling of steel strip-based materials, so the rolls must be replaced.
従ってロールを耐摩耗性にするため、ロール表面に耐摩
耗性金属として、例えば金属クロム等のメッキを施すこ
とが特開昭81−202707号公報に知られている。Therefore, in order to make the roll wear-resistant, it is known from Japanese Patent Laid-Open No. 81-202707 to plate the roll surface with a wear-resistant metal such as chromium metal.
このような、メッキにおいては、一般にメッキプロセス
がメッキ性能に最も重要な影響を及ぼすことが知られて
いるが、現状では明確にされていない点が多い。In such plating, it is generally known that the plating process has the most important effect on plating performance, but there are currently many points that are not clear.
例えばロール浸漬槽においては、メッキ檜以外に、何種
類の槽が必要であるのか、また、各種間のレイアウトを
どうすればよいかなど解明すべきことも多く、更に、ロ
ールのメッキ時の状態も竪型、横型の何れもが採用され
ているのが現状である。For example, in the case of a roll dipping tank, there are many things that need to be clarified, such as how many types of tanks are needed in addition to the plating tank, and how the layout between each type of tank should be arranged. At present, both horizontal and horizontal types are used.
(発明が解決しようとする問題点)
以上のように、従来のロール表面のメッキ装置は、最適
プロセスがないと云ってよく、そのためにメッキロール
の性能向上を阻害しており、現状これの改善が強く要望
されている。本発明は、このような要望にこたえるべく
、ロール表面のメッキにおいて、性能の優れた、メッキ
設備を提供することを目的とするものである。(Problems to be Solved by the Invention) As described above, it can be said that the conventional roll surface plating equipment does not have an optimal process, which hinders the improvement of the performance of plating rolls, and currently there is no improvement in this. is strongly requested. In order to meet such demands, the present invention aims to provide plating equipment with excellent performance in plating the surfaces of rolls.
(問題点を解決するための手段)
上記目的を達成するため本発明の要旨は、竪型の電解脱
脂槽、アルカリリンス槽、メッキ槽、メッキリンス槽を
順次配設し、該6槽の上部に設けた架台に、ロールを縦
方向に吊り下げ、昇降自在とする移載機を具備してなる
ロールのメッキ設備である。(Means for Solving the Problems) In order to achieve the above object, the gist of the present invention is to sequentially arrange a vertical electrolytic degreasing tank, an alkali rinsing tank, a plating tank, and a plating rinsing tank, and This roll plating equipment is equipped with a transfer machine that suspends the rolls vertically from a stand installed in the machine and allows the rolls to be moved up and down.
即ち、本メッキ設備の特徴とするとこ2ろは、ロールを
懸吊した状態で浸漬できる型槽を電解脱脂槽、アルカリ
リンス槽、メッキ槽、メッキリンス槽の4槽を順次配設
し、6槽は、メッキ装置格納の建屋に埋設し、且つそれ
ぞれの間隔を近接させ直線配置したところにある。In other words, the second feature of this plating equipment is that four tanks are arranged in sequence: an electrolytic degreasing tank, an alkaline rinsing tank, a plating tank, and a plating rinsing tank, in which the roll can be immersed in a suspended state. The tanks are buried in a building housing the plating equipment, and are arranged in a straight line with their respective intervals close to each other.
即ち、本発明者が調査した結果、ロール表面のメッキ厚
の均一化、メッキ作業の効:!F(化を向上させるには
、ロールを懸吊した状態でメッキできる型槽がよいこと
が判明した。That is, as a result of the research conducted by the present inventor, the effectiveness of uniform plating thickness on the roll surface and plating work:! It has been found that a mold tank in which the rolls can be plated in a suspended state is best for improving the plating performance.
その理由は、ロールを竪てることで、ロールと電極とが
同一円周上に配置でき、メッキ付着が円周上に均一とな
ること、更にはロールに付着する液切れが早いため、次
の槽へ速やかに挿入でき作業性が向上するからである。The reason for this is that by holding the roll vertically, the roll and electrode can be placed on the same circumference, and the plating is evenly deposited on the circumference.Furthermore, the liquid adhering to the roll runs out quickly, so that the next step is possible. This is because it can be quickly inserted into the tank and work efficiency is improved.
またメッキ前の処理として、従来は、トリクロロエチレ
ン等有機溶剤の脱脂が主流であったが、メッキロールに
は、ロールを電解脱脂することが最も効果があることが
判明した。その理由はロール表面より電気分解したH2
あるいは02をロール全面から均一に放出させることで
表面y4物(油分、鉄粉等)を速やかに除去できるから
である。Furthermore, conventionally, as a pre-plating treatment, degreasing with an organic solvent such as trichlorethylene has been the mainstream, but it has been found that electrolytic degreasing of the roll is most effective for plating rolls. The reason is that H2 is electrolyzed from the roll surface.
Alternatively, surface y4 substances (oil, iron powder, etc.) can be quickly removed by uniformly releasing 02 from the entire surface of the roll.
従ってロールメッキ装置の最適プロセスは各薬品のリン
ス槽も含めて、電解脱脂槽、アルカリリンス槽、メッキ
槽、メッキリンス槽の4檜を全て型槽に設けることであ
る。又、作業性の向上および建屋の高さを低くするため
に、全槽とも建屋のフロアレベルよりも下方に埋設する
ことが好ましい。Therefore, the optimum process for roll plating equipment is to provide all four types of mold baths, including the rinse baths for each chemical, an electrolytic degreasing bath, an alkaline rinse bath, a plating bath, and a plating rinse bath. Furthermore, in order to improve workability and reduce the height of the building, it is preferable that all tanks be buried below the floor level of the building.
アルカリリンス後のロール表面は、汚れや酸化被膜が除
去されており、リンス後大気に接すると、ロール表面は
、直ちに酸化する活性化された状態である。このロール
表面の酸化は、メッキ剥離の原因となるため、防止せね
ばならない重要な点である。発明者らは、この解決策と
して、リンス後のロール表面が乾かない状態で、これを
メッキ槽内に浸漬することが最適であることを見出した
。Dirt and oxide film have been removed from the roll surface after rinsing with alkali, and the roll surface is in an activated state where it immediately oxidizes when exposed to the atmosphere after rinsing. This oxidation of the roll surface is an important point that must be prevented because it causes the plating to peel off. The inventors have found that, as a solution to this problem, it is optimal to immerse the roll surface in a plating bath without drying the roll surface after rinsing.
そのためには、アルカリリンス槽とメッキ槽の間を5m
以内に近接して設置することが好ましい。To do this, it is necessary to maintain a distance of 5 m between the alkaline rinse tank and the plating tank.
It is preferable to install them within close proximity to each other.
同様に、メッキ槽〜メッキリンス槽、あるいは電解脱脂
槽〜アルカリリンス槽間も、短時間にリンス槽ヘロール
を浸漬することが、メッキ変色、電解液汚れ防止に効果
があり上記同様5m以内に近接して設置することが最も
効率的であることが判った。Similarly, between the plating tank and the plating rinse tank, or between the electrolytic degreasing tank and the alkaline rinse tank, immersing the rinse tank ferol for a short time is effective in preventing plating discoloration and electrolyte staining, and as above, the distance is within 5 m. It was found that the most efficient method was to install the
尚、本発明のロールとは圧延ロール、ピンチロール、テ
ンションロール、プライドルロール等、どのロールに用
いても特にこだわるものでない。The roll of the present invention may be any roll such as a rolling roll, a pinch roll, a tension roll, or a prydle roll, and is not particularly limited.
本発明を第1図、第2図に示す実施例装置レイアウト図
より、説明する。第1図において、圧延ロール1は、昇
降自在とする移載機2で懸吊され、建屋フロアレベルL
より水位の低い下方に設置された電解脱脂槽3、アルカ
リリンス槽4、メッキ槽5、メッキリンス槽6に順次浸
漬される。第2図において、ロール懸吊場7から移載機
2で吊られた圧延ロールは、電解脱脂槽3−アルカリリ
ンス槽4→メッキ槽5→メッキリンス槽6と処理されて
行く。又、6槽の間隔は円筒タンク(槽)の中心間距離
で5mが好ましい。尚8は架台である。The present invention will be explained with reference to the embodiment device layout diagrams shown in FIGS. 1 and 2. In FIG. 1, a rolling roll 1 is suspended by a transfer machine 2 that can be raised and lowered, and is placed at a building floor level L.
It is sequentially immersed in an electrolytic degreasing tank 3, an alkali rinsing tank 4, a plating tank 5, and a plating rinsing tank 6, which are installed below at a lower water level. In FIG. 2, the rolling rolls suspended from the roll suspension station 7 by the transfer machine 2 are processed in the order of electrolytic degreasing tank 3 - alkaline rinsing tank 4 -> plating tank 5 -> plating rinsing tank 6. Further, the interval between the six tanks is preferably 5 m in terms of the distance between the centers of the cylindrical tanks (tanks). Note that 8 is a pedestal.
(発明の効果)
上記のメッキ設備により、ロールを効率よくかつ高性能
なメッキを施すことができ、その効果は極めて大きいも
のである。(Effects of the Invention) With the above plating equipment, rolls can be plated efficiently and with high performance, and the effects are extremely large.
第1図は、本発明の実施例を示す側面説明図、第2図は
、平面説明図である。
1:圧延ロール
2:圧延ロール懸吊用移載機
3:電解脱脂槽 4:アルカリリンス搏5:メッ
キ槽 6:メッキリンス槽7:ロール吊り上げ
スペース
8:架台FIG. 1 is an explanatory side view showing an embodiment of the present invention, and FIG. 2 is an explanatory plan view. 1: Roll roll 2: Roll suspension transfer machine 3: Electrolytic degreasing tank 4: Alkali rinse 5: Plating tank 6: Plating rinse tank 7: Roll lifting space 8: Frame
Claims (1)
キリンス槽を順次配設し、該各槽の上部に設けた架台に
、ロールを縦方向に吊り下げ、昇降自在とする移載機を
具備してなるロールのメッキ設備。A vertical electrolytic degreasing tank, an alkaline rinsing tank, a plating tank, and a plating rinsing tank are arranged in sequence, and a transfer machine that suspends the rolls vertically from a pedestal installed above each tank and can move up and down freely is installed. Equipped with roll plating equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33891189A JPH03199396A (en) | 1989-12-27 | 1989-12-27 | Plating equipment of roll |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33891189A JPH03199396A (en) | 1989-12-27 | 1989-12-27 | Plating equipment of roll |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03199396A true JPH03199396A (en) | 1991-08-30 |
Family
ID=18322502
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33891189A Pending JPH03199396A (en) | 1989-12-27 | 1989-12-27 | Plating equipment of roll |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03199396A (en) |
-
1989
- 1989-12-27 JP JP33891189A patent/JPH03199396A/en active Pending
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