JPH03193616A - Activated carbon by high strength molding - Google Patents

Activated carbon by high strength molding

Info

Publication number
JPH03193616A
JPH03193616A JP1329092A JP32909289A JPH03193616A JP H03193616 A JPH03193616 A JP H03193616A JP 1329092 A JP1329092 A JP 1329092A JP 32909289 A JP32909289 A JP 32909289A JP H03193616 A JPH03193616 A JP H03193616A
Authority
JP
Japan
Prior art keywords
activated carbon
bentonite
granulated
weight
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1329092A
Other languages
Japanese (ja)
Other versions
JP2881875B2 (en
Inventor
Hiroshi Yamashita
山下博史
Yoshitaka Takeda
由孝 竹田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Kasei Corp
Original Assignee
Mitsubishi Kasei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Kasei Corp filed Critical Mitsubishi Kasei Corp
Priority to JP1329092A priority Critical patent/JP2881875B2/en
Publication of JPH03193616A publication Critical patent/JPH03193616A/en
Application granted granted Critical
Publication of JP2881875B2 publication Critical patent/JP2881875B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To obtain activated carbon by molding having significantly improved strength such as collapsing strength and wear resistance strength by kneading granular activated carbon, bentonite clay, and phospher compd., granulating, and sintering the granules. CONSTITUTION:5-75 pts.wt. of bentonite clay, and 1-35 pts.wt. of phospher compd. per 100 pts.wt. of granular active carbon are kneaded, granulated and then sintered at 400-1000 deg.C to obtain activated carbon by molding. As for the granular activated carbon, various kinds of the activated carbon such as coal, coconut shell, charcoal, and lignin can be used. The grain size of the granular activated carbon is preferably <=0.5mm, and more preferably, about 90% of the carbon can pass through a 200 mesh sieve. Sodium bentonite or calcium bentonite can be used as the bentonite clay, and sodium bentonite is more preferable. As for the phospher compd., it is preferable to use phosphoric acid (orthophosphoric acid, condensed phosphoric acid), sodium phosphide, calcium phosphide, etc.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は粉粒状活性炭をベントナイト白土と水で成型し
てなる成型活性炭及びその製造方法に関するもので、よ
り詳しくは強度、例えば圧壊強度、耐摩耗強度等を向上
させた成型活性炭及びその製造方法に関するものである
Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a molded activated carbon formed by molding powdery activated carbon with bentonite clay and water, and a method for producing the same. This invention relates to molded activated carbon with improved abrasion strength, etc., and a method for producing the same.

この発明による成型活性炭は、特に種々のプロセスに於
ける吸着や担体としての利用に適している。
The shaped activated carbon according to the present invention is particularly suitable for adsorption in various processes and for use as a carrier.

[従来の技術] 粒状活性炭や成型活性炭は、通常、気体や液体の処理に
使用されるが、この際、活性炭は高い吸着能と十分な機
械的強度が要求される。また、容量ベースでの吸着能を
高めるために嵩密度を高める事が必要である。
[Prior Art] Granular activated carbon and molded activated carbon are usually used to treat gases and liquids, but in this case activated carbon is required to have high adsorption capacity and sufficient mechanical strength. Furthermore, it is necessary to increase the bulk density in order to increase the adsorption capacity on a capacity basis.

これまでの技術では、成型後に、賦活活性化によって、
高い吸着能を得ようとすると、機械的強度や密度が小さ
くなってしまい、吸着能は強度、密度の面から制約を受
ける。
With conventional technology, after molding, through activation,
When trying to obtain high adsorption capacity, the mechanical strength and density decrease, and adsorption capacity is limited by strength and density.

また、賦活活性化後に、有機系バインダーで成型する方
法(特公昭56−37164号公報、特公昭55−43
402号公報、特公昭52−13517号公報)や無機
系バインダーで成型する方法(特公昭45−12565
号公報、特開昭63−242343号公報)について開
示されている。
In addition, a method of molding with an organic binder after activation (Japanese Patent Publication No. 56-37164, Japanese Patent Publication No. 55-43)
402, Japanese Patent Publication No. 52-13517) and a method of molding with an inorganic binder (Japanese Patent Publication No. 45-12565).
(Japanese Patent Application Laid-open No. 63-242343).

[発明が解決しようとする課題] しかしながら前者は、耐熱性が十分でなく、十分な密度
が得られにくく、後者では、強度の点で未だ不十分であ
る。
[Problems to be Solved by the Invention] However, the former does not have sufficient heat resistance and is difficult to obtain sufficient density, and the latter is still insufficient in terms of strength.

[課題を解決するだめの手段] そこで本発明者等は、かかる課題を解決すべく鋭意検討
した結果、粉粒状活性炭をベントナイト白土と水で混練
する際、特定の化合物を添加することによって、従来よ
り高強度の成型活性炭が得られることを見い出し、本発
明に到達した。
[Means to Solve the Problem] As a result of intensive studies to solve the problem, the inventors of the present invention have found that when kneading powdery activated carbon with bentonite clay and water, by adding a specific compound, It was discovered that molded activated carbon with higher strength can be obtained, and the present invention was achieved.

すなわち、本発明の目的は、圧壊強度、耐摩耗強度等の
強度が著しく向上した成型活性炭及びその製造方法を提
供するものである。
That is, an object of the present invention is to provide a molded activated carbon with significantly improved strengths such as crushing strength and abrasion resistance, and a method for producing the same.

そして、その目的は、粉粒状活性炭、ベントナイト白土
及びリン化合物を混線、造粒並びに焼成してなる成型活
性炭であって、該混合物中のベントナイト白土が、粉粒
状活性炭100重量部に対して、5〜75重量部であり
、リン化合物が1〜35重量部であり、かつ、400〜
1000℃で焼成することによって容易に達成される。
The object is a shaped activated carbon obtained by mixing, granulating, and firing powdery activated carbon, bentonite clay, and a phosphorus compound, in which the bentonite clay in the mixture is 5 parts by weight based on 100 parts by weight of powdery activated carbon. ~75 parts by weight, the phosphorus compound is 1 to 35 parts by weight, and 400 to
This can be easily achieved by firing at 1000°C.

以下、本発明の詳細な説明する。The present invention will be explained in detail below.

本発明に適用される粉粒状活性炭には、石炭系、ヤシガ
ラ系、木質系、リグニン系等の種々の活性炭を使用する
ことが出来る。
Various activated carbons such as coal-based, coconut shell-based, wood-based, and lignin-based activated carbon can be used as the powdery activated carbon applied to the present invention.

かかる粉粒状活性炭の粒度は0.5 mm以下で、好ま
しくは、200メツシュ篩下90%程度が望ましい。
The particle size of such powdery activated carbon is 0.5 mm or less, preferably about 90% under a 200 mesh sieve.

まず、粉粒状活性炭と、この活性炭に対して5〜75重
量部のベントナイト白土、好ましくは15〜30重量部
のベントナイト白土を混合する。ベントナイト白土とし
ては、ナトリウムベントナイト、カルシウムベントナイ
ト、好ましくはナトリウムベントナイトが良い。
First, granular activated carbon is mixed with 5 to 75 parts by weight of bentonite clay, preferably 15 to 30 parts by weight of bentonite clay based on the activated carbon. As the bentonite clay, sodium bentonite, calcium bentonite, preferably sodium bentonite is preferred.

次いで、活性炭100重量部に対して1〜35重量部、
好ましくは3〜10重量部のリン化合物を50〜250
重量部の水に溶解させ添加する。
Then, 1 to 35 parts by weight per 100 parts by weight of activated carbon,
Preferably 3 to 10 parts by weight of phosphorus compound to 50 to 250 parts by weight
Dissolve in part by weight of water and add.

リン化合物としては、リン酸(オルトリン酸、縮合リン
酸)、リン酸ナトリウム、リン酸カルシウム、トリポリ
リン酸ナトリウム等が望ましい。この様にして得られた
原料を常温で、ニーダ−等の捏合機を用いて、混線物が
可塑性を生じ、手で握れる状態となるまで混練する。
As the phosphorus compound, phosphoric acid (orthophosphoric acid, condensed phosphoric acid), sodium phosphate, calcium phosphate, sodium tripolyphosphate, etc. are preferable. The raw materials thus obtained are kneaded at room temperature using a kneading machine such as a kneader until the mixture becomes plastic and can be held by hand.

次に、混線物を押出、プレス等適当な成型機によって成
型し、造粒炭を得る。
Next, the mixed wire material is molded using a suitable molding machine such as extrusion or press to obtain granulated coal.

好ましくは、押出造粒により造粒炭を製造し、必要に応
じこの造粒炭を適当な破砕機を用いて破砕し、整粒後、
所望の粒度範囲の造粒造粒炭としても良い。
Preferably, granulated charcoal is produced by extrusion granulation, and if necessary, this granulated charcoal is crushed using a suitable crusher, and after sizing,
It may be granulated charcoal having a desired particle size range.

続いて、これらの造粒炭又は造粒破砕炭を酵素を含まな
いガス雰囲気7400〜1000℃1好ましくは600
〜700℃で焼成して、目的の成型活性炭とする。
Subsequently, these granulated charcoal or granulated crushed charcoal are heated in an enzyme-free gas atmosphere at 7400 to 1000°C, preferably 600°C.
It is fired at ~700°C to obtain the desired shaped activated carbon.

この様にして得られた、成型活性炭は、リン化合物を添
加しなかった成型活性炭に比べ、強度が大巾に向上する
The molded activated carbon thus obtained has significantly improved strength compared to molded activated carbon to which no phosphorus compound is added.

なお、このベントナイトは、粒径が1〜100ミクロン
であるため活性炭の気体や液体の吸着に関連する300
Å以下の細孔には入らず、細孔をつぶさずに高吸着能の
ものが得られる。
In addition, this bentonite has a particle size of 1 to 100 microns, so it has a particle size of 300 microns, which is related to the adsorption of gases and liquids on activated carbon.
It does not enter pores smaller than Å, and high adsorption capacity can be obtained without crushing the pores.

[実施例] 次に、本発明を実施例により更に具体的に説明するがそ
の要旨をこえない限り以下の実施例に限定されるもので
はない。
[Examples] Next, the present invention will be explained in more detail with reference to Examples, but the present invention is not limited to the following Examples unless the gist thereof is exceeded.

なお、強度の指標として造粒活性炭については、圧壊強
度造粒破砕活性炭については、振動粉化率の値を測定し
た。
As an index of strength, for the granulated activated carbon, the value of the crushing strength and the vibration pulverization rate was measured for the granulated and crushed activated carbon.

また、吸着性能の指標として、比表面積の値を測定した
In addition, the value of specific surface area was measured as an index of adsorption performance.

その他、嵩密度を測定した。In addition, bulk density was measured.

圧壊強度、振動粉化率、比表面積、嵩密度は下記の測定
方法により求めた。
The crushing strength, vibration pulverization rate, specific surface area, and bulk density were determined by the following measurement methods.

[圧壊強度J 本屋式硬度計を使用して造粒活性炭が、圧壊した時の値
(kg)を圧壊強度とした。
[Crushing Strength J The value (kg) when the granulated activated carbon was crushed using a Honya type hardness tester was defined as the crushing strength.

[振動粉化率1 容積46 ccのプラスチック共栓付ガラスビンに試料
5gを入れペイントコンディショナー(レッドデビル製
)に配置し、15分間振動させる。次で試料を60メツ
シユの篩で篩分して発生微粉量を測定し、供試試料に対
する60メツシユ下の微粉量の重量%を粉化率とする。
[Vibration powdering rate 1] 5 g of sample was placed in a 46 cc glass bottle with a plastic stopper, placed in a paint conditioner (manufactured by Red Devil), and vibrated for 15 minutes. Next, the sample is sieved through a 60-mesh sieve to measure the amount of fine powder generated, and the pulverization rate is defined as the weight percent of the amount of fine powder below 60 mesh with respect to the test sample.

[比表面積] 液体窒素温度下において窒素の吸着等混線を求め、BE
T式を適用して比表面積を算出する。
[Specific surface area] Determine the crosstalk such as nitrogen adsorption under liquid nitrogen temperature, and calculate BE
Calculate the specific surface area by applying the T formula.

[嵩密度1 造粒活性炭は200 ccメスシリンダー、造粒破砕炭
は100 ccメスシリンダー上に漏斗を置き、その上
から試料を少量づつ落下させて測定した。
[Bulk Density 1] A funnel was placed on a 200 cc graduated cylinder for granulated activated carbon and a 100 cc graduated cylinder for granulated crushed carbon, and the sample was dropped onto the funnel in small amounts for measurement.

実施例1 石炭系粒状活性炭をサンプルミルを使用して60メツシ
ュ篩全通、200メツシユ篩下が90%となる様粉砕し
た。
Example 1 Coal-based granular activated carbon was ground using a sample mill so that 90% of the powder passed through a 60-mesh sieve and 90% passed through a 200-mesh sieve.

この粉末活性炭100重量部とベントナイト(West
ern 、Bentonite ) 25重量部をニー
ダ−(回転数35 rpm )で10分間混合した後、
水100重量部とリン酸3重量部又は6重量部又は12
重量部を均一混合した水溶液を添加し、さらに60分間
混練した。
100 parts by weight of this powdered activated carbon and bentonite (West
ern, Bentonite) for 10 minutes in a kneader (rotation speed: 35 rpm),
100 parts by weight of water and 3 parts by weight or 6 parts by weight or 12 parts by weight of phosphoric acid
An aqueous solution in which parts by weight were uniformly mixed was added, and the mixture was further kneaded for 60 minutes.

得られた混線物をディスクペレッターを用いて直径4.
5 mm、長さ6mm程度の円柱型に成型した。
The obtained mixed wire was cut into diameter 4.0 mm using a disk pelleter.
It was molded into a cylindrical shape with a diameter of about 5 mm and a length of about 6 mm.

この造粒炭の半分はブラウンミルを用いて破砕し、整粒
後0.59〜2.38 mmの造粒破砕炭とした。
Half of this granulated coal was crushed using a brown mill, and after granulation, it was made into granulated crushed coal of 0.59 to 2.38 mm.

この造粒炭及び造粒破砕炭を一旦115℃の熱風乾燥機
中で乾燥した。次いでロータリーキルンを使用して、窒
素ガスを11 / min通気し、8℃/ minの昇
温速度で200℃から所定の焼成温度まで焼成した。
The granulated charcoal and granulated crushed charcoal were once dried in a hot air dryer at 115°C. Then, using a rotary kiln, nitrogen gas was bubbled through at 11/min, and the material was fired from 200 °C to a predetermined firing temperature at a temperature increase rate of 8 °C/min.

焼成後の造粒活性炭については、嵩密度、圧壊強度を測
定し、その結果を[表−1]に示す。
The granulated activated carbon after firing was measured for bulk density and crushing strength, and the results are shown in [Table 1].

焼成後の造粒破砕活性炭については、嵩密度、振動粉化
率比表面積を測定し、その結果を[表−2]に示す。
For the granulated and crushed activated carbon after firing, the bulk density and vibration pulverization rate specific surface area were measured, and the results are shown in [Table 2].

なお、比較のために、リン酸を添加しない場合として、
リン酸添加を行なわない以外は、実施例1と同一条件に
て、造粒活性炭及び造粒破砕活性炭を製造し、そのその
結果を[表−1]、[表−21に併記する。
For comparison, if phosphoric acid is not added,
Granulated activated carbon and granulated crushed activated carbon were produced under the same conditions as in Example 1, except that phosphoric acid was not added, and the results are also shown in [Table 1] and [Table 21].

[表−1] [表−2] 実施例2 実施例1とは異なる石炭系粒状活性炭をサンプルミルを
使用して60メツシュ篩全通、200メツシユ篩下が9
0%となる様粉砕した。
[Table-1] [Table-2] Example 2 Using a sample mill, coal-based granular activated carbon different from that in Example 1 was passed through a 60-mesh sieve and 9 through a 200-mesh sieve.
It was ground to 0%.

この粉末活性炭100重量部とベントナイト(West
ern −Bentonite ) 25重量部をニー
ダ−(回転数35 rpm )で10分間混合した後、
水75重量部とトリポリリン酸ナトリウム8重量部を均
一混合した水溶液を添加し、さらに60分間混練した。
100 parts by weight of this powdered activated carbon and bentonite (West
After mixing 25 parts by weight of Bentonite in a kneader (rotation speed: 35 rpm) for 10 minutes,
An aqueous solution in which 75 parts by weight of water and 8 parts by weight of sodium tripolyphosphate were uniformly mixed was added and kneaded for an additional 60 minutes.

これとは別に水75重量部とリン酸二水素カルシウム8
重量部を混合した水溶液を添加したもの・についても混
練した。
Separately, 75 parts by weight of water and 8 parts of calcium dihydrogen phosphate
A mixture containing an aqueous solution containing parts by weight was also kneaded.

得られた混線物を実施例1と同様の条件にて造粒、破砕
焼成して、造粒活性炭及び造粒破砕活性炭を製造した。
The obtained mixed wire material was granulated, crushed and fired under the same conditions as in Example 1 to produce granulated activated carbon and granulated crushed activated carbon.

焼成後の造粒活性炭については、嵩密度、圧壊強度を測
定し、その結果を[表−3]に示す。
The granulated activated carbon after firing was measured for bulk density and crushing strength, and the results are shown in [Table 3].

焼成後の造粒破砕活性炭については、嵩密度、振動粉化
率、比表面積を測定し、その結果を[表−4]に示す。
The bulk density, vibration pulverization rate, and specific surface area of the granulated and crushed activated carbon after firing were measured, and the results are shown in [Table 4].

なお、比較のために、リン化合物を添加しない場合とし
て、リン化合物添加を行なわない以外は、実施例2と同
一条件にて造粒活性炭及び造粒破砕活性炭を製造し、そ
の結果を[表−31,[表−41に併記する。
For comparison, granulated activated carbon and granulated crushed activated carbon were produced under the same conditions as in Example 2, except that no phosphorus compound was added, and the results are shown in [Table- 31, [Also listed in Table-41.

[表−31 [表−41 [発明の効果] 本発明により圧壊強度、 耐摩耗強度等の強度が 著しく向上した成型活性炭を得ることができる。[Table-31 [Table-41 [Effect of the invention] According to the present invention, crushing strength, Strength such as wear resistance Significantly improved shaped activated carbon can be obtained.

Claims (1)

【特許請求の範囲】[Claims] (1)粉粒状活性炭、ベントナイト白土及びリン化合物
を混練造粒並びに焼成してなる成型活性炭であって、該
混合物中のベントナイト白土が粉粒状活性炭100重量
部に対して5〜75重量部であり、リン化合物が1〜3
5重量部であり、かつ400〜1000℃で焼成してな
ることを特徴とする成型活性炭。
(1) Molded activated carbon obtained by kneading, granulating, and firing powdery activated carbon, bentonite clay, and a phosphorus compound, wherein the bentonite clay in the mixture is 5 to 75 parts by weight based on 100 parts by weight of powdery and granular activated carbon. , 1 to 3 phosphorus compounds
5 parts by weight, and is fired at 400 to 1000°C.
JP1329092A 1989-12-19 1989-12-19 High strength molded activated carbon Expired - Lifetime JP2881875B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1329092A JP2881875B2 (en) 1989-12-19 1989-12-19 High strength molded activated carbon

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1329092A JP2881875B2 (en) 1989-12-19 1989-12-19 High strength molded activated carbon

Publications (2)

Publication Number Publication Date
JPH03193616A true JPH03193616A (en) 1991-08-23
JP2881875B2 JP2881875B2 (en) 1999-04-12

Family

ID=18217523

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1329092A Expired - Lifetime JP2881875B2 (en) 1989-12-19 1989-12-19 High strength molded activated carbon

Country Status (1)

Country Link
JP (1) JP2881875B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08173800A (en) * 1994-12-26 1996-07-09 Noritake Co Ltd Adsorption material and manufacture thereof
US5972525A (en) * 1996-06-20 1999-10-26 Jgc Corporation Solid particle containing active carbon, support and catalyst
US6599856B1 (en) * 1999-10-21 2003-07-29 Tennex Corporation Formed activated carbon and process for producing the same
KR100895867B1 (en) * 2007-11-28 2009-04-30 (주)동화라이징 Method for preparing of porous sintered bodies
CN110255554A (en) * 2019-06-14 2019-09-20 尹金彦 A kind of novel desulphurization denitration activity charcoal

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100526126B1 (en) * 2001-12-21 2005-11-08 주식회사 포스코 Formed coal having superior initial strength

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08173800A (en) * 1994-12-26 1996-07-09 Noritake Co Ltd Adsorption material and manufacture thereof
US5972525A (en) * 1996-06-20 1999-10-26 Jgc Corporation Solid particle containing active carbon, support and catalyst
US6599856B1 (en) * 1999-10-21 2003-07-29 Tennex Corporation Formed activated carbon and process for producing the same
KR100895867B1 (en) * 2007-11-28 2009-04-30 (주)동화라이징 Method for preparing of porous sintered bodies
CN110255554A (en) * 2019-06-14 2019-09-20 尹金彦 A kind of novel desulphurization denitration activity charcoal

Also Published As

Publication number Publication date
JP2881875B2 (en) 1999-04-12

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