JPH03193249A - Method for starting continuous casting - Google Patents
Method for starting continuous castingInfo
- Publication number
- JPH03193249A JPH03193249A JP33189989A JP33189989A JPH03193249A JP H03193249 A JPH03193249 A JP H03193249A JP 33189989 A JP33189989 A JP 33189989A JP 33189989 A JP33189989 A JP 33189989A JP H03193249 A JPH03193249 A JP H03193249A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- molten metal
- flux
- mold flux
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000009749 continuous casting Methods 0.000 title claims description 17
- 239000002184 metal Substances 0.000 claims abstract description 60
- 229910052751 metal Inorganic materials 0.000 claims abstract description 60
- 230000004907 flux Effects 0.000 claims abstract description 43
- 238000007654 immersion Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000005266 casting Methods 0.000 abstract description 20
- 230000007547 defect Effects 0.000 abstract description 10
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Landscapes
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、金属の鋳片を連続的に鋳造する際に。[Detailed description of the invention] [Industrial application field] The present invention is applicable to continuous casting of metal slabs.
鋳造開始時の鋳片内へモールドフラックスの巻き込みに
よる鋳造欠陥を生じさせずに健全な鋳片を安定して鋳造
するための連続鋳造の開始方法に関する。The present invention relates to a method for starting continuous casting for stably casting a healthy slab without causing casting defects due to entrainment of mold flux into the slab at the start of casting.
連続鋳造法は、タンデイツシュまたは樋の下部に取り付
けた浸漬ノズルを介して水冷銅鋳型の一端からタンデイ
ツシュ内の溶湯、または溶解炉から樋に出湯された溶湯
を供給し、鋳型内で溶湯を冷却して順次凝固させ、連続
的に鋳型の他端から鋳片を引き抜く方法であり、鉄鋼お
よび非鉄金属の鋳造法として広く用いられている。In the continuous casting method, the molten metal in the tundish or the molten metal tapped from the melting furnace into the trough is supplied from one end of a water-cooled copper mold through a submerged nozzle attached to the bottom of the tundish or the gutter, and the molten metal is cooled in the mold. This is a method in which the slab is solidified one after another, and the slab is continuously pulled out from the other end of the mold, and is widely used as a casting method for steel and nonferrous metals.
一般に連続鋳造法により鋳片の鋳造を開始する場合、第
2図に示すように予め貫通鋳型1にダミーバーまたはデ
ィスク2を挿入して鋳型の下方を塞いだ状態で溶湯の供
給を開始し、鋳型内の溶湯が一定の高さまで達した時点
で引抜きを開始する。Generally, when starting the casting of slabs using the continuous casting method, as shown in Fig. 2, a dummy bar or disk 2 is inserted into the through-hole mold 1 to block the lower part of the mold, and then the supply of molten metal is started. When the molten metal inside reaches a certain height, drawing begins.
従来、溶湯の供給とともに直ちにモールドフラックス6
を鋳型内に投入し、溶湯露出面をモールドフラックスで
被覆することによって鋳型内に供給された溶湯の酸化を
防止していた。Conventionally, mold flux 6 was added immediately upon supply of molten metal.
The molten metal supplied into the mold was prevented from oxidizing by charging the molten metal into the mold and coating the exposed surface of the molten metal with mold flux.
第3図に示すように、鋳型1内への供給の開始とともに
鋳型1内にモールドフラックス6を投入することで溶湯
5の表面を被覆し、第1図に示すように浸漬ノズルの溶
湯噴出口4が溶湯5に完全に埋没した状態で鋳型1から
ディスク2の引抜ききを開始していた。As shown in FIG. 3, when the supply into the mold 1 starts, mold flux 6 is introduced into the mold 1 to coat the surface of the molten metal 5, and as shown in FIG. Pulling out the disk 2 from the mold 1 was started with the disk 4 completely buried in the molten metal 5.
しかしながら、第3図に示すように溶湯5の湯面が浸漬
ノズル3の溶湯噴出口4より低い状態でモールドフラッ
クスを投入すると、噴出口4から噴出された溶湯流7の
落下によってモールドフラックス6および溶湯5の表面
が激しく乱され、モールドフラックスの巻き込み8が発
生し、巻き込み8は溶湯の凝固によって捕捉され、鋳造
欠陥となって鋳片内に残存する。However, as shown in FIG. 3, when mold flux is introduced when the level of the molten metal 5 is lower than the molten metal spout 4 of the immersion nozzle 3, the molten metal flow 7 spouted from the spout 4 falls, causing the mold flux 6 and The surface of the molten metal 5 is violently disturbed, and mold flux entrainment 8 occurs, and the entrainment 8 is captured by solidification of the molten metal and remains in the slab as a casting defect.
このように通常、溶湯の供給開始とともにモールドフラ
ックスを投入する理由は、溶湯と空気の接触による酸化
の防止と、パウダで供給するモールドフラックスが引抜
きを開始するまでに溶融させることが目的である。The reason why mold flux is normally added at the same time as the supply of molten metal starts is to prevent oxidation due to contact between the molten metal and air, and to melt the mold flux supplied in the form of powder before the start of drawing.
しかしながら、溶湯湯面が浸漬ノズルの噴出孔より低い
状態でモールドフラックスを投入すると。However, if mold flux is introduced when the molten metal level is lower than the spout hole of the immersion nozzle.
ノズルより噴出した溶湯流により、鋳型内の溶湯表面が
激しく乱され、第3図に示すように溶湯流の落下によっ
てモールドフラックスが溶湯内に巻き込まれ、溶湯内に
捕捉され、凝固する際鋳片内に残存し、鋳造欠陥となっ
ていた。The molten metal flow ejected from the nozzle violently disturbs the surface of the molten metal in the mold, and as shown in Figure 3, the falling molten metal flow causes the mold flux to be caught in the molten metal, and when it solidifies, it becomes a slab. It remained within the mold, resulting in a casting defect.
このため鋳造開始時の鋳片は鋳造欠陥の発生頻度が高く
、通常当該部分を切断することによって鋳造欠陥の流出
を防止しているが、その切断量は、例えば銅合金スラブ
の場合200〜300nm、鉄鋼の場合は数mにもおよ
び、歩留低下の一因となっていた。For this reason, casting defects occur frequently in slabs at the start of casting, and the casting defects are usually prevented from flowing out by cutting the affected parts, but the amount of cutting is, for example, 200 to 300 nm in the case of copper alloy slabs. In the case of steel, it can extend up to several meters, contributing to a decrease in yield.
一方、溶湯の酸化により著しく介在物が発生することの
ない金属または合金を連続鋳造する際は。On the other hand, when continuously casting metals or alloys that do not significantly generate inclusions due to oxidation of the molten metal.
鋳型内の溶湯表面の被覆のタイミングを遅らせても大き
な支障はなく、モールドフラックスの投入を第1図に示
すように浸漬ノズル3の溶湯噴出口4が鋳型1内に溶湯
5に完全に埋没した状態で投入することによって、溶湯
表面の激しい乱れとモールドフラックスの溶湯内への巻
き込みを防止することが可能である。There was no major problem even if the timing of coating the surface of the molten metal in the mold was delayed, and the molten metal spout 4 of the immersion nozzle 3 was completely buried in the molten metal 5 in the mold 1 as shown in Fig. 1. By charging the mold flux in this state, it is possible to prevent severe disturbances on the surface of the molten metal and the entrainment of the mold flux into the molten metal.
本発明は上記事情に鑑みてなされたものであり、連続鋳
造を開始する際に鋳型内の溶湯中へのモールドフラック
スの巻き込みを生じさせずに健全な鋳片を安定して供給
できる連続鋳造の開始方法を提供することを目的として
いる。The present invention has been made in view of the above circumstances, and is a continuous casting method that can stably supply healthy slabs without causing mold flux to be caught in the molten metal in the mold when starting continuous casting. It is intended to provide a way to get started.
本発明者は、上記目的を達成するために連続鋳造開始時
の鋳型内の溶湯流の挙動、およびモールドフラックスの
投入時期と方法について鋭意研究を重ゐた結果、モール
ドフラックスの投入時期を選択することによって鋳造開
始時の鋳片へのモールドフラックスの巻き込みが抑制さ
れることの知見を得、この知見に基いて本発明をなすに
至った。In order to achieve the above object, the present inventor has conducted intensive research on the behavior of the molten metal flow in the mold at the start of continuous casting, and on the timing and method of introducing mold flux, and as a result, selected the timing of introducing mold flux. It was found that this suppressed the mold flux from being entangled in the slab at the start of casting, and based on this knowledge, the present invention was accomplished.
すなわち、鋳型内へ溶湯の供給を開始し、浸漬ノズルの
溶湯噴出口が鋳型内の溶湯に完全に埋没した状態でモー
ルドフラックスをt4型内に投入することにより、ノズ
ルから噴出された溶湯流による溶湯湯面の乱れを抑制し
、モールドフラックスの溶湯内への巻き込みを防止する
ものである。That is, by starting the supply of molten metal into the mold and putting the mold flux into the T4 mold with the molten metal spout of the immersion nozzle completely buried in the molten metal in the mold, the flow of molten metal spouted from the nozzle is This suppresses disturbances on the molten metal surface and prevents mold flux from being drawn into the molten metal.
以下1本発明の詳細を図面を参照して説明する。 The details of the present invention will be explained below with reference to the drawings.
連続鋳造においては第2図に示すように、鋳型1にスタ
ートバー、またはディスク2を挿入した状態で、図示し
ないタンデイツシュまたは樋から浸漬ノズル3を介して
鋳型1内に溶湯の供給を開始する。In continuous casting, as shown in FIG. 2, with a start bar or disk 2 inserted into the mold 1, supply of molten metal into the mold 1 from a tundish or gutter (not shown) through an immersion nozzle 3 is started.
次に、本発明に係る方法を実施した実施例を比較例とと
もに行なった実験について説明する。Next, an experiment in which the method according to the present invention was carried out was conducted along with a comparative example.
第1図に示すように鋳造方向に対して垂直に溶湯が噴出
する逆T字型2孔浸漬ノズル3と、矩形の貫通水冷銅鋳
型1を用いた連続鋳造法による輻650■、厚さ150
IIIIの黄銅2種スラブ鋳片の連続鋳造において1本
実施例では、連続鋳造開始時におけるモールドフラック
ス6の初期投入を浸漬ノズルの溶湯噴出口4が鋳型内の
溶湯5に完全に埋没した後とし、第1表に示す粘度のモ
ールドフラックスを溶融またはパウダ状で初期投入した
。As shown in Fig. 1, a continuous casting method using an inverted T-shaped two-hole immersion nozzle 3 that spouts molten metal perpendicular to the casting direction and a rectangular penetrating water-cooled copper mold 1 has a diameter of 650 mm and a thickness of 150 mm.
In the continuous casting of class III brass slab slabs, in this embodiment, the initial injection of mold flux 6 at the start of continuous casting is carried out after the molten metal spout 4 of the immersion nozzle is completely submerged in the molten metal 5 in the mold. A mold flux having a viscosity shown in Table 1 was initially charged in the form of melt or powder.
鋳型内への溶湯の供給を開始してから引抜き開始するま
での間、鋳型内に供給された溶湯は、連続鋳造とは異な
る非定常凝固をなし、当該部分のスラブ鋳片を以下の方
法により評価した。From the start of supply of molten metal into the mold until the start of drawing, the molten metal supplied into the mold undergoes unsteady solidification, which is different from continuous casting. evaluated.
モールドフラックスの巻き込み発生状況は、連続鋳造し
たスラブ鋳片を熱間圧延により板厚8閣まで加工し、鋳
造開始端からスラブ長さ200鵬に相当する圧延板表面
に露出したモールドフラックス巻き込みに起因する欠陥
を計数することにより評価した。また、フラックスの粘
度と投入方法を評価するために、やはり鋳造開始端から
200mのスラブ鋳片の鋳肌を目視により評価した。The occurrence of mold flux entrainment was caused by the entrainment of mold flux exposed on the surface of the rolled plate corresponding to the slab length of 200 mm from the starting end of the casting when the continuously cast slab slab was hot rolled to a plate thickness of 8 mm. The evaluation was made by counting the number of defects. In addition, in order to evaluate the viscosity of the flux and the method of adding the flux, the surface of the slab slab 200 m from the casting start end was visually evaluated.
その結果を比較例とともに第1表に示す、欠陥数は、圧
延板表面IM当りの発生数で示した。The results are shown in Table 1 together with comparative examples. The number of defects is expressed as the number of defects generated per IM of the rolled plate surface.
第1表
上記の0印は良好、Δ印は普通、x印は悪い(注)欠陥
数は圧延板表面1−当りの発生数第1表から判るように
、本実施例の開始方法によれば、連続鋳造開始時におい
て鋳片内へのモールドフラックスの巻き込みは激減し、
さらに粘度の低いモールドフラックスを溶融状態で初期
投入することで鋳肌も改善できることが明らかとなった
。Table 1 The 0 mark above is good, the Δ mark is normal, and the x mark is bad. For example, the entrainment of mold flux into the slab at the start of continuous casting is drastically reduced.
Furthermore, it has become clear that casting surface can be improved by initially adding a molten mold flux with low viscosity.
なお、初期投入するモールドフラックスは、パウダ状で
投入してもかまわないが、モールドフラックスの投入か
ら引抜き開始までにさほど時間的余裕がなく、モールド
フラックスが十分に溶融して鋳型内金体に行き渡らず、
鋳型と凝固シェルの間の潤滑性が損なわれる場合がある
ので、初期投入のモールドフラックスは溶融状態で投入
することが望ましい、好ましくは速やかに鋳型と凝固シ
ェルの間に行き渡るよう、粘度の低いモールドフラック
スを初期投入することが望ましい。The mold flux to be initially added may be in powder form, but there may not be much time between the injection of the mold flux and the start of drawing, and the mold flux may not fully melt and spread to the metal body in the mold. figure,
Since the lubricity between the mold and the solidified shell may be impaired, it is desirable that the initial mold flux be added in a molten state. Preferably, mold flux with a low viscosity is used so that it quickly spreads between the mold and the solidified shell. It is desirable to add flux initially.
上記した本発明に係る連続鋳造の開始方法によれば、鋳
造開始時の鋳片内にモールドフラックスの巻き込みによ
る鋳造欠陥を生じさせずに健全なインゴットを安定して
鋳造することが可能である。According to the method for starting continuous casting according to the present invention described above, it is possible to stably cast a sound ingot without causing casting defects due to the entrainment of mold flux in the slab at the start of casting.
第1図は本発明に係るモールドフラックスの初期投入時
期の実施例の説明図、第2図は溶湯供給開始前にディス
クを鋳型内に挿入した状態図、第3図は従来の鋳造開始
時の鋳型内のモールドフラックスの巻き込み状況を示す
説明図である。
1・・・水冷銅鋳型、
2・・・ディスク。
3・・・浸漬ノズル、
4・・・溶湯噴出口、
5・・・溶湯、
6・・・モールドフラックス、
7・・・溶湯流、
8・・・モールドフラックスの巻き込み。Fig. 1 is an explanatory diagram of an example of the initial injection timing of mold flux according to the present invention, Fig. 2 is a state diagram when a disk is inserted into the mold before the start of molten metal supply, and Fig. 3 is a diagram at the start of conventional casting. FIG. 3 is an explanatory diagram showing the state of entrainment of mold flux in the mold. 1...Water-cooled copper mold, 2...Disc. 3... Immersion nozzle, 4... Molten metal spout, 5... Molten metal, 6... Mold flux, 7... Molten metal flow, 8... Entrainment of mold flux.
Claims (1)
造を開始する際に、モールドフラックスの初期投入時期
を浸漬ノズルの溶湯噴出孔が鋳型内の溶湯に完全に埋没
した時点以後に行なうことを特徴とする連続鋳造の開始
方法。(1) When starting continuous casting using a mold with both ends open and an immersion nozzle, the initial injection of mold flux should be performed after the molten metal spouting hole of the immersion nozzle is completely submerged in the molten metal in the mold. A method for starting continuous casting, characterized by:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33189989A JPH03193249A (en) | 1989-12-21 | 1989-12-21 | Method for starting continuous casting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP33189989A JPH03193249A (en) | 1989-12-21 | 1989-12-21 | Method for starting continuous casting |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03193249A true JPH03193249A (en) | 1991-08-23 |
Family
ID=18248876
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP33189989A Pending JPH03193249A (en) | 1989-12-21 | 1989-12-21 | Method for starting continuous casting |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03193249A (en) |
-
1989
- 1989-12-21 JP JP33189989A patent/JPH03193249A/en active Pending
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