JPH03182087A - Heater element - Google Patents

Heater element

Info

Publication number
JPH03182087A
JPH03182087A JP32214589A JP32214589A JPH03182087A JP H03182087 A JPH03182087 A JP H03182087A JP 32214589 A JP32214589 A JP 32214589A JP 32214589 A JP32214589 A JP 32214589A JP H03182087 A JPH03182087 A JP H03182087A
Authority
JP
Japan
Prior art keywords
film
coating layer
skeleton
metal foil
heater element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP32214589A
Other languages
Japanese (ja)
Other versions
JP2754814B2 (en
Inventor
Mamoru Isoya
守 礒谷
Kazuo Yamashita
山下 和夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP1322145A priority Critical patent/JP2754814B2/en
Publication of JPH03182087A publication Critical patent/JPH03182087A/en
Application granted granted Critical
Publication of JP2754814B2 publication Critical patent/JP2754814B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Resistance Heating (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To enhance anti-corrosiveness and eliminate film exfoliation by laying a film using inorganic powder as filler and one of polyborosiloxane, polytitanocarbosilane, etc., as a binder over a film consisting of one of carbide, nitride, boride, and silicide of a specific metal such as Ti, Zr, etc. CONSTITUTION:Over a metal foil 1 a film 2 is laid, which consists of one of compounds of Ti, Zr, V, Nb, Ta, Cr, Mo, W, Hf, or La with C, N, B, or Si. This film exhibits tight attachment to the metal foil, and there is no fear of exfoliation. Thereupon a resin film 3 with non-carbon skeleton is laid. The film is in a dense structure strong against attacks of salt water, molten salt, etc., and provides a stiff and tight bond with the film 2. The film 3 consists of polyborosiloxane, which is a semi-inorganic polymer of a structure as expressed in the attached illustration. The binder may be a coating at room temp., whose organic portion decomposes at 600 deg.C, and is turned into ceramics with Si, B, O as skeleton. Polytitanocarbosilane can also be turned into ceramics with Si, Ti, B, O as skeleton, while polysilastylene, polysilazane, polycarbosilane, and polysiloxane are alike with Si, N, C, O as skeleton. By this constitution a heater element with high reliability will be obtained.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、調理器、暖房器および電気炉などに使用する
ヒータ素子に関するものである。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a heater element used in cookers, heaters, electric furnaces, and the like.

従来の技術 従来のこの種のヒータ素子は第2図aに示すようにマイ
カ板のような絶縁基板4の外周に第2図すに示すような
鉄(Fe)−クロム(Cr)−アルミニウム(AJI’
)系やニッケ)v(Ni)−クロム(Cr)系や鉄(F
e)  ニッケ/I/(Ni)−クロム(Cr)系の金
属箔5を剥き出しで巻いたものであった。
2. Description of the Related Art A conventional heater element of this type has iron (Fe)-chromium (Cr)-aluminum (as shown in FIG. 2) on the outer periphery of an insulating substrate 4 such as a mica plate, as shown in FIG. AJI'
) system, nickel) v (Ni)-chromium (Cr) system, iron (F
e) A nickel/I/(Ni)-chromium (Cr) based metal foil 5 was wound in an exposed manner.

発明が解決しようとする課題 しかしながら上記のような構成では、以下のような課題
があった。
Problems to be Solved by the Invention However, the above configuration has the following problems.

Fe−Cr−Al系やN i −Cr系やFe−Ni−
Cr系の金属箔は、耐熱性が高く空気中での酸化による
断線は起こシにくいが、調理器や暖房器および電気炉な
どに用いた場合、食品や被加熱物からの塩分などが付着
した状態で高温にさらされると、溶融塩などによる腐蝕
が進み抵抗の増加や断線が起こるという課題があった。
Fe-Cr-Al system, Ni-Cr system, Fe-Ni-
Cr-based metal foil has high heat resistance and is unlikely to break due to oxidation in the air, but when used in cookers, heaters, electric furnaces, etc., salt from food and heated objects may adhere to it. When exposed to high temperatures, corrosion due to molten salts progresses, resulting in increased resistance and wire breakage.

課題を解決するための手段 上記課題を解決するために本発明のヒータ素子は、絶縁
基板の外周に、金属箔の表面に、チタン(Ti)、ジル
コニウム(Zr)、バナジウム(V)。
Means for Solving the Problems In order to solve the above problems, the heater element of the present invention includes titanium (Ti), zirconium (Zr), and vanadium (V) on the outer periphery of an insulating substrate and on the surface of a metal foil.

ニオブ(Nb)、 タン!2/L’(Ta)、クロム(
Cr)。
Niobium (Nb), Tan! 2/L'(Ta), chromium (
Cr).

モリブデン(Mo)、タングステン(W)、ハフニウム
(Hf ) 、ランタン(La)の炭化物、窒化物、硼
化物、けい化物のうちの1種以上からなる第1の被膜層
と、その被膜層の表面に無機質粉末を充填材とし非炭素
骨格樹脂を結合材とした第2の被膜層を形成した構成と
したものである。
A first coating layer made of one or more of molybdenum (Mo), tungsten (W), hafnium (Hf), and lanthanum (La) carbides, nitrides, borides, and silicides, and a surface of the coating layer. In this structure, a second coating layer is formed using an inorganic powder as a filler and a non-carbon skeleton resin as a binder.

作   用 上記構成にすると、第1の被膜層は金属箔との密着性が
よいため剥離することがなく、しかも塩水、溶融塩など
による腐蝕に強いち密な第2の被膜層とも密着性がよい
ため腐蝕環境に強い発熱体となる。
Effect With the above structure, the first coating layer has good adhesion to the metal foil, so it does not peel off, and also has good adhesion to the dense second coating layer, which is resistant to corrosion by salt water, molten salt, etc. Therefore, it becomes a heating element that is resistant to corrosive environments.

な釦、本発明に訃ける非炭素骨格樹脂、例えばポリボロ
シロキサンは次に示す構造の半無機ポリマーである。
The non-carbon skeleton resin used in the present invention, such as polyborosiloxane, is a semi-inorganic polymer having the following structure.

この結合材は、6セミ無機ポリマー”としての特性を有
し、室温では有機高分子と同様の性状で、塗料にするこ
とができるなど操作性の面で優れている。加熱すると、
その有機分は分解して、けい素(Si)、はう素(B)
、酸素(0)を骨格としてセラミック化する。またポリ
チタノカルボシランは、同様にSt、Ti、E、Oを骨
格としてセラミック化する。オた同様にボリンラヌチレ
ン、ポリシラザン、ポリカルボンラン、ポリシロキサン
は、Si、N、C,Oを骨格としてセラミック化する。
This binder has the properties of a 6-semi-inorganic polymer, and has properties similar to organic polymers at room temperature, and is excellent in terms of operability, such as being able to be made into paint. When heated,
The organic content decomposes into silicon (Si) and boron (B).
, is made into a ceramic using oxygen (0) as a skeleton. Similarly, polytitanocarbosilane is made into a ceramic using St, Ti, E, and O as a skeleton. Similarly, borinranutylene, polysilazane, polycarbonane, and polysiloxane are made into ceramics using Si, N, C, and O as skeletons.

完全なセラミック化は、共に約600℃で行われる。Complete ceramification takes place at about 600°C in both cases.

実施例 以下、本発明の一実施例について添付図面にもとづいて
説明する。
EXAMPLE Hereinafter, an example of the present invention will be described based on the accompanying drawings.

第1図において、1はFe−Cr−Alj系金属箔(1
0X0.05X3000ff)で、その表面にTic 
を50μmの厚みに溶射して第1の被膜層2を作シ、そ
の第1被膜層2の表面に、ポリボロシロキサン90重量
部、鉄(Fe)、マンガン(Mn)銅(Cu)からなる
複合酸化物20重量部、 ZrO218重量部、酸化ア
ルミニウム(Al2O2)4重量部、ガフフッ9フ14
0重量部、トルエン60重量部、キシレン60重量部を
混合し塗料をスプレー塗布し、100℃で30分乾燥し
た後、400℃で30分、eoo’cで30分焼成し、
第2の被膜層3を形成してヒータ線を作製し、従来例と
同じ〈絶縁基板に取り付はヒータ素子とした。そのヒー
タ素子に100(V)12GA)を通電しながら発熱体
表面に濃度6%の食塩水溶液20 wrlを6分間隔で
滴下したところ、15回繰シ返しても第2の被膜層が剥
離することなく、しかも抵抗値の変化は、初1男の7.
5Ωに対し7.8Qであシ、抵抗値の増加率は4.0%
に止どまり、断線することもなかった(表1の4行目り
照)。
In Fig. 1, 1 is Fe-Cr-Alj metal foil (1
0x0.05x3000ff) and Tic on its surface.
The first coating layer 2 was formed by thermal spraying to a thickness of 50 μm, and the surface of the first coating layer 2 was coated with 90 parts by weight of polyborosiloxane, iron (Fe), manganese (Mn), and copper (Cu). 20 parts by weight of composite oxide, 218 parts by weight of ZrO, 4 parts by weight of aluminum oxide (Al2O2), 14 parts by weight
0 parts by weight, 60 parts by weight of toluene, and 60 parts by weight of xylene were mixed, spray-coated with paint, dried at 100°C for 30 minutes, baked at 400°C for 30 minutes, and at eoo'c for 30 minutes.
A heater wire was produced by forming the second coating layer 3, and the same as in the conventional example (the heater element was attached to an insulating substrate). When 20 wr of a saline solution with a concentration of 6% was dropped onto the surface of the heating element at 6 minute intervals while applying current (100 (V) 12 GA) to the heater element, the second coating layer peeled off even after repeating the process 15 times. There was no change in resistance value, and the change in resistance value was 7.
7.8Q for 5Ω, resistance increase rate is 4.0%
The voltage remained constant, and there was no disconnection (as shown in the fourth row of Table 1).

さらに、第1の被膜層2のTic  に代えて表1の5
行目以下に示した各種被膜層を形成し、その被膜層の表
面に前記と同じ第2の被膜層3を形成してヒータ線を作
製し、前記と同じ食塩水溶液滴下試験を行っても抵抗値
の増加率は4.0%に止どまり、断線や被膜層の剥離な
どは起こらなかった。
Furthermore, in place of Tic of the first coating layer 2, 5 of Table 1 is added.
The various coating layers shown in the following rows are formed, and the same second coating layer 3 as described above is formed on the surface of the coating layer to produce a heater wire, and even if the same saline solution dropping test as described above is performed, no resistance is observed. The rate of increase in value remained at 4.0%, and no wire breakage or peeling of the coating layer occurred.

これに対し、被膜層のない場合および第2の被膜層のな
い場合は、表1の2行目、3行目に示すように、試験の
繰返し回数が3回で前者は断線、後者は被膜層が剥離し
断線した。
On the other hand, in the case where there is no coating layer and the case where there is no second coating layer, as shown in the second and third rows of Table 1, the number of test repetitions is 3, the former is disconnected, and the latter is broken. The layer peeled off and the wire broke.

捷た第1の被膜層のみで同様の試験をしたところ、被膜
層表面にき裂を生じ断線した。
When a similar test was conducted using only the shredded first coating layer, cracks were generated on the surface of the coating layer and the wire was disconnected.

また第2の被膜層として高輻射体を用いると、発熱体か
ら放射されるエネルギー量が増加して、よシ多くのエネ
ルギーを得ることができる。
Furthermore, when a high-emissivity body is used as the second coating layer, the amount of energy radiated from the heating body increases, and more energy can be obtained.

第1の被膜層は溶射法により形成したが、物理蒸着法、
化学蒸着法、スパッタリング法などによシ形成しても同
様の効果が得られた。
The first coating layer was formed by thermal spraying, but physical vapor deposition,
A similar effect was obtained when the film was formed by chemical vapor deposition, sputtering, or the like.

金属箔として、F e −Cr −A l系電熱線のほ
かに、F e −N i −Cr来電熱線やN i −
Cr来電熱線を用いても同様の効果が得られた。
In addition to Fe-Cr-Al heating wires, Fe-Ni-Cr heating wires and Ni-
A similar effect was obtained by using a Cr heating wire.

またことでは、ポリボロシロキサンについて述ヘタ力、
ポリチタノカルボシラン、ポリシラスチレン、ポリシラ
ザン、ポリカルボシラン、ポリシロキサンのうち1種以
上を用いても同様の効果力得られた。
In addition, we will talk about polyborosiloxane,
Similar effects were obtained using one or more of polytitanocarbosilane, polysilastyrene, polysilazane, polycarbosilane, and polysiloxane.

な釦、実施例では金属箔を用いたヒータ線を絶縁基板に
巻いたヒータ素子について説明したが、金属箔に代えて
金属線を用いてもよく、またヒタ線を絶縁基板に巻く代
シに絶縁基板上にだ行して設けてもよい。
In the example, a heater element in which a heater wire using metal foil is wound around an insulating substrate has been described, but a metal wire may be used instead of the metal foil, and a heater element in which a heater wire is wound around an insulating substrate may also be used instead of the metal foil. It may also be provided in rows on an insulating substrate.

表 注1)第1の被膜層、第2の被膜層ともになしFe−〇
 r −A l系電熱M鏡面仕上げ品 注2)Fe−Cr−Al系電熱線鏡面仕下げ品に第1の
被膜層のみ処発明の効果 本発明によれば、金属箔の表面にTi、Zr、V。
Table note 1) Neither the first coating layer nor the second coating layer is provided. Effects of the Invention According to the present invention, the surface of the metal foil is coated with Ti, Zr, and V.

Nb 、 Ta 、 Cr 、Mo 、W、Hf 、 
Laの炭化物、窒化物硼化物、けい化物の少なくとも1
種からなる第1の被膜層を設け、その被膜層の表面に無
機質粉末を充填材としポリボロシロキサン、ポリチタノ
カルボ7ラン、ポリシラヌチレン、ポリシラザン。
Nb, Ta, Cr, Mo, W, Hf,
At least one of carbides, nitrides, borides, and silicides of La
A first coating layer consisting of seeds is provided, and the surface of the coating layer is filled with inorganic powder such as polyborosiloxane, polytitanocarbo7ran, polysilanutylene, or polysilazane.

ポリカルボシラン、ポリシロキサンの少なくとも1種を
結合材とした第2の被膜層を設けたことにより、溶融塩
などによる腐蝕に対する耐性が強くなる。また第1の被
膜層と金属箔との密着性がよく、塩水などを滴下しても
第2の被膜層が剥離することがなくなる。したがって、
食品などの塩分が飛散しやすい調理器や腐蝕環境にさら
されやすい暖房器ふ・よび電気炉などに用いるヒータ素
子ができる。
By providing the second coating layer using at least one of polycarbosilane and polysiloxane as a binder, resistance to corrosion by molten salt and the like is enhanced. Moreover, the adhesion between the first coating layer and the metal foil is good, and the second coating layer will not peel off even if salt water or the like is dropped. therefore,
Heater elements can be made for use in cookers that are prone to scattering salt from foods, heaters that are exposed to corrosive environments, and electric furnaces.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明のヒータ素子に使用するヒータ線の斜視
図、第2図aは従来のヒータ素子の斜視図、同すは同ヒ
ータ素子に使用していたヒータ線の斜視図である。 1・・・・・・金属箔、2・・・・・・第1の被膜層、
3・・・・・・第2の被膜層。
FIG. 1 is a perspective view of a heater wire used in the heater element of the present invention, FIG. 2a is a perspective view of a conventional heater element, and FIG. 2A is a perspective view of a heater wire used in the heater element. 1... Metal foil, 2... First coating layer,
3...Second coating layer.

Claims (2)

【特許請求の範囲】[Claims] (1)絶縁基板の外周に、金属箔の表面にチタン、ジル
コニウム、バナジウム、ニオブ、タンタル、クロム、モ
リブデン、タングステン、ハフニウム、ランタンの炭化
物、窒化物、硼化物、けい化物のうちの少なくとも1種
からなる第1の被膜層を形成し、その被膜層の表面に無
機質粉末を充填材とし、非炭素骨格樹脂を結合材とする
第2の被膜層を形成したヒータ線を巻いたヒータ素子。
(1) At least one of titanium, zirconium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, hafnium, and lanthanum carbide, nitride, boride, and silicide on the surface of the metal foil on the outer periphery of the insulating substrate. A heater element in which a first coating layer is formed, and a second coating layer is formed on the surface of the coating layer using an inorganic powder as a filler and a non-carbon skeleton resin as a binding material, and a heater wire is wound thereon.
(2)非炭素骨格樹脂が、ポリボロシロキサン、ポリチ
タノカルボシラン、ポリシラスチレン、ポリシラザン、
ポリカルボシラン、ポリシロキサンのうちの少なくとも
1種からなる請求項(1)記載のヒータ素子。
(2) The non-carbon skeleton resin is polyborosiloxane, polytitanocarbosilane, polysilastyrene, polysilazane,
The heater element according to claim 1, comprising at least one of polycarbosilane and polysiloxane.
JP1322145A 1989-12-12 1989-12-12 Heater element Expired - Fee Related JP2754814B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1322145A JP2754814B2 (en) 1989-12-12 1989-12-12 Heater element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1322145A JP2754814B2 (en) 1989-12-12 1989-12-12 Heater element

Publications (2)

Publication Number Publication Date
JPH03182087A true JPH03182087A (en) 1991-08-08
JP2754814B2 JP2754814B2 (en) 1998-05-20

Family

ID=18140431

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1322145A Expired - Fee Related JP2754814B2 (en) 1989-12-12 1989-12-12 Heater element

Country Status (1)

Country Link
JP (1) JP2754814B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0668959A (en) * 1992-08-19 1994-03-11 Kawai Musical Instr Mfg Co Ltd Heater
JPH0668960A (en) * 1992-08-19 1994-03-11 Kawai Musical Instr Mfg Co Ltd Heater
WO1998031197A1 (en) * 1997-01-07 1998-07-16 Emerson Electric Co. Improved coatings for electrical, metal sheathed heating elements
US6967313B1 (en) 1999-05-07 2005-11-22 Ibiden Company, Ltd. Hot plate and method of producing the same
KR20200101011A (en) * 2019-02-19 2020-08-27 에스케이씨 주식회사 Plane-type heating element, preparation method thereof and heater comprising same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5767297A (en) * 1980-10-15 1982-04-23 Kyoto Ceramic Ceramic heater
JPH01140582A (en) * 1987-11-26 1989-06-01 Showa Electric Wire & Cable Co Ltd Ceramic heater
JPH01157084A (en) * 1987-12-14 1989-06-20 Ngk Spark Plug Co Ltd Ceramic heating element and its manufacture

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5767297A (en) * 1980-10-15 1982-04-23 Kyoto Ceramic Ceramic heater
JPH01140582A (en) * 1987-11-26 1989-06-01 Showa Electric Wire & Cable Co Ltd Ceramic heater
JPH01157084A (en) * 1987-12-14 1989-06-20 Ngk Spark Plug Co Ltd Ceramic heating element and its manufacture

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0668959A (en) * 1992-08-19 1994-03-11 Kawai Musical Instr Mfg Co Ltd Heater
JPH0668960A (en) * 1992-08-19 1994-03-11 Kawai Musical Instr Mfg Co Ltd Heater
WO1998031197A1 (en) * 1997-01-07 1998-07-16 Emerson Electric Co. Improved coatings for electrical, metal sheathed heating elements
US6967313B1 (en) 1999-05-07 2005-11-22 Ibiden Company, Ltd. Hot plate and method of producing the same
KR20200101011A (en) * 2019-02-19 2020-08-27 에스케이씨 주식회사 Plane-type heating element, preparation method thereof and heater comprising same

Also Published As

Publication number Publication date
JP2754814B2 (en) 1998-05-20

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