JPH03170656A - Metal mold made of aluminum alloy - Google Patents

Metal mold made of aluminum alloy

Info

Publication number
JPH03170656A
JPH03170656A JP1307766A JP30776689A JPH03170656A JP H03170656 A JPH03170656 A JP H03170656A JP 1307766 A JP1307766 A JP 1307766A JP 30776689 A JP30776689 A JP 30776689A JP H03170656 A JPH03170656 A JP H03170656A
Authority
JP
Japan
Prior art keywords
alloy
weight
aluminum alloy
metal mold
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1307766A
Other languages
Japanese (ja)
Other versions
JPH0517306B2 (en
Inventor
Yoshihiro Sugitani
杉谷 順弘
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sugitani Kinzoku Kogyo KK
Original Assignee
Sugitani Kinzoku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sugitani Kinzoku Kogyo KK filed Critical Sugitani Kinzoku Kogyo KK
Priority to JP1307766A priority Critical patent/JPH03170656A/en
Publication of JPH03170656A publication Critical patent/JPH03170656A/en
Publication of JPH0517306B2 publication Critical patent/JPH0517306B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a lightweight metal mold made of Al alloy excellent in wear resistance and durability by forming the metal mold by thermally spraying an Ni alloy having a specific composition on the internal surface of a metal mold made of Al alloy for casting low-melting metals and further thermally spraying a ZrO2-Y2O3 porous ceramic layer on the outside. CONSTITUTION:A thermally sprayed layer of an alloy having a composition consisting of, by weight, 0.40% Co, 0.25% Cr, 0.1-1.0% Y, and the balance Ni or an alloy having a composition consisting of 5-45% Cr, 0.1-1.0% Y, and the balance Co is formed on the internal surface of a metal mold made of Al alloy for casting low-melting metals, such as Al, Al alloy, Mg, Mg alloy, Zn, and Zn alloy, and further, a ZrO2/Y2O3 porous ceramic layer having a composition consisting of 85-98% ZrO2 and 2-15% Y2O3 is thermally sprayed on the outside. By this method, the lightweight metal mold sufficiently capable of withstanding use as a metal mold for casting low-melting metals can be produced.

Description

【発明の詳細な説明】 [発明の利用分野J 本発明は、アルミニウム合金金型の内面に、合金および
セラミックを溶射することによって、威形の容易なアル
逅ニウム合金より成る金型の耐摩耗性および耐久性を改
善した鋳造用アル≧ニウム合合金型に関する. [従来技術および発明が解決しようとする課題1アルミ
ニウム合金は耐熱性および機械的強度が低い為に、従来
にはこの合金をベース・メタルとする金型は実用されて
いない.しかしながらアルミニウム合金は戒形が非常に
容易であり、この性質を金型に利用することができれば
、金型の製造費用を著しく低下させることができる.ア
ルミニウムは酸化被膜を形或する性質を有していること
は周知である。しかしこの被膜だけでは金型として使用
するには不十分な機械的強度しか示していない。
Detailed Description of the Invention [Field of Application of the Invention J The present invention is directed to improving the wear resistance of a mold made of an aluminum alloy that is easy to shape, by thermally spraying an alloy and a ceramic onto the inner surface of the aluminum alloy mold. This article concerns an aluminum≧nium alloy mold for casting with improved strength and durability. [Prior Art and Problems to be Solved by the Invention 1 Aluminum alloys have low heat resistance and mechanical strength, so molds using this alloy as the base metal have not been put into practical use in the past. However, aluminum alloys are very easy to shape, and if this property can be utilized in molds, the manufacturing cost of molds can be significantly reduced. It is well known that aluminum has the property of forming an oxide film. However, this coating alone exhibits insufficient mechanical strength to be used as a mold.

本発明は、アルミニウム合金をベースメタルとし、低溶
融金属(例えば、アルミニウムおよびアルミニウム合金
、マグネシウムおよびマグネシウム合金、亜鉛および亜
鉛合金等)の鋳造に充分に耐える金型を提供することを
課題としている。
An object of the present invention is to provide a mold that uses an aluminum alloy as a base metal and can sufficiently withstand casting of low-melting metals (for example, aluminum and aluminum alloys, magnesium and magnesium alloys, zinc and zinc alloys, etc.).

[発明の構威1 本発明者は、CoおよびCrの少なくとも1種類、Ni
およびYより成る粉末金属溶射材料が、アルミニウム合
金で形成された金型の内面に溶射された被覆層およびそ
れより外側の層としてZrOt/’ho:+一 多孔質
セラミック被覆を持ち、上記粉末金属溶射材料の各成分
が以下の割合で存在し二〇〜40重量2のGo 0〜25重量2のCr 0.1〜1.0重量X(7)Y 残量のNi そして上記セラ主ツク層の組成が98〜85重量χのZ
rOzおよび2〜15重IXのY.03であることを特
徴とする、アルミニウム合金金型によって、上記の課題
が解決されることを見出した。
[Structure 1 of the Invention The present inventor has discovered that at least one of Co and Cr, Ni
A powder metal sprayed material consisting of Y and Y has a coating layer sprayed on the inner surface of a mold made of an aluminum alloy and a porous ceramic coating as a layer outside the coating layer, and the powder metal Each component of the thermal spray material is present in the following proportions: 20 to 40% by weight 2 Go 0 to 25% Cr by weight 0.1 to 1.0% by weight Z with a composition of 98 to 85 weight χ
rOz and 2 to 15 folds of Y. It has been found that the above-mentioned problems can be solved by an aluminum alloy mold having the following characteristics:

更に本発明者は、5〜45重量2のCr、0.1〜1.
0重量2のYおよび残量のCoより成る粉末金属溶射材
料が、アルミニウム合金で形成された金型の内面に溶射
された被覆層およびそれより外側の層としてZrOz/
Yz(h一 多孔質セラごツタ被覆を持ちそして上記セ
ラミック層の&g戒が98〜85重量χのZrO.およ
び2〜15重1%のY20,であることことを特徴とす
る、アルよニウム合金金型によっても同様に上記の課題
が解決できることを見出した。
Furthermore, the inventor has found that 5 to 45 wt Cr, 0.1 to 1.
A powder metal spray material consisting of 0 weight 2 of Y and the balance of Co was sprayed on the inner surface of a mold made of aluminum alloy as a coating layer and as an outer layer of ZrOz/
Aluminum having a porous ceramic coating and characterized in that the &g precept of the ceramic layer is 98-85% by weight χ of ZrO. and 2-15% by weight of Y20. It has been found that the above problems can be similarly solved by using an alloy mold.

本発明のアルミニウム合金金型は、アルミニウム、アル
ミニウム合金、マグネシウム、マグネシウム合金、亜鉛
、亜鉛合金等の低溶融金属を鋳造するのに用いることが
できる。これは、鋳造時に、アルミニウム合金金型が鋳
造材料のマグネシウムまたはマグネシウム合金あるいは
アルミニウムまたはアルミニウム合金の融体と接触した
場合に、戒形体におよび/または戒形体中のアルミニウ
ムまたはマグネシウム自体が金型のアルミニウム合金に
付着してしまことが予想されたので、全く驚くべきこと
である。
The aluminum alloy mold of the present invention can be used to cast low-melting metals such as aluminum, aluminum alloys, magnesium, magnesium alloys, zinc, zinc alloys, and the like. This is because during casting, when an aluminum alloy mold comes into contact with the casting material magnesium or magnesium alloy or aluminum or aluminum alloy melt, the aluminum or magnesium itself in the molded body and/or in the molded body is This is quite surprising since it was expected that it would adhere to aluminum alloys.

本発明で使用される溶射材料およびその製造方法は、特
願平1−139228号および同1−228343号に
既に開示した。即ち、本発明の溶射材料を製造するには
、これを構成する各成分を最初に溶解混合する際にYが
酸化し易いことから、これを防止する為に真空状態で行
う必要がある。
The thermal spray material used in the present invention and its manufacturing method have already been disclosed in Japanese Patent Application Nos. 1-139228 and 1-228343. That is, in order to manufacture the thermal spray material of the present invention, since Y is likely to be oxidized when the constituent components are first melted and mixed, it is necessary to perform the process in a vacuum to prevent this.

次いで溶融物を直接的にガスーアトマイザーによって1
0μI1〜80μ鵬の微細粉末とする。
The melt is then directly atomized by a gas atomizer.
It is made into a fine powder of 0 μl to 80 μl.

このようにして製造された粉末溶射材料は、アルミニウ
ム合金の金型に慣用の方法、例えばプラズマ溶射、高温
溶射によって溶射することができる. 本発明の金属溶射材料を用いて溶射した後に得られる被
覆層は、1300℃まで耐えられる優れた耐熱性を有す
る.更に本発明で用いる金属溶射材料層はベースメタル
およびセラミック層との密着性が非常に良い。
The powder spray material thus produced can be sprayed onto an aluminum alloy mold by a conventional method, such as plasma spraying or high temperature spraying. The coating layer obtained after thermal spraying using the metal thermal spraying material of the present invention has excellent heat resistance that can withstand temperatures up to 1300°C. Furthermore, the metal thermal spray material layer used in the present invention has very good adhesion to the base metal and the ceramic layer.

セラミック層は、約2〜l5重量2のイットリアと残量
のジルコニャで組成されており、多孔質であることに起
因して鋳造時にガスを排除する働きをする他に、鋳型の
耐熱性および耐久性を著しく向上させる働きもする。イ
ットリアの量が上記の範囲より少なくとも多くともセラ
ξック層の強度並びに合金層との密着性が悪くなる.こ
の層の厚さは一般に50〜500 μ隋であるのが好ま
しい。
The ceramic layer is composed of approximately 2 to 15 liters of yttria and the remaining amount of zirconia, and due to its porous nature, it not only functions to eliminate gas during casting, but also improves the heat resistance and durability of the mold. It also works to significantly improve sex. Even if the amount of yttria is at least greater than the above range, the strength of the ceramic layer and the adhesion with the alloy layer will deteriorate. The thickness of this layer is generally preferably from 50 to 500 microns.

これらの層を設けたアルミニウム合金金型は、アルごニ
ウム、アル藁ニウム合金、マグネシウム、マグネシウム
合金、亜鉛および亜鉛合金の戒形体を得る為に場合に、
5.000ショット以上の鋳造にも耐え得る耐久性を示
す。
Aluminum alloy molds with these layers can be used to obtain shaped bodies of argonium, aluminum alloys, magnesium, magnesium alloys, zinc and zinc alloys.
It exhibits durability that can withstand over 5,000 shots of casting.

本発明のアル友ニウム合金金型の例を以下に示す: 最初にアルミニウム合金より戒る金型の内面に、上述の
合金組成の溶射材料を約10.000〜約5.000℃
でプラズマ溶射または約2,700゜Cで高温溶射によ
って50〜600 pm ,殊に200〜300 am
の厚さで被覆する。次いで組成が98〜85重量%、殊
ニ95〜90重量’X (7)ZrOzと2〜15重量
χ、殊に5〜10重量χのy.o3であるセラごツク被
覆層を同様な条件の溶射法によって50〜500μm、
殊に200〜300μmの厚さに溶射する。セラミック
層には沢山の連続孔が生じ、これがセラごック層を多孔
質にしている。この多孔質の孔は戊形体の表面に凹凸を
生じさせる程の大きさではなく、顕微鏡にて見ることが
できる程のものである。
An example of an aluminum alloy mold according to the present invention is shown below: First, a thermal spraying material having the above-mentioned alloy composition is applied to the inner surface of the aluminum alloy mold at a temperature of about 10.000 to about 5.000°C.
50-600 pm, especially 200-300 am, by plasma spraying at about 2,700°C or high temperature spraying at about 2,700°C.
Cover with a thickness of . Then the composition is 98 to 85% by weight, especially 95 to 90% by weight (7) ZrOz and y. The ceramic coating layer of O3 was coated with a thickness of 50 to 500 μm by thermal spraying under similar conditions.
In particular, it is sprayed to a thickness of 200 to 300 μm. Many continuous pores occur in the ceramic layer, which makes the Ceragoc layer porous. This porous pore is not large enough to cause irregularities on the surface of the rod, but is large enough to be seen with a microscope.

本発明のアルミニウム合金金型の場合には、セラミック
溶射材料とベース・メタルとの間に著しい膨張係数の違
いがあるにもかかわらず、結合層(金属溶射材料)が両
者を非常に良好に接合している。
In the case of the aluminum alloy mold of the present invention, the bonding layer (metallic sprayed material) bonds the ceramic sprayed material and the base metal very well despite the significant difference in coefficient of expansion between the two. are doing.

本発明のアルミニウム合金金型は、軟塗型剤を鋳型内面
に塗布する必要なしに、5,000ショット以上の鋳造
にも耐え得る。
The aluminum alloy mold of the present invention can withstand more than 5,000 casting shots without the need to apply a soft coating agent to the inner surface of the mold.

[実施例1 本発明を実施例および比較例によって以下に更に詳細に
説明する。
[Example 1] The present invention will be explained in more detail below using Examples and Comparative Examples.

裏益脳ユ アルミニウム合金で形威されたアルよニウム合金製エン
ジンカバー用金型の内面に、プラズマ溶射法によって4
4.55重量χのNi, 35重量zのCo, 20重
量2のCrおよび0.45重量χのyより成る溶融粉末
合金を8000゜Cで溶射して150μmの被覆層を形
或する。
The inner surface of the mold for the engine cover made of aluminum alloy was molded using aluminum alloy, and the inside surface of the mold was coated with four coats using plasma spraying.
A molten powder alloy consisting of 4.55 weight χ of Ni, 35 weight z of Co, 20 weight 2 of Cr and 0.45 weight χ of y is sprayed at 8000°C to form a coating layer of 150 μm.

このようにして形威されたNi/Co/Cr/Y合金被
覆層の上に、同様な溶射法によって92重Hzのジルコ
ニャと8重量χのイットリアとより戒るセラミック粉末
を250llII1の厚さで被覆する。
On top of the Ni/Co/Cr/Y alloy coating layer formed in this way, ceramic powder containing 92-Hz zirconia and 8-weight χ yttria was applied to a thickness of 250 mm by a similar thermal spraying method. Cover.

その際の溶射温度はsooo″Cである。セラごツク層
には非常に小さい沢山の孔が存在し、多孔質と戒ってい
る。
The thermal spraying temperature at that time is sooo''C. The ceramic layer has many very small pores and is considered porous.

この様にして製造されたアルごニウム合金金型を、自動
車のアルミニウム製エンジンカバーの鋳造に用いたとこ
ろ、s.oooシゴット行っても、金型に変化がなく、
戒形体の表面状態も良好であった。
When the argonium alloy mold manufactured in this way was used for casting an aluminum engine cover for an automobile, s. ooo There is no change in the mold even if you do the job.
The surface condition of the precept was also good.

夫嵐明1 溶射される合金層が50重量χのNi、31重量χのC
o、18.55重量2のCrおよび0,45重itχの
Yより成りそしてセラくツク層が96重Nχのジルコニ
ャ粉末と4重量2のイットリアとより戒る点だけを変更
して、実施例1と同様にアルミニウム合合金型を製造し
た。この金型で自動車のアル旦ニウム合金製エンジン力
バーを鋳造する鋳造実験を実施例lと同様に行ったとこ
ろ、5,000ショット行っても、金型に変化がなく、
戊形体の表面状態も良好であった。
Akira Fu Arashi 1 The alloy layer to be thermally sprayed is Ni with a weight χ of 50 and C with a weight χ of 31
o, Cr of 18.55 weight 2 and Y of 0.45 weight itχ, and the ceramic layer was made of zirconia powder of 96 weight Nχ and 4 weight 2 of yttria. An aluminum alloy mold was manufactured in the same manner as in Example 1. When we conducted a casting experiment to cast an aluminum alloy engine power bar for an automobile using this mold in the same manner as in Example 1, there was no change in the mold even after 5,000 shots.
The surface condition of the rod was also good.

裏旌囲』 溶射される合金層が57.55重NxのNi、25重量
XのCo, 17重量2のCrおよび0.45重量! 
(7)Yより成る点だけを変更して、実施例1と同様に
アルミニウム合金金型を製造しそして同様の鋳造実験を
行った. 実施例1におけるのと同等の結果が得られた。
The sprayed alloy layer is 57.55wNx Ni, 25wtx Co, 17wt2 Cr and 0.45wt!
(7) An aluminum alloy mold was manufactured in the same manner as in Example 1, with only the point consisting of Y being changed, and a similar casting experiment was conducted. Results equivalent to those in Example 1 were obtained.

!旌班』 79.55重量! (7)Ni, 20重量!(7)C
rおよび0.45重量2のVより成る金属溶射材料を用
いた点だけを変更して実施例lと同様にアルごニウム合
金金型を製造しそして同様の鋳造実験を行った。
! Keiban” 79.55 weight! (7) Ni, 20 weight! (7)C
An argonium alloy mold was prepared and similar casting experiments were conducted in the same manner as in Example 1, with the only difference that a metal sprayed material consisting of V of r and 0.45 weight 2 was used.

実施例1におけるのと同等の結果が得られた。Results equivalent to those in Example 1 were obtained.

1施■」 66.45重量!(7)Ni、33重量!(7)Coお
よび0.55重量χのVより成る金属溶射材料を用いた
点だけを変更して実施例1と同様にアル【ニウム合合金
型を製造しそして同様の鋳造実験を行った。
1 serving ■” 66.45 weight! (7) Ni, 33 weight! (7) An aluminum alloy mold was manufactured in the same manner as in Example 1, except that a metal sprayed material consisting of Co and 0.55 weight χ of V was used, and a similar casting experiment was conducted.

実施例1におけるのと同等の結果が得られた。Results equivalent to those in Example 1 were obtained.

裏旌班』 79.55重量XのCo, 20重量χのCrおよび0
.45重量XのYより成る金属溶射材料を用いた点だけ
を変更して実施例1と同様にアル藁ニウム合合金型を製
造しそして同様の鋳造実験を行った。
79.55 weight x Co, 20 weight x Cr and 0
.. An aluminum-straw alloy mold was manufactured in the same manner as in Example 1, except that a metal sprayed material consisting of Y having a weight of 45% was used, and a similar casting experiment was conducted.

実施例1におけるのと同等の結果が得られた。Results equivalent to those in Example 1 were obtained.

【発明の効果1 本発明のアルミニウム合金金型は、従来、金型の分野で
実用されていなかったアル逅ニウム合金をベースメタル
とするものであり、か覧る金型が鋼鉄製金型と同様に使
用できるようになったことは、驚くべきことであり且つ
産業への貢献は顕著なものである。
[Effect of the invention 1] The aluminum alloy mold of the present invention uses an aluminum alloy as a base metal, which has not been put into practical use in the field of molds, and the mold that can be seen is different from steel molds. The fact that it can now be used in a similar manner is surprising and a significant contribution to industry.

Claims (1)

【特許請求の範囲】 1)CoおよびCrの少なくとも1種類、NiおよびY
より成る粉末金属溶射材料が、アルミニウム合金で形成
された金型の内面に溶射された被覆層およびそれより外
側の層としてZrO_2/Y_2O_3_−多孔質セラ
ミック被覆を持ち、上記粉末金属溶射材料の各成分が以
下の割合で存在し: 0〜40重量%のCo 0〜25重量%のCr 0.1〜1.0重量%のY 残量のNi そして上記セラミック層の組成が98〜85重量%のZ
rO_2および2〜15重量%のV_2O_3であるこ
とを特徴とする、アルミニウム合金金型。 2)5〜45重量%のCr、0.1〜1.0重量%のY
および残量のCoより成る粉末金属溶射材料が、アルミ
ニウム合金で形成された金型の内面に溶射された被覆層
およびそれより外側の層としてZrO_2/Y_2O_
3_−多孔質セラミック被覆を持ちそして上記セラミッ
ク層の組成が98〜85重量%のZrO_2および2〜
15重量%のY_2O_3であることを特徴とする、ア
ルミニウム合金金型。
[Claims] 1) At least one of Co and Cr, Ni and Y
A powder metal sprayed material consisting of a coating layer sprayed on the inner surface of a mold made of an aluminum alloy and a ZrO_2/Y_2O_3_-porous ceramic coating as an outer layer, each component of the powder metal sprayed material are present in the following proportions: 0-40 wt% Co 0-25 wt% Cr 0.1-1.0 wt% Y balance Ni and the composition of the ceramic layer is 98-85 wt% Z
An aluminum alloy mold characterized by rO_2 and 2-15% by weight of V_2O_3. 2) 5-45% by weight of Cr, 0.1-1.0% by weight of Y
A powder metal spray material consisting of Co and the remaining amount of Co is sprayed on the inner surface of the mold made of aluminum alloy as a coating layer and an outer layer of ZrO_2/Y_2O_
3_-ZrO_2 and 2- with a porous ceramic coating and the composition of said ceramic layer is from 98 to 85% by weight
An aluminum alloy mold characterized by 15% by weight of Y_2O_3.
JP1307766A 1989-11-29 1989-11-29 Metal mold made of aluminum alloy Granted JPH03170656A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1307766A JPH03170656A (en) 1989-11-29 1989-11-29 Metal mold made of aluminum alloy

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1307766A JPH03170656A (en) 1989-11-29 1989-11-29 Metal mold made of aluminum alloy

Publications (2)

Publication Number Publication Date
JPH03170656A true JPH03170656A (en) 1991-07-24
JPH0517306B2 JPH0517306B2 (en) 1993-03-08

Family

ID=17973014

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1307766A Granted JPH03170656A (en) 1989-11-29 1989-11-29 Metal mold made of aluminum alloy

Country Status (1)

Country Link
JP (1) JPH03170656A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0707910A2 (en) 1994-10-20 1996-04-24 Kubota Corporation Porous metal body and process for producing same
CN102327962A (en) * 2011-06-16 2012-01-25 昆山市瑞捷精密模具有限公司 Method for manufacturing zinc alloy mould with hard mask structure
CN102825135A (en) * 2011-06-16 2012-12-19 昆山市瑞捷精密模具有限公司 Ferrite stainless steel stamping die with self-lubricating coating

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0707910A2 (en) 1994-10-20 1996-04-24 Kubota Corporation Porous metal body and process for producing same
CN102327962A (en) * 2011-06-16 2012-01-25 昆山市瑞捷精密模具有限公司 Method for manufacturing zinc alloy mould with hard mask structure
CN102825135A (en) * 2011-06-16 2012-12-19 昆山市瑞捷精密模具有限公司 Ferrite stainless steel stamping die with self-lubricating coating

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