JPH0316955A - Preparation of whisker-dispersed calcium phosphate powder and preparation of sintered product - Google Patents

Preparation of whisker-dispersed calcium phosphate powder and preparation of sintered product

Info

Publication number
JPH0316955A
JPH0316955A JP1149372A JP14937289A JPH0316955A JP H0316955 A JPH0316955 A JP H0316955A JP 1149372 A JP1149372 A JP 1149372A JP 14937289 A JP14937289 A JP 14937289A JP H0316955 A JPH0316955 A JP H0316955A
Authority
JP
Japan
Prior art keywords
whisker
calcium phosphate
phosphate powder
powder
whiskers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1149372A
Other languages
Japanese (ja)
Inventor
Masahiro Yoshimura
昌弘 吉村
Koji Ioku
洪二 井奥
Nobuo Ishizawa
石沢 伸夫
Shigeyuki Somiya
宗宮 重行
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Materials Corp
Original Assignee
Mitsubishi Materials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Materials Corp filed Critical Mitsubishi Materials Corp
Priority to JP1149372A priority Critical patent/JPH0316955A/en
Publication of JPH0316955A publication Critical patent/JPH0316955A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To efficiently prepare a homogeneously whisker-dispersed calcium phosphate powder by treating the slurry of whisker-dispersed calcium phosphate powder with water and heat under an increased pressure with stirring. CONSTITUTION:The slurry of whisker-dispersed calcium phosphate powder is treated with water and heat under an increased pressure with stirring to homogeneously disperse the whisker in the calcium phosphate powder. The whisker used herein is preferable to be especially silicon nitride whisker. The whisker has preferably a diameter of 0.03-5mum and a length of 1-50mum. The calcium phosphate is preferably apatite hydroxide, apatite carbonate, apatite fluoride, tetracalcium phosphate, etc. The sintering of the whisker-dispersed calcium phosphate powder provides a sintered product having an excellent mechanical strength, permitting to utilize as a hard tissue substitute for living body materials, such as an artificial tooth or an artificial bone.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明はウイスカ一が均一に分散されたリン酸カルシウ
ム化合物粉体の製造法及びかようなリン酸カルシウム化
合物粉体を用いた焼結体の製造法に関する。
[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a method for producing a calcium phosphate compound powder in which whiskers are uniformly dispersed, and a method for producing a sintered body using such a calcium phosphate compound powder. .

く従来の技術〉 従来よりウイスカ一をリン酸カルシウム化合物粉体に添
加し、機械的に混合撹拌した後、常圧下に焼結又は高圧
下にホットプレス焼結して焼結体を製造する方法は公知
である。ところが、この公知の方法では単にウイスカ一
とリン酸カルシウム化合物粉体とを機械的に混合撹拌す
るのみであるため、ウイスカ一が均一に分散されず、ウ
イスカ一が直接接触して混合物中に混在する個所が多々
存在する。故に、かような不均一混合物を焼結してもウ
イスカ一の直接接触部分が破壊点となり、高耐衝撃性、
高靭性の焼結体が得られないという欠点がある。
Conventional technology> There is a known method for producing a sintered body by adding whiskers to calcium phosphate compound powder, mechanically mixing and stirring, and then sintering under normal pressure or hot press sintering under high pressure. It is. However, in this known method, the whiskers and the calcium phosphate compound powder are simply mixed and stirred mechanically, so the whiskers are not uniformly dispersed and there are places where the whiskers come into direct contact and are mixed in the mixture. There are many. Therefore, even if such a heterogeneous mixture is sintered, the point of direct contact between the whiskers will be the breaking point, resulting in high impact resistance and
The disadvantage is that a sintered body with high toughness cannot be obtained.

また、公知方法ではできるだけ高強度を付与するため、
場合によっては2000気圧にも及ぶ超高圧下に焼結す
る。故に、コス]・高となりまた量産性に欠けるという
欠点がある。
In addition, in order to provide as high strength as possible with known methods,
Sintering is carried out under ultra-high pressure of up to 2,000 atmospheres in some cases. Therefore, it has the disadvantage of being high in cost and lacking in mass production.

く発明が解決しようとする課題〉 本発明は、ウイスカ一がリン酸カルシウム化合物粉体中
に均一に分散されたウイスカ一分散リン酸カルシウム化
合物粉体の製造法を提供することを目的とする。また、
本発明は高強度且つ高靭性を有するウイスカー補強リン
酸カルシウム化合物焼結体を比較的温和な条件下にて効
率よく製造する方法を提供することを目的とする。
Problems to be Solved by the Invention> An object of the present invention is to provide a method for producing a whisker-dispersed calcium phosphate compound powder in which whiskers are uniformly dispersed in the calcium phosphate compound powder. Also,
An object of the present invention is to provide a method for efficiently producing a whisker-reinforced calcium phosphate compound sintered body having high strength and toughness under relatively mild conditions.

〈課題を解決するための手段〉 本発明によれば、ウイスカーが分散されたリン酸カルシ
ウム化合物粉体のスラリーを撹拌しながら圧力下に水熱
処理し、ウイスカ一をリン酸カルシウム化合物粉体に均
一に分散することを特徴とするウイスカー分散リン酸カ
ルシウム化合物粉体の製造法が提供される。
<Means for Solving the Problems> According to the present invention, a slurry of calcium phosphate compound powder in which whiskers are dispersed is hydrothermally treated under pressure while stirring to uniformly disperse the whiskers in the calcium phosphate compound powder. A method for producing whisker-dispersed calcium phosphate compound powder is provided.

また、本発明によれば、前記ウイスカ一分散リン酸カル
シウム化合物粉体を焼結することを特徴とするウイスカ
ー補強リン酸カルシウム化合物焼結体の製造法が提供さ
れる。
Further, according to the present invention, there is provided a method for producing a whisker-reinforced calcium phosphate compound sintered body, which comprises sintering the whisker-unidispersed calcium phosphate compound powder.

以下、本発明につき更に詳細に説明する。The present invention will be explained in more detail below.

本発明では、まずウイスカ一が分散されたリン酸カルシ
ウム化合物粉体のスラリーを調製する。
In the present invention, first, a slurry of calcium phosphate compound powder in which whiskers are dispersed is prepared.

本発明にて用いることができるウイスカ一としては、珪
素化物、たとえばα−Si3N4等の窒化珪素,炭化珪
素等、並びに炭素、ムライ1・、アルミナ,シリカ、リ
ン酸カルシウム質ガラス等を挙げることができる。これ
らのうち、特に窒化珪素ウイスカ一を好ましく用いるこ
とができる。ウイスカ一の寸度は特に臨界的ではないが
、直径0.03〜5μm、好ましくは約0.1μm、長
さ1〜50μm、好ましくは約3μm程度が好ましい。
Examples of whiskers that can be used in the present invention include silicides, such as silicon nitride such as α-Si3N4, silicon carbide, carbon, Murai 1, alumina, silica, calcium phosphate glass, and the like. Among these, silicon nitride whiskers can be particularly preferably used. Although the dimensions of the whisker are not particularly critical, the diameter is preferably about 0.03 to 5 μm, preferably about 0.1 μm, and the length is about 1 to 50 μm, preferably about 3 μm.

また、リン酸カルシウム化合物としては、水酸アバタイ
1・,炭酸アパタイ1〜、フッ素アパタイト,リン酸四
カルシウム、リン酸三カルシウム又はこれらのうちの2
種以上の混合物を挙げることができる。
In addition, as the calcium phosphate compound, hydroxyl apatite 1., carbonate apatite 1~, fluoroapatite, tetracalcium phosphate, tricalcium phosphate, or two of these
Mention may be made of mixtures of more than one species.

これらのうちでは水酸アパタイト、水酸アパタイ1・と
リン酸四カルシウム及び/又はリン酸三カルシウムとの
混合物を特に好ましく用いることができる。スラリーを
調製するにあたっては、カルシウム塩水溶液、たとえば
Ca(N○3)2水溶液などのカルシウムイオン溶液に
ウイスカ一を加えて懸濁させ、次にp Hをアルカリ側
へ調整するため、3 −4 たとえばアンモニア水を加えてp I−I 10にil
Wl1し、この懸濁液とリン酸塩水溶液、たとえば同一
p Hの(NH.)2HP04水溶液などのリン酸イオ
ン溶液とを反応させて湿式合或法によりウイスカ一とリ
ン酸カルシウム化合物との混合物を沈澱させるのが好ま
しい。次いで沈澱混合物を純水等にて口過洗浄し、不純
物を除いた後に、アンモニア水等の水に加えてウイスカ
一が分散されたリン酸カルシウム化合物粉体のスラリー
を得るのが望ましい。
Among these, hydroxyapatite and a mixture of hydroxyapatite 1 and tetracalcium phosphate and/or tricalcium phosphate can be particularly preferably used. To prepare the slurry, whiskers are added and suspended in a calcium salt aqueous solution, for example, a calcium ion solution such as a Ca(N○3)2 aqueous solution, and then the pH is adjusted to the alkaline side by 3-4 For example, add aqueous ammonia to p I-I 10.
This suspension is reacted with an aqueous phosphate solution, for example a phosphate ion solution such as an aqueous (NH.)2HP04 solution of the same pH, to precipitate a mixture of whiskers and a calcium phosphate compound by wet synthesis. It is preferable to let Next, the precipitated mixture is rinsed with pure water or the like to remove impurities, and then added to water such as aqueous ammonia to obtain a slurry of calcium phosphate compound powder in which whiskers are dispersed.

ウイスカーのスラリー中における配合割合は特に臨界的
なものではないが、スラリー中のウイスカ一が1〜5C
)vol%、好まbくは約1 0vo l%程度となる
ように配合するのが望ましい。
The blending ratio of whiskers in the slurry is not particularly critical, but the proportion of whiskers in the slurry is 1 to 5C.
) vol %, preferably about 10 vol %.

本発明では次いでスラリーを圧力下に撹拌しながら水熱
処理する。水熱処理は100〜300℃、好ましくは約
200℃にて、0.1〜24時間、好ましくは約10時
間、プロペラ撹拌器付きオー1〜クレープを用いて70
〜1 2 Q r.p.mにて撹拌しながら圧力0.1
〜5MPa、好ましくは約2 M P aにて行なうの
が望ましい。かようにして水熱処理した粉体は粒径0.
02〜5μm程度を有し、微結晶のリン酸カルシウム化
合物粉体中に均一にウイスカ一が分散されており、極め
て分散性に優れる。
In the present invention, the slurry is then hydrothermally treated while stirring under pressure. The hydrothermal treatment is carried out at 100-300°C, preferably about 200°C, for 0.1-24 hours, preferably about 10 hours, using an O-1-Crepe with a propeller stirrer for 70 minutes.
~1 2 Q r. p. Pressure 0.1 while stirring at
It is desirable to carry out at ~5 MPa, preferably about 2 MPa. The powder thus hydrothermally treated has a particle size of 0.
The whiskers are uniformly dispersed in the microcrystalline calcium phosphate compound powder, and have extremely excellent dispersibility.

かようにして得られたウイスカ一分散リン酸カルシウム
粉体を焼結してウイスカー補強リン酸カルシウム化合物
焼結体を得ることができる。焼結は粉体を或形した後、
800〜1200℃,好ましくは800〜1100℃に
て0.5〜10時間、好ましくは約1時間常圧焼結して
も又更に800〜1200℃、好ましくは800〜11
00℃にて圧力5〜100MPa、好ましくは約3 0
MPaにて0.5〜50時間、好ましくは約l時間ホッ
トプレス焼結してもよい。かようにして得られる焼結体
にはウイスカー相互の直接接触が認められず、従って破
壊点が存在せず、、耐衝撃強度、靭性に優れる。
The whisker-unidispersed calcium phosphate powder thus obtained can be sintered to obtain a whisker-reinforced calcium phosphate compound sintered body. After sintering the powder into a certain shape,
Pressureless sintering at 800-1200°C, preferably 800-1100°C for 0.5-10 hours, preferably about 1 hour, or further sintering at 800-1200°C, preferably 800-11
Pressure 5-100MPa at 00℃, preferably about 30℃
Hot press sintering may be performed at MPa for 0.5 to 50 hours, preferably about 1 hour. In the sintered body thus obtained, no direct contact between the whiskers is observed, so there is no breaking point, and the sintered body has excellent impact resistance and toughness.

〈発明の効果〉 本発明によれば均一にウイスカ一が分散されたリン酸カ
ルシウム化合物粉体が得られるので、この粉体を焼結す
れば機械的強度の優れた焼結体が得られ、人工歯、人工
骨などの硬組織代替生体材料として利用することができ
る。
<Effects of the Invention> According to the present invention, a calcium phosphate compound powder in which whiskers are uniformly dispersed can be obtained, so if this powder is sintered, a sintered body with excellent mechanical strength can be obtained, which can be used for artificial teeth. It can be used as a biomaterial to replace hard tissues such as artificial bones.

く実施例〉 次に本発明を実施例につき説明する。Example Next, the invention will be explained with reference to examples.

失亀鼻上 ウイスカーとしてα−S ]. 3 N4 (商品名r
SNW# 10Jタテホ化学社製)を0.167mol
27QのC a (N○3)2水溶液500mQ中に1
0voQ%加え、撹拌器にて30分間懸濁した。次いで
この水溶液にアンモニア水を加え、p H 1 0に調
整した後.PHIOに調整した0.1mol2/Qの(
N H,)2H P O.水溶液500−を常温にて撹
拌滴下し、湿式合或法によるα−S13N4ウイスカ一
分散水酸アパタイトの沈澱物を得た。
α-S as a whisker on the nose]. 3 N4 (Product name r
0.167 mol of SNW# 10J (manufactured by Tateho Chemical Co., Ltd.)
1 in 500 mQ of C a (N○3)2 aqueous solution of 27Q
0voQ% was added and suspended for 30 minutes using a stirrer. Next, aqueous ammonia was added to this aqueous solution to adjust the pH to 10. 0.1 mol2/Q adjusted to PHIO (
N H,)2H P O. An aqueous solution of 500 mL was added dropwise at room temperature with stirring to obtain a precipitate of α-S13N4 whisker monodispersed hydroxyapatite by a wet synthesis method.

次いでこの沈澱物を純水にて口過洗浄し、不純物イオン
を除去した後、pH10に調整したアンモニア水中に混
合した。
Next, the precipitate was rinsed with pure water to remove impurity ions, and then mixed into aqueous ammonia adjusted to pH 10.

この混合物を撹拌器付きオーl・クレープに仕込み1 
0 0 r.p.mにて撹拌しながら200℃、2MP
aにて10時間水熱処理した後、乾燥し、水酸アパタイ
ト粉体を得た。
Pour this mixture into a crepe with a stirrer 1
0 0 r. p. 200℃, 2MP while stirring at
After hydrothermal treatment in a for 10 hours, the mixture was dried to obtain hydroxyapatite powder.

得られた水酸アパタイト粉体の粉末Xi回折図(第1図
参照)(20度CuKα)を調べたところ、α−Si,
N4のピーグ(第1図中のa)と水酸アパタイトのピー
ク(第1図中のa以外のピーク)のみが認められ、その
他の化合物は検知されなかった。また得られた水酸アパ
タイト粉体を透過型電子顕微鏡(加速電圧200kv,
倍率1万倍)にて調べたところ、棒状のα−Si3N4
ウイスカー(約0.IX3μm)が六角柱状の水酸アパ
タイト微結晶(約25X9Qnm)に取り囲まれるよう
均一に分散しており,ウイスカ一が直接接触している個
所は観察されなかった。
When examining the powder Xi diffraction pattern (see Figure 1) (20 degrees CuKα) of the obtained hydroxyapatite powder, it was found that α-Si,
Only N4 peaks (a in Figure 1) and hydroxyapatite peaks (peaks other than a in Figure 1) were observed, and no other compounds were detected. In addition, the obtained hydroxyapatite powder was examined using a transmission electron microscope (acceleration voltage 200 kv,
When examined at a magnification of 10,000 times, rod-shaped α-Si3N4
Whiskers (approximately 0.IX 3 μm) were uniformly dispersed so as to be surrounded by hexagonal columnar hydroxyapatite microcrystals (approximately 25×9 Q nm), and no place where the whiskers were in direct contact was observed.

失巖於又 実施例1にて得られた粉体をペレット状に金型成形し、
800℃、900℃、1000℃、1100℃、120
0℃にて各々1時間大気中にて常圧焼結した。得られた
焼結体の嵩密度を測定した結果を表1に示す。
The powder obtained in Example 1 was molded into pellets,
800℃, 900℃, 1000℃, 1100℃, 120
Normal pressure sintering was performed in the air at 0° C. for 1 hour each. Table 1 shows the results of measuring the bulk density of the obtained sintered body.

−7 8一 去1μ4走 実施例1にて得られた粉体をペレット状に金型成形し、
1200℃にて1時間大気中常圧焼結した後、800〜
1200℃、30MPaにて1時間各々ホットプレス焼
結した。
-7 8-1 μ4 run The powder obtained in Example 1 was molded into a pellet shape,
After normal pressure sintering in the atmosphere at 1200℃ for 1 hour, 800℃~
Each sample was hot press sintered at 1200° C. and 30 MPa for 1 hour.

1100℃の温度にて焼結した焼結体につきビッカース
法により硬度を測定したところ4.OGPaであった。
The hardness of the sintered body sintered at a temperature of 1100°C was measured by the Vickers method, and the result was 4. It was OGPa.

また小圧子圧入破壊法により強度(KIc)を調べたと
ころ、3 . 0MP a−m//2であった。研磨面
のSEM写真を調べたところ、焼結体中に気孔はほとん
どみられず、ウイスカ一が互いに直接接触している個所
もみられなかった。
In addition, when the strength (KIc) was investigated using the small indentation fracture method, it was found to be 3. It was 0MP a-m//2. When examining the SEM photograph of the polished surface, it was found that almost no pores were observed in the sintered body, and no place where the whiskers were in direct contact with each other was observed.

得られた焼結体の嵩密度を測定した結果を表1に示す。Table 1 shows the results of measuring the bulk density of the obtained sintered body.

表1Table 1

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の実施例1により得られた水酸アパタイ
ト粉末X線回折図である。 a・・α−Si3N4のピーク。
FIG. 1 is an X-ray diffraction diagram of hydroxyapatite powder obtained in Example 1 of the present invention. a... Peak of α-Si3N4.

Claims (1)

【特許請求の範囲】 1)ウイスカーが分散されたリン酸カルシウム化合物粉
体のスラリーを撹拌しながら圧力下に水熱処理し、ウイ
スカーをリン酸カルシウム化合物粉体に均一に分散する
ことを特徴とするウイスカー分散リン酸カルシウム化合
物粉体の製造法。 2)請求項1記載のウイスカー分散リン酸カルシウム化
合物粉体を焼結することを特徴とするウイスカー補強リ
ン酸カルシウム化合物焼結体の製造法。
[Claims] 1) A whisker-dispersed calcium phosphate compound characterized in that a slurry of calcium phosphate compound powder in which whiskers are dispersed is hydrothermally treated under pressure while stirring to uniformly disperse whiskers in the calcium phosphate compound powder. Powder manufacturing method. 2) A method for producing a whisker-reinforced calcium phosphate compound sintered body, which comprises sintering the whisker-dispersed calcium phosphate compound powder according to claim 1.
JP1149372A 1989-06-14 1989-06-14 Preparation of whisker-dispersed calcium phosphate powder and preparation of sintered product Pending JPH0316955A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1149372A JPH0316955A (en) 1989-06-14 1989-06-14 Preparation of whisker-dispersed calcium phosphate powder and preparation of sintered product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1149372A JPH0316955A (en) 1989-06-14 1989-06-14 Preparation of whisker-dispersed calcium phosphate powder and preparation of sintered product

Publications (1)

Publication Number Publication Date
JPH0316955A true JPH0316955A (en) 1991-01-24

Family

ID=15473696

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1149372A Pending JPH0316955A (en) 1989-06-14 1989-06-14 Preparation of whisker-dispersed calcium phosphate powder and preparation of sintered product

Country Status (1)

Country Link
JP (1) JPH0316955A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2250509A (en) * 1990-11-20 1992-06-10 Mitsubishi Materials Corp Apatite whiskers and their preparation
KR100473276B1 (en) * 2001-12-05 2005-03-08 요업기술원 Preparation of Si,Mg-containing hydroxyapatite whisker using a hydrothermal method and its application
KR100473275B1 (en) * 2001-12-05 2005-03-08 요업기술원 Preparation of Si,Mg-containing hydroxyapatite whisker using a molten salt method and its application
JP2008018385A (en) * 2006-07-14 2008-01-31 Kayaba Ind Co Ltd Insolubilization treatment apparatus

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53111000A (en) * 1977-03-11 1978-09-28 Tokyo Ika Shika Daigakuchiyou Method of making caoop205 base apatite
JPS63100006A (en) * 1986-10-13 1988-05-02 Norio Shimizu Process for preparation of calcium phosphate and composite body thereof
JPS645938A (en) * 1987-06-30 1989-01-10 Lion Corp Production of ceramic composite sintered compact

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53111000A (en) * 1977-03-11 1978-09-28 Tokyo Ika Shika Daigakuchiyou Method of making caoop205 base apatite
JPS63100006A (en) * 1986-10-13 1988-05-02 Norio Shimizu Process for preparation of calcium phosphate and composite body thereof
JPS645938A (en) * 1987-06-30 1989-01-10 Lion Corp Production of ceramic composite sintered compact

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2250509A (en) * 1990-11-20 1992-06-10 Mitsubishi Materials Corp Apatite whiskers and their preparation
GB2250509B (en) * 1990-11-20 1994-11-02 Mitsubishi Materials Corp Hydroxyapatite whiskers and their preparation
KR100473276B1 (en) * 2001-12-05 2005-03-08 요업기술원 Preparation of Si,Mg-containing hydroxyapatite whisker using a hydrothermal method and its application
KR100473275B1 (en) * 2001-12-05 2005-03-08 요업기술원 Preparation of Si,Mg-containing hydroxyapatite whisker using a molten salt method and its application
JP2008018385A (en) * 2006-07-14 2008-01-31 Kayaba Ind Co Ltd Insolubilization treatment apparatus

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