JPH03133584A - Method for preventing defect of electron beam welding - Google Patents

Method for preventing defect of electron beam welding

Info

Publication number
JPH03133584A
JPH03133584A JP26981789A JP26981789A JPH03133584A JP H03133584 A JPH03133584 A JP H03133584A JP 26981789 A JP26981789 A JP 26981789A JP 26981789 A JP26981789 A JP 26981789A JP H03133584 A JPH03133584 A JP H03133584A
Authority
JP
Japan
Prior art keywords
electron beam
welding method
beam welding
members
method characterized
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP26981789A
Other languages
Japanese (ja)
Inventor
Akio Iwasaki
章夫 岩崎
Kazuhiko Ono
数彦 小野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP26981789A priority Critical patent/JPH03133584A/en
Publication of JPH03133584A publication Critical patent/JPH03133584A/en
Pending legal-status Critical Current

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  • Welding Or Cutting Using Electron Beams (AREA)

Abstract

PURPOSE:To prevent the occurrence of a blowhole by inserting a deoxidizing material between two members when the two members are abutted on each other and an abutment part is irradiated with an electron beam to weld the two members. CONSTITUTION:The deoxidizing material 3 is inserted into the abutting faces of the members 1 and 2 as an insert material and the abutment part is irradiat ed with the electron beam to weld the two members 1 and 2. By this method, defects of electron beam welding can be prevented.

Description

【発明の詳細な説明】 [産業上のfll用分野〕 本発明は電子ビーム溶接方法に関するもので、更に詳し
くは電子ビーム溶接の欠陥を防止する溶接方法に関する
ものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field] The present invention relates to an electron beam welding method, and more particularly to a welding method for preventing defects in electron beam welding.

[従来の技術1 従来のこの種の技術は第2図に示す様に丸棒10Iと1
02の当接部103に電子ビーム104を照射すると共
に該電子ビーム104を照射する位置に欠陥防止元素ま
たは炭素希釈用の軟鋼等のワイヤ105をワイヤフィー
ダ106により供給地で共に溶融させて欠陥を防止する
溶接方法や第3図に示す様に丸棒201と202が当接
する開先部2に3の開先き欠陥防止元素または炭素希釈
用の軟鋼等のワイヤ205を巻きつけ電子ビーム204
をjlf!射して共に溶融させて欠陥を防止する溶接方
法である。
[Prior art 1] This type of conventional technology uses round bars 10I and 1 as shown in Figure 2.
An electron beam 104 is irradiated onto the abutting portion 103 of the 02, and a wire 105 made of a defect prevention element or mild steel for diluting carbon is melted at the feeding point by a wire feeder 106 at the position where the electron beam 104 is irradiated. As shown in FIG. 3, a groove defect preventing element 3 or a wire 205 of mild steel for carbon dilution is wound around the groove part 2 where the round bars 201 and 202 come into contact, and an electron beam 204 is used to prevent the welding.
jlf! This is a welding method that prevents defects by spraying and melting them together.

[発明が解決しようとする課題] かかる従来技術うち、欠陥防止元素または炭素希釈用の
軟鋼等のワイヤ105をワイヤフィーダ106により供
給して共に溶融させて欠陥防止元素または炭素希釈用の
軟鋼等のワイヤ105をワイヤフィーダ106により供
給して共に溶融させて欠陥を防止する溶接方法では電子
ビーム104か細いためワイヤ105の供給位置の調整
が難しく添加が不連続になりやすい課題があり、また丸
棒201と202が当接する開先部203に欠陥防止元
素または炭素希釈用の軟鋼等のワイヤ205を巻きつけ
電子ビーム204を照射して共に溶融させて欠陥を防止
する溶接方法では欠陥防止元素または炭素希釈用軟鋼の
量が少ないため溶接部が均一な成分とならず添加元素が
偏析し強度を低下する等の課題がある。
[Problems to be Solved by the Invention] Among these conventional techniques, a wire 105 made of mild steel or the like for diluting a defect prevention element or carbon is fed by a wire feeder 106 and melted together to form a wire 105 of mild steel or the like for diluting a defect prevention element or carbon. In a welding method in which the wire 105 is fed by a wire feeder 106 and melted together to prevent defects, there is a problem that the electron beam 104 is thin, making it difficult to adjust the feeding position of the wire 105 and making it easy for the wire 105 to be added discontinuously. In the welding method, a wire 205 made of mild steel or the like for defect prevention element or carbon dilution is wrapped around the groove 203 where the wires 202 come into contact, and the wire 205 is irradiated with an electron beam 204 to melt them together to prevent defects. Since the amount of mild steel used for welding is small, there are problems such as the composition of the welded part is not uniform, and the added elements segregate, resulting in a decrease in strength.

「課題を解決するための手段] 上記課題を解決するために特許請求の範囲(1)の発明
は、2個の部材を当接し、該当接部に電子ビームを照射
して前記2個の部材を溶接する溶接方法に於て、前記2
個の部材間に脱酸材を挿入したことを特徴とする電子ビ
ーム溶接方法とした。
"Means for Solving the Problem" In order to solve the above problem, the invention of claim (1) brings two members into contact with each other, and irradiates the contact portion with an electron beam to remove the two members. In the welding method for welding the
This is an electron beam welding method characterized by inserting a deoxidizing material between the two members.

特許請求の範囲(2)の発明は、特許請求の範囲(1)
記載の脱酸材に換えて硫化物が鉄より溶融温度が高い金
属としたことを特徴と電子ビーム溶接方法とした。
The invention in claim (2) is the invention in claim (1).
The electron beam welding method was characterized in that the sulfide was replaced by a metal with a higher melting temperature than iron in place of the deoxidizing material described above.

特許請求の範囲(3)の発明は、特許請求の範囲(])
記載の脱酸材に換えて低炭素材料としたことを特徴とす
る電子ビーム溶接方法とした。
The invention in claim (3) is within the scope of claim (])
The electron beam welding method is characterized in that the deoxidizing material described above is replaced with a low carbon material.

特許請求の範囲(4)の発明は、特許請求の範囲(1)
記載の脱酸材に換えて薄板としたことを特徴とする電子
ビーム溶接方法とした。
The invention in claim (4) is the invention in claim (1).
The electron beam welding method is characterized in that a thin plate is used instead of the deoxidizing material described above.

特許請求の範囲(5)の発明は特許請求の範囲形2項記
載の硫化物が鉄より溶融温度が高い金属の薄板としたこ
とを特徴とする電子ビーム18接方法とした。
The invention of claim (5) is an electron beam welding method characterized in that the sulfide described in claim form 2 is a thin plate of a metal whose melting temperature is higher than that of iron.

特許請求の範囲(6)の発明は特許請求の範囲第3項記
載の低炭素材料を薄板としたことを特徴とする電子ビー
ム溶接方法とした。
The invention according to claim (6) is an electron beam welding method characterized in that the low carbon material according to claim 3 is made into a thin plate.

[作用] 特許請求の範囲(1)、(4)の発明ではブローホール
の発生がなくなり、特許請求の範囲(2)(3)、(5
)、(6)の発明では割れの発生がなくなる。
[Operation] The inventions of claims (1) and (4) eliminate the occurrence of blowholes, and the inventions of claims (2), (3), and (5) eliminate the occurrence of blowholes.
), (6) inventions eliminate the occurrence of cracks.

[実施例] 本発明の実施例を図面を参照して詳細に説明する第1図
は部材1と部材2の当接面にインサート材3を挿入した
状態を示す図である。
[Example] FIG. 1, which explains an example of the present invention in detail with reference to the drawings, is a diagram showing a state in which an insert material 3 is inserted into the contact surfaces of a member 1 and a member 2.

部材l及び部材2は被溶接材で、直径85mmの丸棒で
あり、凸部2−1と凹部1−1を嵌合させて位置決めを
して溶接条件として 加速電圧 :55KV ビームti!:160mA ビームフォーカス:4.8A 溶接遠度 :500mm/min インサート材と被溶接材を各実施例で変えて電子ビーム
溶接を実施した結果を第1表に示す。
Member 1 and member 2 are materials to be welded, and are round bars with a diameter of 85 mm.The convex portion 2-1 and the concave portion 1-1 are fitted and positioned, and the welding conditions are acceleration voltage: 55 KV beam ti! : 160 mA Beam focus: 4.8 A Welding distance: 500 mm/min Table 1 shows the results of electron beam welding with different insert materials and materials to be welded in each example.

第1表 表中NO1〜3は従来の溶接方法であり、NO4〜6は
本発明の実施例であり、NOIと4は脱酸材であるA1
を用いて100個のテストピースで実施した実施例であ
り、従来の実施例ではプロウホールが発生したが本発明
の実施例ではブローホールの発生はなかった。
In Table 1, NO1 to 3 are conventional welding methods, NO4 to 6 are examples of the present invention, and NOI and 4 are A1, which is a deoxidizing material.
This is an example in which blowholes occurred in the conventional examples, but no blowholes occurred in the examples of the present invention.

NO2と5は脱硫材であるTiを用いて100個のテス
トピースで実施した実施例であり、脱硫の効果を明確に
表すようにSの高い材料を使用した、従来の実施例では
Sの影響による割れが発生したが本発明の実施例では脱
硫材であるT1の効果があり割れの発生はなかった。
NO2 and 5 are examples conducted on 100 test pieces using Ti, which is a desulfurization material. However, in the example of the present invention, no cracking occurred due to the effect of the desulfurizing material T1.

本実施例でT1を用いたのはT1はSと化合してTiS
となってSを希釈し、かつTiSは溶融温度が高いため
高温割れの防止に効果があるためである。
In this example, T1 was used because T1 was combined with S to form TiS.
This is because TiS dilutes S, and since TiS has a high melting temperature, it is effective in preventing hot cracking.

NO3と6は炭素希釈材である軟鋼、5pCCを用いて
100個のテストピースで実施した実施例であり、従来
の実施例ではCの影響による割れが発生したが本発明の
実施例では炭素希釈材の効果あり割れの発生はなかった
NO3 and NO6 are examples conducted on 100 test pieces using mild steel, 5pCC, which is a carbon dilution material.In the conventional example, cracking occurred due to the influence of C, but in the example of the present invention, carbon dilution was used. The material was effective and no cracking occurred.

[発明の効果] 本発明の請求項(1)、(4)の発明は脱酸材の効果が
充分発揮されブローホールの発生がなくなり、JR請求
項2)、(5)の発明は脱硫材の効果が充分発揮され割
れの発生がなくなり、請求rff(3)、、(6)の発
明は炭素希釈材の効果が充分発揮され割れの発生がなく
なる。
[Effect of the invention] The inventions of claims (1) and (4) of the present invention fully exhibit the effect of the deoxidizing material and eliminate the occurrence of blowholes, and the inventions of JR claims 2) and (5) are the desulfurizing material. The effects of the carbon diluting material are fully exhibited and cracks do not occur, and the inventions of claims rff (3), (6) fully exhibit the effects of the carbon diluting material and no cracks occur.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の実施例を示す図、第2図、第3図は従
来技術を示す図である。 図中1,2は部材を示し、3はインサート材を示す。 第1図
FIG. 1 shows an embodiment of the present invention, and FIGS. 2 and 3 show prior art. In the figure, 1 and 2 indicate members, and 3 indicates an insert material. Figure 1

Claims (6)

【特許請求の範囲】[Claims] (1)、2個の部材を当接し、該当接部に電子ビームを
照射して前記2個の部材を溶接する溶接方法に於て、前
記2個の部材間に脱酸材を挿入したことを特徴とする電
子ビーム溶接方法。
(1) In a welding method in which two members are brought into contact with each other and the two members are welded by irradiating an electron beam onto the contact area, a deoxidizing material is inserted between the two members. An electron beam welding method characterized by:
(2)、特許請求の範囲(1)記載の脱酸材に換えて硫
化物が鉄より溶融温度が高い金属としたことを特徴と電
子ビーム溶接方法。
(2) An electron beam welding method characterized in that the deoxidizing material according to claim (1) is replaced by a metal whose sulfide has a higher melting temperature than iron.
(3)、特許請求の範囲(1)記載の脱酸材に換えて低
炭素材料としたことを特徴とする電子ビーム溶接方法。
(3) An electron beam welding method characterized in that the deoxidizing material according to claim (1) is replaced with a low carbon material.
(4)、特許請求の範囲(1)記載の脱酸材に換えて脱
酸剤の薄板としたことを特徴とする電子ビーム溶接方法
(4) An electron beam welding method characterized in that the deoxidizing material according to claim (1) is replaced with a thin plate of deoxidizing agent.
(5)特許請求の範囲第2項記載の硫化物が鉄より溶融
温度が高い金属の薄板としたことを特徴とする電子ビー
ム溶接方法。
(5) An electron beam welding method characterized in that the sulfide according to claim 2 is a thin plate of a metal whose melting temperature is higher than that of iron.
(6)特許請求の範囲第3項記載の低炭素材料を低炭素
材料の薄板としたことを特徴とする電子ビーム溶接方法
(6) An electron beam welding method characterized in that the low carbon material according to claim 3 is a thin plate of low carbon material.
JP26981789A 1989-10-17 1989-10-17 Method for preventing defect of electron beam welding Pending JPH03133584A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26981789A JPH03133584A (en) 1989-10-17 1989-10-17 Method for preventing defect of electron beam welding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26981789A JPH03133584A (en) 1989-10-17 1989-10-17 Method for preventing defect of electron beam welding

Publications (1)

Publication Number Publication Date
JPH03133584A true JPH03133584A (en) 1991-06-06

Family

ID=17477590

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26981789A Pending JPH03133584A (en) 1989-10-17 1989-10-17 Method for preventing defect of electron beam welding

Country Status (1)

Country Link
JP (1) JPH03133584A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5601736A (en) * 1994-08-22 1997-02-11 Honda Giken Kogyo Kabushiki Kaisha Butt welding process using high density energy beam

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5601736A (en) * 1994-08-22 1997-02-11 Honda Giken Kogyo Kabushiki Kaisha Butt welding process using high density energy beam

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