JPH03133584A - Method for preventing defect of electron beam welding - Google Patents
Method for preventing defect of electron beam weldingInfo
- Publication number
- JPH03133584A JPH03133584A JP26981789A JP26981789A JPH03133584A JP H03133584 A JPH03133584 A JP H03133584A JP 26981789 A JP26981789 A JP 26981789A JP 26981789 A JP26981789 A JP 26981789A JP H03133584 A JPH03133584 A JP H03133584A
- Authority
- JP
- Japan
- Prior art keywords
- electron beam
- welding method
- beam welding
- members
- method characterized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 28
- 238000010894 electron beam technology Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007547 defect Effects 0.000 title abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 239000003575 carbonaceous material Substances 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 230000001678 irradiating effect Effects 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 9
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 7
- 238000007865 diluting Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005336 cracking Methods 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
Landscapes
- Welding Or Cutting Using Electron Beams (AREA)
Abstract
Description
【発明の詳細な説明】
[産業上のfll用分野〕
本発明は電子ビーム溶接方法に関するもので、更に詳し
くは電子ビーム溶接の欠陥を防止する溶接方法に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field] The present invention relates to an electron beam welding method, and more particularly to a welding method for preventing defects in electron beam welding.
[従来の技術1
従来のこの種の技術は第2図に示す様に丸棒10Iと1
02の当接部103に電子ビーム104を照射すると共
に該電子ビーム104を照射する位置に欠陥防止元素ま
たは炭素希釈用の軟鋼等のワイヤ105をワイヤフィー
ダ106により供給地で共に溶融させて欠陥を防止する
溶接方法や第3図に示す様に丸棒201と202が当接
する開先部2に3の開先き欠陥防止元素または炭素希釈
用の軟鋼等のワイヤ205を巻きつけ電子ビーム204
をjlf!射して共に溶融させて欠陥を防止する溶接方
法である。[Prior art 1] This type of conventional technology uses round bars 10I and 1 as shown in Figure 2.
An electron beam 104 is irradiated onto the abutting portion 103 of the 02, and a wire 105 made of a defect prevention element or mild steel for diluting carbon is melted at the feeding point by a wire feeder 106 at the position where the electron beam 104 is irradiated. As shown in FIG. 3, a groove defect preventing element 3 or a wire 205 of mild steel for carbon dilution is wound around the groove part 2 where the round bars 201 and 202 come into contact, and an electron beam 204 is used to prevent the welding.
jlf! This is a welding method that prevents defects by spraying and melting them together.
[発明が解決しようとする課題]
かかる従来技術うち、欠陥防止元素または炭素希釈用の
軟鋼等のワイヤ105をワイヤフィーダ106により供
給して共に溶融させて欠陥防止元素または炭素希釈用の
軟鋼等のワイヤ105をワイヤフィーダ106により供
給して共に溶融させて欠陥を防止する溶接方法では電子
ビーム104か細いためワイヤ105の供給位置の調整
が難しく添加が不連続になりやすい課題があり、また丸
棒201と202が当接する開先部203に欠陥防止元
素または炭素希釈用の軟鋼等のワイヤ205を巻きつけ
電子ビーム204を照射して共に溶融させて欠陥を防止
する溶接方法では欠陥防止元素または炭素希釈用軟鋼の
量が少ないため溶接部が均一な成分とならず添加元素が
偏析し強度を低下する等の課題がある。[Problems to be Solved by the Invention] Among these conventional techniques, a wire 105 made of mild steel or the like for diluting a defect prevention element or carbon is fed by a wire feeder 106 and melted together to form a wire 105 of mild steel or the like for diluting a defect prevention element or carbon. In a welding method in which the wire 105 is fed by a wire feeder 106 and melted together to prevent defects, there is a problem that the electron beam 104 is thin, making it difficult to adjust the feeding position of the wire 105 and making it easy for the wire 105 to be added discontinuously. In the welding method, a wire 205 made of mild steel or the like for defect prevention element or carbon dilution is wrapped around the groove 203 where the wires 202 come into contact, and the wire 205 is irradiated with an electron beam 204 to melt them together to prevent defects. Since the amount of mild steel used for welding is small, there are problems such as the composition of the welded part is not uniform, and the added elements segregate, resulting in a decrease in strength.
「課題を解決するための手段]
上記課題を解決するために特許請求の範囲(1)の発明
は、2個の部材を当接し、該当接部に電子ビームを照射
して前記2個の部材を溶接する溶接方法に於て、前記2
個の部材間に脱酸材を挿入したことを特徴とする電子ビ
ーム溶接方法とした。"Means for Solving the Problem" In order to solve the above problem, the invention of claim (1) brings two members into contact with each other, and irradiates the contact portion with an electron beam to remove the two members. In the welding method for welding the
This is an electron beam welding method characterized by inserting a deoxidizing material between the two members.
特許請求の範囲(2)の発明は、特許請求の範囲(1)
記載の脱酸材に換えて硫化物が鉄より溶融温度が高い金
属としたことを特徴と電子ビーム溶接方法とした。The invention in claim (2) is the invention in claim (1).
The electron beam welding method was characterized in that the sulfide was replaced by a metal with a higher melting temperature than iron in place of the deoxidizing material described above.
特許請求の範囲(3)の発明は、特許請求の範囲(])
記載の脱酸材に換えて低炭素材料としたことを特徴とす
る電子ビーム溶接方法とした。The invention in claim (3) is within the scope of claim (])
The electron beam welding method is characterized in that the deoxidizing material described above is replaced with a low carbon material.
特許請求の範囲(4)の発明は、特許請求の範囲(1)
記載の脱酸材に換えて薄板としたことを特徴とする電子
ビーム溶接方法とした。The invention in claim (4) is the invention in claim (1).
The electron beam welding method is characterized in that a thin plate is used instead of the deoxidizing material described above.
特許請求の範囲(5)の発明は特許請求の範囲形2項記
載の硫化物が鉄より溶融温度が高い金属の薄板としたこ
とを特徴とする電子ビーム18接方法とした。The invention of claim (5) is an electron beam welding method characterized in that the sulfide described in claim form 2 is a thin plate of a metal whose melting temperature is higher than that of iron.
特許請求の範囲(6)の発明は特許請求の範囲第3項記
載の低炭素材料を薄板としたことを特徴とする電子ビー
ム溶接方法とした。The invention according to claim (6) is an electron beam welding method characterized in that the low carbon material according to claim 3 is made into a thin plate.
[作用]
特許請求の範囲(1)、(4)の発明ではブローホール
の発生がなくなり、特許請求の範囲(2)(3)、(5
)、(6)の発明では割れの発生がなくなる。[Operation] The inventions of claims (1) and (4) eliminate the occurrence of blowholes, and the inventions of claims (2), (3), and (5) eliminate the occurrence of blowholes.
), (6) inventions eliminate the occurrence of cracks.
[実施例]
本発明の実施例を図面を参照して詳細に説明する第1図
は部材1と部材2の当接面にインサート材3を挿入した
状態を示す図である。[Example] FIG. 1, which explains an example of the present invention in detail with reference to the drawings, is a diagram showing a state in which an insert material 3 is inserted into the contact surfaces of a member 1 and a member 2.
部材l及び部材2は被溶接材で、直径85mmの丸棒で
あり、凸部2−1と凹部1−1を嵌合させて位置決めを
して溶接条件として
加速電圧 :55KV
ビームti!:160mA
ビームフォーカス:4.8A
溶接遠度 :500mm/min
インサート材と被溶接材を各実施例で変えて電子ビーム
溶接を実施した結果を第1表に示す。Member 1 and member 2 are materials to be welded, and are round bars with a diameter of 85 mm.The convex portion 2-1 and the concave portion 1-1 are fitted and positioned, and the welding conditions are acceleration voltage: 55 KV beam ti! : 160 mA Beam focus: 4.8 A Welding distance: 500 mm/min Table 1 shows the results of electron beam welding with different insert materials and materials to be welded in each example.
第1表
表中NO1〜3は従来の溶接方法であり、NO4〜6は
本発明の実施例であり、NOIと4は脱酸材であるA1
を用いて100個のテストピースで実施した実施例であ
り、従来の実施例ではプロウホールが発生したが本発明
の実施例ではブローホールの発生はなかった。In Table 1, NO1 to 3 are conventional welding methods, NO4 to 6 are examples of the present invention, and NOI and 4 are A1, which is a deoxidizing material.
This is an example in which blowholes occurred in the conventional examples, but no blowholes occurred in the examples of the present invention.
NO2と5は脱硫材であるTiを用いて100個のテス
トピースで実施した実施例であり、脱硫の効果を明確に
表すようにSの高い材料を使用した、従来の実施例では
Sの影響による割れが発生したが本発明の実施例では脱
硫材であるT1の効果があり割れの発生はなかった。NO2 and 5 are examples conducted on 100 test pieces using Ti, which is a desulfurization material. However, in the example of the present invention, no cracking occurred due to the effect of the desulfurizing material T1.
本実施例でT1を用いたのはT1はSと化合してTiS
となってSを希釈し、かつTiSは溶融温度が高いため
高温割れの防止に効果があるためである。In this example, T1 was used because T1 was combined with S to form TiS.
This is because TiS dilutes S, and since TiS has a high melting temperature, it is effective in preventing hot cracking.
NO3と6は炭素希釈材である軟鋼、5pCCを用いて
100個のテストピースで実施した実施例であり、従来
の実施例ではCの影響による割れが発生したが本発明の
実施例では炭素希釈材の効果あり割れの発生はなかった
。NO3 and NO6 are examples conducted on 100 test pieces using mild steel, 5pCC, which is a carbon dilution material.In the conventional example, cracking occurred due to the influence of C, but in the example of the present invention, carbon dilution was used. The material was effective and no cracking occurred.
[発明の効果]
本発明の請求項(1)、(4)の発明は脱酸材の効果が
充分発揮されブローホールの発生がなくなり、JR請求
項2)、(5)の発明は脱硫材の効果が充分発揮され割
れの発生がなくなり、請求rff(3)、、(6)の発
明は炭素希釈材の効果が充分発揮され割れの発生がなく
なる。[Effect of the invention] The inventions of claims (1) and (4) of the present invention fully exhibit the effect of the deoxidizing material and eliminate the occurrence of blowholes, and the inventions of JR claims 2) and (5) are the desulfurizing material. The effects of the carbon diluting material are fully exhibited and cracks do not occur, and the inventions of claims rff (3), (6) fully exhibit the effects of the carbon diluting material and no cracks occur.
第1図は本発明の実施例を示す図、第2図、第3図は従
来技術を示す図である。
図中1,2は部材を示し、3はインサート材を示す。
第1図FIG. 1 shows an embodiment of the present invention, and FIGS. 2 and 3 show prior art. In the figure, 1 and 2 indicate members, and 3 indicates an insert material. Figure 1
Claims (6)
照射して前記2個の部材を溶接する溶接方法に於て、前
記2個の部材間に脱酸材を挿入したことを特徴とする電
子ビーム溶接方法。(1) In a welding method in which two members are brought into contact with each other and the two members are welded by irradiating an electron beam onto the contact area, a deoxidizing material is inserted between the two members. An electron beam welding method characterized by:
化物が鉄より溶融温度が高い金属としたことを特徴と電
子ビーム溶接方法。(2) An electron beam welding method characterized in that the deoxidizing material according to claim (1) is replaced by a metal whose sulfide has a higher melting temperature than iron.
炭素材料としたことを特徴とする電子ビーム溶接方法。(3) An electron beam welding method characterized in that the deoxidizing material according to claim (1) is replaced with a low carbon material.
酸剤の薄板としたことを特徴とする電子ビーム溶接方法
。(4) An electron beam welding method characterized in that the deoxidizing material according to claim (1) is replaced with a thin plate of deoxidizing agent.
温度が高い金属の薄板としたことを特徴とする電子ビー
ム溶接方法。(5) An electron beam welding method characterized in that the sulfide according to claim 2 is a thin plate of a metal whose melting temperature is higher than that of iron.
材料の薄板としたことを特徴とする電子ビーム溶接方法
。(6) An electron beam welding method characterized in that the low carbon material according to claim 3 is a thin plate of low carbon material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26981789A JPH03133584A (en) | 1989-10-17 | 1989-10-17 | Method for preventing defect of electron beam welding |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26981789A JPH03133584A (en) | 1989-10-17 | 1989-10-17 | Method for preventing defect of electron beam welding |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH03133584A true JPH03133584A (en) | 1991-06-06 |
Family
ID=17477590
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP26981789A Pending JPH03133584A (en) | 1989-10-17 | 1989-10-17 | Method for preventing defect of electron beam welding |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH03133584A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5601736A (en) * | 1994-08-22 | 1997-02-11 | Honda Giken Kogyo Kabushiki Kaisha | Butt welding process using high density energy beam |
-
1989
- 1989-10-17 JP JP26981789A patent/JPH03133584A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5601736A (en) * | 1994-08-22 | 1997-02-11 | Honda Giken Kogyo Kabushiki Kaisha | Butt welding process using high density energy beam |
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