JPH0311467B2 - - Google Patents
Info
- Publication number
- JPH0311467B2 JPH0311467B2 JP57233363A JP23336382A JPH0311467B2 JP H0311467 B2 JPH0311467 B2 JP H0311467B2 JP 57233363 A JP57233363 A JP 57233363A JP 23336382 A JP23336382 A JP 23336382A JP H0311467 B2 JPH0311467 B2 JP H0311467B2
- Authority
- JP
- Japan
- Prior art keywords
- toner
- acid
- copolymer
- vinyl
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000178 monomer Substances 0.000 claims description 43
- 229920005989 resin Polymers 0.000 claims description 25
- 239000011347 resin Substances 0.000 claims description 25
- 238000006116 polymerization reaction Methods 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 14
- 239000011230 binding agent Substances 0.000 claims description 11
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 229920002554 vinyl polymer Polymers 0.000 claims description 9
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- 125000003172 aldehyde group Chemical group 0.000 claims description 2
- 125000004453 alkoxycarbonyl group Chemical group 0.000 claims description 2
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims description 2
- 238000010558 suspension polymerization method Methods 0.000 claims description 2
- 229920001577 copolymer Polymers 0.000 description 43
- 229920000642 polymer Polymers 0.000 description 22
- 238000000034 method Methods 0.000 description 21
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 19
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- 239000002245 particle Substances 0.000 description 16
- 150000001336 alkenes Chemical class 0.000 description 15
- -1 nicrosin Chemical compound 0.000 description 14
- 239000002253 acid Substances 0.000 description 11
- 239000003086 colorant Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 10
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 10
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 229920000098 polyolefin Polymers 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 108091008695 photoreceptors Proteins 0.000 description 7
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- 239000006229 carbon black Substances 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 5
- 239000003431 cross linking reagent Substances 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- 239000000696 magnetic material Substances 0.000 description 5
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 5
- 239000011976 maleic acid Substances 0.000 description 5
- 229920001225 polyester resin Polymers 0.000 description 5
- 239000004645 polyester resin Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 4
- 239000001506 calcium phosphate Substances 0.000 description 4
- 150000004985 diamines Chemical class 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 239000010419 fine particle Substances 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 4
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 4
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 4
- 238000010557 suspension polymerization reaction Methods 0.000 description 4
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 4
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 239000004342 Benzoyl peroxide Substances 0.000 description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 3
- 235000010893 Bischofia javanica Nutrition 0.000 description 3
- 240000005220 Bischofia javanica Species 0.000 description 3
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 3
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 3
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 description 3
- 229940106691 bisphenol a Drugs 0.000 description 3
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 3
- 229910000389 calcium phosphate Inorganic materials 0.000 description 3
- 235000011010 calcium phosphates Nutrition 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 3
- 239000001530 fumaric acid Substances 0.000 description 3
- 150000002334 glycols Chemical class 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 230000005291 magnetic effect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 3
- 239000011669 selenium Substances 0.000 description 3
- 229910052711 selenium Inorganic materials 0.000 description 3
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- OIAQMFOKAXHPNH-UHFFFAOYSA-N 1,2-diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC=C1C1=CC=CC=C1 OIAQMFOKAXHPNH-UHFFFAOYSA-N 0.000 description 2
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 2
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 2
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- JKNCOURZONDCGV-UHFFFAOYSA-N 2-(dimethylamino)ethyl 2-methylprop-2-enoate Chemical compound CN(C)CCOC(=O)C(C)=C JKNCOURZONDCGV-UHFFFAOYSA-N 0.000 description 2
- BEWCNXNIQCLWHP-UHFFFAOYSA-N 2-(tert-butylamino)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCNC(C)(C)C BEWCNXNIQCLWHP-UHFFFAOYSA-N 0.000 description 2
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 2
- XFCMNSHQOZQILR-UHFFFAOYSA-N 2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOC(=O)C(C)=C XFCMNSHQOZQILR-UHFFFAOYSA-N 0.000 description 2
- ZGHFDIIVVIFNPS-UHFFFAOYSA-N 3-Methyl-3-buten-2-one Chemical compound CC(=C)C(C)=O ZGHFDIIVVIFNPS-UHFFFAOYSA-N 0.000 description 2
- IICCLYANAQEHCI-UHFFFAOYSA-N 4,5,6,7-tetrachloro-3',6'-dihydroxy-2',4',5',7'-tetraiodospiro[2-benzofuran-3,9'-xanthene]-1-one Chemical compound O1C(=O)C(C(=C(Cl)C(Cl)=C2Cl)Cl)=C2C21C1=CC(I)=C(O)C(I)=C1OC1=C(I)C(O)=C(I)C=C21 IICCLYANAQEHCI-UHFFFAOYSA-N 0.000 description 2
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 229920003319 Araldite® Polymers 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- YIVJZNGAASQVEM-UHFFFAOYSA-N Lauroyl peroxide Chemical compound CCCCCCCCCCCC(=O)OOC(=O)CCCCCCCCCCC YIVJZNGAASQVEM-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000005700 Putrescine Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- HQABUPZFAYXKJW-UHFFFAOYSA-N butan-1-amine Chemical compound CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 229920006037 cross link polymer Polymers 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 description 2
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000006233 lamp black Substances 0.000 description 2
- MOUPNEIJQCETIW-UHFFFAOYSA-N lead chromate Chemical compound [Pb+2].[O-][Cr]([O-])(=O)=O MOUPNEIJQCETIW-UHFFFAOYSA-N 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 2
- CXKWCBBOMKCUKX-UHFFFAOYSA-M methylene blue Chemical compound [Cl-].C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 CXKWCBBOMKCUKX-UHFFFAOYSA-M 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920006122 polyamide resin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 150000007519 polyprotic acids Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 238000011160 research Methods 0.000 description 2
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- PBZROIMXDZTJDF-UHFFFAOYSA-N hepta-1,6-dien-4-one Chemical compound C=CCC(=O)CC=C PBZROIMXDZTJDF-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 229920003145 methacrylic acid copolymer Polymers 0.000 description 1
- 229940117841 methacrylic acid copolymer Drugs 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- AWJZTPWDQYFQPQ-UHFFFAOYSA-N methyl 2-chloroprop-2-enoate Chemical compound COC(=O)C(Cl)=C AWJZTPWDQYFQPQ-UHFFFAOYSA-N 0.000 description 1
- ADFPJHOAARPYLP-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;styrene Chemical compound COC(=O)C(C)=C.C=CC1=CC=CC=C1 ADFPJHOAARPYLP-UHFFFAOYSA-N 0.000 description 1
- YLGXILFCIXHCMC-JHGZEJCSSA-N methyl cellulose Chemical compound COC1C(OC)C(OC)C(COC)O[C@H]1O[C@H]1C(OC)C(OC)C(OC)OC1COC YLGXILFCIXHCMC-JHGZEJCSSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 150000005673 monoalkenes Chemical class 0.000 description 1
- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
- 239000000025 natural resin Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- HILCQVNWWOARMT-UHFFFAOYSA-N non-1-en-3-one Chemical compound CCCCCCC(=O)C=C HILCQVNWWOARMT-UHFFFAOYSA-N 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- HDBWAWNLGGMZRQ-UHFFFAOYSA-N p-Vinylbiphenyl Chemical compound C1=CC(C=C)=CC=C1C1=CC=CC=C1 HDBWAWNLGGMZRQ-UHFFFAOYSA-N 0.000 description 1
- UCUUFSAXZMGPGH-UHFFFAOYSA-N penta-1,4-dien-3-one Chemical class C=CC(=O)C=C UCUUFSAXZMGPGH-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920005670 poly(ethylene-vinyl chloride) Polymers 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229940051201 quinoline yellow Drugs 0.000 description 1
- 235000012752 quinoline yellow Nutrition 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 239000004172 quinoline yellow Substances 0.000 description 1
- 230000003578 releasing effect Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- QXKXDIKCIPXUPL-UHFFFAOYSA-N sulfanylidenemercury Chemical compound [Hg]=S QXKXDIKCIPXUPL-UHFFFAOYSA-N 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229940078499 tricalcium phosphate Drugs 0.000 description 1
- 229910000391 tricalcium phosphate Inorganic materials 0.000 description 1
- 235000019731 tricalcium phosphate Nutrition 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229960000834 vinyl ether Drugs 0.000 description 1
- FUSUHKVFWTUUBE-UHFFFAOYSA-N vinyl methyl ketone Natural products CC(=O)C=C FUSUHKVFWTUUBE-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
- G03G9/09733—Organic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G9/00—Developers
- G03G9/08—Developers with toner particles
- G03G9/097—Plasticisers; Charge controlling agents
- G03G9/09733—Organic compounds
- G03G9/09775—Organic compounds containing atoms other than carbon, hydrogen or oxygen
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Developing Agents For Electrophotography (AREA)
Description
本発明は安定した荷電制御性を有する静電荷像
現像用トナー及びその製造方法に関するものであ
る。
一般に静電記録、静電印刷又は電子写真等にお
いて静電荷像の可視化は摩擦帯電により静電荷像
の潜像電荷とは逆極性の電荷が付与されたトナー
とよばれる検電性着色粒子を前記静電荷像に静電
的に付着させることにより達成される。
かかるトナーは例えばスチレン樹脂又はアクリ
ル樹脂等のバインダー樹脂中にカーボンブラツク
等の着色剤を含有せしめると共に、トナーに前記
摩擦帯電により所望の電荷が付与されるように荷
電制御剤が添加される。
こうした荷電制御剤としては例えばオイルブラ
ツク、ランプブラツク、ニクロシン、アニリンブ
ルー、カルコオイルブルー、クロムイエロー、ウ
ルトラマリンブルー、メチレンブルークロライ
ド、フタロシアンブルー又はローズベンガル等の
染顔料が知られている。これらの染顔料は一般に
極めて高価であるほかに、分子構造中に発色団又
は助色団等を有する複雑な有機化合物から成り、
温度、湿度、光、電撃、機械的衝撃等により分解
又は変質を生じ易いため、トナー中に含有せしめ
て使用したときにトナーの摩擦帯電性が変化し、
従つて現像性が低下するなどの欠点があつた。
かかる問題を解決すべく鋭意研究を重ねた結果
分子構造が複雑でない有機化合物で温度、湿度、
光等により分解又は変質を生じない化合物を見出
すに到り、本発明を完成するに到つたのである。
前記化合物の含有量はバインダー樹脂中に0.1
〜15重量%であるが好ましくは0.1〜5重量%で
ある。
含有量が0.1重量%以下であると荷電に対し効
果がなく15重量%以上であると帯電量が飽和し含
有量が多量であることで他の電子写真特性に悪影
響を与える。
乾式現像方法において使用されるトナーの製造
方法としては天然または合成の樹脂に着色剤を混
合し高温で溶融練肉し、得られた化合物を室温ま
で冷却しさらにトナーとして必要な粒径の微粒子
に粉砕し更に分級工程に付して製造される通常の
方法に加え粉砕工程を含まずに直接的に着色重合
体微粒子を得る方法として例えば特公昭36−
10231号公報、特公昭47−51830号公報、特公昭51
−14895号公報、特開昭53−17735号公報、特開昭
53−17736号公報および特開昭53−17737号公報に
記載されているように重合法による方法が提案さ
れている。これらは懸濁重合法によるものであつ
て重合体単量体、重合開始剤および着色剤を成分
とする重合組成物を水分散媒中に懸濁して重合せ
しることにより直接トナーを製造するものであ
る。
この重合法は生成されるトナーの粒子が球形で
あつて流動性が優れており、しかも製造工程が簡
略であつてコストも低いという長所を有する。し
かしながら、この重合法においては荷電制御剤は
重合反応に影響を与えるために使用できず、また
使用し得る場合でも樹脂中への均一分散が難しく
量的に制限されるため、満足すべき荷電制御性を
有するトナーを製造することができない。また、
特公昭36−10231号公報に記載されているように
界面活性剤で処理することによつて荷電制御を行
なう場合には界面活性剤の温度依存性が直接トナ
ーの荷電特性に影響を与えトナーの摩擦帯電性を
著しく不安定にするという欠点が生じる。また、
特公昭51−14895号公報にあるように極性基を置
換導入した単量体の重合物をトナー接着樹脂と
し、その極性基によつて荷電制御を行つた場合に
は、トナー結着樹脂が特殊なものとなるためコス
ト高となるうえに定着性やブロツキングに影響を
及ぼす軟化点、ガラス転移点をコントロールする
うえで制約を受けるという欠点を有する。
本発明の目的は、従来のトナーの有する欠点を
解消した新規な静電荷像現像用トナーを提供する
ことにある。
本発明の他の目的は、荷電特性に優れた静電荷
像現像用トナーを提供することにある。
さらに、本発明の他の目的は、上記した諸目的
を達成することができる静電荷像現像用トナーの
製造方法を提供することにある。
さらに本発明の他の目的は、製造コストの安価
な静電荷像現像用トナーの製造方法を提供するこ
とにある。
これらの目的を達成するために鋭意研究の結果
本発明を完成したものである。本発明は下記一般
式〔〕、〔〕、〔〕より選ばれる化合物を1つ
以上含有することを特徴とする静電荷像現像用ト
ナーにある。
lは0から3の整数を表わし、mは0から2の
整数を表わし、nは0から3の整数を表わす。
式中、X、Y、Zは同じでも異なつていてもよ
く、各々ハロゲン原子、ニトロ基、シアノ基、ア
ルデヒド基又はアルコキシカルボニル基を表わ
す。
但し式中lが2以上の場合はXは異なる基でも
よい。mが2以上の場合はYは異なる基でもよ
い。nが2以上の場合はZは異なる基でもよい。
前記一般式の化合物は以下に示されるような化
合物であるが、これらに限定されることはない。
本発明のトナーは、バインダー樹脂を構成する
単量体を乳化重合法、懸濁重合法、溶液重合法等
により重合して重合体樹脂を得、この樹脂100重
量部に対して着色剤(通常カーボンブラツク)を
3〜20重量%混合して加熱溶融、練肉、冷却及び
分級して粒径1〜50μ、好ましくは5〜30μに形
成される。粒径1μ未満ではカブリ発生の原因と
なり、50μをこえると画質アレの原因となる。又
前記バインダー樹脂の単量体を重合開始剤(過酸
化ラウロイル、過酸化ベンゾイル、2,2′−アゾ
ビスイソブチロニトリル等)、着色剤等を加えて
水系媒体中で分散懸濁重合して着色重合体粒子よ
り成るトナーを形成してもよく、これを更に粉砕
分級して所望の粒径のトナーとすることもでき
る。
本発明に用いられるバインダー樹脂としては、
ポリスチレン樹脂、アクリル樹脂、エポキシ樹
脂、ポリエステル樹脂など従来公知のいかなる樹
脂をも使い得る。これらのバインダー樹脂の軟化
点は高化式フローテスター(島津製作所製)によ
り測定され通常80〜180℃の範囲内にある。この
値はトナーの製造時の粉砕性、保存時の耐ブロツ
キング性、画像形成時の定着性等の点から定めら
れる。なお、前記高化式フローテスターによる軟
化点の測定では底面に長さ1mm、径1mmのノズル
を有する断面1cm2、深さ5cmのシリンダ内にサン
プル1cm3(真比重×1cm3の重量)投入し、80℃で
10分予備加熱し、荷重20Kg/cm2となるプランジヤ
ーの押圧下に毎分6℃ずつ昇温しつつ加熱溶融
し、一定速度で昇温される温度に対するプランジ
ヤーの降下量(ノズルよりサンプルが流下する量
に対応)を測定し、これをグラフ上に描いたとき
に出来るS字曲線の高さhの1/2の高さのときの
温度を軟化点とする。
具体的に樹脂をあげるとポリスチレン、クロル
ポリスチレン、ポリ−α−メチルスチレン、スチ
レン−クロルスチレン共重合体、スチレン−プロ
ピレン共重合体、スチレン−ブタジエン共重合
体、スチレン−塩化ビニル共重合体、スチレン−
酢酸ビニル共重合体、スチレン−マレイン酸共重
合体、スチレン−アクリル酸エステル共重合体
(スチレン−アクリル酸メチル共重合体、スチレ
ン−アクリル酸エチル共重合体、スチレン−アク
リル酸ブチル共重合体、スチレン−アクリル酸オ
クチル共重合体、スチレン−アクリル酸フエニル
共重合体など)、スチレン−メタクリル酸エステ
ル共重合体、(スチレン−メタクリル酸メチル共
重合体、スチレン−メタクリル酸エチル共重合
体、スチレン−メタクリル酸ブチル共重合体、ス
チレン−メタクリル酸オクチル共重合体、スチレ
ン−メタクリル酸フエニル共重合体など)、スチ
レン−α−クロルアクリル酸メチル共重合体、ス
チレン−アクリロニトリル−アクリル酸エステル
共重合体などの不飽和化合物の重合体、又は共重
合体を挙げることができる。又、エポキシ樹脂
は、エポキシ当量が900〜3500のもので、特に好
ましいものとしてエピコート1004、エピコート
1007、エピコート1009(シエル化学社製)、アラル
ダイトGY6084、アラルダイトGY6099(チバガイ
ギー社製)などがあげられる。ポリエステル樹脂
は多価アルコールと多塩基酸からなる重縮合で好
ましい多価アルコール成分としてはエチレングリ
コール、グリセリン、1,2−プロピレングリコ
ール、1,3−プロピレングリコール、ネオペン
チルグリコール、1,4−ブタンジオール、1,
6−ヘキサンジオール、1,4−シクロヘキサン
ジメタノール、トリメチロールエタン、トリメチ
ロールプロパン、ペンタエリスリトールなどが用
いられ多塩基酸成分としては、マレイン酸、フマ
ル酸、イソフタル残、テレフタル酸、アジピン
酸、セバシン酸、トリメリツト酸、ピロメリツト
酸などを用いることができる。なお、上記樹脂は
単独で又は2種以上併用して使用できる。
本発明において、直接重合を行つてトナーを製
造する場合、最も良好な重合法として懸濁重合法
があげられる。これに用いられる重合性単量体と
しては、重合可能な単量体であれば任意のものが
使用可能であり、自己重合性のあるビニル系単量
体を用いてよい。例えばポリエステル樹脂を製造
できる二塩基酸やグリコールの如き単量体が使用
可能であるがビニル系単量体を使用するのが望ま
しい。
本発明の無置換のターフエニル化合物は特に懸
濁重合法等の造粒重合には効果的に用いることが
できる。
以下に、本発明で好ましく用いられる重合性単
量体の具体例をあげる。
これには、例えばスチレン、o−メチルスチレ
ン、m−メチルスチレン、p−メチルスチレン、
p−エチルスチレン、2,4−ジメチルスチレ
ン、p−n−ブチルスチレン、p−tert−ブチル
スチレン、p−n−ヘキシルスチレン、p−n−
オクチルスチレン、p−n−ノニルスチレン、p
−n−デシルスチレン、p−n−ドデシルスチレ
ン、p−メトキシスチレン、p−フエニルスチレ
ン、p−クロルスチレン、3,4−ジクロルスチ
レン等のスチレンおよびスチレン誘導体が挙げら
れ、スチレン単量体が最も好ましい。他のビニル
系単量体としては、例えばエチレン、プロピレ
ン、ブチレン、イソブチレンなどのエチレン不飽
和モノオレフイン類;塩化ビニル、塩化ビニリデ
ン、臭化ビニル、弗化ビニルなどのハロゲン化ビ
ニル類が挙げられる。更に、酢酸ビニル、プロピ
オン酸ビニル、ベンゾエ酸ビニル、酪酸ビニルな
どのビニルエステル類;アクリル酸メチル、アク
リル酸エチル、アクリル酸n−ブチル、アクリル
酸イソブチル、アクリル酸プロピル、アクリル酸
n−オクチル、アクリル酸ドデシル、アクリル酸
2−エチルヘキシル、アクリル酸ステアリル、ア
クリル酸2−クロルエチル、アクリル酸フエニ
ル、α−クロルアクリル酸メチル、メタアクリル
酸メチル、メタアクリル酸エチル、メタアクリル
酸プロピル、メタアクリル酸n−ブチル、メタア
クリル酸イソブチル、メタアクリル酸n−オクチ
ル、メタアクリル酸ドデシル、メタアクリル酸2
−エチルヘキシル、メタアクリル酸ステアリル、
メタアクリル酸フエニル、メタアクリル酸ジメチ
ルアミノエチル、メタアクリル酸ジエチルアミノ
エチルなどのα−メチレン脂肪族モノカルボン酸
エステル類;アクリロニトリル、メタアクリロニ
トリル等のニトリル類;アクリルアミドなどのア
クリル酸もしくはメタアクリル酸誘導体;ビニル
メチルエーテル、ビニルエチルエーテル、ビニル
イソブチルエーテルなどのビニルエーテル類;ビ
ニルメチルケトン、ビニルヘキシルケトン、メチ
ルイソプロペニルケトンなどのビニルケトン類;
N−ビニルピロール、N−ビニルカルバゾール、
N−ビニルインドール、N−ビニルピロリドンな
どのN−ビニル化合物;ビニルナフタリン類など
を挙げることができる。これらのビニル系単量体
は単独で用いてもよいし、複数の単量体を組合せ
て用いてもよい。
ビニル系単量体以外の重合性単量体としては以
下のものが使用可能である。まず、ポリエステル
樹脂を得る単量体としては、二塩基性酸として
は、テレフタル酸、イソフタル酸、アジピン酸、
マレイン酸、コハク酸、セバチン酸、チオグリコ
ール酸、ジグリコール酸などを挙げることがで
き、グリコール類としては、エチレングリコー
ル、ジエチレングリコール、1,4−ビス(2−
ヒドロキシエチル)ベンゼン、1,4−シクロヘ
キサンジメタノール、プロピレングリコールなど
を挙げることができる。ポリアミド樹脂を得る単
量体として、カプロラクタム、さらに二塩基性酸
としては、テレフタル酸、イソフタル酸、アジピ
ン酸、マレイン酸、コハク酸、セバチン酸、チオ
グリコール酸などを挙げることができ、ジアミン
類としては、エチレンジアミン、ジアミノエチル
エーテル、1,4−ジアミノベンゼン、1,4−
ジアミノブタンなどを挙げることができる。ポリ
ウレタン樹脂を得る単量体として、ジイソシアネ
ート類としては、p−フエニレンジイソシアネー
ト、p−キシレンジイソシアネート、1,4−テ
トラメチレンジイソシアネートなどを挙げること
ができ、グリコール類としては、エチレングリコ
ール、ジエチレングリコール、プロピレングリコ
ール、ポリエチレングリコールなどを挙げること
ができる。ポリ尿系樹脂を得る単量体として、ジ
イソシアネート類としては、p−フエニレンジイ
ソシアネート、p−キシリレンジイソシアネー
ト、1,4−テトラメチレンジイソシアネートな
どを挙げることができ、ジアミン類としては、エ
チレンジアミン、ジアミノエチルエーテル、1,
4−ジアミノベンゼン、1,4−ジアミノブタン
などを挙げることができる。エポキシ樹脂を得る
単量体として、アミン類としては、エチルアミ
ン、ブチルアミン、エチレンジアミン、1,4−
ジアミノベンゼン、1,4−ジアミノブタン、モ
ノエタノールアミンなどを挙げることができ、ジ
エポキシ類としては、ジグリシジルエーテル、エ
チレングリコールジグリシジルエーテル、ビスフ
エノール−A−ジグリシジルエーテル、ハイドロ
キノンジグリシジルエーテルなどを挙げることが
できる。なお、上記単量体は、単独で又は2種以
上併用して使用できる。
上記の単量体100重量部に対し、重合開始剤、
必要に応じてプレポリマー5〜95重量部、着色剤
1〜20重量部を加える。そして例えばゼラチン、
澱粉、ポリビニルアルコール、硫酸バリウム、硫
酸カルシウム、炭酸バリウム、炭酸マグネシウ
ム、燐酸カルシウム、タルク、粘土、珪藻土また
は金属酸化物の粉末等の分散剤の存在下で窒素気
流中、60℃〜120℃で懸濁重合をするか、ドデシ
ルベンゼンスルホン酸ソーダ、アルキルサルフエ
ート型アニオン乳化剤、ドデシルスルホン酸ソー
ダ等の界面活性剤の存在下に水溶性重合開始剤を
用い、窒素気流下で40〜90℃の通常の方法で乳化
重合して重合体を得る。得られた重合体の重合体
平均分子量が5万〜20万となるように重合させる
ことが望ましい。
本発明に係る重合体が縮合重合体または付加重
合体の場合は、通常の二塩基酸とグリコールとを
強酸(例えば硫酸、p−トルエンスルホン酸等)
の存在下で100℃〜180℃に加熱反応または減圧下
で加熱反応して合成する方法によりポリエステル
樹脂を作ることが出来る。また、二塩基性酸とジ
アミンの塩とを140゜〜200℃で加熱溶融状態で反
応して通常のポリアミド樹脂を作ることが出来
る。また、ホルマリンとフエノール類および強酸
または塩基の触媒存在下で100゜〜150℃に加熱し
て得られる通常の方法によりフエノールホルマリ
ン樹脂を得ることが出来る。また、グリコールと
ジイソシアネートの存在下で50゜〜150℃で加熱反
応して得る通常の方法によりポリウレタン樹脂を
作ることが出来る。また、ジアミンとジイソシア
ネートを20゜〜100℃で反応して得る通常の方法に
よりポリ尿素樹脂を作ることが出来る。本発明に
係る重合体が開環重合体の場合、ジアミンとジエ
ポキシ化合物を50゜〜120℃で反応して得る通常の
方法によりエポキシ樹脂を作ることが出来る。
本発明で用いる単量体は単独で用いてもよい
が、自己重合可能なものおよびその他の単量体を
種々組合わせてもよい。
得られた本発明に係る重合体はすべて高化式フ
ローテスター(島津製作所製)による軟化点が
100゜〜170℃であるのが特にトナー用樹脂として
有効であり、またガラス転移点が約40゜〜110℃で
あるものが有効である。即ち、軟化点が100℃以
下の場合は過粉砕されたり、トナーフイルミング
現象が生じて光導電性感光板の汚染を生じ易く、
また軟化点が170℃を超える場合はトナーが固い
ため粉砕が困難となり、しかも定着時に大きな熱
量が必要となり定着効率を悪くする。一方、ガラ
ス転移点が40℃以下の場合には、通常トナーの保
存条件が40℃以下であることからコールドフロー
現象による塊状化が生じ易く、またガラス転移点
が110℃を超える場合には、ローラ定着方法の場
合、定着ローラ材質が金属である場合は別として
も、たとえばテフロン(デユポン製)などでは定
着ローラ温度が250℃以上でローラが摩耗し得く、
また分解が始まるなど、ローラ材質に基づく耐熱
性の限界によりあまり高温化できないという制約
を受けるので、特に高速度で定着を行なう場合に
充分な定着が行なわれない。
前記した如く得られた本発明に係る重合体は、
そのまま実用に供せられる微粒子状トナーである
場合と、この重合体を粉砕機にかけて粉砕し、例
えばジグザグ分級機にかけて分級し、トナーを製
造する場合と、この重合体を着色剤等と混合し、
練肉機にかけて練肉、冷却および粉砕してトナー
を製造する場合のいずれでもよい。いずれの場合
も、本発明のトナーの平均粒径は、通常使用され
ているトナーと同じで、好ましくは7〜30μmの
範囲にある。そして、50μm以上の大きな粒子を
含むと画質のアレが著しく大きくなり、1μm以下
の微粉末の粒子を含む場合は微粉末粒子による感
光体表面の汚染、該感光体の感度低下、画像低下
等の現象が生じるので好ましくない。
本発明に係る重合体は架橋重合体であつてもよ
い。この架橋重合体はプレポリマーの如く、自己
架橋重合するものであつてもよく(この場合、自
己架橋重合する単量体は他の単量体と併用しても
よい。)、単量体の重合の際架橋剤を存在させても
よい。用いられる架橋剤は、本発明に係る単量体
を架橋重合させるものであれば任意の公知の架橋
剤が使用できる。この架橋剤は少なくとも2つの
重合可能なビニル基を有する化合物が好ましい。
具体的には、ジビニルベンゼン、ジビニルナフタ
リンおよびこれらの誘導体等の芳香族ジビニル化
合物;エチレングリコールジメタクリレート、ジ
エチレングリコールジメタクリレート、トリエチ
レングリコールジメタクリレート、トリメチロー
ルプロパントリアクリレート、アリルメタクリレ
ート、t−ブチルアミノエチルメタクリレート、
テトラエチレングリコールジメタクリレート、
1,3−ブタンジオールジメタクリレート等の如
きジエチレン性不飽和カルボン酸エステル、N,
N−ジビニルアニリン、ジビニルエーテル、ジビ
ニルサルフアイド、ジビニルスルホン等の全ての
ジビニル化合物および3つ以上のビニル基を有す
る化合物が単独であるいは2種以上を組合せて用
いられる。さらにまた、エチレングリコール、ト
リエチレングリコール、1,2−プロピレングリ
コール、1,3−プロピレングリコール、1,4
−ブタンジオール、ネオペンチルグリコール、
1,4−ブテンジオール、1,4−ビス(ヒドロ
キシメチル)シクロヘキサン、ビスフエノール−
A、水素添加ビスフエノール−A、ポリオキシエ
チレン化ビスフエノール−A、ポリオキシプロピ
レン化ビスフエノール−A等の二価のアルコール
類;マレイン酸、フマル酸、メサコニン酸、シト
ラコン酸、イタコン酸、グルタコン酸、フタル
酸、イソフタル酸、テレフタル酸、シクロヘキサ
ンジカルボン酸、コハク酸、アジピン酸、セバチ
ン酸、マロン酸、これらの無水物またはこれらの
低級アルコールとのエステルなどの二塩基酸類お
よびその誘導体;グリセリン、トリメチロールプ
ロパン、ペンタエリスリトールなどの3価以上の
アルコール類およびトリメリツト酸、ピロメリツ
ト酸などの3価以上のカルボン酸類が架橋剤とし
て本発明に用いられる。かかる架橋剤の単量体へ
の添加量は0.005〜20重量%、好ましくは0.1〜5
重量%の範囲が選ばれる。この添加量が多すぎる
と不溶不融となり、トナー用として定着性が悪く
なる傾向があり、また少なすぎるとトナーの特性
である耐久性、保存性、耐摩耗性などの特性が付
与しにくくなる。
本発明において、重合性単量体を本発明のター
フエニルの存在下に重合して重合体を得るが、そ
の重合に際して、重合開始剤を用いてもよい。こ
の重合開始剤としては、例えば過酸化ラウロイ
ル、過酸化ベンゾイル、2,2′−アゾビスイソブ
チロニトリル、2,2′−アゾビス−(2,4−ジ
メチルバレロニトリル)、オルソクロル過酸化ベ
ンゾイル、オルソメトキシ過酸化ベンゾイルが挙
げられる。
本発明では、前記した方法により得られた重合
体がトナーとして使用されるが、その際、トナー
としての特性を改良するために必要に応じて顔
料、汚料等の任意の着色剤を添加することができ
る。これらの着色剤は公知のものであつて、例え
ばカーボンブラツク、ニグロシン染料、アニリン
ブルー、カルコオイルブルー、クロムイエロー、
ウルトラマリンブルー、デユポンオイルレツド、
キノリンイエロー、メチレンブルークロリド、フ
タロシアンブルー、マラカイドグリーンオギザレ
ート、ランプブラツク、オイルブラツク、アゾオ
イルブラツク、ローズベンガルおよびそれらの混
合物である。また、印書された文書の従来のゼロ
グラフ複写が所望されている所では、トナーは、
例えばカーボンブラツクの如き黒色染料またはア
マブラストブラツク染料の如き、黒色染料から製
造されてもよい。本発明のトナーに用いられる着
色剤の添加量は幅広く採用されるが、通常、単量
体100重料部に対して1〜20重量部である。重合
体を得た後に着色剤を含有させる場合も、前記に
準じて添加すればよい。
本発明のトナーをローラ定着方法(特に熱ロー
ラ定着方法)に用いる場合、オフセツト防止のた
めに離型剤を添加することができる。この離型剤
は種々のものが知られており、最も好ましいのは
オレフイン重合体である。このオレフイン重合体
は、単量体成分としてオレフインのみを含有する
オレフイン重合体または単量体成分としてオレフ
イン以外の単量体を含有するオレフイン共重合体
であつて、低軟化点のものである。単量体成分と
してのオレフインには、例えばエチレン、プロピ
レン、ブテン−1、ペンテン−1、ヘキセン−
1、ヘブテン−1、オクテン−1、ノネン−1、
デセン−1もしくは不飽和結合の位置を異にする
それらの同族体または、例えば3−メチル−1−
ブテン、3−メチル−2−ペンテン、3−プロピ
ル−5−メチル−2−ヘキセン等のそれらに分岐
鎖としてアルキル基を導入されたもの等あらゆる
オレフインが包含される。
また、オレフインとともに共重合体を形成する
単量体成分としてのオレフイン以外の単量体とし
ては、たとえばビニルメチルエーテル、ビニル−
n−ブチルエーテル、ビニルフエニルエーテル等
のビニルエーテル類;たとえばビニルアセテー
ト、ビニルブチレート等のビニルエステル類;た
とえばビニルフルオライド、ビニリデンフルオラ
イド、テトラフルオロエチレン、ビニルクロライ
ド、ビニリデンクロライド、テトラクロロエチレ
ン等のハロオレフイン類;たとえばメチルアクリ
レート、エチルアクリレート、n−ブチルアクリ
レート、メチルメタアクリレート、エチルメタア
クリレート、n−ブチルメタアクリレート、ステ
アリルメタアクリレート、N,N−ジメチルアミ
ノエチルメタアクリレート、t−ブチルアミノエ
チルメタアクリレート等のアクリル酸エステル類
もしくはメタアクリル酸エステル類;たとえばア
クリル酸、メタアクリル酸、マレイン酸、フマル
酸、イタコン酸等の有機酸類;ジエチルフマレー
ト、β−ピネン等種々のものをあげることができ
る。
本発明に用いるオレフイン重合体は、前記の如
きオレフインを少なくとも2種以上単量体成分と
して含有するオレフインのみからなるオレフイン
重合体、たとえばエチレン−プロピレン共重合
体、エチレン−ブテン共重合体、エチレン−ペン
テン共重合体、プロピレンーブテン共重合体、プ
ロピレン−ペンテン共重合体、エチレン−3−メ
チル−1−ブテン共重合体エチレン−プロピレン
−ブテン共重合体等または前記の如きオレフイン
の少なくとも1種と前記の如きオレフイン以外の
単量体の少なくとも1種とを単量体成分として含
有するオレフイン共重合体、たとえばエチレン−
ビニルアセテート共重合体、エチレン−ビニルメ
チルエーテル共重合体、エチレン−ビニルクロラ
イド共重合体、エチレン−メチルアクリレート共
重合体、エチレン−メチルメタアクリレート共重
合体、エチレン−アクリル酸共重合体、プロピレ
ン−ビニルアセテート共重合体、プロピレン−ビ
ニルエチルエーテル共重合体、プロピレン−エチ
ルアクリレート共重合体、プロピレン−メタアク
リル酸共重合体、ブテン−ビニルメチルメタアク
リレート共重合体、ペンテン−ビニルアセテート
共重合体、ヘキセン−ビニルブチレート共重合
体、エチレン−プロピレン−ビニルアセテート共
重合体、エチレン−ビニルアセテート−ビニルメ
チルエーテル共重合体等である。
本発明に用いるオレフイン重合体のうち単量体
成分としてオレフイン以外の単量体を含有するも
のにおいては、共重合体中に含有するオレフイン
成分はできるだけ多いものが望ましい。なぜなら
一般にオレフイン成分の含有量が小になる程離型
性が小さくなり、またトナーの流動性、画像性等
の特性が劣化する傾向があるからである。このた
め共重合体中のオレフイン成分の含有量はできる
だけ多いものが望ましく、とくに約50モル%以上
のオレフイン成分を含有するものが本発明におい
て有効に使用される。オレフイン重合体は軟化点
が100゜〜180℃、特に130゜〜160℃を有するものが
好ましい。このオレフイン重合体の使用量はトナ
ーの樹脂成分100重量部当り1〜20重量部、好ま
しくは3〜15重量部であり、1重量部以下では充
分なオフセツト防止効果を有しない場合があり、
また20重量部以上では重合中ゲル化することがあ
るので好ましくない。
本発明のトナーを一成分系現像剤として用いる
とき、任意の磁性体を添加することができる。こ
の磁性体は酸性、中性、塩基性の任意の磁性体が
用いられるが、重合体の重合時に存在させる時は
PHが6以上、好ましくはPHが6〜10の磁性体がよ
い。本発明において使用される磁性体としては、
磁場によつてその方法に強く磁化する物質であ
り、好ましくは黒色であり、樹脂中に良く分散し
て化学的に安定であり、更に粒径としては1μ以
下の微粒子状のものが容易に得られる事が望まし
く、マグネタイト(四三酸化鉄)が最も好まし
い。代表的な磁性または磁化可能な材料として
は、コバルト、鉄、ニツケルのような金属;アル
ミニウムコバルト、銅、鉄、鉛、マグネシウム、
ニツケル、スズ、亜鉛、アンチモン、ベリリウ
ム、ビスマス、カドミウム、カルシウム、マンガ
ン、セレン、チタン、タングステン、パナジウム
のような金属の合金およびその混合物;酸化アル
ミニウム、酸化鉄、酸化銅、酸化ニツケル、酸化
亜鉛、酸化チタンおよび酸化マグネシウムのよう
な金属酸化物を含む金属化合物;チツ化バナジウ
ム、チツ化クロムのような耐火性チツ化物;炭化
タングステンおよび炭化シリカのような炭化物;
フエライトおよびそれらの混合物等が使用し得ら
れる。これらの強磁性体は平均粒径が0.1〜1μ程
度のものが望ましく、トナー中に含有させる量は
樹脂成分100重量部に対し約30〜300重量部である
ことが望ましく、特に好ましくは樹脂成分100重
量部に対し50〜200重量部である。
本発明のトナーは以上の如くして得られるが、
単量体の重合時、あるいは重合体を得た後トナー
を製造する際、トナー用として公知の結着剤樹脂
をさらに組合せてもよい。
本発明のトナーを用いて、例えば電子写真法に
より画像を形成するには、セレン感光体、または
酸化亜鉛、硫化カドミウム、セレン化カドミウ
ム、硫セレン化カドミウム、酸化鉛、硫化水銀等
の無機光導電性材料を結着剤樹脂中に分散含有せ
しめた感光層を導電性支持体上に設けた感光体、
またはアントラセン、ポリビニルカルバゾール等
の有機光導電性材料を必要に応じて結着剤樹脂中
に含有せしめた感光層を導電性支持体上に設けた
感光体が用いられる。かかる感光体の感光層表面
に、例えばコロトロンまたはスコロトロン帯電器
を用いてコロナ放電により全面帯電を行ない、次
いでこれに光等により像様の露光をほどこして静
電荷像を形成する。次いで、この静電荷像を、例
えばカスケード法または磁気ブラシ法により、例
えば本発明のトナーと硝子玉または鉄粉キヤリア
ーとの混合体からなる現像剤で現像してトナー像
を形成する。このトナー像は、例えばコロナ放電
下に転写紙と圧着されて転写紙上に転写される。
この転写紙上に転写されたトナー像は、例えば離
型性を有する弗素系樹脂またはシリコンゴムで被
覆された熱ロール定着器により加熱定着される。
以下、実施例により本発明を例示するが、これ
により本発明の実施態様が限定されるものではな
い。
尚、以下の実施例において示す「部」は特にこ
とわりのない限り「重量部」を示すす。
実施例 1
スチレン/ブチルアクリレート共重合体(組成
比は85:15)(軟化点125℃)100部と、三菱カー
ボンブラツク#30(三菱化成工業(株)製)10部、ピ
スコール550P(低分子量ポリプロピレン:三洋化
成工業(株)製)6部、パラーターフエニル3部を混
練機により充分溶融混練し、冷却後ハンマーミル
で粗砕し、更にジエツトミルで微粉砕し、分級機
で平均粒径15μのものを分級してトナーとした。
このトナー2部と鉄粉キヤリア100部とからなる
現像剤を用いてユービツクスV(小西六写真工業
(株)製)により1万回の画像テストを行つた。得ら
れたトナー画像は、カブリがなく鮮明で黒化度が
高く、かつオフセツト防止等の定着性も良好であ
つた。
実施例 2
スチレン/ブチルアクリレート共重合体(組成
比は85:15)(軟化点125℃)100部と、m−ター
フエニル3部とした以外は実施例−1と同様に現
像剤を作成した。
実施例 3
o−ターフエニル3部とした以外は実施例−1
と同様に現像剤を作成した。
比較例 1
荷電制御剤として、ターフエニルを用いない以
外は実施例−1と同様に現像剤を作成した。
比較例 2
スチレン/ブチルアクリレート(85/15)共重
合体100部、バリフアーストブラツク−3804(オリ
エント化学(株)製)2部、三菱カーボンブラツク
#3010部、ビスコール550P6部を使用し、他は実
施例−1と同様にして現像剤を調整した。
比較例−1〜比較例−2の各現像剤を用い、実
施例−1と同様にしてそれぞれコピーテストを行
つたところ、初期1000回コピー付近からトナーの
摩擦帯電性が低下し、コピー濃度低下、及びカブ
リ発生が見られるようになつた。
以上の実施例−1〜実施例−3及び比較例−1
〜比較例−2の各現像剤をユービツクスV複写機
の現像器内において100回空転撹拌して各現像剤
中のトナーを摩擦帯電し、このトナーの帯電量を
ブローオフ法により測定した。その結果を次表に
示した。
The present invention relates to an electrostatic image developing toner having stable charge controllability and a method for producing the same. Generally, in electrostatic recording, electrostatic printing, electrophotography, etc., electrostatic charge images are visualized using electrodetectable colored particles called toners, which are charged with a polarity opposite to the latent image charge of the electrostatic charge image by triboelectric charging. This is accomplished by electrostatically depositing an electrostatic charge image. Such toner contains a coloring agent such as carbon black in a binder resin such as styrene resin or acrylic resin, and a charge control agent is added so that a desired charge is imparted to the toner by the frictional electrification. Known examples of such charge control agents include dyes and pigments such as oil black, lamp black, nicrosin, aniline blue, calco oil blue, chrome yellow, ultramarine blue, methylene blue chloride, phthalocyan blue, and rose bengal. In addition to being generally extremely expensive, these dyes and pigments are composed of complex organic compounds that have chromophores or auxochromes in their molecular structures.
Because it is easily decomposed or altered by temperature, humidity, light, electric shock, mechanical shock, etc., when it is used in a toner, the triboelectric charging properties of the toner change.
Therefore, there were drawbacks such as poor developability. As a result of extensive research to solve this problem, we have developed an organic compound with a simple molecular structure that can be used to control temperature, humidity,
They have discovered a compound that does not decompose or change in quality when exposed to light, etc., and have completed the present invention. The content of the above compound is 0.1 in the binder resin.
-15% by weight, preferably 0.1-5% by weight. If the content is less than 0.1% by weight, there is no effect on charging, and if it is more than 15% by weight, the amount of charge will be saturated, and if the content is too large, it will adversely affect other electrophotographic properties. The toner used in the dry development method is manufactured by mixing a natural or synthetic resin with a coloring agent, melting and kneading it at a high temperature, cooling the resulting compound to room temperature, and further forming fine particles with the particle size required for the toner. In addition to the usual method of manufacturing by pulverizing and then subjecting it to a classification step, there is also a method for directly obtaining colored polymer fine particles without a pulverizing step, for example,
Publication No. 10231, Special Publication No. 1983-51830, Special Publication No. 1971
-14895 Publication, JP-A-53-17735, JP-A-Sho
A polymerization method has been proposed as described in Japanese Patent Application Laid-Open No. 53-17736 and Japanese Patent Application Laid-Open No. 53-17737. These methods are based on a suspension polymerization method, in which a polymer composition containing a polymer monomer, a polymerization initiator, and a colorant is suspended in an aqueous dispersion medium and then polymerized to directly produce a toner. It is something. This polymerization method has the advantage that the toner particles produced are spherical and have excellent fluidity, and the manufacturing process is simple and the cost is low. However, in this polymerization method, a charge control agent cannot be used because it affects the polymerization reaction, and even if it can be used, it is difficult to uniformly disperse it in the resin and the quantity is limited, so it is difficult to achieve satisfactory charge control. It is not possible to produce toner that has Also,
As described in Japanese Patent Publication No. 36-10231, when charge control is carried out by treatment with a surfactant, the temperature dependence of the surfactant directly affects the charging characteristics of the toner. This has the disadvantage that triboelectric charging becomes extremely unstable. Also,
As described in Japanese Patent Publication No. 51-14895, when a toner adhesive resin is made of a monomer polymer into which a polar group has been substituted, and charge control is performed using the polar group, the toner binding resin has a special property. This has the disadvantage that it is expensive, and that it is difficult to control the softening point and glass transition point, which affect fixing properties and blocking. An object of the present invention is to provide a new toner for developing electrostatic images that eliminates the drawbacks of conventional toners. Another object of the present invention is to provide a toner for developing electrostatic images with excellent charging characteristics. Furthermore, another object of the present invention is to provide a method for producing a toner for developing an electrostatic image, which can achieve the above-mentioned objects. Still another object of the present invention is to provide a method for producing a toner for developing electrostatic images that is inexpensive to produce. In order to achieve these objectives, the present invention was completed as a result of intensive research. The present invention resides in a toner for developing electrostatic images characterized by containing one or more compounds selected from the following general formulas [], [], and []. l represents an integer from 0 to 3, m represents an integer from 0 to 2, and n represents an integer from 0 to 3. In the formula, X, Y and Z may be the same or different and each represents a halogen atom, a nitro group, a cyano group, an aldehyde group or an alkoxycarbonyl group. However, when l in the formula is 2 or more, X may be a different group. When m is 2 or more, Y may be a different group. When n is 2 or more, Z may be a different group. The compound of the general formula is as shown below, but is not limited thereto. The toner of the present invention is prepared by polymerizing the monomers constituting the binder resin by emulsion polymerization, suspension polymerization, solution polymerization, etc. to obtain a polymer resin, and adding a coloring agent (usually 3 to 20 wt. If the particle size is less than 1μ, it will cause fogging, and if it exceeds 50μ, it will cause image quality problems. Further, the monomers of the binder resin are dispersed and subjected to suspension polymerization in an aqueous medium by adding a polymerization initiator (lauroyl peroxide, benzoyl peroxide, 2,2'-azobisisobutyronitrile, etc.), a coloring agent, etc. A toner composed of colored polymer particles may be formed by this process, and this may be further crushed and classified to obtain a toner having a desired particle size. As the binder resin used in the present invention,
Any conventionally known resin such as polystyrene resin, acrylic resin, epoxy resin, polyester resin, etc. can be used. The softening point of these binder resins is measured using a Koka type flow tester (manufactured by Shimadzu Corporation) and is usually within the range of 80 to 180°C. This value is determined from the viewpoints of toner crushability during production, blocking resistance during storage, fixability during image formation, etc. In the measurement of the softening point using the Koka type flow tester, a sample of 1 cm 3 (weight of true specific gravity x 1 cm 3 ) was put into a cylinder with a cross section of 1 cm 2 and a depth of 5 cm, which had a nozzle of 1 mm length and 1 mm diameter on the bottom. and at 80℃
Preheat for 10 minutes, heat and melt under the pressure of a plunger with a load of 20 kg/cm 2 while increasing the temperature at a rate of 6°C per minute. The softening point is defined as the temperature at 1/2 of the height h of the S-curve formed when this is measured on a graph. Specific examples of resins include polystyrene, chloropolystyrene, poly-α-methylstyrene, styrene-chlorostyrene copolymer, styrene-propylene copolymer, styrene-butadiene copolymer, styrene-vinyl chloride copolymer, and styrene. −
Vinyl acetate copolymer, styrene-maleic acid copolymer, styrene-acrylic ester copolymer (styrene-methyl acrylate copolymer, styrene-ethyl acrylate copolymer, styrene-butyl acrylate copolymer, Styrene-octyl acrylate copolymer, styrene-phenyl acrylate copolymer, etc.), styrene-methacrylate copolymer, (styrene-methyl methacrylate copolymer, styrene-ethyl methacrylate copolymer, styrene- butyl methacrylate copolymer, styrene-octyl methacrylate copolymer, styrene-phenyl methacrylate copolymer, etc.), styrene-α-methyl chloroacrylate copolymer, styrene-acrylonitrile-acrylic acid ester copolymer, etc. Polymers or copolymers of unsaturated compounds can be mentioned. In addition, the epoxy resin has an epoxy equivalent of 900 to 3500, and particularly preferable ones include Epicote 1004 and Epicote
1007, Epicote 1009 (manufactured by Ciel Chemical Co., Ltd.), Araldite GY6084, and Araldite GY6099 (manufactured by Ciba Geigy). Polyester resin is polycondensation consisting of polyhydric alcohol and polybasic acid, and preferred polyhydric alcohol components include ethylene glycol, glycerin, 1,2-propylene glycol, 1,3-propylene glycol, neopentyl glycol, and 1,4-butane. Diol, 1,
6-hexanediol, 1,4-cyclohexanedimethanol, trimethylolethane, trimethylolpropane, pentaerythritol, etc. are used, and the polybasic acid components include maleic acid, fumaric acid, isophthalic residue, terephthalic acid, adipic acid, and sebacin. Acid, trimellitic acid, pyromellitic acid, etc. can be used. In addition, the said resin can be used individually or in combination of 2 or more types. In the present invention, when a toner is produced by direct polymerization, suspension polymerization is the most suitable polymerization method. As the polymerizable monomer used for this, any polymerizable monomer can be used, and self-polymerizable vinyl monomers may be used. For example, monomers such as dibasic acids and glycols that can produce polyester resins can be used, but vinyl monomers are preferably used. The unsubstituted terphenyl compound of the present invention can be particularly effectively used in granulation polymerization such as suspension polymerization. Specific examples of polymerizable monomers preferably used in the present invention are listed below. These include, for example, styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene,
p-ethylstyrene, 2,4-dimethylstyrene, p-n-butylstyrene, p-tert-butylstyrene, p-n-hexylstyrene, p-n-
Octylstyrene, p-n-nonylstyrene, p
- Styrene and styrene derivatives such as -n-decylstyrene, p-n-dodecylstyrene, p-methoxystyrene, p-phenylstyrene, p-chlorostyrene, and 3,4-dichlorostyrene; styrene monomers is most preferred. Examples of other vinyl monomers include ethylenically unsaturated monoolefins such as ethylene, propylene, butylene, and isobutylene; and vinyl halides such as vinyl chloride, vinylidene chloride, vinyl bromide, and vinyl fluoride. Furthermore, vinyl esters such as vinyl acetate, vinyl propionate, vinyl benzoate, vinyl butyrate; methyl acrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate, propyl acrylate, n-octyl acrylate, acrylic Dodecyl acid, 2-ethylhexyl acrylate, stearyl acrylate, 2-chloroethyl acrylate, phenyl acrylate, methyl α-chloroacrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-methacrylate Butyl, isobutyl methacrylate, n-octyl methacrylate, dodecyl methacrylate, methacrylic acid 2
-ethylhexyl, stearyl methacrylate,
α-methylene aliphatic monocarboxylic acid esters such as phenyl methacrylate, dimethylaminoethyl methacrylate, and diethylaminoethyl methacrylate; nitriles such as acrylonitrile and methacrylonitrile; acrylic acid or methacrylic acid derivatives such as acrylamide; Vinyl ethers such as vinyl methyl ether, vinyl ethyl ether, and vinyl isobutyl ether; Vinyl ketones such as vinyl methyl ketone, vinyl hexyl ketone, and methyl isopropenyl ketone;
N-vinylpyrrole, N-vinylcarbazole,
Examples include N-vinyl compounds such as N-vinylindole and N-vinylpyrrolidone; vinylnaphthalenes and the like. These vinyl monomers may be used alone or in combination. As polymerizable monomers other than vinyl monomers, the following can be used. First, as monomers for obtaining polyester resin, examples of dibasic acids include terephthalic acid, isophthalic acid, adipic acid,
Maleic acid, succinic acid, sebacic acid, thioglycolic acid, diglycolic acid, etc. can be mentioned, and glycols include ethylene glycol, diethylene glycol, 1,4-bis(2-
Examples include hydroxyethyl)benzene, 1,4-cyclohexanedimethanol, propylene glycol, and the like. Monomers for obtaining polyamide resin include caprolactam, dibasic acids include terephthalic acid, isophthalic acid, adipic acid, maleic acid, succinic acid, sebacic acid, thioglycolic acid, and diamines. is ethylenediamine, diaminoethyl ether, 1,4-diaminobenzene, 1,4-
Examples include diaminobutane. As monomers for obtaining polyurethane resin, examples of diisocyanates include p-phenylene diisocyanate, p-xylene diisocyanate, and 1,4-tetramethylene diisocyanate, and examples of glycols include ethylene glycol, diethylene glycol, and propylene. Glycol, polyethylene glycol, etc. can be mentioned. As monomers for obtaining polyuric resin, diisocyanates include p-phenylene diisocyanate, p-xylylene diisocyanate, 1,4-tetramethylene diisocyanate, etc., and diamines include ethylene diamine, diamino diisocyanate, etc. ethyl ether, 1,
Examples include 4-diaminobenzene and 1,4-diaminobutane. As monomers for obtaining epoxy resin, amines include ethylamine, butylamine, ethylenediamine, 1,4-
Examples of diepoxies include diaminobenzene, 1,4-diaminobutane, and monoethanolamine. Examples of diepoxies include diglycidyl ether, ethylene glycol diglycidyl ether, bisphenol-A-diglycidyl ether, and hydroquinone diglycidyl ether. can be mentioned. In addition, the said monomer can be used individually or in combination of 2 or more types. For 100 parts by weight of the above monomer, a polymerization initiator,
If necessary, 5 to 95 parts by weight of prepolymer and 1 to 20 parts by weight of colorant are added. For example, gelatin,
Suspended at 60°C to 120°C in a nitrogen stream in the presence of a dispersant such as starch, polyvinyl alcohol, barium sulfate, calcium sulfate, barium carbonate, magnesium carbonate, calcium phosphate, talc, clay, diatomaceous earth or metal oxide powder. Either by turbid polymerization or by using a water-soluble polymerization initiator in the presence of a surfactant such as sodium dodecylbenzenesulfonate, an alkyl sulfate type anionic emulsifier, or sodium dodecylsulfonate, under a nitrogen stream at a temperature of 40 to 90°C. Emulsion polymerization is performed to obtain a polymer. It is desirable to carry out the polymerization so that the average molecular weight of the obtained polymer is 50,000 to 200,000. When the polymer according to the present invention is a condensation polymer or an addition polymer, a general dibasic acid and a glycol are mixed with a strong acid (for example, sulfuric acid, p-toluenesulfonic acid, etc.).
A polyester resin can be produced by a method of synthesis by heating reaction at 100° C. to 180° C. or under reduced pressure. Ordinary polyamide resins can also be produced by reacting a dibasic acid and a diamine salt in a molten state by heating at 140° to 200°C. In addition, phenol-formalin resin can be obtained by the usual method of heating formalin, phenols, and a strong acid or base catalyst to 100° to 150°C. Polyurethane resins can also be produced by the usual method of heating reaction at 50° to 150°C in the presence of glycol and diisocyanate. Polyurea resins can also be produced by the usual method of reacting diamines and diisocyanates at 20° to 100°C. When the polymer according to the present invention is a ring-opening polymer, an epoxy resin can be prepared by the usual method of reacting a diamine and a diepoxy compound at 50° to 120°C. The monomers used in the present invention may be used alone, but self-polymerizable monomers and other monomers may be used in various combinations. All of the obtained polymers according to the present invention had a softening point measured by a Koka type flow tester (manufactured by Shimadzu Corporation).
A temperature of 100° to 170°C is particularly effective as a resin for toner, and a glass transition point of about 40° to 110°C is effective. That is, if the softening point is below 100°C, excessive pulverization or toner filming phenomenon may occur, which tends to contaminate the photoconductive plate.
Furthermore, if the softening point exceeds 170°C, the toner will be hard and difficult to crush, and moreover, a large amount of heat will be required during fixing, resulting in poor fixing efficiency. On the other hand, if the glass transition point is below 40°C, agglomeration is likely to occur due to the cold flow phenomenon since toner storage conditions are usually below 40°C, and if the glass transition point exceeds 110°C, In the case of the roller fixing method, even if the fixing roller material is metal, for example, if the fixing roller is made of Teflon (manufactured by Dupont), the roller may wear out if the temperature of the fixing roller exceeds 250°C.
In addition, there is a restriction that the temperature cannot be raised too high due to the heat resistance limit of the roller material, such as decomposition, so that sufficient fixing cannot be achieved, especially when fixing is performed at a high speed. The polymer according to the present invention obtained as described above is
In the case where the toner is in the form of fine particles that can be put to practical use as it is, in the case where the toner is produced by crushing this polymer using a pulverizer and classifying it using a zigzag classifier, and in the case where the toner is produced by mixing this polymer with a coloring agent, etc.
The toner may be produced by grinding, cooling and crushing in a grinder. In either case, the average particle size of the toner of the present invention is the same as that of commonly used toners, preferably in the range of 7 to 30 μm. If large particles of 50 μm or more are included, the image quality will be significantly degraded, and if fine powder particles of 1 μm or less are included, the fine powder particles may contaminate the surface of the photoreceptor, reduce the sensitivity of the photoreceptor, degrade the image, etc. This is not preferable because it causes a phenomenon. The polymer according to the invention may be a crosslinked polymer. This crosslinked polymer may be one that undergoes self-crosslinking polymerization, such as a prepolymer (in this case, the monomer that undergoes self-crosslinking polymerization may be used in combination with other monomers), or A crosslinking agent may be present during polymerization. Any known crosslinking agent can be used as long as it crosslinks and polymerizes the monomer according to the present invention. This crosslinking agent is preferably a compound having at least two polymerizable vinyl groups.
Specifically, aromatic divinyl compounds such as divinylbenzene, divinylnaphthalene, and derivatives thereof; ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, trimethylolpropane triacrylate, allyl methacrylate, t-butylaminoethyl methacrylate,
Tetraethylene glycol dimethacrylate,
Diethylenically unsaturated carboxylic acid esters such as 1,3-butanediol dimethacrylate, N,
All divinyl compounds such as N-divinylaniline, divinyl ether, divinyl sulfide, and divinyl sulfone, and compounds having three or more vinyl groups can be used alone or in combination of two or more. Furthermore, ethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,4
-butanediol, neopentyl glycol,
1,4-butenediol, 1,4-bis(hydroxymethyl)cyclohexane, bisphenol
A, dihydric alcohols such as hydrogenated bisphenol-A, polyoxyethylenated bisphenol-A, polyoxypropylenated bisphenol-A; maleic acid, fumaric acid, mesaconic acid, citraconic acid, itaconic acid, glutacone acids, dibasic acids such as phthalic acid, isophthalic acid, terephthalic acid, cyclohexanedicarboxylic acid, succinic acid, adipic acid, sebacic acid, malonic acid, their anhydrides or their esters with lower alcohols; and their derivatives; glycerin, Trivalent or higher valent alcohols such as trimethylolpropane and pentaerythritol and trivalent or higher valent carboxylic acids such as trimellitic acid and pyromellitic acid are used as crosslinking agents in the present invention. The amount of such crosslinking agent added to the monomer is 0.005 to 20% by weight, preferably 0.1 to 5% by weight.
A weight percent range is selected. If the amount added is too large, the toner becomes insoluble and infusible, and the fixing properties for toners tend to be poor. If the amount added is too small, it becomes difficult to impart the characteristics of toner such as durability, storage stability, and abrasion resistance. . In the present invention, a polymer is obtained by polymerizing a polymerizable monomer in the presence of the terphenyl of the present invention, and a polymerization initiator may be used during the polymerization. Examples of the polymerization initiator include lauroyl peroxide, benzoyl peroxide, 2,2'-azobisisobutyronitrile, 2,2'-azobis-(2,4-dimethylvaleronitrile), orthochlorobenzoyl peroxide, Orthomethoxybenzoyl peroxide is mentioned. In the present invention, the polymer obtained by the above-described method is used as a toner, and at that time, optional coloring agents such as pigments and stains are added as necessary to improve the properties as a toner. be able to. These coloring agents are known ones, such as carbon black, nigrosine dye, aniline blue, calco oil blue, chrome yellow,
Ultramarine blue, Dupont oil red,
These are quinoline yellow, methylene blue chloride, phthalocyan blue, malachide green oxalate, lamp black, oil black, azo oil black, rose bengal and mixtures thereof. Also, where conventional xerographic reproduction of printed documents is desired, the toner is
For example, it may be made from a black dye such as carbon black or a black dye such as amablast black dye. The amount of the colorant used in the toner of the present invention may vary widely, but is usually 1 to 20 parts by weight per 100 parts by weight of the monomer. When adding a coloring agent after obtaining the polymer, it may be added in the same manner as described above. When the toner of the present invention is used in a roller fixing method (particularly a hot roller fixing method), a release agent may be added to prevent offset. Various types of release agents are known, and the most preferred is an olefin polymer. This olefin polymer is an olefin polymer containing only olefin as a monomer component or an olefin copolymer containing a monomer other than olefin as a monomer component, and has a low softening point. Examples of olefins as monomer components include ethylene, propylene, butene-1, pentene-1, and hexene-1.
1, hebutene-1, octene-1, nonene-1,
Decene-1 or its homologues with different positions of the unsaturated bond or e.g. 3-methyl-1-
All kinds of olefins such as butene, 3-methyl-2-pentene, 3-propyl-5-methyl-2-hexene, etc. into which an alkyl group is introduced as a branched chain are included. In addition, monomers other than olefin that form a copolymer with olefin include, for example, vinyl methyl ether, vinyl-
Vinyl ethers such as n-butyl ether and vinyl phenyl ether; vinyl esters such as vinyl acetate and vinyl butyrate; haloolefins such as vinyl fluoride, vinylidene fluoride, tetrafluoroethylene, vinyl chloride, vinylidene chloride, and tetrachloroethylene; For example, methyl acrylate, ethyl acrylate, n-butyl acrylate, methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, stearyl methacrylate, N,N-dimethylaminoethyl methacrylate, t-butylaminoethyl methacrylate, etc. acrylic esters or methacrylic esters; for example, organic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, and itaconic acid; various examples include diethyl fumarate and β-pinene. The olefin polymer used in the present invention is an olefin polymer consisting only of olefins containing at least two or more of the above-mentioned olefins as monomer components, such as ethylene-propylene copolymer, ethylene-butene copolymer, ethylene-butene copolymer, At least one of the above-mentioned olefins, such as pentene copolymer, propylene-butene copolymer, propylene-pentene copolymer, ethylene-3-methyl-1-butene copolymer, ethylene-propylene-butene copolymer, etc. An olefin copolymer containing at least one monomer other than olefin as a monomer component, such as ethylene-
Vinyl acetate copolymer, ethylene-vinyl methyl ether copolymer, ethylene-vinyl chloride copolymer, ethylene-methyl acrylate copolymer, ethylene-methyl methacrylate copolymer, ethylene-acrylic acid copolymer, propylene- vinyl acetate copolymer, propylene-vinylethyl ether copolymer, propylene-ethyl acrylate copolymer, propylene-methacrylic acid copolymer, butene-vinyl methyl methacrylate copolymer, pentene-vinyl acetate copolymer, These include hexene-vinyl butyrate copolymer, ethylene-propylene-vinyl acetate copolymer, ethylene-vinyl acetate-vinyl methyl ether copolymer, and the like. Among the olefin polymers used in the present invention, in those containing monomers other than olefin as monomer components, it is desirable that the olefin component contained in the copolymer be as large as possible. This is because, in general, as the content of the olefin component decreases, the mold releasability decreases, and characteristics such as toner fluidity and image quality tend to deteriorate. Therefore, it is desirable that the content of the olefin component in the copolymer be as high as possible, and in particular, copolymers containing about 50 mol% or more of the olefin component are effectively used in the present invention. The olefin polymer preferably has a softening point of 100° to 180°C, particularly 130° to 160°C. The amount of the olefin polymer used is 1 to 20 parts by weight, preferably 3 to 15 parts by weight, per 100 parts by weight of the resin component of the toner, and if it is less than 1 part by weight, it may not have a sufficient offset prevention effect.
Moreover, if it exceeds 20 parts by weight, gelation may occur during polymerization, which is not preferable. When the toner of the present invention is used as a one-component developer, any magnetic material can be added. Any acidic, neutral, or basic magnetic material can be used as this magnetic material, but when it is present during polymerization,
A magnetic material with a pH of 6 or more, preferably 6 to 10 is preferable. The magnetic material used in the present invention includes:
It is a substance that is strongly magnetized by a magnetic field, is preferably black in color, is well dispersed in resin, is chemically stable, and can be easily obtained in the form of fine particles with a particle size of 1μ or less. Magnetite (triiron tetroxide) is the most preferable. Typical magnetic or magnetizable materials include metals such as cobalt, iron, and nickel; aluminum cobalt, copper, iron, lead, magnesium,
Alloys and mixtures of metals such as nickel, tin, zinc, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten, panadium; aluminum oxide, iron oxide, copper oxide, nickel oxide, zinc oxide, Metal compounds including metal oxides such as titanium oxide and magnesium oxide; refractory titanides such as vanadium titanide and chromium titanide; carbides such as tungsten carbide and silica carbide;
Ferrites, mixtures thereof, etc. can be used. These ferromagnetic materials preferably have an average particle size of about 0.1 to 1 μm, and the amount contained in the toner is preferably about 30 to 300 parts by weight based on 100 parts by weight of the resin component, and it is particularly preferable that The amount is 50 to 200 parts by weight per 100 parts by weight. The toner of the present invention can be obtained as described above,
During the polymerization of the monomers or when producing the toner after obtaining the polymer, a binder resin known for use in toners may be further combined. To form an image using the toner of the present invention, for example, by electrophotography, a selenium photoreceptor or an inorganic photoconductive material such as zinc oxide, cadmium sulfide, cadmium selenide, cadmium selenide sulfide, lead oxide, mercury sulfide, etc. A photoreceptor in which a photosensitive layer containing a conductive material dispersed in a binder resin is provided on a conductive support;
Alternatively, a photoreceptor may be used in which a photosensitive layer containing an organic photoconductive material such as anthracene or polyvinylcarbazole in a binder resin is provided on a conductive support, if necessary. The surface of the photosensitive layer of such a photoreceptor is entirely charged by corona discharge using, for example, a corotron or scorotron charger, and then imagewise exposed to light or the like to form an electrostatic charge image. Next, this electrostatic charge image is developed by, for example, a cascade method or a magnetic brush method, with a developer comprising, for example, a mixture of the toner of the present invention and a glass beads or iron powder carrier to form a toner image. This toner image is transferred onto the transfer paper by being pressed against the transfer paper under, for example, corona discharge.
The toner image transferred onto the transfer paper is heat-fixed by a heat roll fixing device coated with, for example, a fluorine-based resin or silicone rubber having mold-releasing properties. EXAMPLES Hereinafter, the present invention will be illustrated by Examples, but the embodiments of the present invention are not limited thereby. In addition, "parts" shown in the following examples indicate "parts by weight" unless otherwise specified. Example 1 100 parts of styrene/butyl acrylate copolymer (composition ratio: 85:15) (softening point: 125°C), 10 parts of Mitsubishi Carbon Black #30 (manufactured by Mitsubishi Chemical Industries, Ltd.), Piskol 550P (low molecular weight) Polypropylene (manufactured by Sanyo Chemical Industries, Ltd.) (6 parts) and paraterphenyl (3 parts) were thoroughly melted and kneaded in a kneader, cooled, coarsely crushed in a hammer mill, further finely crushed in a jet mill, and then finely crushed in a classifier to an average particle size of 15 μm. The material was classified and made into toner.
Using a developer consisting of 2 parts of this toner and 100 parts of iron powder carrier, Ubitx V (Konishi Roku Photo Industry Co., Ltd.
A 10,000-time image test was carried out by the company (manufactured by Co., Ltd.). The obtained toner image was clear with no fog, had a high degree of blackening, and had good fixing properties such as prevention of offset. Example 2 A developer was prepared in the same manner as in Example 1, except that 100 parts of styrene/butyl acrylate copolymer (composition ratio: 85:15) (softening point: 125°C) and 3 parts of m-terphenyl were used. Example 3 Example-1 except that 3 parts of o-terphenyl was used
A developer was prepared in the same manner. Comparative Example 1 A developer was prepared in the same manner as in Example 1 except that terphenyl was not used as the charge control agent. Comparative Example 2 Using 100 parts of styrene/butyl acrylate (85/15) copolymer, 2 parts of Barrier First Black-3804 (manufactured by Orient Chemical Co., Ltd.), 10 parts of Mitsubishi Carbon Black #300, and 6 parts of Viscoel 550P, the others were A developer was prepared in the same manner as in Example-1. When copying tests were conducted in the same manner as in Example 1 using each of the developers of Comparative Examples 1 and 2, the triboelectric charging properties of the toners decreased from around the initial 1000 copies, resulting in a decrease in copy density. , and fog started to appear. Above Examples-1 to Example-3 and Comparative Example-1
~Comparative Example-2 Each of the developers was idly stirred 100 times in the developing device of a Ubix V copying machine to triboelectrically charge the toner in each developer, and the amount of charge of this toner was measured by the blow-off method. The results are shown in the table below.
【表】
実施例 4
スチレン85部、n−ブチルアクリレート15部、
エチレングリコールジメタアクリレート0.4部、
三菱カーボンブラツク#30(三菱化成工業(株)製)
10部、2,2′−アゾビス(2,4−ジメチルバレ
ロニトリル)4部、ビスコール550P(低分子量ポ
リプロピレン:三洋化成工業(株)製)6部、o−タ
ーフエニル3部を混合分散せしめて重合組成物を
作り、これを溶量1のステンレスビーカー内の
3重量%リン酸カルシウムと0.04重量%ドデシル
ベンゼンスルホン酸ナトリウムのコロイド溶液に
加え、T.K.ホモジエツター(特殊機化工業(株)製)
により回転数9000r.p.m.の撹拌速度で撹拌した。
30分間撹拌した後における分散粒子の粒径範囲
は10〜15ミクロンであつた。その後、60℃に昇温
し、通常の撹拌機により、回転数100r.p.mの撹拌
速度で撹拌しながら、7時間重合反応を進めて重
合を完了せしめた。重合完了後、固形物を別し
て乾燥させ、平均粒径12ミクロンの本発明のトナ
ーを得た。
このトナー2部を鉄粉キヤリア100部と混合し
て二成分系現像剤とした。この二成分現像剤をユ
ービツクス−V(小西六写真工業(株)製)に用いて
画像を形成した。
得られたトナー画像はカブリがなく、鮮明で黒
化度が高く、かつオフセツト防止等の定着性も良
好であつた。
実施例 5
m−ターフエニルを3部とし、それ以外は実施
例−4と同様にして現像剤を作成した。
比較例 3
ターフエニルを用いない以外は、実施例−4と
同様にして現像剤を作成した。
上記の実施例−4〜5、比較例−3で作られた
現像剤を実施例−1〜3、比較例1〜2と同様
に、ユービツクスV(小西六写真工業(株)製)によ
り、1万回画像テストを行い、現像器内において
100回空転撹拌してトナーを摩擦帯電し、このト
ナーの帯電量をブローオフ法により測定した。[Table] Example 4 85 parts of styrene, 15 parts of n-butyl acrylate,
0.4 parts of ethylene glycol dimethacrylate,
Mitsubishi Carbon Black #30 (manufactured by Mitsubishi Chemical Industries, Ltd.)
10 parts of 2,2'-azobis(2,4-dimethylvaleronitrile), 6 parts of Viscol 550P (low molecular weight polypropylene: manufactured by Sanyo Chemical Industries, Ltd.), and 3 parts of o-terphenyl were mixed and dispersed and polymerized. Prepare a composition, add this to a colloidal solution of 3% by weight calcium phosphate and 0.04% by weight sodium dodecylbenzenesulfonate in a stainless steel beaker with a solubility of 1, and add it to a colloidal solution of 3% by weight calcium phosphate and 0.04% by weight sodium dodecylbenzene sulfonate in a TK homogeter (manufactured by Tokushu Kika Kogyo Co., Ltd.).
The mixture was stirred at a stirring speed of 9000 r.pm. The particle size range of the dispersed particles after stirring for 30 minutes was 10-15 microns. Thereafter, the temperature was raised to 60° C., and the polymerization reaction was allowed to proceed for 7 hours while stirring at a stirring speed of 100 rpm using an ordinary stirrer to complete the polymerization. After the polymerization was completed, the solid matter was separated and dried to obtain the toner of the present invention having an average particle size of 12 microns. Two parts of this toner were mixed with 100 parts of iron powder carrier to form a two-component developer. An image was formed using this two-component developer in Ubix-V (manufactured by Konishiroku Photo Industry Co., Ltd.). The obtained toner image had no fog, was clear, had a high degree of blackening, and had good fixing properties such as prevention of offset. Example 5 A developer was prepared in the same manner as in Example 4 except that m-terphenyl was used in an amount of 3 parts. Comparative Example 3 A developer was prepared in the same manner as in Example 4 except that terphenyl was not used. The developer prepared in Examples 4 to 5 and Comparative Example 3 above was processed using Ubitx V (manufactured by Konishiroku Photo Industry Co., Ltd.) in the same manner as in Examples 1 to 3 and Comparative Examples 1 to 2. After performing an image test 10,000 times,
The toner was triboelectrically charged by idling and stirring 100 times, and the amount of charge on the toner was measured by a blow-off method.
【表】
以上の結果より、本発明のようにターフエニル
を荷電制御剤として使用する事により、非常に良
好で、かつ荷電安定性の高い荷電制御性を得るこ
とが分かつた。
実施例 6
マビコブラツクBL−500(四三酸化鉄粉末:チ
タン工業(株)製)67部、過酸化ベンゾイル1部、ス
チレン85部、n−ブチルメタクリレート15部、ト
リエチレングリコールメタクリレート0.5部およ
びターフエニル3部を混合して重合組成物を作つ
た。これを1.0重量%のリン酸三カルシウムを含
む蒸留水を入れた2容量のセパラブルフラスコ
に加え、それ以後は実施例−4と同様にしてトナ
ーを製造した。このトナーを成分系現像剤として
用い、セレン感光体上に形成した静電潜像を前記
現像剤で現像した。この結果得られた画像はカブ
リがなく鮮明で黒化度が高く、かつオフセツト防
止性等の定着性も良好であつた。[Table] From the above results, it was found that by using terphenyl as a charge control agent as in the present invention, very good charge control properties with high charge stability can be obtained. Example 6 67 parts of Mabiko Black BL-500 (triiron tetraoxide powder: manufactured by Titan Kogyo Co., Ltd.), 1 part of benzoyl peroxide, 85 parts of styrene, 15 parts of n-butyl methacrylate, 0.5 part of triethylene glycol methacrylate, and 3 parts of terphenyl. A polymeric composition was prepared by mixing the two parts. This was added to a 2-capacity separable flask containing distilled water containing 1.0% by weight of tricalcium phosphate, and thereafter a toner was produced in the same manner as in Example-4. This toner was used as a component-based developer, and an electrostatic latent image formed on a selenium photoreceptor was developed with the developer. The resulting images were clear with no fog, had a high degree of blackening, and had good fixing properties such as anti-offset properties.
Claims (1)
化合物を1つ以上含有することを特徴とする静電
荷像現像用トナー。 lは0から3の整数を表わし、mは0から2の
整数を表わし、nは0から3の整数を表わす。 式中、X、Y、Zは同じでも異なつていてもよ
く、各々ハロゲン原子、ニトロ基、シアノ基、ア
ルデヒド基又はアルコキシカルボニル基を表わ
す。 但し式中、lが2以上の場合はXは異なる基で
もよい。mが2以上の場合はYは異なる基でもよ
い。nが2以上の場合はZは異なる基でもよい。 2 前記化合物がバインダー樹脂中に0.1〜15重
量%含有されている特許請求の範囲の第1)項に
記載した静電荷像現像用トナー。 3 前記化合物がビニル系バインダー樹脂中に含
まれていることを特徴とする特許請求の範囲第
1)項又は第2)項に記載した静電荷像現像用ト
ナー。 4 前記化合物の存在下で重合性単量体を重合さ
せる工程を含むことを特徴とする静電荷像現像用
トナーの製造方法。 5 前記重合を懸濁重合法で行なう特許請求の範
囲の第4)項に記載した静電荷像現像用トナーの
製造方法。 6 前記化合物を0.1〜15重量%添加する特許請
求の範囲の第4)項又は第5)項に記載した静電
荷像現像用トナーの製造方法。[Claims] 1. A toner for developing electrostatic images, characterized by containing one or more compounds selected from the following general formulas [], [], and []. l represents an integer from 0 to 3, m represents an integer from 0 to 2, and n represents an integer from 0 to 3. In the formula, X, Y and Z may be the same or different and each represents a halogen atom, a nitro group, a cyano group, an aldehyde group or an alkoxycarbonyl group. However, in the formula, when l is 2 or more, X may be a different group. When m is 2 or more, Y may be a different group. When n is 2 or more, Z may be a different group. 2. The toner for developing electrostatic images according to claim 1), wherein the compound is contained in the binder resin in an amount of 0.1 to 15% by weight. 3. The toner for developing an electrostatic image as set forth in claim 1) or 2), wherein the compound is contained in a vinyl binder resin. 4. A method for producing a toner for developing an electrostatic image, comprising a step of polymerizing a polymerizable monomer in the presence of the compound. 5. The method for producing a toner for developing an electrostatic image according to claim 4), wherein the polymerization is carried out by a suspension polymerization method. 6. The method for producing a toner for developing an electrostatic image according to claim 4) or 5), wherein the compound is added in an amount of 0.1 to 15% by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57233363A JPS59121055A (en) | 1982-12-27 | 1982-12-27 | Electrostatic charge image developing toner and its manufacture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP57233363A JPS59121055A (en) | 1982-12-27 | 1982-12-27 | Electrostatic charge image developing toner and its manufacture |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS59121055A JPS59121055A (en) | 1984-07-12 |
JPH0311467B2 true JPH0311467B2 (en) | 1991-02-18 |
Family
ID=16953969
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP57233363A Granted JPS59121055A (en) | 1982-12-27 | 1982-12-27 | Electrostatic charge image developing toner and its manufacture |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS59121055A (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2568675B2 (en) * | 1989-01-30 | 1997-01-08 | オリヱント化学工業株式会社 | Toner for developing electrostatic images |
JP6848545B2 (en) * | 2017-03-09 | 2021-03-24 | 株式会社リコー | Toner, process cartridge, and image forming equipment |
-
1982
- 1982-12-27 JP JP57233363A patent/JPS59121055A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS59121055A (en) | 1984-07-12 |
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