JPH03105353A - Developer for electrophotography - Google Patents

Abstract

PURPOSE:To obtain a developer for electarophotography having stable electrostatic characteristics and excellent environmental characteristics by incorporating specific essential components into the toner. CONSTITUTION:The essential components of the toner are a coloring agent, a binder resin and the compd. expressed by formula I or the mixture composed thereof. The content of this compd. or the mixture composed thereof in the toner is specified to 0.5 to 5wt.% to prevent the fusion of the toner. The homoge neous toner is thus obtd. In the formula, R1 is 6 to 24C alkyl group, alkenyl group or benzyl group which may have an alkyl group as a substituent; R2 is H or 1 to 24C alkyl group, alkenyl group or benzyl group which may have an alkyl group as a substituent; R3 is H or 1 to 8C alkyl group; R4 is 1 to 24C alkyl group, alkenyl group or aryl group which may have a substituent; X<-> is halogen ion. The toner consisting of such specific compsn. is formed in the form of a thin layer on a toner transporting layer and latent images are developed, by which the electrostatic chargeability of the toner is stabilized and the good-quality images having stable image densities are obtd.

Description

[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a developer for electrophotography, and in particular, the developer 1 to 1 contains a specific main component, thereby providing stable charging characteristics and providing excellent developer properties. The present invention relates to a developer capable of having environmental properties.

[Conventional technology] The dry developing method used in electrophotography, electrostatic recording, etc.
There are methods that use a two-component developer consisting of toner and carrier, and methods that use a one-component developer that does not contain carrier. The former method allows relatively stable and good images to be obtained, but it is difficult to obtain images of constant quality over a long period of time because carrier deterioration and variations in the mixing ratio of toner and carrier tend to occur. Additionally, there are difficulties in maintaining the device and making it more compact. Therefore, the latter method using a one-component developer, which does not have these drawbacks, is attracting attention.

By the way, in this method, the toner (developer) is usually conveyed by at least one toner conveying member, and means for visualizing the electrostatic latent image formed on the image carrier by the conveyed toner. However, in this case, it is said that the layer thickness of the toner conveyed on the surface of the toner conveying member must be made as thin as possible. This also applies when using a two-component developer with a carrier of a very small diameter, and is especially true when using a one-component developer and its toner has high electrical resistance. When this happens, the toner needs to be charged by a developing device, so the layer thickness of the toner must be made extremely thin. This is because if the toner layer is thick, only the area near the surface of the toner layer will be charged, making it difficult to charge the entire toner layer uniformly.

In response to such demands, various methods have been proposed as means for regulating the toner layer thickness on the toner conveying member (toner layer thickness regulating means). The surface of the toner conveying member is conveyed by placing it opposite to the conveying member!・The thickness of the toner layer is controlled by pressing the toner with a suppressing member (doctor blade).

However, in the past, when attempting to obtain an image using a developing device having the above-mentioned toner layer thickness regulating means, a good toner thin layer could be formed on the toner conveying member in the initial stage, but the Immediately after the toner is transferred onto the latent image carrier, the next toner supplied onto the conveying member tends not to form a thin layer to the same extent as before development. In other words, using the example of a cylindrical toner conveying member, there is a phenomenon in which the amount of toner adhesion is significantly different between the image corresponding to the first rotation and the image corresponding to the subsequent rotation, and the amount of toner adhering to the image corresponding to the first rotation is significantly different. Insufficient formation of a thin layer also means that the toner is not sufficiently charged and crushed, resulting in the problem that weakly charged toner scatters from the conveying member and contaminates the surrounding area.

Furthermore, as you use it for a long time, you will start to see images with background stains and white streaks. This is because the toner generates heat and melts due to repeated friction between the toner layer thickness regulating member and the toner layer thickness regulating member during long-term development operations, and this melts and adheres to the surface of the toner layer regulating member and toner transporting member, reducing the toner charge amount. it is conceivable that.

[Problems to be Solved by the Invention] The present invention solves the above-mentioned defects, and involves making a toner of a specific composition exist in a thin layer on a toner conveying member, and developing a latent image with the toner. The object of the present invention is to provide a developer for electrophotography, which stabilizes the chargeability of toner and obtains high-quality images with stable image density.

[Means and effects for solving the problems] The present invention provides at least a colorant, a binder resin, and the following general formula (1) or (2).
This is an electrophotographic developer characterized by being a toner containing as a main component a compound represented by the following formula or a mixture thereof.

[(C+sH3J(Clla)i) zsi(Clls
)212CR(6)? To explain the invention in more detail, the above general formula (1)
The amount of the compound represented by (2) or a mixture thereof in the toner is 0.1 to 10% by weight, preferably 0.5 to 10% by weight.
5% by weight, and if it is less than 0.1% by weight, the toner adhesion prevention effect cannot be exhibited, and conversely, if it is more than 10% by weight, kneading during toner production will be insufficient and a homogeneous toner will not be obtained. You will not be able to do it.

The above general formula (1) here. The compound represented by (2) or a mixture thereof consists of an alkyl group serving as a lipophilic group and an ionic moiety serving as a hydrophilic group. Specifically, the following compounds may be mentioned.

[(C+d{2sNHz)<Sfl4Ci'f(C+s
H37NH2)4Sil4Br[(01■H.5Nll
(CH3)). SiCH! 13cβ The compound of the above formula used in the present invention exhibits a lubricating action and prevents filming and fusion in the developing device and on the drum. Furthermore, since these compounds have an alkyl group, they improve the dispersibility in the resin and increase effects such as the filming resistance of the toner. In addition, the ion portion discharges excess charge from the toner, thereby preventing image defects such as a decrease in density due to excessive charge.

As the colorant and binder resin, any of those used in electrophotographic toners can be used. For example, typical examples of colorants include copper phthalocyanine, anthraquinone dyes, quinacridone, rhodamine dyes, azo dyes, and indigo dyes, and representative examples of binder resins include chlorinated baraffin. , polychlorinated paraffin, polyvinyl chloride, phenol resin, epoxy resin, polyester, polyamide, polyacrylic acid resin, polystyrene, polypropyrene, and copolymers containing these monomers.

The toner is manufactured by adding these colorants, binder resins, and the compound represented by the general formula (l) or (2), or a mixture thereof in a predetermined ratio, melting and kneading with a roll mill, and then coarsely pulverizing with a hammer mill. The toner may be further finely pulverized using a jet mill to obtain a one-part magnetic toner having a particle size of about 5 to 20 g. Further, in the case of manufacturing a magnetic toner, an appropriate amount (10 to 60% by weight) of magnetic material may be further added to the above-mentioned mixed material.

The developer of the present invention is particularly suitable for a one-component developing system that is prone to charge-up, and an example of the developing device is shown in FIG. As shown in FIG. 1, the toner 6 contained in the toner tank 7 is forcibly brought to the sponge roller (toner replenishment auxiliary member) 4 by the stirring blade (toner replenishment auxiliary member) 5, and the toner is moved to the sponge roller 4. supplied to Then, as the sponge roller 4 rotates in the direction of the arrow, the toner taken into the sponge roller 4 is carried to the toner conveying member 2, where it is rubbed, electrostatically or physically attracted, and the toner conveying member 2 Rotate strongly in the direction of the arrow,
A uniform thin toner layer is formed by the steel elastic blade (toner layer thickness regulating member) 3 and frictionally charged. Thereafter, the toner is transported to the surface of the electrostatic latent image carrier 1 that is in contact with or in close proximity to the toner transport member 2, and the latent image is developed.

Note that developing devices suitable for the toner of the present invention are not limited to those described above.

The developer of the present invention, however, is particularly effective when imaged in such a development device using the specific toners described above.

[Example] Next, Examples and Comparative Examples will be shown. All parts herein are parts by weight.

A mixture consisting of
After heating and melting and kneading for about 30 minutes, cooling to room temperature, pulverizing with a pulverizer, further pulverizing, and classifying with a zigzag classifier to produce a fine powder with an average particle size of 11 pm. Coroigrushili force is 0. 8 wt % was added and mixed with a Henschel mixer to form a toner.

When continuous copying was performed using this toner using the developing device shown in Figure 1, the images were good, especially when compared to the initial image.
No difference in image quality was observed after continuous copying of 0 sheets, and
Changes in the amount of charge of the toner were also relatively stable. The image density was 1.26 compared to the initial 1.27, and there was almost no difference, and there was no toner adhesion to the toner transport member, toner layer thickness regulating member, toner replenishment assisting member, etc., and the toner transport member A uniform thin toner layer was formed on the organic photoreceptor, and no toner filming was observed on the organic photoreceptor.

Furthermore, when the same copying test was conducted under low temperature and low humidity conditions, the images were good, similar to the above test results, and there was almost no difference in image quality between the initial image and the image quality after 3000 copies were made, and there were no problems such as white lines. No occurrence was observed. The image density was stable at 1.26 to 1.28.

For comparison, the general formula (1) or (
A toner was prepared in the same manner except that specific example (3) of the compound represented by 2) was not contained, and the same copying test was conducted.

As a result, a good toner thin layer was initially formed and no abnormality was observed in the image, but after continuous copying of 1,000 sheets, toner fusion occurred on the toner layer thickness regulating member, and when continuous copying was continued, the image White streaks were observed on the photoreceptor, and toner filming was observed on the photoreceptor. Initially, the image density was 1.25, but due to excessive charging, the density decreased to 0.90 on the 1000th sheet.

A toner having an average particle size of 12 lLm was prepared using the mixture having the above composition in the same manner as in Example 1. Next, when a copying test similar to that in Example 1 was conducted using this toner, the initial density was 1.28, but even after 3000 sheets were continuously copied, the image density was 1.27, which was the same as in Example 1. Good results were obtained.

A toner having an average particle size of 11.5 pm was prepared in the same manner as in Example 1 using the mixture having the above composition. Next, when a copying test similar to that in Example 1 was conducted using this toner, good results similar to those in Example 1 were obtained.

For comparison, use the general formula (1) above. A toner was prepared in the same manner as in Example 3 except that the specific example of the compound represented by (2) (IO) was not contained, and the same copying test was conducted. Similarly, the image density decreased due to excessive charging due to durability.

[Effects of the Invention] As is clear from the above embodiments, according to the present invention,
No filming or fusion occurs, and even after continuous copying, images with the same quality as the initial images can be obtained. Further, the developer of the present invention has little environmental fluctuation, and in particular, in a one-component thin layer development system, it is possible to prevent a decrease in density that would cause the developer to be overcharged in a low-temperature, low-humidity environment.

[Brief explanation of drawings]

FIG. 1 is a schematic diagram showing an example of an apparatus suitable for implementing the developer of the present invention. l: Electrostatic latent image carrier 2: Toner transport member 3: Elastic blade 4: Sponge roller 5: Stirring blade
6: Toner 7: Toner tank

Claims (1)

[Claims] (1) At least a colorant, a binder resin, and the following general formula (1)
or (2) or a mixture thereof as a main component. ▲There are mathematical formulas, chemical formulas, tables, etc.▼...(1) ▲There are mathematical formulas, chemical formulas, tables, etc.▼...(2) [In the above general formulas (1) and (2), R_1 is the number of carbon atoms The benzyl group R_2 which may have 6 to 24 alkyl groups, alkenyl groups or alkyl groups as substituents is hydrogen or an alkyl group having 1 to 24 carbon atoms,
The benzyl group R_3 which may have an alkenyl group or an alkyl group as a substituent is hydrogen or an alkyl group having 1 to 8 carbon atoms, and R_4 is an alkyl group having 1 to 24 carbon atoms, an alkenyl group or a substituted The aryl group X, which may have a group, represents a halogen ion. ]