JPH03101213A - Etching of aluminium foil for electrolytic capacitor - Google Patents

Etching of aluminium foil for electrolytic capacitor

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Publication number
JPH03101213A
JPH03101213A JP9740390A JP9740390A JPH03101213A JP H03101213 A JPH03101213 A JP H03101213A JP 9740390 A JP9740390 A JP 9740390A JP 9740390 A JP9740390 A JP 9740390A JP H03101213 A JPH03101213 A JP H03101213A
Authority
JP
Japan
Prior art keywords
ions
etching
aluminum foil
electrolyte
metal element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9740390A
Other languages
Japanese (ja)
Other versions
JPH0775215B2 (en
Inventor
Atsushi Koike
小池 厚
Hideji Fujiwara
秀二 藤原
Michiko Yamashita
山下 美智子
Manabu Kazuhara
学 数原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Elna Co Ltd
Original Assignee
Elna Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Elna Co Ltd filed Critical Elna Co Ltd
Publication of JPH03101213A publication Critical patent/JPH03101213A/en
Publication of JPH0775215B2 publication Critical patent/JPH0775215B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To make regular renewal of electrolyte and to eliminate processing equipment for removing copper ions by adding carbon group metal element ions into electrolyte in second etching process. CONSTITUTION:An aluminum foil is dipped in electrolyte containing hydrochloric acid and sulfuric acid, and etching is performed in a first etching process to form a pit on the surface thereof. Next, copper ion concentration in the electrolyte of a second etching process is set to 1.0ppm, and the adding amount of carbon group metal element ions, desirably of one kind to be selected from germanium ions, tin ions or lead ions, is set in the range of 0.01 to 1000ppm in order to perform second etching.

Description

【発明の詳細な説明】 [産業上の利用分野] この発明は電解コンデンサ用アルミニウム箔のエツチン
グ方法に関し、さらに詳しく言えば、中高圧用のアルミ
ニウム電解コンデンサ用電極箔のエツチング方法に関す
るものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method of etching aluminum foil for electrolytic capacitors, and more specifically, to a method of etching electrode foils for medium-high voltage aluminum electrolytic capacitors.

〔従来の技術〕[Conventional technology]

この種の電極箔には、電極体となるアルミニウム箔を電
気的もしくは化学的にエツチング処理して実効表面積を
拡大したものが使用される。
This type of electrode foil uses an aluminum foil serving as an electrode body that has been electrically or chemically etched to enlarge its effective surface area.

拡面率を上げる方法は種々提案されているが、−船釣に
は、アルミニウム箔を硫酸、蓚酸、燐酸などの皮膜を形
成する酸を添加した塩化物水溶液中で電気的にエツチン
グを行い、ピットを多数形成する前段エツチングと、塩
素イオン、硫酸イオン、硝酸イオンの少なくとも1種類
以上を含む水溶液中で電気的もしくは化学的エツチング
を行い、ピットの内壁に沿ってアルミニウムを溶解し、
ビット径を目的の太さにする後段エツチングとを組合せ
て行うようにしている。
Various methods have been proposed to increase the area expansion ratio, but for boat fishing, aluminum foil is electrically etched in an aqueous chloride solution containing a film-forming acid such as sulfuric acid, oxalic acid, or phosphoric acid. Pre-etching to form a large number of pits, and electrical or chemical etching in an aqueous solution containing at least one of chlorine ions, sulfate ions, and nitrate ions to dissolve aluminum along the inner walls of the pits,
This is done in combination with post-etching to adjust the bit diameter to the desired thickness.

〔発明が屓決しようとする課題〕[The problem that the invention attempts to resolve]

アルミニウム箔には、不純物として銅がlO〜50pp
m含まれている。したがって、工業的に連続エツチング
を行うと、前段、後段のそれぞれの電解液中に銅が一定
量増加していく。
Aluminum foil contains 10~50pp of copper as an impurity.
Contains m. Therefore, when continuous etching is carried out industrially, a certain amount of copper increases in each of the electrolytes in the first and second stages.

電解液中に銅イオンが存在すると、アルミニウム箔の表
面溶解が促進される。これは銅イオンの存在量に比例し
、その量が多くなるとピット内径の溶解よりも箔表面の
溶解が起こりやすくなり、大幅な拡面率の低下をもたら
すことになる。
The presence of copper ions in the electrolyte promotes surface dissolution of the aluminum foil. This is proportional to the amount of copper ions present, and as the amount increases, dissolution of the foil surface is more likely to occur than dissolution of the inner diameter of the pit, resulting in a significant reduction in area expansion ratio.

このため、従来では定期的に電解液を更新したり、特殊
な処理設備を設置して綱イオンを除去するようにしてい
るが、コストアップの問題が生ずる。また、電解液を更
新する際には、その都度ラインを止める必要があるため
、生産性にも悪影響を及ぼすことになる。
For this reason, in the past, the electrolyte solution was periodically renewed or special treatment equipment was installed to remove the ions, but this resulted in the problem of increased costs. Furthermore, since it is necessary to stop the line each time the electrolyte is replaced, productivity is also adversely affected.

〔課題を解決するための手段] 上記課題を解決するため、この発明においては。[Means to solve the problem] In order to solve the above problems, in this invention.

アルミニウム箔を所定の電解液中において電気的にエツ
チングして多数のビットを形成する第1のエツチング工
程と、同工程で形成されたピットの径を目的とする太さ
にするため、塩素イオン、硫酸イオン、硝酸イオンの少
なくとも1種以上を含む電解液中において電気的もしく
は化学的なエツチングを行う第2のエツチング工程とを
有する電解コンデンサ用アルミニウム箔のエツチング方
法において、第2のエツチング工程に用いる電解液中に
炭素族金属元素イオンを所定量添加することを特徴とし
ている。この場合において、炭素族金属元素イオンは好
ましくはゲルマニウムイオン、スズイオン、鉛イオンか
ら選ばれる。また、その添加量は好適には0.01〜1
000ppeIの範囲とされる。
The first etching step involves electrically etching the aluminum foil in a predetermined electrolytic solution to form a large number of bits, and in order to make the pits formed in the same step have the desired diameter, chlorine ions, Used in the second etching step in an etching method for aluminum foil for electrolytic capacitors, which comprises a second etching step of electrically or chemically etching in an electrolytic solution containing at least one of sulfate ions and nitrate ions. It is characterized by adding a predetermined amount of carbon group metal element ions to the electrolyte. In this case, the carbon group metal element ions are preferably selected from germanium ions, tin ions, and lead ions. Further, the amount added is preferably 0.01 to 1
The range is 000ppeI.

なお、ビットを多数発生させる第1のエツチング工程に
おける電気的エツチングは直流電解エツチングが特に有
効であり、その電解液としては塩酸水溶液に添加物とし
て硫酸、燐酸、蓚酸などを1%以下の濃度で添加するの
が好適である。また、硫酸水溶液に添加物として塩酸を
0.5〜lO%添加することも好ましい、さらに、この
第1の工7チング工程を2段に分割し、上述の塩酸系電
解エツチングを行ったのち、硫酸系電解エツチングを行
ってもよい。また、第1のエツチング工程の前に、化学
的ソフトエツチングを行ってもよい。
Note that DC electrolytic etching is particularly effective for the electrical etching in the first etching step that generates a large number of bits, and the electrolyte used is a hydrochloric acid aqueous solution with additives such as sulfuric acid, phosphoric acid, oxalic acid, etc. at a concentration of 1% or less. It is preferable to add it. It is also preferable to add 0.5 to 10% of hydrochloric acid as an additive to the sulfuric acid aqueous solution. Furthermore, after dividing this first etching step into two stages and performing the above-mentioned hydrochloric acid electrolytic etching, Sulfuric acid-based electrolytic etching may also be performed. Also, chemical soft etching may be performed before the first etching step.

ピット径を太くする第2のエツチング工程には。In the second etching process, which increases the pit diameter.

化学エツチングと電解エツチングの2つの方法があるが
、前者の場合、硝酸水溶液に燐酸または蓚酸を1%以下
の濃度で添加したもの、塩酸水溶液に添加物として硫酸
、燐酸、蓚酸などを1%以下の濃度で添加したもの、ま
たは硫酸水溶液に添加物として塩酸を0.5〜10%添
加したものを電解液として用いるのが好適である。なお
、この電解液は、電解エツチングにも使用することがで
きる。
There are two methods: chemical etching and electrolytic etching.In the case of the former, phosphoric acid or oxalic acid is added to an aqueous nitric acid solution at a concentration of 1% or less, and sulfuric acid, phosphoric acid, oxalic acid, etc. are added to an aqueous hydrochloric acid solution at a concentration of 1% or less. It is preferable to use, as the electrolyte, an aqueous sulfuric acid solution containing 0.5 to 10% of hydrochloric acid as an additive. Note that this electrolytic solution can also be used for electrolytic etching.

〔作   用〕[For production]

第2のエツチング工程の電解液中に炭素族金属元素イオ
ンを添加することにより、銅イオンによるアルミニウム
箔の表面溶解が抑制される。
By adding carbon group metal element ions to the electrolytic solution in the second etching step, surface dissolution of the aluminum foil by copper ions is suppressed.

〔実 施 例〕〔Example〕

以下、この発明の実施例を従来例と比較しながら説明す
る。
Hereinafter, embodiments of the present invention will be described while comparing them with conventional examples.

〔従来例〕[Conventional example]

■使用したアルミニウム箔;厚さ104μ論、純度99
.99% ■第1のエッチング工程;塩酸5wt%、硫酸0.02
wt%を含む液温80℃の電解液にアルミニウム箔を浸
漬し、電流密度200mA/a#の直流電流にて60秒
間通電する。
■Aluminum foil used; thickness 104μ, purity 99
.. 99% ■First etching step: Hydrochloric acid 5wt%, sulfuric acid 0.02
An aluminum foil is immersed in an electrolytic solution containing 80° C. wt% and energized for 60 seconds with a direct current having a current density of 200 mA/a#.

■第2のエッチング工程;前のコニ程でピットを形成し
たアルミニウム箔を硝酸7wt%、燐酸0.1vt%を
含む液温85℃の電解液に15分間浸漬して化学エツチ
ングを行う。
(2) Second etching step: Chemical etching is performed by immersing the aluminum foil with pits formed in the previous process in an electrolytic solution containing 7 wt% nitric acid and 0.1 vt% phosphoric acid at a temperature of 85° C. for 15 minutes.

まず、上記アルミニウム箔を第1のエツチング工程でエ
ツチングしてその表面にビットを形成し。
First, the aluminum foil is etched in a first etching step to form bits on its surface.

次いで第2のエツチング工程の電解液中の銅イオン濃度
をそれぞれ0.2,0.4,0.6.Q、8,1.0p
praとしてエツチングを行い、銅イオンの存在しない
ものを含め従来例として6種類のエツチング処理済みの
アルミニウム箔を得た。そして、これらのアルミニウム
箔を硼酸8%水溶液(液温85℃)中において200v
の化成電圧で化成し、その化威容量を測定した結果を次
の表1に示す、また、そのグラフを第2図に示す。
Next, the copper ion concentrations in the electrolyte in the second etching step were set to 0.2, 0.4, and 0.6, respectively. Q, 8, 1.0p
Six types of etched aluminum foils were obtained as conventional examples, including one without copper ions. Then, these aluminum foils were heated at 200V in an 8% boric acid aqueous solution (liquid temperature: 85°C).
Table 1 shows the results of the chemical conversion and measurement of the chemical conversion capacity, and a graph thereof is shown in FIG.

(表1) 果を次の表2に示す。(Table 1) The results are shown in Table 2 below.

(表2) 〔実施例1〕アルミニウム箔、第1および第2のエツチ
ング条件は同じとして、上記従来例中容最低下の著しい
銅イオン濃度が1.0ρpa+の電解液中に硝酸鉛を用
いて鉛(pb)イオンをそれぞれ0.01,0.1゜1
.0.10.100. tooopp履添加してエツチ
ングした箔の鉛イオンの添加量とその200v化成容最
の測定績〔実施例2〕実施例1の鉛イオンに代え、塩化
第一スズを用いてスズ(Sn)イオンをそれぞれ0.0
1゜0.1,1.0,10,100,100OPp園添
加してエツチングした箔のスズイオンの添加量とその2
00v化威容量の測定結果を次頁の表3に示す。
(Table 2) [Example 1] Assuming that the aluminum foil and the first and second etching conditions were the same, lead nitrate was used in an electrolytic solution with a significant copper ion concentration of 1.0 ρpa+, which was the lowest in the conventional example. Lead (pb) ions are 0.01 and 0.1゜1, respectively.
.. 0.10.100. Amount of lead ions added to etched foil with tooopp added and its best measurement results at 200V [Example 2] In place of the lead ions in Example 1, tin (Sn) ions were added using stannous chloride. 0.0 each
1゜Amount of tin ions added to etched foil with 0.1, 1.0, 10, 100, 100 OPp added and part 2
The measurement results of the 00v conversion capacity are shown in Table 3 on the next page.

(表3) (表4) 〔実施例3〕実施例1の鉛イオンに代え、塩化ゲルマニ
ウムを用いてゲルマニウム(Ge)イオンをそれぞれ0
.01.0.1.1.0.10.100.1000pp
醜添加してエツチングした箔のゲルマニウムイオンの添
加量とその200v化威容量の測定結果を次頁の表4に
示す。
(Table 3) (Table 4) [Example 3] Germanium chloride was used in place of the lead ion in Example 1, and germanium (Ge) ions were
.. 01.0.1.1.0.10.100.1000pp
Table 4 on the next page shows the amount of germanium ions added and the 200V conversion capacity of the etched foil.

また、上記実施例1〜3の炭素族金属元素イオン添加量
対箔の200v化成容量の特性グラフを第1図に示す、
上記の表2〜4および第1図のグラフから明らかなよう
に、Pb、Sn、Goのいずれもその有効添加量は約o
、oi〜11000ppであるが、より好ましい添加量
は0.1〜1100ppである。
Further, a characteristic graph of the amount of carbon group metal element ion added versus the 200V conversion capacity of the foil in Examples 1 to 3 is shown in FIG.
As is clear from the above Tables 2 to 4 and the graph in Figure 1, the effective amounts of Pb, Sn, and Go added are approximately o.
, oi to 11,000 pp, but a more preferable addition amount is 0.1 to 1,100 pp.

〔実施例4〕まず第1のエツチング工程において、上記
と同じアルミニウム箔を塩酸7%、燐酸0.01%を含
む液温80℃の電解液に浸漬し、電流密度300mA/
cdの直流通電を行った0次に、第2のエツチング工程
として、塩酸7%、硫酸30%を含む液温80℃の電解
液中で電流密度250■A/1fflの直流通電を行っ
た。さらに、第3のエツチング工程として、塩酸7%、
燐酸0.01%を含む液温80℃の電解液に第2のエツ
チング工程を経たアルミニウム箔を浸漬し、化学エツチ
ングを行った。その際、電解液中の綱イオン濃度が0.
5ppmである電解液に硝酸鉛水溶液をその電解液中の
含量が5 ppmとなるように添加した。
[Example 4] In the first etching step, the same aluminum foil as above was immersed in an electrolytic solution containing 7% hydrochloric acid and 0.01% phosphoric acid at a temperature of 80°C, and a current density of 300 mA/
Then, as a second etching step, direct current was applied at a current density of 250 A/1 ffl in an electrolytic solution containing 7% hydrochloric acid and 30% sulfuric acid at a temperature of 80°C. Furthermore, as a third etching step, 7% hydrochloric acid,
The aluminum foil that had undergone the second etching step was immersed in an electrolytic solution containing 0.01% phosphoric acid at a temperature of 80° C. to perform chemical etching. At that time, the ion concentration in the electrolyte is 0.
An aqueous lead nitrate solution was added to the electrolytic solution at a concentration of 5 ppm so that the content in the electrolytic solution was 5 ppm.

このようにして得たエツチドアルミニウム箔を200v
にて化成し、その静電容量を測定したところ、 2.0
4μF/cdであった。ちなみに、鉛無添加時の静電容
量は、1.3μFedであった。
The etched aluminum foil obtained in this way was
When the capacitance was measured, it was 2.0.
It was 4 μF/cd. Incidentally, the capacitance when no lead was added was 1.3 μFed.

〔実施例5〕まず第1のエツチング工程において。[Example 5] First, in the first etching step.

上記と同じアルミニウム箔を硫酸30%、塩酸1.5%
を含む液温70℃の電解液に浸漬し、電流密度250m
^/−の直流通電を行った1次に、第2のエツチング工
程として、硫酸30%、塩酸2%を含む液温85℃の電
解液中にアルミニウム箔を浸漬し、化学エツチングを行
った。その際、電解液中の綱イオン濃度が0.5ppw
eである電解液に硝酸鉛水溶液をその電解液中の含量が
aPP■となるように添加した。
The same aluminum foil as above was mixed with 30% sulfuric acid and 1.5% hydrochloric acid.
Immersed in an electrolytic solution containing liquid temperature 70℃, current density 250m
After applying a direct current of ^/-, as a second etching step, the aluminum foil was immersed in an electrolytic solution containing 30% sulfuric acid and 2% hydrochloric acid at a temperature of 85 DEG C. to perform chemical etching. At that time, the ion concentration in the electrolyte was 0.5 ppw.
An aqueous lead nitrate solution was added to the electrolytic solution (e) so that the content of the electrolytic solution was aPP■.

このようにして得たエツチドアルミニウム箔を200v
にて化成し、その静電容量を測定したところ、 2.6
2μF/a#であった。これに対して、鉛無添゛加時の
静電容量は、1.4μF/aJであった。
The etched aluminum foil obtained in this way was
When the capacitance was measured, it was found to be 2.6.
It was 2μF/a#. On the other hand, the capacitance when no lead was added was 1.4 μF/aJ.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、この発明によれば、塩素イオン、
硫酸イオン、硝酸イオンの少なくとも1種以上を含み、
ビット径を目的の太さにする最終段のエツチング工程に
用いられる電解液中に炭素族金属元素イオン、とりわけ
船イオン、スズイオン、ゲルマニウムイオンを0.01
〜100OPP■添加することにより、銅イオンによる
アルミニウム箔の表面溶解が抑制される。したがって、
電解液の定期的な更新や、銅イオンを除去する処理設備
などが不要となる。
As explained above, according to the present invention, chloride ions,
Contains at least one of sulfate ions and nitrate ions,
Carbon group metal element ions, especially ship ions, tin ions, and germanium ions, are added at 0.01% in the electrolytic solution used in the final etching process to make the bit diameter the desired thickness.
By adding ~100 OPP■, surface dissolution of the aluminum foil by copper ions is suppressed. therefore,
There is no need to regularly update the electrolyte or to require treatment equipment to remove copper ions.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はこの発明による炭素族金属元素イオン添加量対
化成容量の関係を示したグラフ、第2図は電解液中の銅
イオン対化成容量の関係を示したグラフである。
FIG. 1 is a graph showing the relationship between the amount of carbon group metal element ions added and the conversion capacity according to the present invention, and FIG. 2 is a graph showing the relationship between the copper ions in the electrolytic solution and the conversion capacity.

Claims (3)

【特許請求の範囲】[Claims] (1) アルミニウム箔を所定の電解液中において電気
的にエッチングして多数のピットを形成する第1のエッ
チング工程と、同工程で形成されたピットの径を目的と
する太さにするため、塩素イオン、硫酸イオン、硝酸イ
オンの少なくとも1種以上を含む電解液中において電気
的もしくは化学的なエッチングを行う第2のエッチング
工程とを有する電解コンデンサ用アルミニウム箔のエッ
チング方法において、 上記第2のエッチング工程に用いる電解液中に炭素族金
属元素イオンを所定量添加することを特徴とする電解コ
ンデンサ用アルミニウム箔のエッチング方法。
(1) A first etching step in which aluminum foil is electrically etched in a predetermined electrolytic solution to form a large number of pits, and in order to make the diameter of the pits formed in the same step the desired thickness, and a second etching step of electrically or chemically etching in an electrolytic solution containing at least one of chlorine ions, sulfate ions, and nitrate ions, the method comprising: A method for etching aluminum foil for an electrolytic capacitor, the method comprising adding a predetermined amount of carbon group metal element ions to an electrolytic solution used in the etching process.
(2) 上記炭素族金属元素イオンはゲルマニウムイオ
ン、スズイオン、鉛イオンから選ばれる請求項1に記載
の電解コンデンサ用アルミニウム箔のエッチング方法。
(2) The method of etching aluminum foil for an electrolytic capacitor according to claim 1, wherein the carbon group metal element ions are selected from germanium ions, tin ions, and lead ions.
(3) 上記炭素族金属元素イオンの添加量は0.01
〜1000ppmである請求項1または2に記載の電解
コンデンサ用アルミニウム箔のエッチング方法。
(3) The amount of the above carbon group metal element ion added is 0.01
The method for etching aluminum foil for electrolytic capacitors according to claim 1 or 2, wherein the etching amount is 1000 ppm.
JP2097403A 1989-06-02 1990-04-12 Method for etching aluminum foil for electrolytic capacitors Expired - Lifetime JPH0775215B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP1-140900 1989-06-02
JP14090089 1989-06-02

Publications (2)

Publication Number Publication Date
JPH03101213A true JPH03101213A (en) 1991-04-26
JPH0775215B2 JPH0775215B2 (en) 1995-08-09

Family

ID=15279410

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2097403A Expired - Lifetime JPH0775215B2 (en) 1989-06-02 1990-04-12 Method for etching aluminum foil for electrolytic capacitors

Country Status (1)

Country Link
JP (1) JPH0775215B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5439565A (en) * 1993-03-19 1995-08-08 Matsushita Electric Industrial Co., Ltd. Method of manufacturing electrode foil for aluminium electrolytic capacitors
CN103451713A (en) * 2013-08-28 2013-12-18 广西贺州市桂东电子科技有限责任公司 Corrosion pretreatment method for anode oxidation deposited zinc/tin crystal nucleus of middle-high voltage electronic aluminum foil

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62216211A (en) * 1986-03-17 1987-09-22 昭和電工株式会社 Solid electrolytic capacitor

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62216211A (en) * 1986-03-17 1987-09-22 昭和電工株式会社 Solid electrolytic capacitor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5439565A (en) * 1993-03-19 1995-08-08 Matsushita Electric Industrial Co., Ltd. Method of manufacturing electrode foil for aluminium electrolytic capacitors
CN103451713A (en) * 2013-08-28 2013-12-18 广西贺州市桂东电子科技有限责任公司 Corrosion pretreatment method for anode oxidation deposited zinc/tin crystal nucleus of middle-high voltage electronic aluminum foil

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