JPH0299504A - Resin component for permanent protective film and production of the same permanent protective film - Google Patents
Resin component for permanent protective film and production of the same permanent protective filmInfo
- Publication number
- JPH0299504A JPH0299504A JP25089588A JP25089588A JPH0299504A JP H0299504 A JPH0299504 A JP H0299504A JP 25089588 A JP25089588 A JP 25089588A JP 25089588 A JP25089588 A JP 25089588A JP H0299504 A JPH0299504 A JP H0299504A
- Authority
- JP
- Japan
- Prior art keywords
- protective film
- coating film
- permanent protective
- resin
- photosensitive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001681 protective effect Effects 0.000 title claims abstract description 33
- 229920005989 resin Polymers 0.000 title claims abstract description 24
- 239000011347 resin Substances 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 150000001875 compounds Chemical class 0.000 claims abstract description 23
- 239000004593 Epoxy Substances 0.000 claims abstract description 18
- 239000011248 coating agent Substances 0.000 claims description 44
- 238000000576 coating method Methods 0.000 claims description 44
- 239000011342 resin composition Substances 0.000 claims description 29
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 10
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 5
- 238000011161 development Methods 0.000 claims description 4
- -1 monocarboxylic acid ester Chemical class 0.000 abstract description 18
- 239000000203 mixture Substances 0.000 abstract description 14
- 150000001993 dienes Chemical class 0.000 abstract description 13
- 229920001577 copolymer Polymers 0.000 abstract description 12
- 239000000126 substance Substances 0.000 abstract description 8
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 abstract description 7
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 abstract description 6
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 abstract description 2
- 239000005062 Polybutadiene Substances 0.000 abstract description 2
- 150000008064 anhydrides Chemical class 0.000 abstract description 2
- 229920002857 polybutadiene Polymers 0.000 abstract description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 abstract 2
- 229920000642 polymer Polymers 0.000 description 18
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 12
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 description 12
- 239000002904 solvent Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000001723 curing Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 8
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 7
- 239000002253 acid Substances 0.000 description 7
- 235000019441 ethanol Nutrition 0.000 description 7
- 239000008096 xylene Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 125000004018 acid anhydride group Chemical group 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 150000001991 dicarboxylic acids Chemical class 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 229910000679 solder Inorganic materials 0.000 description 6
- 229940095095 2-hydroxyethyl acrylate Drugs 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- 238000007142 ring opening reaction Methods 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 3
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 235000019445 benzyl alcohol Nutrition 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- DKEGCUDAFWNSSO-UHFFFAOYSA-N 1,8-dibromooctane Chemical compound BrCCCCCCCCBr DKEGCUDAFWNSSO-UHFFFAOYSA-N 0.000 description 2
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001339 alkali metal compounds Chemical class 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 2
- 239000000427 antigen Substances 0.000 description 2
- 102000036639 antigens Human genes 0.000 description 2
- 108091007433 antigens Proteins 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000012986 chain transfer agent Substances 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 2
- 238000000016 photochemical curing Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- CCEFMUBVSUDRLG-KXUCPTDWSA-N (4R)-limonene 1,2-epoxide Natural products C1[C@H](C(=C)C)CC[C@@]2(C)O[C@H]21 CCEFMUBVSUDRLG-KXUCPTDWSA-N 0.000 description 1
- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical compound [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 1
- QQGISFDJEJMKIL-JAIQZWGSSA-N (5z)-5-[[3-(hydroxymethyl)thiophen-2-yl]methylidene]-10-methoxy-2,2,4-trimethyl-1h-chromeno[3,4-f]quinolin-9-ol Chemical compound C1=CC=2NC(C)(C)C=C(C)C=2C2=C1C=1C(OC)=C(O)C=CC=1O\C2=C/C=1SC=CC=1CO QQGISFDJEJMKIL-JAIQZWGSSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- 150000005206 1,2-dihydroxybenzenes Chemical class 0.000 description 1
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- WEEGYLXZBRQIMU-UHFFFAOYSA-N 1,8-cineole Natural products C1CC2CCC1(C)OC2(C)C WEEGYLXZBRQIMU-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- FXNDIJDIPNCZQJ-UHFFFAOYSA-N 2,4,4-trimethylpent-1-ene Chemical group CC(=C)CC(C)(C)C FXNDIJDIPNCZQJ-UHFFFAOYSA-N 0.000 description 1
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 1
- BBBUAWSVILPJLL-UHFFFAOYSA-N 2-(2-ethylhexoxymethyl)oxirane Chemical compound CCCCC(CC)COCC1CO1 BBBUAWSVILPJLL-UHFFFAOYSA-N 0.000 description 1
- WKJICCKTDQDONB-UHFFFAOYSA-N 2-(oxiran-2-ylmethoxycarbonyl)cyclohexane-1-carboxylic acid Chemical compound OC(=O)C1CCCCC1C(=O)OCC1OC1 WKJICCKTDQDONB-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- FDZMLNCJBYFJBH-UHFFFAOYSA-N 2-[(2,3-dibromophenoxy)methyl]oxirane Chemical compound BrC1=CC=CC(OCC2OC2)=C1Br FDZMLNCJBYFJBH-UHFFFAOYSA-N 0.000 description 1
- YKUYKENINQNULY-UHFFFAOYSA-N 2-[(4-bromophenoxy)methyl]oxirane Chemical compound C1=CC(Br)=CC=C1OCC1OC1 YKUYKENINQNULY-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- PRJQBLZFLQSJOM-UHFFFAOYSA-N 2-[[1,3-dibromo-2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C(C1CO1)OC(C(C)(C(OCC1CO1)Br)C)Br PRJQBLZFLQSJOM-UHFFFAOYSA-N 0.000 description 1
- WHNBDXQTMPYBAT-UHFFFAOYSA-N 2-butyloxirane Chemical compound CCCCC1CO1 WHNBDXQTMPYBAT-UHFFFAOYSA-N 0.000 description 1
- KMNCBSZOIQAUFX-UHFFFAOYSA-N 2-ethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)C(=O)C1=CC=CC=C1 KMNCBSZOIQAUFX-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- CXJAFLQWMOMYOW-UHFFFAOYSA-N 3-chlorofuran-2,5-dione Chemical compound ClC1=CC(=O)OC1=O CXJAFLQWMOMYOW-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- CCEFMUBVSUDRLG-XNWIYYODSA-N Limonene-1,2-epoxide Chemical compound C1[C@H](C(=C)C)CCC2(C)OC21 CCEFMUBVSUDRLG-XNWIYYODSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 244000028419 Styrax benzoin Species 0.000 description 1
- 235000000126 Styrax benzoin Nutrition 0.000 description 1
- 235000008411 Sumatra benzointree Nutrition 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 1
- 235000018936 Vitellaria paradoxa Nutrition 0.000 description 1
- JUDXBRVLWDGRBC-UHFFFAOYSA-N [2-(hydroxymethyl)-3-(2-methylprop-2-enoyloxy)-2-(2-methylprop-2-enoyloxymethyl)propyl] 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC(CO)(COC(=O)C(C)=C)COC(=O)C(C)=C JUDXBRVLWDGRBC-UHFFFAOYSA-N 0.000 description 1
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 229960002130 benzoin Drugs 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical class OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- NSHHIZQAQLPYLS-UHFFFAOYSA-N butane-1,3-diol;2-methylprop-2-enoic acid Chemical compound CC(O)CCO.CC(=C)C(O)=O NSHHIZQAQLPYLS-UHFFFAOYSA-N 0.000 description 1
- OUWGYAHTVDEVRZ-UHFFFAOYSA-N butane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.CC(O)CCO OUWGYAHTVDEVRZ-UHFFFAOYSA-N 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- ZXJXZNDDNMQXFV-UHFFFAOYSA-M crystal violet Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1[C+](C=1C=CC(=CC=1)N(C)C)C1=CC=C(N(C)C)C=C1 ZXJXZNDDNMQXFV-UHFFFAOYSA-M 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 235000019382 gum benzoic Nutrition 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 238000007603 infrared drying Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000010550 living polymerization reaction Methods 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000011356 non-aqueous organic solvent Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 150000004989 p-phenylenediamines Chemical class 0.000 description 1
- DBSDMAPJGHBWAL-UHFFFAOYSA-N penta-1,4-dien-3-ylbenzene Chemical compound C=CC(C=C)C1=CC=CC=C1 DBSDMAPJGHBWAL-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- IGALFTFNPPBUDN-UHFFFAOYSA-N phenyl-[2,3,4,5-tetrakis(oxiran-2-ylmethyl)phenyl]methanediamine Chemical compound C=1C(CC2OC2)=C(CC2OC2)C(CC2OC2)=C(CC2OC2)C=1C(N)(N)C1=CC=CC=C1 IGALFTFNPPBUDN-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000223 polyglycerol Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- OWMHBKYAOYHOQK-UHFFFAOYSA-N sodium;methanidylbenzene Chemical compound [Na+].[CH2-]C1=CC=CC=C1 OWMHBKYAOYHOQK-UHFFFAOYSA-N 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003509 tertiary alcohols Chemical class 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野コ
本発明はプリント配線基板の永久保護膜として使用され
るソルダーレジスト用、マーキング用、ハンダレベラ用
に適する樹脂組成物および該樹脂組成物を用いた保護膜
の製造方法に関する。Detailed Description of the Invention [Industrial Application Fields] The present invention relates to a resin composition suitable for solder resists, markings, and solder levelers used as permanent protective films for printed wiring boards, and a resin composition using the resin composition. The present invention relates to a method for manufacturing a protective film.
[従来の技術]
プリント配線板の高密度化は年々進み、ICランド間に
3本以上のラインを通すことが要求されてきており、ソ
ルダーレジスト等の永久保護膜も高密度化、高信頼性に
応える必要性が生じている。[Conventional technology] The density of printed wiring boards has been increasing year by year, and it has become necessary to run three or more lines between IC lands, and permanent protective films such as solder resists are also becoming denser and more reliable. There is a need to respond to the
しかし、従来の熱硬化型組成物を用いて永久保護膜を形
成する方法はパターン形成をシルクスクリーン印刷で行
う必要上、シルクのたわみからくる位置精度のずれのた
めにファインパターンが形成できないという問題があり
、近年、微細なパターンを形成できる紫外線硬化型組成
物が多用されてきている。また、これまでは有機溶剤で
現像できるものが多く使用されてきたが、作業環境の改
善および装置上の観点から、従来の有機溶剤現像型から
アルカリ現像型の樹脂組成物への移行も同時に進められ
ようとしている。このような移行は省資源、省エネルギ
ー、作業性向上、生産性の向上の観点からもまた要望さ
れている。However, the conventional method of forming a permanent protective film using a thermosetting composition requires pattern formation to be performed by silk screen printing, which has the problem of not being able to form a fine pattern due to deviations in positional accuracy caused by deflection of the silk. In recent years, ultraviolet curable compositions that can form fine patterns have been widely used. In addition, many products that can be developed with organic solvents have been used up until now, but from the viewpoint of improving the work environment and equipment, there is a simultaneous shift from conventional organic solvent-developable resin compositions to alkali-developable resin compositions. I'm about to be killed. Such a transition is also desired from the viewpoints of resource saving, energy saving, improved workability, and improved productivity.
[発明が解決しようとする課題]
このように微細なファインパターンが形成でき、作業性
の良好な紫外線硬化型でかつアルカリ現像可能な樹脂組
成物は永久保護膜を形成するのに最も好ましい材料であ
り、その開発が期待されている。しかしながら、紫外線
硬化型でかつアルカリ現像可能な樹脂組成物を用いて高
密度化、高信頼性の両者を同時に満足する永久保護膜を
製造する方法はいまだ見い出されていないのが現状であ
る。[Problems to be Solved by the Invention] A resin composition that is UV-curable and alkaline-developable and has good workability and can form such a fine pattern is the most preferable material for forming a permanent protective film. There are expectations for its development. However, at present, no method has yet been found for producing a permanent protective film that simultaneously satisfies both high density and high reliability using an ultraviolet curable and alkaline developable resin composition.
この原因としてはいくつかあるが、その1つはアルカリ
現像型の樹脂組成物はアルカリ現像に必須な樹脂中のカ
ルボン酸基が保護膜形成後も塗膜中に残るため、塗膜の
耐湿性、耐薬品性、耐加水分解性および密着性に難があ
ることである。プリント配線板の場合更に重大な問題は
、樹脂中のカルボン酸基が銅の配線を腐食し基板の性能
を著しく損なってしまうことである。したがってこれを
避けるため樹脂中のカルボン酸基は全酸価50巧KOH
/g以下に抑えて使用しているのが現状であり、このた
めこれを露光、現像した場合、解像度に欠けるという課
題がある。また、現在市販されている紫外線硬化型の樹
脂組成物には耐薬品性、耐溶剤性が充分でなく、厚膜硬
化に対する信頼性が低い等の課題がある。さらに紫外線
硬化型の樹脂組成物を用いて永久保護膜を製造する場合
、高解像度を得るためにはUV露光時に回路パターンマ
スクを塗膜に密着させる必要があるために、塗膜にタッ
クが無いことも必要とされている。すなわち光照射前の
塗膜には指触試験において塗膜に常温タック性が無いこ
とが要求される。There are several reasons for this, but one of them is that in alkaline developable resin compositions, the carboxylic acid groups in the resin that are essential for alkaline development remain in the coating film even after the protective film is formed, which reduces the moisture resistance of the coating film. , it has problems in chemical resistance, hydrolysis resistance, and adhesion. A more serious problem with printed wiring boards is that the carboxylic acid groups in the resin corrode the copper wiring, significantly impairing the performance of the board. Therefore, in order to avoid this, the carboxylic acid groups in the resin have a total acid value of 50 KOH.
Currently, it is used at a concentration of less than /g, and therefore, when it is exposed and developed, there is a problem that it lacks resolution. In addition, currently commercially available ultraviolet curable resin compositions have problems such as insufficient chemical resistance and solvent resistance, and low reliability for thick film curing. Furthermore, when manufacturing a permanent protective film using an ultraviolet curable resin composition, in order to obtain high resolution, it is necessary to bring the circuit pattern mask into close contact with the paint film during UV exposure, so the paint film does not have any tack. It is also needed. In other words, the coating film before irradiation with light is required to have no room temperature tackiness in a finger touch test.
本発明は、かかる従来技術の課題に鑑みなされたもので
、耐湿性、耐薬品性や密着性等の諸特性に優れ、また厚
膜硬化特性にも優れた高密度の保護膜を作業性が良好に
製造することを可能とする永久保護膜用樹脂組成物およ
び永久保護膜の製造方法を提供することを目的とする。The present invention was developed in view of the problems of the prior art, and provides a high-density protective film with excellent properties such as moisture resistance, chemical resistance, and adhesion, as well as excellent thick film curing properties. It is an object of the present invention to provide a resin composition for a permanent protective film and a method for manufacturing a permanent protective film that can be manufactured satisfactorily.
[課題を解決するための手段]
本発明者らは上記の課題を解決するため鋭意研究した結
果、カルボン酸基と光感応性の炭素−炭素二重結合を有
する樹脂にエポキシ化合物を組み合わせて用いることに
より、基板の性能を低下させることなく作業性よく高密
度化、高信頼性のある永久保護膜を製造できることを見
い出した。[Means for Solving the Problems] As a result of intensive research in order to solve the above problems, the present inventors used a resin having a carboxylic acid group and a photosensitive carbon-carbon double bond in combination with an epoxy compound. It has been found that by doing so, it is possible to manufacture a permanent protective film with good workability, high density, and high reliability without deteriorating the performance of the substrate.
すなわち、本発明は、
(a)カルボン酸基と光感応性の炭素−炭素二重結合を
有する樹脂、(b)エポキシ化合物および(C)光開始
剤からなる永久保護膜用樹脂組成物に関する。That is, the present invention relates to a resin composition for a permanent protective film comprising (a) a resin having a carboxylic acid group and a photosensitive carbon-carbon double bond, (b) an epoxy compound, and (C) a photoinitiator.
また、本発明は前記樹脂組成物を基材に塗布して感光性
塗膜を形成し、この塗膜に回路パターンマスクを介して
紫外線で露光してマスクの露光部の塗膜を硬化させたの
ち、未露光部の塗膜をアルカリ現像により除去して回路
パターンを作製し、引き続いてアフターキュアにより塗
膜中のカルボン酸基をエポキシ化合物と反応させること
を特徴とする永久保護膜の製造方法に関する。The present invention also provides a method in which the resin composition is applied to a base material to form a photosensitive coating film, and this coating film is exposed to ultraviolet light through a circuit pattern mask to harden the coating film in the exposed areas of the mask. A method for producing a permanent protective film, which is characterized in that the unexposed areas of the coating film are then removed by alkaline development to create a circuit pattern, and then the carboxylic acid groups in the coating film are reacted with an epoxy compound by after-curing. Regarding.
本発明の方法で作製される永久保護膜は従来の紫外線硬
化型でアルカリ現像できる樹脂組成物を用いて作られる
保護膜に比べ、耐湿性、耐薬品性、耐加水分解性および
密着性に優れた高い信頼性のある膜である。さらに本発
明の方法で作製される永久保護膜はカルボン酸基をエポ
キシ化合物との反応により減少もしくは完全に取り除い
ているためにプリント板上の銅の配線を腐食してしまう
ことがなく、基板の性能を長期的に保つことができる。The permanent protective film produced by the method of the present invention has superior moisture resistance, chemical resistance, hydrolysis resistance, and adhesion compared to the protective film produced using conventional UV-curable resin compositions that can be developed with alkali. It is a highly reliable membrane. Furthermore, since the permanent protective film produced by the method of the present invention reduces or completely removes carboxylic acid groups by reaction with an epoxy compound, it will not corrode the copper wiring on the printed board, and will not corrode the copper wiring on the printed board. Performance can be maintained over the long term.
さらにまたエポキシ化合物として多価のエポキシ化合物
を用いた場合、アフターキュアにより厚膜硬化特性が向
上するという特徴も有している。Furthermore, when a polyvalent epoxy compound is used as the epoxy compound, it also has the characteristic that the thick film hardening characteristics are improved by after-curing.
これは、アフターキュアにより、紫外線による光感応性
の二重結合の架橋に加えて、エポキシ基とカルボン酸基
の反応による架橋が起るため、硬化膜がいわゆるIPN
(相互侵入高分子網目)構造をとるためである。This is because, during after-curing, in addition to cross-linking of photosensitive double bonds caused by ultraviolet rays, cross-linking occurs due to the reaction between epoxy groups and carboxylic acid groups, so the cured film becomes so-called IPN.
This is because it has a (interpenetrating polymer network) structure.
以下、本発明について説明する。The present invention will be explained below.
本発明に用いられるカルボン酸基と光感応性の炭素−炭
素二重結合を有する樹脂(a)としては、各種の重合体
が利用できるが、−例を挙げれば次の変性樹脂が使用で
きる。すなわち共役ジエンの重合体および/または共重
合体のα、β−不飽和ジカルボン酸無水物付加物に、一
般式
(式中、R1およびR2は水素原子またはメチル基、R
3は炭素数2以上、好ましくは2〜12、特に好ましく
は2〜6のアルキレン基を示す)
で表わされる光感応性の炭素−炭素二重結合を有するα
、β−不飽和モノカルボン酸エステル(1)あるいは前
記化合物(1)と一般式
%式%()
(式中、R4は炭素数1〜20、好ましくは1〜12の
アルキル基、シクロアルキル基、アリール基等の有機残
基を示す)
で表わされるアルコール(II)との混合物を反応させ
、該付加物の酸無水物基の少なくとも80モル%を開環
させた変性樹脂を挙げることができる。Although various polymers can be used as the resin (a) having a carboxylic acid group and a photosensitive carbon-carbon double bond used in the present invention, the following modified resins can be used, for example. That is, a conjugated diene polymer and/or copolymer α,β-unsaturated dicarboxylic acid anhydride adduct has the general formula (wherein R1 and R2 are hydrogen atoms or methyl groups, R
3 represents an alkylene group having 2 or more carbon atoms, preferably 2 to 12 carbon atoms, particularly preferably 2 to 6 carbon atoms) having a photosensitive carbon-carbon double bond represented by
, β-unsaturated monocarboxylic acid ester (1) or the above compound (1) and the general formula % formula % () (wherein R4 is an alkyl group or cycloalkyl group having 1 to 20 carbon atoms, preferably 1 to 12 carbon atoms) , which represents an organic residue such as an aryl group) and an alcohol (II) represented by the following formula is reacted to open at least 80 mol% of the acid anhydride groups of the adduct. .
ここで用いる共役ジエン重合体および/または共重合体
とは、ブタジェン、イソプレン等の炭素数4〜5の共役
ジオレフィンの低重合体、またはこれらの共役ジオレフ
ィンの一種または二種以上とエチレン性不飽和二重結合
を有するこれらの共役ジオレフィン以外の七ツマ−1特
にイソブチレン、ジイソブチレン、スチレン、α−メチ
ルスチレン、ビニルトルエン、ジビニルトルエンのよう
な脂肪族または芳香族モノマーとの低重合度共重合体で
ある。またこれらの二種以上の混合物も利用することが
できる。The conjugated diene polymer and/or copolymer used here refers to a low polymer of a conjugated diolefin having 4 to 5 carbon atoms such as butadiene or isoprene, or one or more of these conjugated diolefins and an ethylenic polymer. Low polymerization degree with aliphatic or aromatic monomers other than these conjugated diolefins having unsaturated double bonds, especially isobutylene, diisobutylene, styrene, α-methylstyrene, vinyltoluene, divinyltoluene. It is a copolymer. A mixture of two or more of these can also be used.
上記共役ジエン重合体および/または共重合体は、ポリ
マー中に存在する不飽和二重結合中のビニル基含有量が
50%以上で分子量500〜5000の範囲のものが好
ましく用いられる。ビニル基含有量は50〜80%のも
のが好ましく、55〜70%のものが特に好ましい。ビ
ニル基が50%未満のものは光硬化後の架橋密度が小さ
く好ましくない。また、分子量が500未満のものは光
硬化後の塗膜強度が低く、一方分子量が5000を越え
るものは平滑な塗膜が得られないので何れも好ましくな
い。The above-mentioned conjugated diene polymer and/or copolymer preferably has a vinyl group content in unsaturated double bonds present in the polymer of 50% or more and a molecular weight in the range of 500 to 5,000. The vinyl group content is preferably 50 to 80%, particularly preferably 55 to 70%. If the vinyl group content is less than 50%, the crosslinking density after photocuring is low and is not preferred. Further, those having a molecular weight of less than 500 have a low coating film strength after photocuring, while those having a molecular weight of more than 5,000 are not preferred because a smooth coating film cannot be obtained.
これらの低重合体は従来公知の方法で製造される。すな
わちアルカリ金属または有機アルカリ金属化合物を触媒
として炭素数4〜5の共役ジオレフィン単独、あるいは
これらのジオレフィン混合物、あるいは共役ジオレフィ
ンに対して好ましくは50モル%以下の量、好ましくは
1〜30モル%の芳香族ビニルモノマー、例えばスチレ
ン、α−メチルスチレン、ビニルトルエンまたはジビニ
ルベンゼンとを通常0℃から 100℃の温度でアニオ
ン重合させる方法が代表的な製造方法である。この場合
、分子量を制御し、ゲル分率等の少ない、淡色の低重合
物を得るためにはベンジルナトリウムのような有機アル
カリ金属化合物を触媒とし、アルキルアリール基を有す
る化合物例えばトルエンを連鎖移動剤とする連鎖移動重
合法(米国特許第3.789.090号公報)、あるい
はテトラヒドロフラン溶媒中でナフタリンのような多環
芳香族化合物を活性剤とし、ナトリウムのようなアルカ
リ金属を触媒とするリビング重合法(特公昭42−17
485号公報、同43−27432号公報)、あるいは
トルエン、キシレンのような芳香族炭化水素を溶媒とし
、ナトリウムのような金属の分散体を触媒とし、ジオキ
サンのようなエーテル類を添加して分子量を制御する重
合法(特公昭32−7448号公報、同33−1245
号公報、同31−10188号公報)等が好適な製造方
法である。また周期律表中■族金属例えばコバルトまた
はニッケルのアセチルアセトナート化合物およびアルキ
ルアルミニウムハロゲニドを触媒とする配位アニオン重
合によって製造される低重合体(特公昭45−507号
公報、同4B−30300号公報)も用いることができ
る。These low polymers are produced by conventionally known methods. That is, a conjugated diolefin having 4 to 5 carbon atoms alone, a mixture of these diolefins, or a conjugated diolefin is preferably used in an amount of 50 mol % or less, preferably 1 to 30 mol %, using an alkali metal or an organic alkali metal compound as a catalyst. A typical manufacturing method is anionic polymerization of mol % of an aromatic vinyl monomer, such as styrene, α-methylstyrene, vinyltoluene, or divinylbenzene, usually at a temperature of 0°C to 100°C. In this case, in order to control the molecular weight and obtain a light-colored low polymer with a low gel fraction, etc., an organic alkali metal compound such as sodium benzyl is used as a catalyst, and a compound having an alkylaryl group, such as toluene, is used as a chain transfer agent. (U.S. Pat. No. 3,789,090), or living polymerization using a polycyclic aromatic compound such as naphthalene as an activator and an alkali metal such as sodium as a catalyst in a tetrahydrofuran solvent. Legal (Tokuko Sho 42-17
No. 485, No. 43-27432), or by using an aromatic hydrocarbon such as toluene or xylene as a solvent, using a metal dispersion such as sodium as a catalyst, and adding an ether such as dioxane to increase the molecular weight. (Japanese Patent Publication No. 32-7448, No. 33-1245)
No. 31-10188) and the like are suitable manufacturing methods. Also, low polymers produced by coordination anionic polymerization using an acetylacetonate compound of a group I metal in the periodic table, such as cobalt or nickel, and an alkyl aluminum halide (Japanese Patent Publication No. 45-507, No. 4B-30300) (Japanese Patent Application Publication No. 2003-110000) can also be used.
これら共役ジエンの重合体および/または共重合体にα
、β−不飽和ジカルボン酸無水物を付加することにより
酸無水基の付加物を製造する。These conjugated diene polymers and/or copolymers have α
, a β-unsaturated dicarboxylic acid anhydride to produce an acid anhydride group adduct.
本発明に言うα、β−不飽和ジカルボン酸無水物とは、
下記一般式(III)で表わされる化合物であり、具体
的には、無水マレイン酸、無水シトラコン酸、クロル無
水マレイン酸等の酸無水物が挙げられる。The α,β-unsaturated dicarboxylic acid anhydride referred to in the present invention is
It is a compound represented by the following general formula (III), and specifically includes acid anhydrides such as maleic anhydride, citraconic anhydride, and chloromaleic anhydride.
二重でRS R6はそれぞれ水素、炭素数1〜5のア
ルキル基またはハロゲンを示す。Double RS R6 each represents hydrogen, an alkyl group having 1 to 5 carbon atoms, or a halogen.
通常この付加反応は、これら単独もしくは、これら両者
を溶解する不活性溶媒中で、通常100”0〜250℃
の温度で行われる。この際ゲル化防止剤として、ハイド
ロキノン、カテコール類、p−フェニレンジアミン誘導
体等を0.5重量部以下、例えば0.1〜0.3重量部
添加することができる。This addition reaction is usually carried out in an inert solvent that dissolves these alone or both at temperatures of 100°C to 250°C.
carried out at a temperature of At this time, as a gelling inhibitor, hydroquinone, catechols, p-phenylenediamine derivatives, etc. can be added in an amount of 0.5 parts by weight or less, for example, 0.1 to 0.3 parts by weight.
本発明においては、得られる酸無水物の付加物の軟化点
(JIS−に−2531−60の環球式軟化点の測定方
法による)が70℃以上となるようにα、β−不飽和ジ
カルボン酸無水物を付加することが望ましい。この軟化
点は主に原料である共役ジエン重合体または共重合体の
不飽和結合の含有量、分子量およびα、β−不飽和ジカ
ルボン酸無水物の付加量等に依存する。例えば数平均分
子量1000の液状ブタジェン重合体を用いた場合は、
全酸価として400以上の値が必要である。In the present invention, the α,β-unsaturated dicarboxylic acid is Addition of anhydride is desirable. This softening point mainly depends on the unsaturated bond content and molecular weight of the raw material conjugated diene polymer or copolymer, and the amount of α,β-unsaturated dicarboxylic acid anhydride added. For example, when using a liquid butadiene polymer with a number average molecular weight of 1000,
A total acid value of 400 or more is required.
次に、上記のようにして得られた酸無水物の付加物にα
、β−不飽和モノカルボン酸エステル(1)またはα、
β−不飽和モノカルボン酸エステル(1)とアルコール
(II)の混合物を反応させ、該付加物の酸無水物基の
少なくとも80モル%を開環させて前記の変性樹脂を製
造する。Next, α
, β-unsaturated monocarboxylic acid ester (1) or α,
The above modified resin is produced by reacting a mixture of β-unsaturated monocarboxylic acid ester (1) and alcohol (II) to open at least 80 mol% of the acid anhydride groups of the adduct.
ここで前記(1)式で表わされるアルコール性水酸基を
有するα、β−不飽和モノカルボン酸エステルとしては
、具体的には例えば2−ヒドロキシエチルアクリレート
、 2−ヒドロキシエチルメタクリレート等があり、こ
れらは単独、または混合して用いることができる。Here, specific examples of the α,β-unsaturated monocarboxylic acid ester having an alcoholic hydroxyl group represented by formula (1) include 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, etc. They can be used alone or in combination.
また、アルコール(n)としては具体的には、エチルア
ルコール、ブチルアルコール、エチルセロソルブ、ブチ
ルセロソルブ、シクロヘキサノール、ベンジルアルコー
ル、フェノール等が挙げられる。Further, specific examples of the alcohol (n) include ethyl alcohol, butyl alcohol, ethyl cellosolve, butyl cellosolve, cyclohexanol, benzyl alcohol, and phenol.
この開環反応において、光感応性の二重結合を有するエ
ステル(I)は必須であり、゛アルコール(II)を用
いる場合にはα、β−不飽和モノカルボン酸エステル(
I)とアルコール(II)のモル比で(I) :
(II) −1: o〜4の範囲で用いられ、好まし
くは(I) 二 (II) −1: 0〜1である
。In this ring-opening reaction, ester (I) having a photosensitive double bond is essential, and when alcohol (II) is used, α,β-unsaturated monocarboxylic acid ester (
The molar ratio of I) to alcohol (II) (I):
(II) -1: Used in the range of o to 4, preferably (I) 2 (II) -1: 0 to 1.
これらによる酸無水基の開環反応は通常塩基性触媒の存
在下100℃以下、例えば50〜100℃、好ましくは
70〜95℃の比較的低温で行われる。開環させる割合
は酸無水基の80モル%以上、好ましくは90モル%以
上であることが光硬化性および塗膜の長期的安定性の点
から適当である。開環反応は溶媒の存在下に行うのが好
ましい。溶媒としてはこれらに対し反応性を持たず、か
つ両者を溶解するものが好ましく用いられる。この例と
してトルエン、キシレン等の芳香族炭化水素類、メチル
エチルケトン、メチルイソブチルケトン等のケトン類、
酢酸エチル等のエステル類、ジエチレングリコールジメ
チルエーテル等の水酸基を有しないエーテル類、および
ジアセトンアルコール等の三級アルコール類等が挙げら
れる。このようにして前記の変性樹脂が製造される。The ring-opening reaction of the acid anhydride group is usually carried out in the presence of a basic catalyst at a relatively low temperature of 100°C or lower, for example 50 to 100°C, preferably 70 to 95°C. It is appropriate that the ring-opening ratio be 80 mol% or more, preferably 90 mol% or more of the acid anhydride groups, from the viewpoint of photocurability and long-term stability of the coating film. The ring-opening reaction is preferably carried out in the presence of a solvent. As the solvent, it is preferable to use a solvent that has no reactivity with these and can dissolve both. Examples of this include aromatic hydrocarbons such as toluene and xylene, ketones such as methyl ethyl ketone and methyl isobutyl ketone,
Examples include esters such as ethyl acetate, ethers without a hydroxyl group such as diethylene glycol dimethyl ether, and tertiary alcohols such as diacetone alcohol. In this way, the modified resin described above is produced.
この変性樹脂の残存酸無水基の一部をさらに一部アミン
でイミド化したり、あるいはこの変性樹脂のカルボン酸
基の一部をモノエポキシ化合物で予めエステル化した樹
脂も使用することができる。It is also possible to use a resin in which a portion of the residual acid anhydride groups of this modified resin is further imidized with an amine, or a portion of the carboxylic acid groups of this modified resin are previously esterified with a monoepoxy compound.
樹脂(a)としてはこの他に、アクリル酸、メタクリル
酸の重合物または共重合物、フマール酸、マレイン酸の
重合物または共重合物に前記α、β−不飽和モノカルボ
ン酸エステル(1)を反応させて得られる変性樹脂も用
いることができる。さらにまた前記共役ジエンの重合体
および/または共重合体のα、β−不飽和ジカルボン酸
無水物付加物、アクリル酸、メタクリル酸の重合物また
は共重合物、あるいはフマール酸、マレイン酸の重合物
または共重合物にエポキシ基を有するα、β−不飽和モ
ノカルボン酸エステルを反応させて得られる変性樹脂も
用いることができる。In addition, the resin (a) may include a polymer or copolymer of acrylic acid or methacrylic acid, a polymer or copolymer of fumaric acid or maleic acid, and the α,β-unsaturated monocarboxylic acid ester (1). Modified resins obtained by reacting can also be used. Furthermore, an α,β-unsaturated dicarboxylic acid anhydride adduct of the polymer and/or copolymer of the conjugated diene, a polymer or copolymer of acrylic acid or methacrylic acid, or a polymer of fumaric acid or maleic acid. Alternatively, a modified resin obtained by reacting a copolymer with an α,β-unsaturated monocarboxylic acid ester having an epoxy group can also be used.
このようなエポキシ基を有するα、β−不飽和モノカル
ボン酸エステルとしては、例えばグリシジル(メタ)ア
クリレート等を挙げることができる。Examples of such α,β-unsaturated monocarboxylic acid esters having an epoxy group include glycidyl (meth)acrylate.
本発明において用いられるエポキシ化合物としては、フ
ェニルグリシジルエーテル、ブロモフェニルグリシジル
エーテル、アリルグリシジルエーテル、2−エチルへキ
シルグリシジルエーテル、1.2−エポキシ−n−ヘキ
サン、1.2−エポキシ−シクロヘキサン、メチル〉・
オキシド、リモネンオキシド等のモノエポキシ化合物、
0−フタル酸ジグリシジルエステル、ヘキサヒドロフタ
ル酸グリシジルエステル、ジブロモネオペンチルグリコ
ールジグリシジルエーテル、■、S−ヘキサンジオール
ジグリシジルエーテル、ポリエチレングリコールジグリ
シジルエーテル、ビスフェノールAジグリシジルエーテ
ル、ビスフェノールA型エポキシ樹脂、ブロム化ビスフ
ェノールF型エポキシ樹脂、ジェポキシトリシクロ[5
,2,1,02・6]デカン等のジェポキシ化合物、ト
リグリシジルイソシアヌレート、テトラグリシジルジア
ミノジフェニルメタン、エポキシ化大豆油、ポリグリセ
ロールポリグリシジルエーテル、トリメチロールプロパ
ンポリグリシジルエーテル、エポキシ化ポリブタジェン
、ノボラックグリシジルエーテル等の多価エポキシ化合
物等が挙げられる。Epoxy compounds used in the present invention include phenylglycidyl ether, bromophenylglycidyl ether, allylglycidyl ether, 2-ethylhexylglycidyl ether, 1,2-epoxy-n-hexane, 1,2-epoxy-cyclohexane, methyl 〉・
oxide, monoepoxy compounds such as limonene oxide,
0-phthalic acid diglycidyl ester, hexahydrophthalic acid glycidyl ester, dibromoneopentyl glycol diglycidyl ether, ■, S-hexanediol diglycidyl ether, polyethylene glycol diglycidyl ether, bisphenol A diglycidyl ether, bisphenol A type epoxy resin , brominated bisphenol F type epoxy resin, jepoxytricyclo[5
, 2, 1, 02, 6] Jepoxy compounds such as decane, triglycidyl isocyanurate, tetraglycidyl diaminodiphenylmethane, epoxidized soybean oil, polyglycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, epoxidized polybutadiene, novolak glycidyl ether Examples include polyvalent epoxy compounds such as.
厚膜硬化特性が特に要求される場合には特に多価エポキ
シ化合物を用いることが適当である。It is particularly appropriate to use polyvalent epoxy compounds when thick film curing properties are particularly required.
樹脂(a)のカルボン酸基とエポキシ化合物(b)のエ
ポキシ基の当量比はカルボン酸基/エポキシ基−1/
0.5〜1/ 1.2であることが好ましい。The equivalent ratio of the carboxylic acid group of the resin (a) to the epoxy group of the epoxy compound (b) is carboxylic acid group/epoxy group -1/
It is preferably 0.5 to 1/1.2.
エポキシ化合物の量がこれより少ないと塗膜中の残存カ
ルボン酸量が多くなり基板の性能を損なう恐れがあり、
また多過ぎると現像性が悪くなる。If the amount of epoxy compound is less than this, the amount of residual carboxylic acid in the coating may increase and the performance of the board may be impaired.
Moreover, if it is too large, developability will deteriorate.
本発明で用いる光開始剤とは、従来公知の通常の光重合
開始剤を用いることができる。例えばベンゾイン、ベン
ゾインメチルエーテル、ベンゾインエチルエーテル、ベ
ンゾインイソブチルエーテル、ベンジル、ミヒラーケト
ン等の他、イルガキュア184(チバガイギー社製)、
イルガキュアー651(チバガイギー社製)、ダロキュ
アー1173(メルク社製)等の商品名で市販されてい
る光開始剤でもよい。これらの使用量は樹脂(a)に対
し通常0.1〜10重量%であり、0.1重量%より少
なくなると光硬化性が低下し、iomx%より多くなる
と得られた感光塗膜の強度が劣化するので何れも好まし
くない。As the photoinitiator used in the present invention, a conventionally known normal photopolymerization initiator can be used. For example, in addition to benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isobutyl ether, benzyl, Michler's ketone, Irgacure 184 (manufactured by Ciba Geigy),
Photoinitiators commercially available under trade names such as Irgacure 651 (manufactured by Ciba Geigy) and Darocure 1173 (manufactured by Merck & Co.) may also be used. The amount of these used is usually 0.1 to 10% by weight based on the resin (a), and if it is less than 0.1% by weight, the photocurability will decrease, and if it is more than iomx%, the strength of the resulting photosensitive coating will decrease. Both are undesirable because they cause deterioration.
本発明における感光性塗膜には、熱重合安定剤として、
ハイドロキノン、2,6−ジ−ターシャルブチルバラク
レゾール、バラベンゾキノン、ハイドロキノンモノメチ
ルエーテル、フェノチアジン、α−ナフチルアミン等を
含ませることもできる。In the photosensitive coating film in the present invention, as a thermal polymerization stabilizer,
Hydroquinone, 2,6-di-tertiarybutylvalacresol, rosebenzoquinone, hydroquinone monomethyl ether, phenothiazine, α-naphthylamine, etc. can also be included.
また樹脂(a)とエポキシ化合物(b)との反応を促進
する触媒を添加してもよい。かかる触媒としては、第三
級アミン、ホウ酸エステル、i表・イス酸、有機金属化
合物、有機金属塩、イミダゾール類、ホスフィン化合物
等が使用できるが、具体的にはトリエチルアミン、 2
−エチル−4−メチルイミダゾール、■−ベンジルー2
−メチルイミダゾール、トリフェニルホスフィン等を挙
げることができる。Further, a catalyst that promotes the reaction between the resin (a) and the epoxy compound (b) may be added. As such catalysts, tertiary amines, boric acid esters, isic acids, organometallic compounds, organometallic salts, imidazoles, phosphine compounds, etc. can be used, but specifically triethylamine, 2
-ethyl-4-methylimidazole, ■-benzyru2
-Methylimidazole, triphenylphosphine and the like.
上記触媒の添加量は前記樹脂組成物に対して0〜5重量
%、特に0.1〜3重量%とするのが好ましい。The amount of the catalyst added is preferably 0 to 5% by weight, particularly 0.1 to 3% by weight, based on the resin composition.
さらにまたこの塗膜にタックを生じさせない範囲で任意
の他の成分を加えることができる。これらの例としては
、2−エチルへキシルアクリレート、 2−ヒドロキシ
エチルアクリレート、 ■、3−ブタンジオールアクリ
レート、トリメチロールプロパントリアクリレート、ペ
ンタエリスリトールトリアクリ1ノート、2−エチルへ
キシルメタアクリレート、 2−ヒドロキシエチルメタ
アクリレート、 1.3−ブタンジオールメタアクリレ
ート、トリメチロールプロパントリメタアクリレートや
ペンタエリスリトールトリメタアクリレート等および高
融点のトリ(アクリロイルオキシエチル)イソシアヌレ
ート等の従来公知の光重合性モノマー笠が挙げられる。Furthermore, any other components may be added as long as they do not cause tack to the coating film. Examples of these include 2-ethylhexyl acrylate, 2-hydroxyethyl acrylate, 1, 3-butanediol acrylate, trimethylolpropane triacrylate, pentaerythritol triacrylate, 2-ethylhexyl methacrylate, 2- Conventionally known photopolymerizable monomers such as hydroxyethyl methacrylate, 1,3-butanediol methacrylate, trimethylolpropane trimethacrylate, pentaerythritol trimethacrylate, and high melting point tri(acryloyloxyethyl) isocyanurate are used. Can be mentioned.
次に前記樹脂組成物を用いた永久保護膜の製造法につい
て説明する。Next, a method for producing a permanent protective film using the resin composition will be explained.
まず、前記樹脂組成物を有機溶剤に希釈して基材に塗布
する。この有機溶剤としては、エチルセルソルブ、ブチ
ルセルソルブ、エチレングリコールジメチルエーテル、
ジアセトンアルコール、4−メトキシ−4−メチルペン
タノン−2、メチルエチルケトン等の水溶性有機溶剤、
またはキシレン、トルエン、メチルイソブチルケトン、
2−エチルヘキサノール等の非水系有機溶剤が例示され
るが、特にこれらに限定されるものではなく該樹脂組成
物を均一に溶解するものであればいずれのものも使用で
きる。First, the resin composition is diluted with an organic solvent and applied to a substrate. Examples of this organic solvent include ethyl cellosolve, butyl cellosolve, ethylene glycol dimethyl ether,
Water-soluble organic solvents such as diacetone alcohol, 4-methoxy-4-methylpentanone-2, methyl ethyl ketone,
or xylene, toluene, methyl isobutyl ketone,
Non-aqueous organic solvents such as 2-ethylhexanol are exemplified, but the solvent is not particularly limited to these, and any solvent can be used as long as it can uniformly dissolve the resin composition.
前記樹脂組成物の希釈溶液は常温での回転粘度が0.1
−1000ボイズ、特に 1〜500ボイズ程度にする
ことが好ましい。The diluted solution of the resin composition has a rotational viscosity of 0.1 at room temperature.
-1000 voids, particularly preferably about 1 to 500 voids.
また必要に応じ上記樹脂組成物の希釈溶液に無機充填物
を添加することができる。かかる無機充填物としては、
マイカ、クレー タルク、アルミナホワイト、珪藻土、
ベントナイト、ワラストナイト、石英、水酸化アルミニ
ウム、水酸化カルシウム、硫酸バリウム、珪酸マグネシ
ウム、酸化チタン、酸化亜鉛、シリカアルミナ、窒化珪
素等を挙げることができる。Moreover, an inorganic filler can be added to the diluted solution of the resin composition, if necessary. Such inorganic fillers include:
Mica, clay talc, alumina white, diatomaceous earth,
Examples include bentonite, wollastonite, quartz, aluminum hydroxide, calcium hydroxide, barium sulfate, magnesium silicate, titanium oxide, zinc oxide, silica alumina, and silicon nitride.
上記無機充填物の添加量は、前記樹脂組成物100重量
に対して0〜180重量部、好ましくは40〜150重
量部である。The amount of the inorganic filler added is 0 to 180 parts by weight, preferably 40 to 150 parts by weight, based on 100 parts by weight of the resin composition.
この他、必要に応じ、フタロシアニンブルーフタロシア
ニングリーン、シアニングリーン、チタンホワイト、チ
タンイエロー カーボンブラック、黄鉛、ハンザイエロ
ー レーキレッド、メチルバイオレット、ブリリアント
グリーン、ビクトリアブルー等の染料または顔料、難燃
化を付与するために五酸化アンチモン等を添加すること
ができる。In addition, dyes or pigments such as Phthalocyanine Blue, Phthalocyanine Green, Cyanine Green, Titanium White, Titanium Yellow, Carbon Black, Yellow Lead, Hansa Yellow, Lake Red, Methyl Violet, Brilliant Green, Victoria Blue, etc., and flame retardant are added as necessary. Antimony pentoxide or the like can be added to achieve this.
基材への塗布は通常、デイツプコート、ロールコート、
カーテンコート等により行う。塗膜の乾燥は熱風乾燥、
遠赤外線等により通常120℃以下、好ましくは80〜
100℃で通常10〜20分行うことにより達成される
。このとき温度が120℃を越えると塗膜の熱硬化が生
じるため好ましくない。Application to the substrate is usually done by dip coating, roll coating,
This is done using a curtain coat, etc. The paint film is dried by hot air drying.
Usually 120℃ or less, preferably 80℃ or less by far infrared rays etc.
This is usually achieved by heating at 100°C for 10 to 20 minutes. At this time, if the temperature exceeds 120°C, the coating film will be thermally hardened, which is not preferable.
こうして得られた塗膜は常温でタックがなく平滑な塗面
を持つため回路パターン製造用の感光性塗膜に最適であ
る。The coating film thus obtained has a smooth coating surface without tackiness at room temperature, making it ideal as a photosensitive coating film for producing circuit patterns.
乾燥後、塗膜にネガ型フィルムを置き、例えば高圧水銀
灯、超高圧水銀灯、キセノンランプ、メタルハライドラ
ンプ等を用いて紫外線を照射する。After drying, a negative film is placed on the coating and irradiated with ultraviolet light using, for example, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a xenon lamp, a metal halide lamp, or the like.
次いで、これを、現像溶媒をスプレーするか現像溶媒に
浸漬する等の方法により現像し、未露光部を洗い流す。Next, this is developed by spraying a developing solvent or immersing it in a developing solvent, and the unexposed areas are washed away.
上記現像溶媒としては、濃度1〜5%程度の炭酸ナトリ
ウム等のアルカリ水溶液を用いることができるが、これ
に適当な界面活性剤や水溶性溶剤を添加したものを用い
てもよい。As the developing solvent, an alkaline aqueous solution such as sodium carbonate having a concentration of about 1 to 5% can be used, but it is also possible to use a solution to which an appropriate surfactant or water-soluble solvent is added.
しかる後、熱風乾燥、遠赤外線乾燥等の方法によりアフ
ターキュアを行う。アフターキュアは100〜100℃
で、好ましくは120〜140℃で、通常10〜60分
間行う。アフターキュアが十分でないと塗膜の長期安定
性が低く、これより過度にアフターキュアを行うと生産
性が低下してしまう。After that, after-curing is performed using methods such as hot air drying and far infrared drying. After cure is 100-100℃
It is preferably carried out at 120 to 140°C, usually for 10 to 60 minutes. If the after-cure is insufficient, the long-term stability of the coating film will be low, and if the after-cure is performed excessively, productivity will decrease.
〔発明の効果]
本発明の永久保護膜用樹脂組成物は紫外線硬化型でアル
カリ現像できるため、作業性よく高密度の保護膜を製造
することができる。しかも、本発明の方法によって製造
される永久保護膜は従来の紫外線硬化型でアルカリ現像
できる樹脂組成物を用いて作られる保護膜とは異なり、
耐湿性、耐薬品性、耐加水分解性および密着性に優れた
高い信頼性のある膜である。さらに本発明の方法で作製
される永久保護膜はカルボン酸基をエポキシ化合物との
反応により取り除いているためにプリント板上の銅の配
線を腐食してしまうことがなく、基板の性能を長期に保
つことができる。さらにまたアフターキュアにより架橋
密度が増し、厚膜硬化特性が優れているという特徴も有
している。[Effects of the Invention] Since the resin composition for a permanent protective film of the present invention is UV curable and can be developed with alkali, it is possible to produce a high-density protective film with good workability. Moreover, the permanent protective film produced by the method of the present invention is different from the conventional protective film made using an ultraviolet curable resin composition that can be developed with alkali.
It is a highly reliable membrane with excellent moisture resistance, chemical resistance, hydrolysis resistance, and adhesion. Furthermore, since the permanent protective film produced by the method of the present invention removes the carboxylic acid groups by reaction with an epoxy compound, it will not corrode the copper wiring on the printed board, and the performance of the board will be maintained for a long time. can be kept. Furthermore, after-curing increases the crosslinking density, resulting in excellent thick film curing properties.
「実施例」
以下に本発明を実施例に基づいて具体的に説明する。な
お、本発明は以下の実施例には限定されるものではない
。"Examples" The present invention will be specifically described below based on Examples. Note that the present invention is not limited to the following examples.
実施例1
ベンジルナトリウムを触媒とし、連鎖移動剤トルエンの
存在下に30℃でブタジェンを重合させて得られた数平
均分子ffi 1000.25℃における粘度14ボイ
ズ、1.2−結合65%の液状ブタジェン重合体322
g、無水マレイン酸178.8g 、キシレン10gお
よびアンチゲン8C(重合禁止剤、住友化学■製、商品
名) 1.1gを還流冷却管および窒素吹き込み管付
きのlJのセパラブルフラスコに仕込み、窒素気流下に
190℃で4.7時間反応させた。次に未反応無水マレ
イン酸、キシレンを留去させ、全酸価40gmyKOH
/gのマレイン化ブタジェン重合体を合成した。このも
のの軟化点(環球式軟化点JIS−に−2531−(1
0)は88℃であった。Example 1 A liquid with a number average molecule ffi of 1000.14 voids and a viscosity of 1.2-bonds at 65% at 25°C obtained by polymerizing butadiene at 30°C using benzyl sodium as a catalyst and in the presence of toluene as a chain transfer agent. butadiene polymer 322
g, 178.8 g of maleic anhydride, 10 g of xylene, and 1.1 g of Antigen 8C (polymerization inhibitor, manufactured by Sumitomo Chemical ■, trade name) were placed in a 1J separable flask equipped with a reflux condenser and nitrogen blowing tube, and heated with a nitrogen stream. The mixture was reacted at 190° C. for 4.7 hours. Next, unreacted maleic anhydride and xylene were distilled off, and the total acid value was 40 gmyKOH.
/g of maleated butadiene polymer was synthesized. The softening point of this material (ring and ball softening point JIS-2531-(1
0) was 88°C.
得られたマレイン化ブタジェン重合体200g。200 g of the maleated butadiene polymer obtained.
シアセントアルコール400g、ビトロキノン0.2g
を還流冷却管付きのIJのセパラブルフラスコに取り、
80℃のオイルバスに漬け、フラスコ内を軽く撹拌しマ
レイン化ブタジェン重合体を完全に溶解させた。Ciacent alcohol 400g, vitroquinone 0.2g
Transfer to an IJ separable flask equipped with a reflux condenser,
The flask was immersed in an oil bath at 80°C and the inside of the flask was gently stirred to completely dissolve the maleated butadiene polymer.
次いで、 2−ヒドロキシエチルアクリレート41.4
g 、ベンジルアルコール38.6gおよびトリエチル
アミン2gを加え、40分間フラスコ内を撹拌した。次
にオイルバスの温度を60℃に下げ、シア七トンアルコ
ール122g、イルガキュア651(チバガイギー仲製
)8g、YDPN 638(フェノールノボラック型エ
ポキシ樹脂、東部化成■製)230g、 )リフエルホ
スフィン3.6gを添加し、1時間撹拌した。この組成
物の非揮発濃度は50%であった。Then 2-hydroxyethyl acrylate 41.4
g, 38.6 g of benzyl alcohol, and 2 g of triethylamine were added, and the inside of the flask was stirred for 40 minutes. Next, the temperature of the oil bath was lowered to 60°C, and 122 g of shea 7-ton alcohol, 8 g of Irgacure 651 (manufactured by Ciba Geigy), 230 g of YDPN 638 (phenol novolac type epoxy resin, manufactured by Tobu Kasei ■), and 3.6 g of ) Lifurphosphine were added. was added and stirred for 1 hour. The non-volatile concentration of this composition was 50%.
上記の樹脂組成物の希釈液を用いて、以下のようにして
永久保護膜を作成した。A permanent protective film was created in the following manner using a diluted solution of the above resin composition.
まず、上記希釈液をガラスエポキシ銅張り積層板にアプ
リケーターで塗布したのち、80℃の熱風乾燥機に入れ
て20分間乾燥し溶媒を除去したところ、20μmの厚
みを持つ塗膜が得られた。乾燥後、常温においてこの塗
膜に触ったが、タックは全くなかった。First, the above diluted solution was applied to a glass epoxy copper-clad laminate using an applicator, and then placed in a hot air dryer at 80°C for 20 minutes to remove the solvent, resulting in a coating film with a thickness of 20 μm. After drying, this coating film was touched at room temperature, and there was no tack at all.
次にこの塗膜に最高50μ鴨のパターンを持つポリエス
テル基材のネガ型回路パターンマスクを密着させ、さら
に上部に厚み1.5IRI!1の石英ガラスをあて、U
V露光装置(ウシオ電機製高圧水銀灯照射装置U V
C−2513)で385nmの露光量が400mJ/a
Aとなるように露光させた。この露光の間、温度は40
℃に上昇したが、露光後には密着させたマスクは容易に
剥離できた。Next, a polyester-based negative circuit pattern mask with a pattern of up to 50 μm duck is attached to this coating film, and then a 1.5 IRI thick mask is placed on top! Apply the quartz glass of No. 1, and
V exposure device (Ushio Inc. high pressure mercury lamp irradiation device U V
C-2513), the exposure amount at 385 nm is 400 mJ/a
It was exposed to light as shown in A. During this exposure, the temperature is 40
℃, but the tightly attached mask could be easily peeled off after exposure.
この塗膜を2%の炭酸ナトリウム水溶液を用いて現像し
たところ、その解像度は50μ曙以下であった。最後に
130℃で20分、電気炉に入れ塗膜をアフターキュ
アーさせて保護膜を作製した。When this coating film was developed using a 2% aqueous sodium carbonate solution, the resolution was less than 50 μm. Finally, the coating film was after-cured by placing it in an electric furnace at 130° C. for 20 minutes to produce a protective film.
硬化膜の物性評価は既知の方法にしたがって行った。鉛
筆硬度は、JIS−D−02028−10に準じて測定
したところ4Hであった。また密着性は、JIS−D−
02028−12に準じて基盤目テストを行い評価した
が、良好であった。半田耐熱性は溶融した半田浴(26
0℃)中に浸漬後、JIS−D−02028−12に準
じて基盤目テストを行い評価したが、合格であった。耐
湿性は2時間煮沸後、JIS−D−02028−12に
準じて基盤目テストを行い評価したが、合格であった。Physical properties of the cured film were evaluated according to known methods. The pencil hardness was 4H when measured according to JIS-D-02028-10. Also, the adhesion is JIS-D-
02028-12 was conducted and evaluated, and it was found to be good. Solder heat resistance is measured using a molten solder bath (26
After being immersed in water (0°C), a substrate test was conducted and evaluated in accordance with JIS-D-02028-12, and it passed. Moisture resistance was evaluated by performing a substrate test in accordance with JIS-D-02028-12 after boiling for 2 hours, and the result was a pass.
また120℃の水蒸気中に48時間放置するプレッシャ
ークツカーテストを行ったのち、上記と同様に基盤目テ
ストを行ったが、塗膜の剥離は認められず、銅の腐蝕も
起らなかった。Further, after performing a pressure couture test in which the product was left in steam at 120° C. for 48 hours, a substrate test was performed in the same manner as above, but no peeling of the coating film was observed, and no corrosion of the copper occurred.
実施例2
実施例1で得られた液状ブタジェン重合体257g1無
水マレイン酸193g、キシレン10gおよびアンチゲ
ン6C(住友化学■製、商品名) 1.5gを還流冷
却管および窒素吹き込み管付きのlJのセパラブルフラ
スコに仕込み、窒素気流下に 190℃で4.5時間反
応させた。次に未反応無水マレイン酸、キシレンを留去
させ全酸価4BOm9 K OH/gのマレイン化ブタ
ジェン重合体を合成した。このものの軟化点は128℃
であった。Example 2 257 g of the liquid butadiene polymer obtained in Example 1, 193 g of maleic anhydride, 10 g of xylene, and 1.5 g of Antigen 6C (manufactured by Sumitomo Chemical ■, trade name) were placed in a lJ separator equipped with a reflux condenser and a nitrogen blowing tube. The mixture was charged into a blue flask and reacted at 190°C for 4.5 hours under a nitrogen stream. Next, unreacted maleic anhydride and xylene were distilled off to synthesize a maleated butadiene polymer having a total acid value of 4BOm9 K OH/g. The softening point of this material is 128℃
Met.
得られたマレイン化ブタジェン重合体200g。200 g of the maleated butadiene polymer obtained.
ジアセトンアルコール400g、ヒドロキノン0.2g
を還流冷却管付きのIJのセパラブルフラスコに取り、
80℃のオイルバスに漬け、フラスコ内を軽く撹拌しマ
レイン化ブタジェン重合体を完全に溶解させた。Diacetone alcohol 400g, hydroquinone 0.2g
Transfer to an IJ separable flask equipped with a reflux condenser,
The flask was immersed in an oil bath at 80°C and the inside of the flask was gently stirred to completely dissolve the maleated butadiene polymer.
次いで、2−ヒドロキシエチルアクリレート69.5g
、ベンジルアルコール27.8gおよびトリエチルアミ
ン2gを加え、35分間フラスコ内を撹拌した。次にオ
イルバスの温度を60℃に下げ、ジブロモフェニルグリ
シジルエーテル131.7gを加えたのち、100℃に
昇温し30分間撹拌した。その後再度オイルバスの温度
を60℃に下げ、ジアセトンアルコール153g、ベン
ゾインイソブチルエーテル6g1YDPN 838 1
15g、 トリフエルホスフィン3.6gを添加し、1
時間撹拌した。この組成物の非揮発分濃度は50%であ
った。Next, 69.5 g of 2-hydroxyethyl acrylate
, 27.8 g of benzyl alcohol and 2 g of triethylamine were added, and the inside of the flask was stirred for 35 minutes. Next, the temperature of the oil bath was lowered to 60°C, 131.7 g of dibromophenyl glycidyl ether was added, and then the temperature was raised to 100°C and stirred for 30 minutes. After that, lower the temperature of the oil bath to 60℃ again, and add 153 g of diacetone alcohol, 6 g of benzoin isobutyl ether, 1 YDPN 838 1
15g, add 3.6g of trifelphosphine, 1
Stir for hours. The non-volatile content of this composition was 50%.
上記の樹脂組成物の希釈液を用いて、実施例1と同様に
して永久保護膜を作成した。塗布乾燥後、常温において
この塗膜に触ったが、タックは全くなかった。この塗膜
の解像度は50g膳以下であった。A permanent protective film was prepared in the same manner as in Example 1 using a diluted solution of the above resin composition. After coating and drying, this coating film was touched at room temperature, and there was no tackiness at all. The resolution of this coating film was 50g or less.
硬化膜の物性評価も実施例1と同様に行った。The physical properties of the cured film were evaluated in the same manner as in Example 1.
鉛筆硬度は4H,密着性は良好、半田耐熱性は合格であ
った。耐湿性も 2時間煮沸後JIS−D−02028
−12に準じて基盤目テストを行い評価したが、合格で
あった。また120℃の水蒸気48時間接触させるプレ
ッシャークツカーテストを行ったのち、上記と同様に基
盤目テストを行ったが、塗膜の剥離は認められなかった
。The pencil hardness was 4H, the adhesion was good, and the soldering heat resistance was acceptable. Moisture resistance: JIS-D-02028 after 2 hours of boiling
-12 was conducted and evaluated, and it passed. Further, after conducting a pressure squeegee test in which the film was exposed to water vapor at 120° C. for 48 hours, a substrate test was performed in the same manner as above, but no peeling of the coating film was observed.
実施例3
実施例1と同様な方法により、数弔均分子量2000.
1.2−結合66%の液状ブタジェン300gと無水マ
レイン酸tiegを反応させ、全酸価320 #IgK
OH/gのマレイン化ブタジェン重合体を合成した。Example 3 A number average molecular weight of 2000.
1.2-React 300 g of liquid butadiene with 66% bond and tie maleic anhydride to obtain a total acid value of 320 #IgK
A maleated butadiene polymer with OH/g was synthesized.
このマレイン化ブタジェン重合体200 gをメチルイ
ソブチルケトン440g、ヒドロキノン0.2gととも
に11のフラスコに入れて80℃で撹拌、溶解した。次
いで2−ヒドロキシエチルメタアクリレート37.0g
、ベンジルアルコール24.8g、ブチルセロソルブ6
.7gを加え30分間反応させた。次にオイルバスの温
度を60℃に下げ、YDB−400(臭素化ビスフェノ
ール型エポキシ樹脂、東部化成■製) 114g、
YDPN 63g 51g、イルガキュア651 1
0g、 2−エチル−4−メチルイミダゾール3gを
添加し、1時間撹拌した。200 g of this maleated butadiene polymer was placed in a flask No. 11 together with 440 g of methyl isobutyl ketone and 0.2 g of hydroquinone, and the mixture was stirred and dissolved at 80°C. Then 37.0 g of 2-hydroxyethyl methacrylate
, benzyl alcohol 24.8g, butyl cellosolve 6
.. 7 g was added and reacted for 30 minutes. Next, lower the temperature of the oil bath to 60°C, and add 114 g of YDB-400 (brominated bisphenol type epoxy resin, manufactured by Tobu Kasei ■),
YDPN 63g 51g, Irgacure 651 1
0 g and 3 g of 2-ethyl-4-methylimidazole were added and stirred for 1 hour.
上記の樹脂組成物の希釈液を用いて、実施例1と同様に
して永久保護膜を作成し、た。塗布乾燥後、常温におい
てこの塗膜に触ったが、タックは全くなかった。この塗
膜の解像度は50μ■以下であった。A permanent protective film was prepared in the same manner as in Example 1 using a diluted solution of the above resin composition. After coating and drying, this coating film was touched at room temperature, and there was no tackiness at all. The resolution of this coating film was 50 μm or less.
硬化膜の物性評価も実施例1と同様に行った。The physical properties of the cured film were evaluated in the same manner as in Example 1.
鉛筆硬度5H,密着性は良好、半田耐熱性は合格であっ
た。耐湿性も 2時間煮沸後、JIS−D−02028
−12に準じて基盤目テストを行い評価したが、合格で
あった。また 120℃の水蒸気中に48時間放置する
プレッシャークツカーテストを行ったのち、上記と同様
に基盤目テストをしたが、塗膜の剥離は認められなかっ
た。Pencil hardness was 5H, adhesion was good, and soldering heat resistance was acceptable. Moisture resistance: JIS-D-02028 after 2 hours of boiling
-12 was conducted and evaluated, and it passed. Further, after performing a pressure squeegee test in which the film was left in steam at 120°C for 48 hours, a substrate test was performed in the same manner as above, but no peeling of the coating film was observed.
比較例1
実施例1と同様にしてマレイン化ブタジェン重合体(全
酸価4001nlKOH/g>を合成し、コレに 2−
ヒドロキシエチルアクリレートとベンジルアルコールを
反応させて実施例1と同じ変性樹脂298gを含むジア
セトンアルコール溶液を得た。Comparative Example 1 A maleated butadiene polymer (total acid value: 4001 nlKOH/g) was synthesized in the same manner as in Example 1, and the following 2-
Hydroxyethyl acrylate and benzyl alcohol were reacted to obtain a diacetone alcohol solution containing 298 g of the same modified resin as in Example 1.
これにイルガキュア651(チバガイギー株製)6gと
ともに、この組成物の非揮発分濃度が50%になるよう
にジアセトンアルコールを加え、60℃で1時間撹拌し
た。To this, 6 g of Irgacure 651 (manufactured by Ciba Geigy) and diacetone alcohol were added so that the concentration of non-volatile matter in this composition was 50%, and the mixture was stirred at 60° C. for 1 hour.
上記の樹脂組成物の希釈液を用いて、実施例1と同様に
して永久保護膜を作成した。塗布乾燥後、常温において
この塗膜に触ったが、タックは全くなかった。この塗膜
の解像度は50μm以下であった。A permanent protective film was prepared in the same manner as in Example 1 using a diluted solution of the above resin composition. After coating and drying, this coating film was touched at room temperature, and there was no tackiness at all. The resolution of this coating film was 50 μm or less.
硬化膜の物性評価も実施例1と同様に行った。The physical properties of the cured film were evaluated in the same manner as in Example 1.
鉛筆硬度は2H1密着性は良好であった。しかし、溶融
した半田浴(260℃)中に30秒浸漬したところ硬化
膜が剥離してしまった。また2時間煮沸後、JIS−D
−02028−12に準じて基盤目テストを行ったとこ
ろ硬化膜の?lJ in!が認められた。さらに120
’Cの水蒸気に5時間接触させるプレッシャークツカー
テストを行ったところ、硬化膜が完全に剥離してしまう
とともに、銅が腐蝕されてしまった。The pencil hardness was 2H1 and the adhesion was good. However, when it was immersed in a molten solder bath (260° C.) for 30 seconds, the cured film peeled off. After boiling for 2 hours, JIS-D
-02028-12, a substrate test was performed and the cured film was? lJ in! was recognized. Another 120
When we conducted a pressure couture test in which the material was exposed to water vapor for 5 hours, the cured film completely peeled off and the copper was corroded.
Claims (2)
合を有する樹脂、(b)エポキシ化合物および(c)光
開始剤からなる永久保護膜用樹脂組成物。1. A resin composition for a permanent protective film comprising (a) a resin having a carboxylic acid group and a photosensitive carbon-carbon double bond, (b) an epoxy compound, and (c) a photoinitiator.
光性塗膜を形成し、この塗膜に回路パターンマスクを介
して紫外線で露光してマスクの露光部の塗膜を硬化させ
たのち、未露光部の塗膜をアルカリ現像により除去して
回路パターンを作製し、引き続いてアフターキュアによ
り塗膜中のカルボン酸基をエポキシ化合物と反応させる
ことを特徴とする永久保護膜の製造方法。2. The resin composition according to claim 1 is applied to a substrate to form a photosensitive coating film, and the coating film is exposed to ultraviolet light through a circuit pattern mask to cure the coating film in the exposed areas of the mask. Afterwards, the coating film in the unexposed areas is removed by alkaline development to create a circuit pattern, and then the carboxylic acid groups in the coating film are reacted with an epoxy compound by after-curing.Production of a permanent protective film. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25089588A JPH0299504A (en) | 1988-10-06 | 1988-10-06 | Resin component for permanent protective film and production of the same permanent protective film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25089588A JPH0299504A (en) | 1988-10-06 | 1988-10-06 | Resin component for permanent protective film and production of the same permanent protective film |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0299504A true JPH0299504A (en) | 1990-04-11 |
Family
ID=17214623
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25089588A Pending JPH0299504A (en) | 1988-10-06 | 1988-10-06 | Resin component for permanent protective film and production of the same permanent protective film |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0299504A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5712022A (en) * | 1992-09-14 | 1998-01-27 | Yoshino Kogyosho Co., Ltd. | Printed thermoplastic resin products and method for printing such products |
JP2012042829A (en) * | 2010-08-20 | 2012-03-01 | Hitachi Chem Co Ltd | Resin composition for optical waveguide formation and resin film for optical waveguide formation using this, and optical waveguide using them |
-
1988
- 1988-10-06 JP JP25089588A patent/JPH0299504A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5712022A (en) * | 1992-09-14 | 1998-01-27 | Yoshino Kogyosho Co., Ltd. | Printed thermoplastic resin products and method for printing such products |
JP2012042829A (en) * | 2010-08-20 | 2012-03-01 | Hitachi Chem Co Ltd | Resin composition for optical waveguide formation and resin film for optical waveguide formation using this, and optical waveguide using them |
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