JPH0290975A - Sealing method for gap of joint - Google Patents

Sealing method for gap of joint

Info

Publication number
JPH0290975A
JPH0290975A JP23976488A JP23976488A JPH0290975A JP H0290975 A JPH0290975 A JP H0290975A JP 23976488 A JP23976488 A JP 23976488A JP 23976488 A JP23976488 A JP 23976488A JP H0290975 A JPH0290975 A JP H0290975A
Authority
JP
Japan
Prior art keywords
body sealer
sealer
joint
urethane
pvc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP23976488A
Other languages
Japanese (ja)
Inventor
Nobuyoshi Ishikawa
亘祥 石川
Osamu Sano
修 佐野
Seishi Shibata
晴司 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Aisin Chemical Co Ltd
Original Assignee
Toyota Motor Corp
Aisin Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp, Aisin Chemical Co Ltd filed Critical Toyota Motor Corp
Priority to JP23976488A priority Critical patent/JPH0290975A/en
Publication of JPH0290975A publication Critical patent/JPH0290975A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To improve rustproof properties by coating the joint of a member with a specified inner-layer body sealer and furthermore coating the surface thereof with an outer-layer body sealer. CONSTITUTION:Both a polyvinyl chloride(PVC)-based body sealer tank 11 and a urethane-based body sealer tank 12 are connected to a coating gun 10 via pipes 13, 14. When the discharge port 25 side of the tip of a nozzle 23 is approached to a joint and a lever 19 is pulled, the opening and closing valves 21, 22 are opened and the PVC-based body sealer is discharged through the discharge port 25 and simultaneously the urethane-based body sealer is discharged through a discharge port 26. When the coating gun 10 is moved along the joint, this joint is sealed by the PVC-based body sealer 1 and the urethane- based body sealer 2 is overlapped thereon. Thereby the coating properties of the topcoating material can be secured.

Description

【発明の詳細な説明】[Detailed description of the invention] 【産業上の利用分野】[Industrial application field]

本発明は、例λば車両の鋼板の接合部間隙をシールする
方法に関するものである。
The present invention relates to a method for sealing a joint gap in steel plates, for example in a vehicle.

【従来の技術】[Conventional technology]

自動車のボデーには電着塗装が施された鋼板が使用され
ている。その鋼板の接合部や継目部にはボデーシーラが
塗布または充填され1間隙をシールすることにより気密
性を保ち、鋼板の防錆性の向上が図られている。ボデー
シーラにはその上に重ねて溶剤タイプの中塗塗料や上塗
塗料が塗布される。これらのボデーシーラ、中塗および
上塗塗料は塗布の都度または複数層−緒に熱硬化される
。 ボデーシーラの塗布作業には、ノズルの先端からボデー
シーラを吐出する塗布ガンを使用する。 この塗布ガンのノズルの吐出口は一般に円形であるため
、塗布されたボデーシーラの表面が曲面になる。その曲
面に中塗および上塗塗料を塗装すると塗料が流動し、塗
装透けが起きたり、塗装表面の平滑性が損なわれること
がある。そのためドアヘミング部等の外観が重視される
部位には、ノズルの吐出口先端が平坦なガンを用いて塗
布を行なう等の塗料のすり落ちをなるべく少なくして塗
装外観を良(する工夫がなされている。 ボデーシーラには、例えばポリ塩化ビニルを主剤とする
もの(以下PvC系ボデーシーラド呼ぶ)やウレタンを
主剤とするもの(以下ウレタン系ボデーシーラと呼ぶ)
がある。 PVC系ボデーシーラは、塩化ビニル樹脂を主成分とし
、充填剤、可塑剤、安定剤、添加剤等を混合したもので
ある。その−例が特開昭62−45641号公報に開示
されている。 上記のように、PVC系ボデーシーラには塗料中の層剤
に抽出され易い材料が配合されており、これらの材料は
ボデーシーラ中で溶融した形で、中塗塗料や上塗塗料と
の相溶性も高い、そのため中’l料や上塗塗料を重ねた
時に塗膜中へ移行し易<、塗膜の硬化を阻害することが
ある0反対に、塗料がボデーシーラ中に吸収されて、つ
やびけが発生することもあり、中塗および上塗塗料を塗
装する際の塗装性が良くない。 ウレタン系のボデーシーラは、熱硬化性ポリウレタン、
充填剤、各種の添加剤等を混合したものである。その−
例が特開昭61−190516号公報に開示されている
。 ウレタン系ボデーシーラを使用した場合、中塗および上
塗彷月を重ねる際には問題がなく、鋼板と同等な塗装性
が得られる。ところがウレタンが水により加水分解する
ため、pvc系ボデーシーラに比べて防錆性が劣る。ま
た高価なためにごく限られた部位にしか採用されていな
い。
The body of an automobile is made of steel plate coated with electrodeposition coating. A body sealer is applied or filled to the joints and seams of the steel plates to seal the gaps, thereby maintaining airtightness and improving the rust prevention properties of the steel plates. A solvent-based intermediate coat or top coat is applied over the body sealer. These body sealers, intermediate coats, and top coats are heat cured after each application or in combination with multiple layers. To apply the body sealer, a coating gun that discharges the body sealer from the tip of the nozzle is used. Since the discharge opening of the nozzle of this coating gun is generally circular, the surface of the applied body sealer becomes a curved surface. When intermediate and top coats are applied to the curved surface, the paint may flow, causing the paint to show through or impairing the smoothness of the painted surface. For this reason, in areas where appearance is important, such as door hemmings, measures have been taken to improve the appearance of the paint by minimizing the amount of paint coming off, such as using a gun with a flat nozzle tip. Examples of body sealers include those whose main ingredient is polyvinyl chloride (hereinafter referred to as PvC body sealer) and those whose main ingredient is urethane (hereinafter referred to as urethane body sealer).
There is. PVC body sealers are mainly composed of vinyl chloride resin and are mixed with fillers, plasticizers, stabilizers, additives, and the like. An example thereof is disclosed in Japanese Unexamined Patent Publication No. 62-45641. As mentioned above, PVC body sealers contain materials that are easily extracted into the layering agent in the paint, and these materials are molten in the body sealer and have high compatibility with the intermediate and top coats. Therefore, when medium paints and top coats are layered, they easily migrate into the paint film, which may inhibit the hardening of the paint film.On the other hand, the paint may be absorbed into the body sealer, causing matting. Also, paintability is not good when applying intermediate and top coats. Urethane-based body sealers are thermosetting polyurethane,
It is a mixture of fillers and various additives. That-
An example is disclosed in Japanese Patent Application Laid-Open No. 190516/1983. When using a urethane-based body sealer, there is no problem when applying the intermediate coat and top coat, and paintability equivalent to steel plate can be obtained. However, since urethane is hydrolyzed by water, it has inferior rust prevention properties compared to PVC body sealers. Also, because it is expensive, it is only used in very limited areas.

【発明が解決しようとする課題】[Problem to be solved by the invention]

本発明は前記の不都合を解消するためなされたもので、
塗布作業の工数を増やすことなく、防SR性が高く1重
ね塗りする中塗および上塗塗装の塗装性に優れた接合部
間隙のシール方法を提供することを目的とする。
The present invention has been made to solve the above-mentioned disadvantages.
To provide a method for sealing a joint gap, which has high SR resistance and excellent paintability for one-layer intermediate coating and top coating without increasing the number of man-hours for coating work.

【課題を解決するための手段】[Means to solve the problem]

前記の目的を達成するためなされた本発明を適用する接
合部間隙のシール方法は、第1図に示すように部材5と
部材6との接合部をポリ塩化ビニルを主剤とする内層ボ
デーシーラlで覆い、その表面をウレタンを主剤とする
外層ボデーシーラ2で?tt mするシール方法である
。内層ボデーシーラlと外層ボデーシーラ2は個別の供
給源23から供給すれる。内層ボデーシーラ1は外層ボ
デーシーラ2の吐出026に隣接しかつ外層ボデーシー
ラ2の吐出口26より部材5・6の接合部に近い位置に
ある吐出口25から吐出口25から吐出し、かつ外層ボ
デーシーラ2は内層ボデーシーラlの吐出と同時に吐出
して部材5と部材6との接合部間隙をシールする。 内層のPVC系ボデーシーラlは、例^ば前記の特開昭
62−45641号公報に開示しであるものや公知のも
のが使用出来る。 外層のウレタン系ボデーシーラ2は、例えば前述した特
開昭61−190516号公報で開示されたものや公知
のものが使用可能である。
A method of sealing a joint gap to which the present invention is applied in order to achieve the above object is to seal the joint between member 5 and member 6 with an inner layer body sealer mainly made of polyvinyl chloride, as shown in FIG. Cover the surface with outer layer body sealer 2 whose main ingredient is urethane? ttm sealing method. Inner body sealer I and outer body sealer 2 are supplied from separate sources 23. The inner layer body sealer 1 is discharged from a discharge port 25 which is adjacent to the discharge port 026 of the outer layer body sealer 2 and is located closer to the joint of the members 5 and 6 than the discharge port 26 of the outer layer body sealer 2, and the outer layer body sealer 2 is It is discharged at the same time as the inner layer body sealer 1 is discharged to seal the joint gap between the members 5 and 6. As the PVC body sealer l for the inner layer, for example, the one disclosed in the above-mentioned Japanese Unexamined Patent Application Publication No. 62-45641 or other known sealers can be used. As the urethane-based body sealer 2 for the outer layer, for example, the one disclosed in the above-mentioned Japanese Patent Application Laid-open No. 190516/1983 or a known one can be used.

【作用】[Effect]

部材5と部材6の接合部に内層のPVC系ボデーシーラ
lを塗布し、同時にそれを覆うように外層のウレタン系
ボデーシーラ2を重ねて塗布することによって二層構造
のボデーシーラ層が得られる。ボデーシーラ層の内層部
は防錆性の高いPVC系ボデーシーラlのため発錆が防
止される。ボデーシーラ層の外層部には中塗および上塗
塗料の塗装性が良いウレタン系ボデーシーラ2を用いて
いるため、鋼板と同等な塗装外観が得られる。 PvC系ボデーシーラlの表面はウレタン系ボデーシー
ラ2で覆われているため、pvc系ボデーシーラl中の
可塑剤が中塗や上塗塗料に移行、揮散することがない、
そのためPVC系ボデーシーラlの弾性が保たれてシー
ラ割れの発生が少なく耐久性が向上する他、中塗や上塗
塗料は硬化が阻害されて架橋密度が大幅に低下すること
なく硬化する。その結果、シール部に良好な塗布外観を
得ることが出来る他、防錆性も向上する。
A two-layer body sealer layer is obtained by applying an inner PVC body sealer 1 to the joint between members 5 and 6, and simultaneously applying an outer urethane body sealer 2 to cover it. The inner layer of the body sealer layer is a highly rust-proof PVC body sealer, which prevents rust from forming. Since the outer layer of the body sealer layer uses urethane body sealer 2, which has good paintability for intermediate and top coats, a painted appearance equivalent to that of a steel plate can be obtained. Since the surface of the PVC body sealer 1 is covered with the urethane body sealer 2, the plasticizer in the PVC body sealer 1 will not transfer to the intermediate coat or top coat and will not volatilize.
Therefore, the elasticity of the PVC body sealer is maintained, the occurrence of sealer cracking is reduced and durability is improved, and the curing of the intermediate coat and top coat is inhibited and the crosslinking density is cured without significantly decreasing. As a result, not only can a good coating appearance be obtained at the sealing portion, but also rust prevention properties are improved.

【実施例】【Example】

以下、本発明の実施例を詳細に説明する。 本発明を適用する実施例に使用するPVC系ボデーシー
ラおよびウレタン系ボデーシーラの組成は以下の通りで
ある。 ・PVC系ボデーシーラ ポリ塩化ビニルt?4脂:22重量% (日本ゼオン[1製、PVC−121)可  塑  剤
 =                   24重量
%フタル酸エステル トリメリット酸エステル 添  加  剤 :                
   lO重ffi%酸化カルシウム トリメチロールプロパントリメタクリレート充  填 
 剤 :                   44
重量%炭酸カルシウム (丸尾カルシウム■製、 MC−5l+ )・ウレタン
系ボデーシーラ 熱硬化性ポリウレタン     20.5ffi量%炭
酸カルシウム        47.6重量%イソプロ
ピリデン−ビス(β−ヒドロキシエトキシフェノール)
9.5重量% フタル酸ジイソデシル     20.4重量%モレキ
ュラシーブ        2.0重量%第2図は本発
明のシール方法に使用するシール装置の概略説明図であ
る。この塗布装置は、塗布ガン10にPvC系ボデーシ
ーラクンク11およびウレタン系ボデーシーラタンク1
2を夫々管13・14で接続したものである。管13・
14の途中にはポンプ15・16が設けである。塗布ガ
ンIOは夫々管13・14に接続する通路17および通
路18を有している0通路17・18の途中にはレバー
19を操作することによって開(開閉バルブ21・22
が設けである1通路17・18の流出側にはノズル23
が取り付けられている。第3図にノズル23の側面図を
示す、ノズル23は平形の吐出管27と断面弓形の吐出
管28とを並行に一体化したものである。吐出管27・
28は夫々通路17・18に連結し、吐出管27の先端
がPVC系ボデーシーラの吐出口25、吐出管28の先
端がウレタ゛ン系ボデーシーラの吐出026になってい
る。 この塗布ガンを用いて第1図に示すような鋼板5と鋼板
6の接合部にボデーシーラを塗布する作業を説明する。 ノズル23先端の吐出口25側を接合部に近付けてレバ
ー19を引く、開閉バルブ21・22が開き、吐出口2
5からPVC系ボデーシーラ、吐出026からはウレタ
ン系ボデーシーラが同時に吐出される。接合部に沿って
塗布ガンlOを移動すると、接合部はPVC系ボデーシ
ーラlによって好適にシールされ、その上にウレタン系
ボデーシーラ2が重ねられる。pvc系ボデーシーラl
はウレタン系ボデーシーラ2によって完全に覆われる。 塗布したボデーシーラの諸性性は以下のようにして評価
した。 ・塗装性試験 第1図に示す鋼板5・6の接合部にボデーシーラを塗布
した後、95℃、8分間ブレヒートする。 その上に白色の内板用塗料を20μm厚に重ねて塗装し
140℃、30分間硬化させ、内板用塗料の表面を目視
で観察する。 ・防錆性試験 Tji装性試験で作製した試料に5%の塩水を1000
〜2000時間噴霧し、錆の発生具合を観察する。 比較のため各ボデーシーラを単独に塗布し、前記と同様
な試験を行なった。また、参考のために各ボデーシーラ
単独の剪断接着力および1lii水性を試験した。 ・剪断接着力試験 各ボデーシーラを単独で25X  10口X1mmのカ
チオン電着塗装板に塗布して140℃、30分硬化させ
る。引張り試験機を用いて引張り速度50mm/分で引
張り、剪断接着力を測定する。 ・耐水性試験 剪断接着力試験で作製した試料を40℃の温水に10日
間浸漬した後、同様にして剪断接着力を測定する。 以上の試験結果を第1表に示す。 (以下余白) 第 表 1・・・PVC系ボデーシーラ 2・・・ウレタン系ボデーシーラ 5・6・・・鋼板    lO・・・塗布ガン11−1
2・・・タンク   13・14・・・管15・16・
・・ポンプ   17・18・・・通路19・・・レバ
ー     21・22・・・開閉バルブ23・・・ノ
ズル     25・26・・・吐出口27・28・・
・吐出管 特許出願人  アイシン化工株式会社
Examples of the present invention will be described in detail below. The compositions of the PVC body sealer and urethane body sealer used in the examples to which the present invention is applied are as follows.・PVC body sealer polyvinyl chloride t? 4 fat: 22% by weight (manufactured by Nippon Zeon [1, PVC-121) Plasticizer = 24% by weight Phthalate ester trimellitate ester additive:
IO weight ffi% calcium oxide trimethylolpropane trimethacrylate filling
Agent: 44
Weight% calcium carbonate (manufactured by Maruo Calcium■, MC-5l+) Urethane body sealer Thermosetting polyurethane 20.5ffi Weight% calcium carbonate 47.6% by weight Isopropylidene-bis(β-hydroxyethoxyphenol)
9.5% by weight Diisodecyl phthalate 20.4% by weight Molecular sieve 2.0% by weight FIG. 2 is a schematic illustration of a sealing device used in the sealing method of the present invention. This coating device includes a coating gun 10, a PvC body sealer tank 11, and a urethane body sealer tank 1.
2 are connected by pipes 13 and 14, respectively. Pipe 13・
Pumps 15 and 16 are provided in the middle of 14. The coating gun IO has a passage 17 and a passage 18 connected to the pipes 13 and 14, respectively.The passages 17 and 18 are opened by operating a lever 19 (opening/closing valves 21 and 22).
A nozzle 23 is installed on the outflow side of the first passage 17 and 18.
is installed. FIG. 3 shows a side view of the nozzle 23. The nozzle 23 is formed by integrating a flat discharge pipe 27 and a discharge pipe 28 having an arcuate cross section in parallel. Discharge pipe 27・
28 are connected to the passages 17 and 18, respectively, and the distal end of the discharge pipe 27 is a discharge port 25 for a PVC body sealer, and the distal end of the discharge pipe 28 is a discharge port 026 for a urethane body sealer. The operation of applying body sealer to the joint between steel plates 5 and 6 as shown in FIG. 1 using this coating gun will be explained. Bring the discharge port 25 side at the tip of the nozzle 23 close to the joint and pull the lever 19. The on-off valves 21 and 22 open, and the discharge port 2
PVC body sealer is discharged from 5, and urethane body sealer is discharged from discharge 026 at the same time. When the coating gun lO is moved along the joint, the joint is suitably sealed with the PVC body sealer l, and the urethane body sealer 2 is superimposed thereon. pvc body sealer
is completely covered with the urethane body sealer 2. The properties of the applied body sealer were evaluated as follows. - Paintability test After applying body sealer to the joint between steel plates 5 and 6 shown in Figure 1, the body sealer was heated at 95°C for 8 minutes. A white inner panel paint was applied thereon to a thickness of 20 μm and cured at 140° C. for 30 minutes, and the surface of the inner panel paint was visually observed.・Rust prevention test: 5% salt water was added to the sample prepared in the Tji corrosion test at 100%
Spray for ~2000 hours and observe the degree of rust formation. For comparison, each body sealer was applied individually and the same test as above was conducted. In addition, for reference, the shear adhesive strength and 1lii water resistance of each body sealer alone were tested. - Shear adhesion test Each body sealer was applied singly to a 25 x 10 x 1 mm cationic electrodeposition coated plate and cured at 140°C for 30 minutes. Using a tensile tester, the adhesive strength is measured by tensile and shearing at a tensile speed of 50 mm/min. - Water Resistance Test After immersing the sample prepared in the shear adhesive strength test in 40°C warm water for 10 days, the shear adhesive strength is measured in the same manner. The above test results are shown in Table 1. (Left below) Table 1: PVC body sealer 2: Urethane body sealer 5, 6: Steel plate lO: Coating gun 11-1
2...tank 13.14...pipe 15.16.
... Pump 17, 18... Passage 19... Lever 21, 22... Opening/closing valve 23... Nozzle 25, 26... Discharge port 27, 28...
・Discharge pipe patent applicant Aisin Kako Co., Ltd.

【発明の効果】【Effect of the invention】

以上詳細に説明したように、本発明の接合部間隙のシー
ル方法によれば1部材と部材の接合部を内層部がPVC
系、外層部がウレタン系の二層のボデーシーラで被覆し
ている。そのため、内層部のPVC系ボデーシーラによ
って高い防錆性を得ることが出来る。また外層部のウレ
タン系ボデシーラによって中塗および上塗塗料の塗装性
を確保することが可能である。 PVC系ボデーシーラ中の可塑剤が中塗や上塗塗料に移
行、揮散しないためにPvC系ボデーシーラの弾性が失
われない他、ウレタン系ボデーシーラ層が保護膜となっ
てPVC系ボデーシーラの水による劣化を抑え、シール
部の防錆性をさらに向上することが可能である。
As explained in detail above, according to the method for sealing a joint gap of the present invention, the inner layer of the joint between two members is made of PVC.
The outer layer is covered with a two-layer urethane body sealer. Therefore, high rust prevention properties can be obtained by using the PVC body sealer in the inner layer. Furthermore, the urethane-based body sealer in the outer layer makes it possible to ensure the paintability of the intermediate and top coats. The plasticizer in the PVC body sealer does not transfer or volatilize to the intermediate coat or top coat, so the elasticity of the PVC body sealer is not lost, and the urethane body sealer layer acts as a protective film to prevent deterioration of the PVC body sealer due to water. It is possible to further improve the rust prevention properties of the seal portion.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明を適用するシール方法を実施途中におけ
る接合部の断面図、第2図は本発明のシール方法に用い
るシール装置の概略説明図、第3図は塗布ガンの吐出口
の側面図である。
Fig. 1 is a cross-sectional view of a joint during implementation of the sealing method to which the present invention is applied, Fig. 2 is a schematic illustration of a sealing device used in the sealing method of the present invention, and Fig. 3 is a side view of the discharge port of the coating gun. It is a diagram.

Claims (1)

【特許請求の範囲】[Claims] 1、部材の接合部をポリ塩化ビニルを主剤とする内層ボ
デーシーラで覆い、その表面をウレタンを主剤とする外
層ボデーシーラで被覆するシール方法であって、内層ボ
デーシーラと外層ボデーシーラは個別の供給源から供給
され、内層ボデーシーラは外層ボデーシーラの吐出口に
隣接しかつ外層ボデーシーラの吐出口より部材の接合部
に近い位置にある吐出口から吐出し、かつ外層ボデーシ
ーラは内層ボデーシーラの吐出と同時に吐出して部材の
接合部間隙をシールする方法。
1. A sealing method in which the joints of parts are covered with an inner layer body sealer whose main ingredient is polyvinyl chloride, and the surface thereof is covered with an outer layer body sealer whose main ingredient is urethane, and the inner layer body sealer and the outer layer body sealer are supplied from separate sources. The inner layer body sealer is discharged from an outlet that is adjacent to the outlet of the outer layer body sealer and is closer to the joint of the component than the outlet of the outer layer body sealer, and the outer layer body sealer is discharged at the same time as the inner layer body sealer is discharged to seal the component. A method of sealing joint gaps.
JP23976488A 1988-09-27 1988-09-27 Sealing method for gap of joint Pending JPH0290975A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23976488A JPH0290975A (en) 1988-09-27 1988-09-27 Sealing method for gap of joint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23976488A JPH0290975A (en) 1988-09-27 1988-09-27 Sealing method for gap of joint

Publications (1)

Publication Number Publication Date
JPH0290975A true JPH0290975A (en) 1990-03-30

Family

ID=17049568

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23976488A Pending JPH0290975A (en) 1988-09-27 1988-09-27 Sealing method for gap of joint

Country Status (1)

Country Link
JP (1) JPH0290975A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006182954A (en) * 2004-12-28 2006-07-13 Nippon Paint Co Ltd Intermediate coating composition for automotive inner plate portion, method for forming coating film for automotive inner plate portion and coated product

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006182954A (en) * 2004-12-28 2006-07-13 Nippon Paint Co Ltd Intermediate coating composition for automotive inner plate portion, method for forming coating film for automotive inner plate portion and coated product

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